Below Hook Devices - Lift Beams & Spreader Bars Axzion

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Lifting Equipment

2nd

editio

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About Axzion

2

Standard or customised solution –We always advise you correctly

The right advice is always a questionof one's own possibilities. As amanufacturer, we are in a position tofind the right solution for you at anytime. This applies both to priceconsiderations and to solution-oriented considerations.A figure of approx. 84% modifiedstandard or individualized solutionsfrom our company speaks for itself.Only around one-sixth of all thepieces of lifting equipment that leaveour company are standard solutions.

We meet all of the safetyand quality requirementsTime and again, the dangers andliability risks with regard to the liftingand movement of heavy loads arenot given adequate consideration -sometimes with dramatic conse-quences for the parties responsibleand the parties who are impacted.Even the selection of an unsuitablemanufacturing company could leadto personal liability for the group ofpeople responsible.

We take the responsibility for you.You buy from a company that worksin absolute conformity with thestandards. Starting with the majorwelding certificates to DIN 18800and DIN 15018 for static and dyna-mic support frames to the materialinspection certificates EN 10204/3.1b to the factory test certifi-cates, operating instructions and CEdeclaration.

The highest possible levelof adherence to deadlinesand economic efficiencyWe offer a complete range ofservices from one source, fromdesign and production to paintingand transport to instructions on use,in order to be able to reliably meeteven the strictest specifications.

Company Presentation

3

Contents About AxzionCompany Presentation 2–3

General Information on LiftingEquipment 4–5

Cross-Beams 6–15

Coil Hooks and Coil Handling 16–21

Cross-Beams for Fork Lift Trucks 22–24

Barrel Grippers 25

Grippers, Tongs, Lifters 26–31

Loading Forks 32–33

Miscellaneous Lifting Resources 34-35

Lifting equipment with lower require-ments can be manufactured in a morecost-effective way because of this. Wemaintain operational stability verifica-tion with respect to a service life of 10years and up to 600,000 load cycleswith the maximum load for every pieceof our lifting equipment as standard.

Lifting problems are frequently not recognizedas suchImportant resources are wasted on adaily basis in companies becausesuitable lifting solutions are lacking.Furthermore, expensive, avoidabledamage is frequently caused byimproper lifting.

Make use of our consultation compe-tency to not only bring about safeprocesses but also processes that arequicker and less destructive of material in your company. The resultobtained with our advice will satisfyyou in every respect.

Our consultation anddevelopment repay yourinvestmentOur calculations are designed to givea long service for the lifting equipment.

1. Legal Foundation

■ BGR 500, Chapter 2.8 (previously VBG 9a)

■ Operation of load-support equipment in lifting-equipment mode

■ 98 / 37 / EC Machine Directive

■ EN 13155

High quality assures perfect operation The manufacturing department has themajor welding suitability certificate according to DIN 18800,Part 7, and DIN 15018 for dynamic andstatic support frames. The lifting-equipment is manufactured by certifiedwelders according to EN 287-1 underthe continual supervision of a weldingengineer. Only material with a test certifi-cate according to EN 10204 is used.

The testing methods and design-dimensioning fundamentals are inaccordance with EN 13155 (cranes > loose lifting equipment) andDIN 15018.

All of the lifting equipment is designed inaccordance with the standards anddimensioned in such a way that a staticoverload test can be carried out withtwice the nominal load without visibledamage or permanent deformations (anoverload is never permissible in normaloperation).

2. Lifting Equipment from the Hand of Experts

Precise planning guarantees perfect operationThe optimum conceptual design is develo-ped in the planning phase with consul-tation with the user. Designs are createdwith the most up to date CAD systemsand computer analysis programs makinglater processing or changes possible atany time.

Competent consultation on site The trained team of experiencedconsultants brings all of the potential froma number of solutions to problems intothe consultation meeting. In the process,the application technician will readilyattend the customer’s site to determine theusage conditions and requirements.

