BERLAC AG − COMPREHENSIVE SPECTRUM OF EXPERTISE.

www.berlac.ch

BERLAC:COMPREHENSIVE SPECTRUM OF EXPERTISE.

Our extensive programme of products covers the complete range of wet lacquers:

• primers• clear lacquers• opaque base coats• effect and design lacquers• zapon lacquers• printing inks designed for screen and pad printing or for roller and casting processes• casting-resin lacquers in various grades of hardness• dye solutions• pigment preparations based on transparent pigments• masking and strippable lacquers to provide temporary protection• one and two-component systems• stoving systems• air, forced and stove-drying systems• UV-curing systems (conventional and aqueous)• solvent-based systems• low-solvent high solids• waterborne systems

DIRECT ADHESION TO METAL.

003/055 Berlapoxy® 2K stoving systems.• excellent direct adhesion to a variety of metals, chrome- and nickel-plated metals• above-average physical and mechanical resistance• excellent resistance to chemicals, such as acid media, acetone, nitrocellulose thinner, etc.• highly flexible and thus suitable for subsequent cutting, punching, engraving and transforming• sterilization capability at 180°C or in combination with 2K hardener 700.954.080 at 80°/140°C• no pot life• available for syringe application• applicable in thin layers• available in various opaque basic colours, in silver as well as in transparent clear coats; level of gloss customizable• limited lightfastness

003/055 Berlapoxy® 2K stoving systems.Applications• spectacle frames• watch faces• sanitary fittings • writing implements• medical technology • metal fittings • decorative metal applications

DIRECT ADHESION TO METAL.

013/014 BerlaPrint® printing inks.• sharp-edged results even with the tiniest motifs• high relief printing possible• highly-viscous inks designed for fine decal printing• wide range of colours and gloss levels• silver pad printing inks with good storage stability that can be

used straight from the tube for a dust-free processingApplications: watch faces, hands, scales

TINY QUANTITIES – GREAT ADDED VALUE.

018/019/029 Berlac® zapon and finishing lacquers.• protection against contamination caused by air and any form of humidity• very fast drying • wide range of effects and colour shades• gloss level customizable• available as transparent systems, dyed clear coats or pigmented opaque lacquers Applications: watch faces, cups, metal parts

PROTECTS METAL FROM CORRODING.

024 BerlaPrint® masking lacquers.

• available in bitumen black, pink, reddish-brown and colourless • direct adhesion to a variety of substrates• partial masking of the substrate possible• resistance to aggressive galvanic baths and to multiple degreasing• suitable for bi-colour plating• resistance to subsequent surface treatment techniques such as sanding, brushing and polishing• easily removable• available as inks for pad and screen printing, as spray painting systems or as systems applicable by means

of syringe• also available as UV-curing pad printing ink resistable to chromium-plating

TEMPORARY PROTECTION.

024 BerlaPrint® masking lacquers.Applications• watch faces• watch straps• writing implements• plastic parts

TEMPORARY PROTECTION.

565 Berlaqua process lacquer.• removable by means of water without leaving any residue• efficient and reproducible application by spraying or brushing• rapid drying within 10 minutes at room temperature: without

shrinkage or forming undesirable foam bubbles• highly flexible lacquer withstanding mechanical processing• as a temporary protection for metal or painted surfaces when being

drilled, milled, etc.• dyeable to make it easier to see when work is carried out• additional uses, e.g. as an adhesiveApplications: watch faces

WATER-SOLUBLE FOR SUSTAINABLE PRODUCTION.

ECONOMICALLY STRIKING.

