BELT DRIVES LTD. NEW CC-130-BB COMPETITOR...
Transcript of BELT DRIVES LTD. NEW CC-130-BB COMPETITOR...
BELTDRIVESLTD.NEWCC-130-BB
COMPETITORCLUTCHKITFOR1998-2006BIGTWINMOTORCYCLES
SPECIFICATIONS
CC-130-BBKIT CC-130INSTALLEDINOEMBASKET
Clutchstackheight,=1.760"-1.775"Clutchtravel,=.062"Disengagement
(1)CC-130-CH,Clutchhub(1)CDCC-137,RetainingRing
(1)Thicksteelbackingplate,=.125"thick,+/-.002"(8)CC-130-CP,Frictionplate=.150"thick,+/-.002"
(7)CC-130-CS,Thinsteeldriveplate,=.059"thick,+/-.002"Laststeelplateis.090"belowhubdeckLastFrictionplate,.064"abovehubdeck(1)CC-130-PP,BallBearingPressureplate(42)BB-516,5/16"Steelballbearings
(1)DES-600,Diaphragm,spring(1)DSC-600,Diaphragmspringcollar
(6)ESB-750,Shoulderbolts(1)CDAS-500,Adjustingscrew
(1)JN-100,JamNut
CC-130-BBINSTALLATIONINSTRUCTIONS
ReadalloftheInstallationinstructionsCompletelyfirstbeforeyoubeginwork
presoakallfrictionclutchplatesbeforeinstallation
1),AfteryouhaveremovedclutchbasketandclutchhubfrommotorcycleYouwillneedtopressouttheoldOEMclutchhub.Supportbasketsonodamagewilloccur,Thanremoveclutchhubtaleshaftretainingring.andusingapress,Pressouttheoldclutchhub,Seebelowpictures.
2)OnceyouhaveremovedtheoldOEMclutchhub,PressinthenewBDLCC-130-CHclutchhub,Placeclutchhubonapedestalandpressbasketdownontohub,Bypressingonclutchhubbearinginnerraceonly.Seebelow.
CC-130-BBINSTRUCTIONS,CONTINUED
Verifyoldclutchhubbearingisgood,seebelow,Grabtheinner"hub"inonehandwiththeotherhandspintheOuter"Basket",IfitspinsfreelyandthereisnovibrationorjumpingfeelingthenbearingshouldbeOKtoreuse,Ifnotreplaceclutchhubbearing.RefertoyourServicemanualforthesesteps.
3)Installnew"supplied"clutchhubretainingringintoclutchhubtaleshaftgroove.Seebelow.BesureyoucompletelySeatretainingringintotheclutchhubtaleshaftgroove
4.
CC-130-BBINSTRUCTIONS,CONTINUED4)Timetoinstallclutchbasketandtherestoftheprimarydriveassemblybackontothemotorcycle.RefertoyourYearandModelServiceManualfortheproperinstallationstepsforyourbike.Note*BDLrequiresyoutoapplyRedLoctitetothesplinesofthefirst1"ofthesplinesonthemainshaftandtheinternalsplinesofourclutchhubbeforeinstallingclutchhubontomainshaft.ApplyRedLoctitetothefirstinchofmainshaft,slidetheCC-130-CHclutchhuboverthemainshaft,ThiswillapplytheRedLoctitetotheinternalsplinesoftheclutchhub,Removehub,andwipeoffallexcessRedLoctitefromthelast1"ofmainshaftnearprimarybearing,reapplyRedLoctitetofirst3/4"ofmainshaftandinstallclutchassembly,Torquethehubnutto70-80Ft.LB's.Afterfinalinstallation,LetLoctitecurefor24hoursbeforestartingmotorcycle.5)afteryouhaveinstalledclutchbasketandprimaryassembly,Itistimetostack"Load"yourclutchplatesintothebasket.SeeBelow.Noticethedifferenceinthefrictionmaterialfootprint,TheOEMplateisonthetopoftheBDLCC-130-CPclutchplate.BDLplatehasmorethantwiceasmuchfrictionmaterial.
6)Whenloadingaclutch,youwillusuallyfindthatthereisaslightlyroundedsidetoallclutchplates,Loadallclutchplatessothisroundedsideisfacingoutwardawayfrommotorcycle.Youwillhave: (1).120ThicksteelbackingplatethatwillloadfirstintothebasketNextyouwillinstall:(1).150"thickPresoakedfrictionplate.Thenyouwillalternatebetweensteeldriveplatesandfrictionclutchplatesuntilallsteel&clutchplateshavebeeninstalled.Donotworryaboutthelastfrictionplatebeingabovetheheightoftheclutchhub.Itwillstayandrideontheclutchbasketdogsandcannotfalloutofplacewhenpressureplatehasbeeninstalled,SeeBelow
Note*Thisisawetclutchthelastplateinbasketisafrictionandthiswillcontactthepressureplate,Itdoesnotneedtobeasteelplate.
CC-130-BBINSTRUCTIONS,CONTINUED
8)ApplyadroportwoofBlueLoctiteto(6)holesintheclutchhubthatmatchthe(6)holepatternofthepressureplate.
9)Installballbearingsintopressureplate,"SeeTechTipbelow"Alignholesofthecollartothecutoutsinthediaphragmspring,Alignbothcomponentstothe(6)holepatternofpressureplate,Whileapplyingalittlepressuretothecollartokeepbearingsfromfallingoutofplace,Aligntheshoulderboltstothe(6)holesyouappliedtheBlueLoctitetoinclutchhub,Tightenthe(6)shoulderboltstotheclutchhub,Torquethe(6)shoulderboltsto12-14Ft.Lb's.
10)Installclutchadjustingscrewandjamnutandadjustyourclutch,Lockdownthejamnut.11)finishuptherestoftheinstallationbyfollowingyourOEMServiceManualInstructions.TechTip:Toloadtheballbearingsintopressureplatepockets,Cupandholdallballbearingsinonehand,Andwiththeotherhandtakepressureplateandholdataslightangleandrotatepocketsthroughthecuppedbearingsintheotherhand,Thiswillloadallthebearingsintopressureplate.BeltDrivesLTD.Techsupportcanbereachedat714-693-1313.Ext.#227orExt.#232OrE-Mailto:[email protected]@beltdrives.comThankYou.