Certificates, of course Each piece of lifting equipment has anameplate with the manufacturer, safeworking load, tare weight, serial numberand date of manufacture. Each piece oflifting equipment has comprehensive ope-rating instructions, the factory test certifi-cate and the declaration of conformity.We will supply documents on staticdeflection that will provide verification foran audit for an additional charge; spe-cial tests (Lloyd Register, Norske Veritas,TÜV etc.) and an overload test are pos-sible without any problems. The CEdeclaration and the operating instructionsrefer to the lifting equipment that isdelivered; a further analysis of hazardscould be necessary forspecial appli-cationswithin thecompany.

3. Design and Operation

Spreader beamThe following standard adjustments andstandard variants are possible; all of thefeatures can be combined in arbitraryways.

Crane side: ■ Two, three or four leg chain

suspension, also with chainshorteners.

■ The load center can be deter-mined by shortening single ormultiple chains.

■ The suspension unit (e.g. the suspen-sion eye) is attached in a rigid,symmetrical or asymmetrical fashion.

■ The suspension unit can be adjustedincrementally.

■ The suspension unit can be adjustedwith the traveling gear manually viathe winch chain (also under full load).

■ The suspension unit can be adjustedwith the traveling gear manually viaan electric motor (also under full load).

Design type:■ Planar variants, e.g.

lifting beam, spreader beam

■ Three-dimensionalvariants, e.g. H beams, spreaderframes

Load side:■ Load attachment points are rigid ■ Load attachment points can be

incrementally adjusted ■ Load attachment points on run-

ning gear can be manually adju-sted using the winch chain

■ Load attachment points on travelinggear can be adjusted via an electricmotor

Please note without fail!The crane hook has to always beover the load centre of gravitywhen a load is lifted. If the crane hook is not over the loadcentre of gravity, the overall system willtilt when being lifted until the centre ofgravity is under the crane hook. Thehigher the lifting beam is built up, the lessthe system has to tilt to get into theposition withthe load centreunder thecrane hook. Apermissible tiltwas defined,because thelifting beamnever hangs inan absolutelyhorizontalposition. According to EN 13155, alifting beam tilt of a maximum of 6° ispermissible.

Max. tilt 6º

Reduced lifting beam tilt with theAxzion principle

General Information

4

Consideration has to always be given tothe height of the centre of gravity of theload when the load is attached, and ithas to be subjected to a criticalevaluation! There is no cause for concernif the load center is lower than the loadattachment points. If the load centreis higher than the load attache-ment points, special attention isnecessary! If the load-fastening is doneincorrectly here, the system couldcompletely tip over!

Each piece of lifting equipment has a"fixed overall height". The fixed overallheight is the distance from the bearingpoint of the crane hook to the next hingepoint below it, i.e. the distance of thelifting beam below the crane hook thatcan't change geometrically when theload swings. A shackle pin or even themovable point of support of a frameplate, for example, constitutes a hingepoint. The fixed overall height ofthe lifting beam has to always besignificantly greater than thedistance from the load attache-ment point to the height of thecenter of gravity of the load! Boththe spatial X axis and the spatial Z axisare to be subjected to an evaluationhere! Lifting beams with eye suspensionhave small "fixed overall heights". Liftingbeams with 4 leg suspensions have lar-ger "fixed overall heights".

Coil hooks, loading forksLoads have to be picked upand put down in such a waythat an unintentional droppingof the load, a breaking apart ofthe load or slippage or rollingof the load is prevented.Depending on the application, aprotective cage or a slip-resistantprong coating is suitable for this,among other things; in the caseof narrow loads, for example slitstrips, mechanical safety equip-ment is to be provided. Transporting of loads with a center ofgravity in front of the suspension unit (inthe direction of the prong tip) leads todownward tilting of the prong and isabsolutely prohibited.