028 Berlacryl 1K finishing lacquer.• economical single-coat finishing lacquer for striking metallic effects• excellent adhesion to a variety of plastic materials (PC/ABS, ABS, PMMA, PC/PBT)• excellent resistance to cleaning agents• very fast drying• wide range of effects and colour shades• different degrees of gloss• FDA-approved for direct contact with foodstuff (global migration)Applications: coffee makers, consumer electronics (TV-set casings), domestic appliances

040 Berlacryl 2K primers.• excellent adhesion to a broad variety of (difficult to coat) plastic substrates such as

PBT, PA 66, PA 12, PC, ABS, PC/ABS, Macrolone• excellent adhesion to iron, galvanised substrates and aluminium among others• sustainable hot spraying application to reduce overspray is possible• excellent filling properties to cover flow lines in the plastic component• quickly overcoatable (wet-on-wet)• gloss level customizable from high-gloss to matt• available in various colours or as colourless clear coat for galvanized substrates

Applications:wide variety of sectorsfrom domestic appliancesto automotive applications

PERFECTION FROM THE GROUND UP.

041 Berlaflex 2K opaque finishing coats and clear lacquers.

• excellent adhesion to ultra-flexible substrates: such as PUR elastomers, polyamides, soft-PVC, pre-treated silicone (low pressure plasma)

• very high elasticity (up to -35°C), no crack formation even after long-term use• above-average resistance to abrasion, scratches and to chemical influences such

as cleaning agents and hand perspiration• resistant to light, weather and UV• suitable for subsequent laser etching for day-/night-design applications• available as opaque and metallic base coats or as transparent or dyed clear coats• level of gloss customizable

DURABLY FLEXIBLE.

041 Berlaflex 2K opaque finishing coats and clear lacquers.Applications• ski and board goggles• watch straps• automotive industry: seamless covers of multi-functional switches in

steering wheels or dashboards, etc., door rubber seals, remote car keys• elastomeric substrates

DURABLY FLEXIBLE.

042 Berlacryl 2K PU systems (clear coats, opaque, metallic and pearl base coats).Design and functionality for:• thermoplastics, thermosets and elastomeric materials• PVD-metallised substrates• chrome-plated plastic substrates• metals• base coats

MULTIFACETED FEATURES –VERSATILE USE.

042 Berlacryl 2K PU clear coats.• special surface properties

- reduced susceptibility to dirt- excellent abrasion and scratch resistance; above-average resistance to chemical impact- tactile effects, such as soft-feel and anti-slip

• full compliance with automotive specifications- TL 226 among others

• compliance with special requirements, such as anti-bacterial (JIS Z 2801:2000), biocompatible or water-repellent surfaces as well as FDA-approval for direct contact with foodstuff (global migration)

MULTIFACETED FEATURES –VERSATILE USE.

042 Berlacryl 2K PU clear coats.Special properties• resistant to light and weathering• very fast drying• available as low and medium solid versions• available in any conceivable colour shade• level of gloss customizable from matt to high-gloss to create mirror and special depth effects• designed for subsequent finishing with pad and screen printing, laser etching and hot foil

stamping• infinitely over-coatable and over-printable

MULTIFACETED FEATURES − VERSATILE USE.

043 Berluran 1K stoving paint.• formulated to being processed at low stoving temperature: 140° - 150°C / 30 min.• high elasticity• compatible with dyestuff solutions• excellent direct adhesion to iron, brass, nickel and aluminium• high chemical resistance, in particular to acid and alkaline media, solvants and perspiration • available in any conceivable colour shade (opaque base coats or tinted clear coats, as

colourless clear coat, as metallic or nacreous effects)• level of gloss customizable from matt to high-gloss

GENTLY FURNACE-DRIED.

043 Berluran 1K stoving paint.Applications• spectacle frames• sanitary fittings• medical devices• bicycles (spokes)• door and furniture fittings• zinc-, nickel- or chrome-plated metal components

GENTLY FURNACE-DRIED.

046 Berlacryl 2K MS and HS clear coats.• high solid content• low VOC-emissions• application convenience equal to that of solvent-based coatings• processable on standard equipment: no special equipment and thus investments

required• high coverage and consequently extremely efficient• brilliant mirror and depth• outstanding resistance to mechanical and chemical impact

LESS VOCS – MORE PROFITABILITY.

046 Berlacryl 2K MS and HS clear coats.Applications• protective clear coat for plastic materials and base coats• sanitary fittings• mobile and cordless phones• domestic appliances• car interior parts• spectacle frames

LESS VOCS – MORE PROFITABILITY.

