Belts for the Textile industry - Ammeraal Beltech industry.pdf · Process & Conveyor belts for the...

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Belts for the Textile industry

The full belting range:• TangentialBelts• EC-Tapes• ProcessandConveyerBelts• RollerCoverings• EndlessWovenBelts• TimingBelts• EngineeredBelts• KnittingTapes

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Ammeraal Beltechisaleadingma-nufacturerofProcessandConveyorbeltsandhasauniquereputationfordevelopinginnovativesolutionsforbeltingapplications.

Ammeraal Beltechoffersbelttypesofvariousqualitiesforthethreeimportanttextilesectors:yarn-spinning,weavingandnonwovens.Yarn-spinningandweavingmanuf-acturersmainlymakeuseofourRAPPLON®highperfomanceflatbelts,whichofferthebestcha-racteristicsintangential,spindle,circularknittingandmachinetapes,andofcoursedrivebeltstoo.Inthenonwovensindustrythedemandismoreforprocessandconveyorbeltswithsmoothsurfaces,antistaticandlaterallystableproperties.

WeatAmmeraal Beltech are able to offerafullrangeofbeltingproductstomeettheever-increasingperfor-mancedemandsandtoprovidewellconsideredsolutionsforallbeltingprocessesinthetextileindustry.

Contents

Applications....................................................................2

TangentialBelts..............................................................3

EC-Tapes......................................................................... 4

QuickSplicesystemandRappCalcprogram.................. 5

RapplonStandardProgram........................................... 6

ProcessandConveyerBelts.......................................... 7

RollerCoverings............................................................ 8

EndlessWovenBelts..................................................... 9

TimingBelts,EngineeredBeltsandKnittingTapes..... 10

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Innovative belting solutions for the textile industry

Ammeraal Beltech offers belting solutions for the entire textile production line - from cotton cleaning and fibre preparation, through tuft-feeding and carding all the way to spinning and twisting applications.

In almost every machine you will find Ammeraal Beltech products:• Combingmachines• Cardingmachines• Rovinganddrawingframes• Speedframe• Texturingmachines• Twistingmachines• Knurlingmachines• Knittingmachines• Ringspinningmachines• Rotorspinningmachines• Washingmachines… and many more

Our comprehensive range is built around six product groups:

1.Process&Conveyorbelts2. High performance flat belts3. Modular belts4. Endless woven belts5.Timingbelts6. Engineered belts

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Yarn spinning, twisting and finishing processes are demanding applications for tangential belts. Highest perfor-mance means maintaining constant high spindle speeds during the lifetime - essential criteria for yarn producers who have to guarantee a top yarn quality.

OurreliablerangeofRAPPLON® Quick-SpliceTangentialbelts,madeofselectedhigh-grade raw materials, offers real ad-vantageous benefits to our customers.

Thespecificallydesignedtensionmem-ber copes with highest speeds and fea-tures an extreme flexibility for run over smallpulleysandbackflexings.Noneedof re-tensioning even for long machines fitted with more than 1000 spindles.

RAPPLON®QuickSpliceTangentialBelts

Spinningmillsarerunning24/7andlookforutmostefficiency.

ThesuperiorXNBRsurfaceresiststospindlestopswithoutdifficultywhilemaintainingthespindlespeed.

RAPPLON®Quick-SpliceTangentialbeltsarespecifi-callydesignedforlongringspinningmachines.

Customerbenefits

• Longestlifetime › Extremely flexible belt ›WearresistantXNBRelastomercover ›Sturdyandflexibleendlessjoints• Reducedenergyconsumption › Unique polyester fabric tension

member › Elastomer cover with maximum

efficiency• Improveddimensionalstability › Modern tension member materials › Insensitive to moisture fluctuations ›Nodowntime• Easybeltinstallation ›Beltsurfaceswithdifferentcolours

avoiding twists in the machine ›QuickSplicebeltsandtoolsforon-

site fitting ›Lowtensionpolyesterfabric• Uniformyarnquality ›Slippage-freeelastomercover › Modern tension member without

need to retension• Nofluffaccumulation › Permanently antistatic › Perfect non-fraying belt edge quality

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RAPPLON®EC-Tapes

TheEC-Tapeisthemosteconomicalandefficient spindle tape you can choose. It is dimensionally stable and antistatic. TheRAPPLON®EC-Tapeislightinweight, contains high flexibility and has high friction values. Its abrasive resistant cover contributes to considerable energy savings for your spinning frame. TopsurfaceoftheEC-Tapeisdesignedto move freely over the braked spindle whilst the elastomer coated side of the EC-Tapeensuresaslipfreetransmission.