GrippersMechanical, positive-locking grippers grab theload in such a way that ahold is taken under theload or in an existing recess. It is to be noted that the positive-lockingsurface has to be perpendicular to thegripper axis.Note without fail!A gripper that was designed forpositive-locking operation is neverpermitted to be used as a frictio-nally-engaged gripper! The load will inevitably slipout of the gripper!

It must always be determined whether asto whether the load to be lifted has therequired coefficient of friction in combina-tion with the surface of the gripper jaw. Itis to be noted that the relativelevel of safety with regard tothe load slipping out hasnothing to do with the weightof the load, but is insteadexclusively dependent uponthe coefficient of friction andthe geometrical gripper position.

Grippers get the required jaw pressurefrom the design geometry and from theload weight. It is to be noted whentransporting loads with grippers that loadcollisions with the environment could leadto an opening of the gripper. Collisionsduring lifting with grippers are totherefore be absolutely avoided. Ifcollisions cannot be ruled out, the gripperhas to be equipped with an additionalsafety device.

LAST 2

LAST 2

Load 2

LOADCENTER

Load 2

LOADCENTER

A ABB

CC

DD

Spreader Beam 1+ Load 1:always stable

Spreader Beam 1 Spreader Beam 1

Cross-Beam 2Cross-Beam 2

Spreader Beam 1+ Load 2:stable when A > D

Spreader Beam 2+ Load 2:always stable

Spreader Beam 2+ Load 1:stable when C > B

LOAD CENTER

Load 1

LOAD CENTER

Load 1

4. Handling and Usage

The operating instructions areto absolutely be followedwhen lifting equipment is used.The permissible temperaturerange is -40° C to +100° C.

Lifting equipment is onlypermitted to be indepen-dently used by personswho are familiar withthese tasks. We willreadily offer trainingand instruction to youfor this. Lifting equip-ment is not permittedto be loaded beyond theload-bearing capability; the load has tobe protected against being dropped.Damage that could lead to interferencewith the load-bearing capability of the lif-ting equipment has to be avoided.

5. Inspection andMaintenance Service

Lifting equipment is to be given avisual and functional inspectionbefore every instance of use; thelifting equipment is to be put outof operation when there arerecognizable defects.

According to BGR 500, Chap. 2.8, eachpiece of lifting equipment has to be ins-pected by a technical specialist at leastonce a year; depending on the usageconditions, inspections could also benecessary at shorter intervals. A specialinspection by a technical specialist isnecessary after damage occurs or specialevents arise that could influence the load-bearing capability, and it is also neces-sary after maintenance.

We are quite well prepared for theseinspections. All of the maintenance workand servicing can also be carried out, ofcourse.

You can readily obtain information on theinspection and repair service andinformation on technical seminars andtraining from us upon request.

Frictionally-engaged

µ

Pay attentionto the coefficientof friction!

Positive-locking

}Ein-satz-bereich

°C

+

-

-40°

+100°

General Information

5

Usagerange

Handling Manual

Lifting beams

6

Adjustable instead of fixedA lifting beam is usually used for manyyears for the most diverse tasks. Thelifting device that is in use today maypossibly be too large for the new cranesystem. The Axzion lifting beam is com-pletely equipped and allows for changesat any time. Unsafe and time-consumingimprovisations are nolonger necessary.

Exchangeable lifting ring made ofhigh-strength, special chain steel(forged up to 6 tons)A super-compact design due to high-strength, special chain steel. The hookson modern crane systems are consider-ably smaller, the customary lifting eyesmade of structural steel are frequently nolonger suitable. The lifting ring is exchan-geable and can be subsequentlyadapted, e.g. when using the liftingbeam in a different hall or after theinstallation of a new crane system.

Swing protection with aninnovative design A notch system hasbeen incorporatedin the robust steelprofiles. The han-ger can no longerswing because ofthis integratednotch system; the lifting beam hangs withconsiderably more stability. This newdesign of the Axzion lifting beam provi-des a considerable improvement in stabi-lity, the load has to be repositioned muchless frequently and the transport processbecomes quicker and safer.