058 Berlapoxy® 2K casting resin.• 100% solid content• self-levelling• extremely hard and scratch-proof

surface• degree of hardness customizable• available in any conceivable colour

shade or as transparent systems• formulated for subsequent sanding

and polishing• intended to fill, to sharply separate

different colours from each other and to accentuate ornaments

CAST WITH EMPHASIS.

058 Berlapoxy® 2K casting resin.Applications• jewellery• fashion accessories• writing implements• buttons• medals• spectacle frames• lighters

CAST WITH EMPHASIS.

063 Berlacryl stoving polishing lacquer.• crystal clear transparency and high gloss• film thickness up to 800my (0,8mm) • brilliant mirror and depth effects• excellent filling ability (self-healing)• excellent scratch resistance and resistance to chemicals and solvents• formulated to be sanded and polished• in combination with Berlapoxy 2K stoving lacquer: outstanding elasticity,

resistances and high gloss at the same time

FOR A MIRROR LIKE FINISH.

063 Berlacryl stoving polishing lacquer.Applications• as a transparent top coat in combination with opaque base

coats • writing implements• watch faces• lighters

FOR A MIRROR LIKE FINISH.

066 Berlacryl 2K base coat for polyamide (opaque and metallics).Polyamide• highly solvent-resistant and thus difficult to coat surface• time-consuming and costly 3-coat application required in most

cases

THREE BECOME TWO.

Top coat

Base coatwith primer-like

properties

PA 6 / PA 66PA 12 / PA GFK

066 Berlacryl2K base coat

Standard solution

Top coat

Base coat

Primer

PA 6 / PA 66PA 12 / PA GFK

THREE BECOME TWO.

Berlac AG für Musterkunde 26.07.2019 Seite 27

066 Berlacryl 2K base coat for PA.• excellent adhesion on several polyamide types• primer-like and colouring properties at once • colour shades according to RAL and NCS • available in several metallic versions (especially stabilized)• above average resistance to chemicals• in combination with 042.908.200 top coat: full compliance with Phonak 240h perspiration test• low solid content• savings in material and application process

THREE BECOME TWO.

081 Berlac® 1K mono-cure UV primer and top coat for PVD-surfaces.• excellent adhesive properties and scratch, abrasion and chemical resistance throughout the

product’s entire life cycle• outstanding surface morphology and direct adhesion of the primer to PC and PC/ABS• perfect intermediate adhesion between the UV-curing lacquers and the PVD coating• increased productivity with buffering-free manufacture and short cycle times• reduced space requirements due to smaller equipment and fewer workplace health and safety

measures• less environmental impact due to low-VOC formulation with low energy consumption for

venting and heating workpieces

DURABLY APPEALING –ECO-EFFICIENTLY MANUFACTURED.

081 Berlac® 1K mono-cure UV primer and top coat for PVD-surfaces.Applications• white goods• sanitary fittings• sophisticated cosmetics packaging• for applications exposed to high physical and chemical impact• to create durable high-grade chrome surfaces that for reasons of

economy or legislation preclude the use of conventional electrochemicalchrome-plating

DURABLY APPEALING –ECO-EFFICIENTLY MANUFACTURED.

082 Berlac® 2K dual cure UV clear coat system.• in compliance with the specifications of the German automotive industry (interior applications)• perfect direct adhesion to PA (also white, no yellowing!), PC, PC/ABS, base coats• available as a colourless transparent system and a pigmented version «piano black»

(compellingly in combination with black substrates)• flexible drying/curing: oven/UV, UV/oven, IR/UV, IR/oven, IR/UV/oven• above-average scratch and abrasion resistance• excellent resistance to a range of chemicals• very good flow properties• printable version and a version with tailored UV absorbers for UV sensitive plastics available

SUSTAINABLE SURFACE PROTECTION THAT CONSERVES RESOURCES.