ThesurfaceoftheRAPPLON®EC-Tapeguaranteescons-tantspindlespeedalthough one spindleisbraked.

MainRAPPLON®EC-Tapefeatures:• Spindlespeedupto25´000rpm• Energysaving• Increasedproductivity• Dimensionallystable• Permanentlyantistatic• Highflexibility• Slippage-freetransmission• Consistentspindlespeed• Easytoinstall

To endless the RAPPLON®EC-TapeaskiverliketheHS51isusedtoskivethetwoendsofthetape.

Main Data:Tapethickness: 0.55mmTapeweight: 0.56kg/m2

Construction: Syntheticsandwich spindle tapeWharveside: MixedfabricPulley side: High friction elastomer

AvailabledeliverymethodsArt.No. Length WidthFull slab 545480 50 m 600 mm Dispenserboxes545410 5 x 50 m 11 mm 545430 5 x 50 m 13 mm EC-Glue545500 10 ml

AfterapplyingathincoatofEC-Glueononeskivedend,theRAPPLON® EC-Tapehastobeplacedintothe P51/120heatpressforapproximately3minutes.

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Innovativefeatures:QuickSplicesystem andRappCalcprogram

RAPPLON®QuickSplicejointingsystem

AperfectcombinationwiththeRAPPLON®QuickSpliceSystemwhichwarrants a perfect endless splice of your tangential belts, independently if made on-site or in the workshop.

ThecompactdesignofournewQSP60LFplusmakessplicingsafeandeasyevenintightsurroundings.

Customerbenefits:• Consistentthicknessoverjoiningarea• Easyandfaston-sitesplicing• Bi-directionalrunning• Visuallyconfirmedsplicequality• Perfectlystraightjoiningarea

Guiderailsareavailableineverywidthbetween10and60mmensu-ringalwaysperfectalignementoverthejoiningarea.

Tailormadetools,likeourMFT40punchingequip-ment,arereallyap-preciatedbyusers.Small,efficientandcosteffective.Savetime-SavemoneywithQuickSplicetechnologies.

RappCalccalculationprogram

TheRapploncalculationProgramoffershigh comfort, simple data input and data changes for easy optimization of tangentialdrivesandbelts.Rappcalc8.2always leads you to the best solution.

RappCalcFeatures:• PowerTransmissionCalculation• RollerDriveCalculation• TangentialBeltCalculation• Simpledatainput• Comprehensiveprintofresults• Storageofdataforre-utilization• Optimizationforallsortofdrives

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Itemno. Description Belt&Applicationinfo Features&Characteristics

54253 RAPPLON®GG06.18RF Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover

54254 RAPPLON®GG09.24RF Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover

54295 RAPPLON®GG11.25RR Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover






54626 RAPPLON®GGE15.20RRQ Power transmission, Yarn spinning & twistingResistantbeltedge,insensitivetomoistureand temperature,dimensionalstable,QuickSplicejoining




54047 RAPPLON®LT12 Power transmission (cone drive) Oil & grease resistant, suitable for high start-up torques

54292 RAPPLON®GR12 Power transmissionShockabsorbing,suitableforhighstart-uptorques,highefficientNBRelastomercover

54002 RAPPLON®GT04 Power transmissionShockabsorbing,abrasionresistant, HighefficientNBRelastomercover

54003 RAPPLON®GT06 Power transmissionShockabsorbing,abrasionresistant, HighefficientNBRelastomercover

54545 RAPPLON®UU10ERFQ Sliverbeltforcards QuickSplicejoining

54104 RAPPLON®GG02FF SlivertransportbeltoncombersShockabsorbing,abrasionresistant, SpecialsmoothNBRelastomercover

54606 RAPPLON®PGE5SFQ Sliverbeltforcards QuickSplicejoining,Specialsmoothcover

54543 RAPPLON®UU8ERSQwhiteFDA Sliverbeltforcards QuickSplicejoining,Specialsmoothcover

545480 RAPPLON®EC-Tape EconomicspindletapeforRingSpinningEnergy saving, available in dispenser boxes 11/13mmwidth

54055 RAPPLON®SSB84HighperformancespindletapeforCarpetindustryandTwisting

Shockabsorbing,abrasionresistant, HighefficientNBRelastomercover

RAPPLON® standard range for the textile industry

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Process&Conveyorbeltsforthetextileindustry