Order No. Lifting beam Eye Length Jaw Welded-on Overall WeightWLL height width hook height w/o load[kg] [mm] [mm] [mm] [mm] [mm] [kg]1000 120 1000 18 30 250 361000 120 2000 18 30 250 631000 120 3000 18 30 250 901000 120 4000 18 30 270 1451000 120 6000 18 30 290 2562000 155 1000 25 30 300 412000 155 2000 25 30 300 692000 155 3000 25 30 320 1182000 155 4000 25 30 340 1832000 155 6000 25 30 360 3223000 175 1000 31,5 30 320 463000 175 2000 31,5 30 340 903000 175 3000 31,5 30 360 1493000 175 4000 31,5 30 380 2303000 175 6000 31,5 30 400 3874000 200 3000 35,5 30 400 1855000 220 1000 40 30 390 655000 220 2000 40 30 410 1195000 220 3000 40 30 450 2235000 220 4000 40 30 470 3285000 220 6000 40 30 490 5358000 265 2000 50 30 520 1828000 265 3000 50 30 540 2798000 265 4000 50 30 560 3978000 265 6000 50 30 600 703

10000 305 3000 56 30 630 33010000 305 4000 56 30 630 46610000 305 6000 56 30 630 788

Axzion lifting beam, adjustable, including hangersAdjustment range = 1/2 working length

Lifting Beams in the modular lifting beam systemadjustable, flexible, capable of being combined

Max. tilt 6º

Center hook for an additional charge. Please inquire about this!

AXT 0100 0100 0AXT 0100 0200 0AXT 0100 0300 0AXT 0100 0400 0AXT 0100 0600 0AXT 0200 0100 0AXT 0200 0200 0AXT 0200 0300 0AXT 0200 0400 0AXT 0200 0600 0AXT 0300 0100 0AXT 0300 0200 0AXT 0300 0300 0AXT 0300 0400 0AXT 0300 0600 0AXT 0400 0300 0AXT 0500 0100 0AXT 0500 0200 0AXT 0500 0300 0AXT 0500 0400 0AXT 0500 0600 0AXT 0800 0200 0AXT 0800 0300 0AXT 0800 0400 0AXT 0800 0600 0AXT 1000 0300 0AXT 1000 0400 0AXT 1000 0600 0

Reducedlifting beamtilt with the Axzion principle

Max. tilt 6º

Other sizes no problem!Please request our largetable of dimensions.

Worked exampleLoad bearing capacity for Longitudinal beams Crossbars

2000 kg 2 X 1000 kg5000 kg 2 X 2500 kg

When combining longitudinal and crossbarsobserve the following:

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Lifting beams

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Two additional load supports forhanging 2 leg slings equipmentThe lifting beamhangs with evenmore stability with 2leg slings equipment;lifting suspensionsituations, e.g. use ona truck mounted cra-ne, can be quicklyadapted.

Forged double hook with anextra large jaw width and forgedsafety latchesEach sling eye is hung in its own hook;providing secure loadfastening. Because ofthis, there is nopossibility of errorand less wear andtear on the eyes andslings.

Additional hookFor chain slings; italigns itself with thedirection of the load.

Order No.

Longitudinal beam H beamCenter hook for anadditional charge

Crossbar H beam Adjustable, including hangers

Order No. Lifting beam Length Jaw WeightWLL width[kg] [mm] [mm] [kg]1000 1000 18 361000 2000 18 631000 3000 18 901000 4000 18 1451000 6000 18 2562000 1000 25 412000 2000 25 692000 3000 25 1182000 4000 25 1832000 6000 25 3223000 1000 31,5 463000 2000 31,5 903000 3000 31,5 1493000 4000 31,5 2303000 6000 31,5 3874000 3000 35,5 185 5000 1000 40 655000 2000 40 1195000 3000 40 2235000 4000 40 3285000 6000 40 535

BGR 500, Chapter 2.8 "3.12.1 Load-fastening andload suspension equipmenthas to be set down or laiddown in such a way that it

can't tip over, drop or slide off."