082 Berlac® 2K dual cure UV clear coat system.• complete during/drying even with complex component geometries• reduction in processing times as lacquer is cured in seconds• greater economy thanks to shorter cycle times• lower energy consumption for heating and venting components• less space required for machinery and lower investment costs• reduced emissions thanks to low-VOC formulation• superior surface properties

Applications: automotive industry (interior applications), for applications that are subject toheavy use, to create a durable and top-quality high gloss surface finish

SUSTAINABLE SURFACE PROTECTION THAT CONSERVES RESOURCES.

086 Berlac® pigment preparations based on ultra transparent pigments.

• monopigmented preparations with a optimum concentration of organic and inorganic pigments• simple handling thanks to extremely good flow properties and ready-to-use delivery form• far-reaching compatibility with Berlac® solvent-based systems (air-drying and stoving applications) and with UV-curing

systems• very high level of transparency for enhanced intensity and brilliance of colour• maximum addition: 15%• largely immune to separation and thus suitable for storage• high light and weathering fastness and excellent resistance to heat and chemicals• environmentally friendly colourant: contains no REACH-critical ingredients (will be replacing dye stuff solutions in the

future)

Applications: specatcle frames, automotive, medical devices

BRILLIANT COLOUR PROPERTIES FOR EXACTING DEMANDS.

5-- Berlac® hydro lacquer systems.• as multiple or single-coat surface finish with 1K and 2K products• as multi-coat applications that can be combined with each other consisting of 1K and 2K primers, base coats and clear

coats with high covering power• direct adhesion to some plastics without special pre-treatment• above-average chemical and mechanical resistance as well as very good resistance to UV and weathering• limitless spectrum of colours and effects including brilliant chrome look effects, comparable to solvent-based lacquers• post-printing possible with screen or pad printing• reliable and reproducible method of application using automated coating processes, on both pneumatic and

electrostatic equipment• parts can be handled soon after lacquering thanks to rapid forced drying• ecologically sensible technology with minimum emissions during both processing and drying thanks to the use of low-

VOC formulation

ENVIRONMENTALLY FRIENDLY APPLICATION – PERSUASIVE DESIGN.

5-- Berlac® hydro lacquer systems.Applications• decorative and functional coating of ABS, PC, PC/ABS, PS, HIPS, PA

(6.6, 12), GFRP, CFRP, etc.• aluminium and steel• for indoor and outdoor applications• bikes• domestic appliances• Consumer Electronics• machines

ENVIRONMENTALLY FRIENDLY APPLICATION – PERSUASIVE DESIGN.

784 BerlaPrint® 2K printing inks.• varied and uniquely combinable application methods by means of screen/pad printing,

casting and roller processes• suited for parts, sheets or rolls made of metal and plastic• excellent direct adhesion to plastics, precious metals, steel, aluminium (aluminium

sheets are first printed either partially or on full surface and subsequently punched, deep-drawn and back-moulded with plastic), base coats

• fast drying and thus suitable for inline processing cycles (30-60 min. / 80°C, 20-30 min. / 140°-160°C)

• available as silicone-free version ensuring improved over-printability and over-coatability

VERSATILE APPLICATION METHODS –MULTIFACETED USE.

784 BerlaPrint® 2K printing inks.• high covering power and thus lower material usage• outstanding resistance (even when applied in extremely thin layers) to light, weathering,

high temperature, chemical and mechanical impact• long-lasting forming flexibility; no stresss-whitening• unlimited range of possible colours, level of gloss customizable• complying with the most common specifications of European car manufacturersApplications: technical / industrial applications (interior and exterior uses), automotive, domestic appliances, promotional gifts, toys, glass and ceramics, high performance foils, any application in the high-segment sector

VERSATILE APPLICATION METHODS –MULTIFACETED USE.

53/54 Berlac® Basco 2K carbon coatings.• all-in-one coating solution for carbon composites consisting of primer (BascoPrime) and top coat

(BascoClear)• automotive-quality scratch, abrasion and chemical resistance (interior and exterior uses)• rapid drying (60’/80°C, 60’/60°C or 30’/80°C) and long pot life• shorter processing times due to highly tuned thixotropy of the paint film for the greatest possible coat

thickness per application and due to outstanding sandability of each coat• greatest possible transparency for a perfect carbon look and high solids content for better depth effect

of the carbon structure• non-brittle and thus suitable for delicate and thin-walled components• can be combined with other Berlac® products to create a wide variety of colours and effects

EFFICIENTLY APPLIED – SATISFYING THE MOST EXACTING REQUIREMENTS.