In the refinement processes like colou-rizing and printing smooth and reliable solutionsarerequired.FurthermoreAmmeraal Beltech’s process and convey-or belts provide efficient flow of bales, fibres, bobins and packages. Is it in plane or spikes lattice conveyors, blower rooms, aprons, spinning machines, high-speed cross lappers, we give you the answer.

Conveyorbeltwithsmoothsurfaceforyarnrolltransport.

Nonwovenstechnologyisaboomingmarket – the production capacity of a modern nonwovens plant with tan-gle-fleece cards is around 4,000 m2/h.Nonwovensareusedinmanydifferentindustries, not only in the textile in-dustry. Ammeraal Beltech supplies many facilities for nonwoven equipment.

Processandconveyorbelts

Covertype/material Applicationandfeatures

FlexamEM8/20+04GreenASFG Blowrooms,generaltransport,antistatic

FlexamEM4/101+02BlackASHC Crosslapper,highconductive,veryflexible

FlexamEF10/2A18+07GreenFG Latticeconveyor,lateralflexibility

NonexEM8/20+05D.GreenASLatticeconveyor,generaltransport,antistatic, oil and grease resistant

RopanylEM10/20+03GreenAS general transport, smooth surface, antistatic, very flexible

RopanolEF12/200+00TransparentYarnrolltransport,highforce/elongationvalue, impregnated bottom

RopanolEM8/20+00(PVC)BlackASHC Highly antistatic

SBREC7/401+01Tan Aprons

IntheNonwovenindustrythereisde-mand for belts with smooth low friction surfaces, which have excellent antistatic and laterally stable properties to achieve a continuously high quality finished product.

Ammeraal Beltech offers solutions for nonwoven technology worldwide and supplymanycustomers-notjustthetextile industry - using cross-lapper equipment.

Ammeraal BeltechCross-lapperbeltsaredimensionally stable and highly conduc-tive during operating conditions with no tearing of the web due to excellent release properties.

TheextremelythincoatingofeitherPVCorTPUensuresalowbeltweightthatmakes the belt very suitable for high-speed operation and prevents elongati-on and accumulation of the web.

Crosslapperbelt

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Rollercoveringmaterials

Someexamplesofourrollercoveringmaterials,availableinself-adhesiveor non-stick quality:

1.NI-P22beige

2.NR-P22beige

3.NI-P18white

4.PV-A15white

5.NR-P18grey

6.PV-00transparent

7.PV-P14blueDS

8.PF-P6greyFG

Featuresoftherollcoveringrange:• Abrasionresistant• Antistatic,oilandgreaseresistant• Hardnessesforhighandlowgrip• Narrowtolerances• Manycoloursandprofilesavailable• Availableinselfadhesivequality

High-qualitybel-tingforextremelyadhesivecovering.

Highadhesiverollercoveringsareusedonaweavingmachine.Onlyoneofmanyexamplesthatdemonstrateour high quality in thetextileindustry.

Properties

Type Material Temp.

NI Nitrilerubber 120°C

NR Naturalrubber 100°C

PV PVC 80°C

PF PVCOil&fatresistant 80°C

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EndlessWovenBeltinginthetextileindustry

Therearetextileapplicationswherestandard process and conveyor belts cannotbeused.Whereextremelevelsof strength, tension and temperature resistance are needed, seamless and spliceless belts are the perfect choice. Ammeraal Beltech offers excellent tailor-madesolutions.Thepiddlerpullingbeltis designed to customers’ requirements.

Piddlerbeltinac-tionduringviscoseproduction

Ammeraal Beltech’s in-housewea-vingandcoatingcapabilitiesmakeitpossibletoofferawiderangeofendlessandnon-endlessfabriccons-tructions,usingnumerousnaturalandsyntheticyarnssuchascotton,flax,polyamide,polyesterandaramide.