Plan ahead andorder thesupport framethat is appro-priate for yourlifting beam.

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HAX 0100 0100 0HAX 0100 0200 0HAX 0100 0300 0HAX 0100 0400 0HAX 0100 0600 0HAX 0200 0100 0HAX 0200 0200 0HAX 0200 0300 0HAX 0200 0400 0HAX 0200 0600 0HAX 0300 0100 0HAX 0300 0200 0HAX 0300 0300 0HAX 0300 0400 0HAX 0300 0600 0HAX 0400 0300 0HAX 0500 0100 0HAX 0500 0200 0HAX 0500 0300 0HAX 0500 0400 0HAX 0500 0600 0HAX 0800 0200 0HAX 0800 0300 0HAX 0800 0400 0HAX 0800 0600 0HAX 1000 0300 0HAX 1000 0400 0HAX 1000 0600 0

QAX 0100 0100 0QAX 0100 0200 0QAX 0100 0300 0QAX 0100 0400 0QAX 0100 0600 0QAX 0200 0100 0QAX 0200 0200 0QAX 0200 0300 0QAX 0200 0400 0QAX 0200 0600 0QAX 0300 0100 0QAX 0300 0200 0QAX 0300 0300 0QAX 0300 0400 0QAX 0300 0600 0QAX 0400 0300 0QAX 0500 0100 0QAX 0500 0200 0QAX 0500 0300 0QAX 0500 0400 0QAX 0500 0600 0

Lifting Beams

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Adjustability is their strengthStandard load lifting beams with adjustable hooks

Lifting beams with mounting bracket for single hook DIN15401; with two or four adjustable single hooks.

■ Comprehensive operating handbook, factory certificationand declaration of conformity

■ Modified crane hook mounting bracket■ Can be supplied at short notice■ On-site consulting■ Up to 20t capacity can be supplied as standard

Supplemental equipment:Lifting beam suspension unit for double hooks, DIN 15402; swivel hook (non-swivelling under load/not under load); doublehook. Lifting beam dimensions also made to individualrequirements.

Order No. oad cap. Dimensions [mm] Weight[kg] L max. L min. B max. B max. V w m T [kg]2000 1000 500 1000 500 130 65 18 700 442000 2000 1000 2000 1000 130 65 18 810 1402000 3000 1500 2000 1000 130 65 18 860 2202000 4000 2000 3000 1500 130 65 18 910 2902000 5000 2500 3000 1500 130 65 18 910 3303000 2000 1000 2000 1000 150 70 25 820 1903000 3000 1500 2000 1000 150 70 25 870 2503000 4000 2000 3000 1500 150 70 25 960 4103000 5000 2500 3000 1500 150 70 25 1000 5003000 6000 3000 4000 2000 150 70 25 1040 6905000 2000 1000 2000 1000 190 85 32 980 2505000 3000 1500 2000 1000 190 85 32 1070 3505000 4000 2000 3000 1500 190 85 32 1170 5705000 5000 2500 3000 1500 190 85 32 1220 6905000 6000 3000 4000 2000 190 85 32 1270 920

Order No. Load cap. Dimensions [mm] Weight[kg] L max. L min. V w m T [kg]1000 1000 500 100 50 18 330 131000 2000 1000 100 50 18 400 341000 3000 1500 100 50 18 430 591000 4000 2000 100 50 18 450 891000 5000 2500 100 50 18 470 1272000 1000 500 130 65 25 460 232000 2000 1000 130 65 25 460 702000 3000 1500 130 65 25 500 1582000 4000 2000 130 65 25 500 1712000 5000 2500 130 65 25 500 2063000 2000 1000 150 70 32 510 803000 3000 1500 150 70 32 550 1403000 4000 2000 150 70 32 580 2203000 5000 2500 150 70 32 610 3103000 6000 3000 150 70 32 640 430

Lifting beam, with adjustable hook Rail crossbar, fixed, non-adjustable

H beam, with adjustable hook Crossbar H beam, fixed, non-adjustable

Other sizes no problem! Please request our large tableof dimensions.