53/54 Berlac® Basco 2K carbon coatings.

Applications• visible carbon components in the automotive industry (interior

and exterior uses)• bike frames and add-on parts• sport equipment (rackets, helmets, yachting, etc.)

EFFICIENTLY APPLIED – SATISFYING THE MOST EXACTING REQUIREMENTS.

PVD-metallisation

• primer / PVD / TC• PVD / TC

• sb / PVD / sb• sb / PVD / UVc• UVc / PVD / UVc

• automotive industry:alternative to chromeplated plastic materials

Vacuum deposition

• primer / PVD / TC• PVD / TC

• aqueous / PVD / sb• sb / PVD / sb• sb / PVD / UVc• UVc / PVD / UVc

• cosmetics packaging

• reflectors• decorative applic.

Cr based electro-plating

• EP / TC• EP / primer / TC

• sb / EP / sb

• car interior andexterior parts

• sanitary fittings• decorative applic.

multi-layer lacquer coating• primer / BC / TC

• sb / sb / sb

• car interior andexterior parts

Coating methods

Coating systems

Applications

sb: solvent-basedUV: UV-curingTC: top coatBC: base coatEP: electroplating

CHROME LOOK:ONE TREND – DIFFERENT APPROACHES.

Electroplating (Cu-Ni-Cr)

• 40 – 60 µm- copper: 233 g/m2- nickel: 124 g/m2- chrome: 3-7 g/m2total > 350 g/m2

• 28-42 kWh/m2

• small range

Metallic layerthickness

Energyconsumption

Plasticsubstrates

Special feature

CHROME LOOK:PVD-METALLISATION VS CR BASED ELECTROPLATING.

PVD-metallisation

• 0.1 – 0.3 µm PVD (Cr-Al)total: < 3 g/m2

• < 5 kWh/m2 (PVD-metallisation)• < 13 kWh/m2 (with UV-coatings

• wide range

• no hazardous splinters and sharp edges in case of a car crash due to flexible layer thicknesses in thenanometer range

PVD-metallisation PVD Metallisierung

Kunststoffsubstrate(grosse Auswahl)

Base coat 10 - 15 µm

Plastic substrate

Topcoat 15- 20 µmTop coat 15 - 20 µm

PVD Metallisierung

PVD-metallisation0.1 – 0.3 µm

Kunststoff-Galvanik

Plastic substrate

Cu / Ni / Cr electroplating40 – 60 µm

Cr base electroplating

CHROME LOOK:PVD-METALLISATION VS CR BASED ELECTROPLATING.

• maintenance of the sophisticated (precious) metal look

• elimination of fingerprints• any conceivable type of metallic surface,

such as gold, ruthenium, palladium or anodized effects, etc. can be imitated

• individualisation by means of dyed top coats in any imaginable colour

• level of gloss customizable from high-gloss to matt

• suitable for subsequent laser etching to be used in day-/night-design applications

• ideal for subsequent printing and hot foil stamping

• as conventional or UV-curing systems

CHROME LOOK:PVD-METALLISATION COMBINED WITHBERLAC® PRIMERS AND TOP COATS.

Translux technologyIllumination via semi-transparent plastic substrates and ultra thin translucent metal layers• to generate ambient illumination• to enhance decorative components

with functionality• to elegantly „hide“ displays, sensors

or antennas

with additional use of a primer• to influence the colour of the light

sourcePlastic substrate

PVD Primer

Plastic substrate

PVDTop coat

Top coat

CHROME LOOK:PVD-METALLISATION COMBINED WITH BERLAC® PRIMERS AND TOP COATS.

car interior, sanitary fittings, mobile and cordless phones,cosmetics packaging

CHROME LOOK:PVD-METALLISATION COMBINED WITHBERLAC® PRIMERS AND TOP COATS.