Using various endless woven fabrics, the unique functionality of Ammeraal Beltech’s belting range is illustrated by the fact that extremely heavy armoured cables can be processed with the same degree of smoothness as biscuit dough passing over a knife edge.

Coverscanbesuppliedindifferent colours, hardnesses or combinations.Coverrange:PVC,TPU,PUR,PE,TPE-E,TPB,Si.Profilerange:upto77standardprofiles available.

Impressionofabelt during the profilingprocess.Customisedwithavarietyofcoatingsandprofiles,thebeltsaremanuf-acturedusingaqualityassurancesystem,basedonISO9000:2000.Inthisway,ithasbecomepossibleto substantially expanddevelop-mentsinprocessandconveyorbelting.

Endlesswovenbeltsprovidemanyadvantages:• Endless and spliceless design; no seam• Constantlinespeedsandproper

tracking• Excellent tensile strength and

elongation properties• Operating temperatures from -80°Cupto+500°C

• Belttensionofupto1,000N/mm belt width

• Speedsofupto1,200m/min.• Widerangeofcoatingsandprofiles• Flexibleenoughtowraparoundsmall

rollers and knife edges

Keycustomerbenefits:• Chemicalresistanttopcover• Identical (= twin) fabric construction

in polyester• Identical (= twin) cover construction inwearresistantPVC

• Identical (= twin) non-slip fishbone profile

• Seamlessfabric,coverandprofile

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TimingBelts,EngineeredBeltsandKnittingTapes

Ammeraal Beltech timing belts offer precise solutions for synchronized con-veying, positioning and power transmis-sion.Differenttoothpitchesandshapes,cord and coating materials and a broad range of fabrication treatments are all available options.

Ammeraal BeltechPUtimingbeltsprovidetotalsolutions:• Extensivestandardrange• Localtechnicalsupport• Innovativesolutions• Lowmaintenance• Customizationpossible• Commercialsecurity

Ammeraal Beltech EngineeredBeltsare customized solutions for individual requirements when standard belting is not enough or conventional belting is limited.Variousengineeringtechniques,full range of covering materials and constant development allow us to sa-tisfy a wider range of more demanding applications.

Ammeraal BeltechEngineeredBeltsofferoutstandingadvantages:• Broadrangeofengineering

techniques and materials• Localtechnicalsupport• Volumeflexibility• Bespokesolutions• Infinitecustomizationpossibilities• CNCprecisionfabrication

Ammeraal Beltech specialbeltsforCircularKnittingMachines:• RapplonHighPerformanceflatbelt

with perforation• SpecialPUtimingbeltwithjointor

truly endless• Standardbeltwidthis10mm• Beltscanbemadetoanylength• Beltsareavailablefordeliveryinvirtu-

ally every specification

Ammeraal Beltech - one supplier for all circular knitting belts.

TimingBeltTT5aramid

Art.no. Description Application Remark

54252 RAPPLON®GG04.16RF+perforation Specialknittingtape Availableindispenserboxes

7204700 PULinearTT5steelcord,whitePositive feeder belt for circular knitting machines

Alsotrulyendlessversionwithoutanyjointavailable

7214700 PULinearTT5aramidcord,bluePositive feeder belt for circular knitting machines

Alsotrulyendlessversionwithoutanyjointavailable

Your global contact

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[email protected]

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BrazilT+5511 4655 1244F +55 11 4655 [email protected]

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ChinaT+86216533 2222F+86216548 [email protected]

CzechRepublicT+420567330056F+420567330637prodej@ammeraalbeltech.cz

FinlandT+358207 [email protected]

FranceT+33320903600F+333203229 [email protected]

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MalaysiaT+60380618849F+60380618935sales.kl@ammeraalbeltech.com.my

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SwitzerlandT+41552253535F+41552253636verkauf.schweiz@ammeraal-beltech.ch

[email protected]

UnitedKingdomT+441992500550F+441992553010sales@ammeraalbeltech.co.uk

UnitedStatesT+18476736720F+18476736373info@ammeraalbeltechusa.com

International Head Office:

AmmeraalBeltechHoldingB.V.Handelsstraat 1P.O.Box381700AAHeerhugowaardTheNetherlands

T+31 72 5751212F+31 72 [email protected]

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