Order No. Load cap. Dimensions [mm] Weight[kg] L V W m t [kg]1000 1000 100 50 18 310 101000 2000 100 50 18 350 261000 3000 100 50 18 370 451000 4000 100 50 18 390 711000 5000 100 50 18 410 1032000 1000 130 65 25 420 182000 2000 130 65 25 410 622000 3000 130 65 25 430 1402000 4000 130 65 25 440 1502000 5000 130 65 25 440 1903000 2000 150 75 32 470 703000 3000 150 75 32 490 1203000 4000 150 75 32 510 2003000 5000 150 75 32 530 2803000 6000 150 75 32 550 390

Order No. Load cap. Dimensions [mm] Weight[kg] L B V W m t [kg]2000 1000 1000 130 65 18 610 352000 2000 2000 130 65 18 650 1202000 3000 2000 130 65 18 700 2002000 4000 3000 130 65 18 720 2402000 5000 3000 130 65 18 720 2803000 2000 2000 150 75 25 690 1703000 3000 2000 150 75 25 740 2203000 4000 3000 150 75 25 800 3803000 5000 3000 150 75 25 850 4603000 6000 4000 150 75 25 890 6405000 2000 2000 190 95 32 830 2205000 3000 2000 190 95 32 920 3205000 4000 3000 190 95 32 980 5105000 5000 3000 190 95 32 1030 6305000 6000 4000 190 95 32 1050 850

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BTV 0100 0100 0BTV 0100 0200 0BTV 0100 0300 0BTV 0100 0400 0BTV 0100 0500 0BTV 0200 0100 0BTV 0200 0200 0BTV 0200 0300 0BTV 0200 0400 0BTV 0200 0500 0BTV 0300 0200 0BTV 0300 0300 0BTV 0300 0400 0BTV 0300 0500 0BTV 0300 0600 0

BTS 0100 0100 0BTS 0100 0200 0BTS 0100 0300 0BTS 0100 0400 0BTS 0100 0500 0BTS 0200 0100 0BTS 0200 0200 0BTS 0200 0300 0BTS 0200 0400 0BTS 0200 0500 0BTS 0300 0200 0BTS 0300 0300 0BTS 0300 0400 0BTS 0300 0500 0BTS 0300 0600 0

HTV 0200 0100 0HTV 0200 0200 0HTV 0200 0300 0HTV 0200 0400 0HTV 0200 0500 0HTV 0300 0200 0HTV 0300 0300 0HTV 0300 0400 0HTV 0300 0500 0HTV 0300 0600 0HTV 0500 0200 0HTV 0500 0300 0HTV 0500 0400 0HTV 0500 0500 0HTV 0500 0600 0

HTS 0200 0100 0HTS 0200 0200 0HTS 0200 0300 0HTS 0200 0400 0HTS 0200 0500 0HTS 0300 0200 0HTS 0300 0300 0HTS 0300 0400 0HTS 0300 0500 0HTS 0300 0600 0HTS 0500 0200 0HTS 0500 0300 0HTS 0500 0400 0HTS 0500 0500 0HTS 0500 0600 0

Technical specifications subject to change

Lifting Beams

9

Container lifting beams

L

■ Standard load-bearing capacity: 23,000 kg■ With rockers for even leg loading: WLL 30,000 kg■ Delivery complete with RUD-VIP load chains and VCH-10+

container hooks■ 2 chain legs that can be shortened with a chain shortener■ The crane hook can be positioned over the load center

with the chain shorteners ■ Available for 10-foot, 20-foot and 40-foot containers

Please request our technical leaflet for further information!