Applications

• direct adhesion to the galvanised substrate• maintenance of the sophisticated (precious)

metal look• elimination of fingerprints• economical alternative to imitate any kind of

semi-precious or precious metal look based on a simple Cr based electroplating

• individualisation by means of dyed top coats in any imaginable colour shade, i.e. black chrome

• process reliable thanks to colour shade stability of the dyed top coat

• level of gloss customizable from high-gloss to matt

• suitable for subsequent laser etching to be used in day-/night-design applications

• ideal for subsequent screen and pad printing

CHROME LOOK: CHROME PLATED PLASTICS COMBINED WITH BERLAC® PAINT-OVER-CHROME TOP COATS.

Standard Cr based electroplating withouttop coat

Cr based electroplating with dyedBerlac® Paint-over-Chrome top coat: black chrome

CHROME LOOK: CHROME PLATED PLASTICS COMBINED WITH BERLAC® PAINT-OVER-CHROME TOP COATS.

Kunststoffsubstrate(grosse Auswahl)plastic substrate

CONVENTIONAL CHROME PLATING –LAYER STRUCTURE.

Kunststoffsubstrate(grosse Auswahl)plastic substrate

Cr

Ni

Cu

Nipre-layer

0.5

17

25

3

~50 µm

0.5

17

25

3

~75-90 µm

25 - 40

plastic substrateplastic substrate

clear coat

1 – 2 layers

clear coat1 – 2 layersDyed clear coat

1 – 2 layers

• grilles, bumpers, roof rails, door handles, rear-view mirrors• recent trends: chrome plated plastic items affixed in areas

exposed to high mechanical and chemical impact, such as door panel trims, etc.

• resistances to aggressive road salts (Russian mud)• resistances during entire lifetime of series vehicle

Applications

Requirements

areas strongly exposed to road salt and loose chippings

CHROME LOOK: CHROME PLATED PLASTICS COMBINED WITH BERLAC® PAINT-OVER-CHROME TOP COATS.

CHROME LOOK FROM SIMPLE LACQUER COATING.

088.047/058/059.100 Berlac® Reflexion.• chromium alternative of the future: contains no REACH-critical ingredients such as

chrome (III) and chrome (VI)• 3-coat application with intermediate drying essential!• adhesion on a wide range of common plastics• broad applicational spectrum regarding component sizes, shapes and thicknesses as

well as range of substrates• above-average scratch and abrasion resistance and excellent resistance to various

chemicals • complying with European automotive specifications (interior and exterior uses)

CHROME LOOK FROM SIMPLE LACQUER COATING.

088.047/058/059.100 Berlac® Reflexion.• non-brittle coating solution for filigree and thin-walled components thanks to ultra-thin,

elastic coats• laser-engravable for day/night designs: with possible rear-lighting of symbols, e.g.

switches• translucent for applications on semi-transparent plastics, e.g. for creating ambient lighting• designed for post-process printing by means of pad printing application• various effects available: satin chrome (from bright to dark), 3Q7,

Silver Shadow, Light Silver, pearl chrome• various colours in serial application at Daimler and at VW Group

CHROME LOOK FROM SIMPLE MULTI-LAYER LACQUER COATING –LACQUERING CONCEPTS.

primer coloured20 - 25 µm

base coat 12 - 16 µm

top coat30 – 35 µm

standard solution

plastic substrate

primer coloured

20 - 25 µm

top coat30 - 35 µm

Reflexionchrome look lacquer(special pigment)strictly 1 cross coat

Kunststoffsubstrate(grosse Auswahl)

top coat 21 µm

primer blackhigh-gloss15 µm

solution with Berlac® Reflexion

plastic substrate

primer blackhigh-gloss15 µm

top coat 21 µm

Homogeneous surface• more intensive flop• enhanced reflection

Reflexion pigment

CHROME LOOK FROM SIMPLE MULTI-LAYER LACQUER COATING – KEY FACTOR AFFECTING REFLECTANCE.

Conventional silver pigment

Heterogeneous surface• less intensive flop• reduced reflection

THANK YOU FOR YOURINTEREST.

www.berlac.ch