Container lifting beams with an elec-trical-mechanical central locking system

Standard design

Design with rockersOrder No. Container size Load capacity Weight

[kg] ca. [kg]for 20-foot container 30000 930for 40-foot container 30000 1040

Order No. Container size Load capacity Weight[kg] ca. [kg]

for 20-foot container 23000 670for 40-foot container 23000 780

Load cap. Order No.. Order No..[kg] 10" container 20" container1000015000200002500030000

For 10" containers For 20" containers

The lifting beam is an economical compromise for any user whodoesn't have a container terminal and wants to lift containerswith the existing crane system.

■ Pivot locking system on the upper corner braces■ Balancing of the center of gravity via an eye suspension unit

that can be adjusted through the crane or by moving thesuspension unit with an electric motor

■ Electrical locking via an energy-saving actuator■ Operation by radio remote control or buttons■ External electrical power supply through the crane or a

rechargeable gel battery that is independent of the mainsline

■ Signals for locking and operation with a load

The lifting beam operates with absolute reliability and meets allof the standards and specifications. Other sizes are availableupon request! Eye suspension unit for the appropriate cranehook DIN 15401, with a radio remote control and / or withbattery operation as an option.

Container loading hooks (only for 2-crane operation)

The loading and unloading of long items into and out ofcontainers are customarily done with fork-lift trucks. The load

frequently has to be pushed or pulled with a lot of effort in theprocess. Loading via crane is now possible because of the very robustcontainer loading hook; the satisfied users report that handling timeshave been drastically reduced and that there is significantly lessmaterial damage.

Availablewith a shorteningclaw as an option

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CTR 2300 0020 0CTR 2300 0040 0

CTR 3000 0020 0CTR 3000 0040 0

CTS 1000 0010 1CTS 1500 0010 1CTS 2000 0010 1CTS 2500 0010 1CTS 3000 0010 1

CTS 1000 0020 1CTS 1500 0020 1CTS 2000 0020 1CTS 2500 0020 1CTS 3000 0020 1



Lifting Beams

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Rotator beam with driven rollers for inlifting and turning workpieces with sym-metrical loads and with asymmetricalloads. The advantage of turning withdriven turning rollers mainly involves thefact that the turning can be done quicklyand reliably. The turning rollers are elec-trically driven.■ Turning rollers can be adjusted to any

position across the beam■ The adjustment runs easily through

traveling gear. Cable balancingprinciple: The running gear units areconnected with a runaround wirecable with diagonal displacement

■ The running gear alwaysoperates with the load balan-ced and automatically adjustsitself over the lifting points

■ The turning rollers are suitable for awebsling with a C-hook or an endlesswebsling

■ The rotator beam is equippedwith an electrically driven liftingeye moving in the longitudinalaxis of the rotator beam forbalancing of the center ofgravity

■ Floor level operation via cable remotecontrol as standard

■ Rotator slings with an anti-cut secutexcoating have to be used for sharpedged workpieces

■ A secutex coating is also necessary forworkpieces with an offset centre ofgravity, even without sharp edges, inorder to maintain the required coeffi-cient of friction between the turningroller and the belt

■ Intended for internal use only but maybe modified for external use as anoption

Prices and information upon request!

Rotator beams with perfect handlingMinimise the amount of time needed for turning

Turning beamwith secuwavelifting slings asan option

■ secuwave increases the deflectionradius on the sharp edge

■ The wave profile securely locks ontothe edge

Prices and information upon request!

Wendetrave

Centre of gravity balanced by electricallytraversing lifting eye

Running gear always runs in a load-sym-metric fashion

Rotator beam in use

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Lifting Beams

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Manual turning rotator beamThe cost-effective alternative

Rotator beams with manual driveManual drive through chain winch and gearbox

Order No. Load Dimensions [mm] Weightcap. [kg] L max. L min. V w [kg]

500 1000 500 80 40 18500 2000 1000 80 40 43500 3000 1500 80 40 65

1000 1000 500 100 50 201000 2000 1000 100 50 451000 3000 1500 100 50 672000 1000 500 130 65 352000 2000 1000 130 65 552000 3000 1500 130 65 80

With a lifting point for single hooks, DIN 15401.With two turning units suitable for webslings.

1000 mm

4000 mm

950 mmStaplertasche

Arbeitsbreite

Zinkenabstand

Rotator beam with manual drive providesa cost-effective alternative for the reliableturning of loads. The drive for the liftingsling rollers is achieved using a winchchain and hand chain. The gearbox isself stopping giving reliable control of theload.

The required gear ratio is dependentupon the weight of the load and the loadgeometry.

If the load geometry is unfavourable theload should not exceed 2,000 kg, other-wise a gear ratio must be selected that istoo high which would render manualoperation ineffective.

Optional:■ Secutex lifting slings with C shackle■ Simple electric drive in place of winch

chain■ Chain sprockets■ Spindle adjuster

Order No. Load bearing capacity Dead weight[kg] [kg]

WTM 0250 0400 1 2500 650

Supplemental equipment:Lifting point for double hooks, DIN15402; rotator sling with C hook forsimple closing; rotator beam dimensionsaccording to individual requirements

Gear box

Winch chain

Other sizes no problem! Any-thing is possible. Tell us yourload requirements!i

WTM 0050 0100 0WTM 0050 0200 0WTM 0050 0300 0WTM 0100 0100 0WTM 0100 0200 0WTM 0100 0300 0WTM 0200 0100 0WTM 0200 0200 0WTM 0200 0300 0



Distance between prongs

Working width

Lifting members for forklift

Lifting Beams

12

secutex sheetplate hookson request.

Swivel lifting gear TWGVertical lifting of rigid sheet metal and plateThe swivel lifting gear TWG is used forthe transport of rigid sheet metal andplate. Simple and safe operation and lowtare weight are the outstanding characte-ristics of this design.

Functions:■ Lifting of horizontally stacked sheets to

the vertical■ Transport of vertical metal sheets■ Turning through 180°■ Vertical storage with the device

attached to the workpiece

Technical characteristics:■ Contact angle with 4 pcs. each RUD-

LBS load-fastening points for fasteningthe chain slings

■ 4 leg chain sling, each leg with chainshortener

■ The ends of the 4 leg lifting chainfitted with suspension rings

■ Each suspension ring has 2 leg chainand load hook for fastening to the LBS

Optional:Additionally, for handling fragile sheets,the contact angle can be fitted withsecutex SPL edge protection

Transporting metal sheets– a demanding taskLarger metal sheets and plates are nor-mally lifted using four lifting clamps orfour sheet metal loading hooks that aresuspended from a spreader beam onchain slings. The prescribed angle ofinclination for the chain tackle must beobserved exactly so that the hooks canprovide the required grip and not simplyslip off the load. At least two riggers arerequired – four for long sheets of metal –to position and hold the grabs or hooks.

Efficient and effective –the new BVG sheetloader grabThe new BVG sheet loader grab is adjus-ted to the width of the sheet metal plateand fixed simply using locking pins withintegrated double-locking nut. The widelevel of adjustment allows the transport ofalmost all standard sheet sizes. The oneside of the fork hook is hooked beneaththe sheet metal board using a hoist (1).The other parallel hook is swung underby hand (2) and locked with the lockinglever (3). That’s all there is to it (4)!

Single-handed operationis guaranteed: One rigger is sufficient for operat-ing the sheet loader grab. The opti-mised design allows the tare weight to bekept very low, angles of inclination donot need to be set and slipping off of thehooks is no longer possible. Handlingtimes for metal sheets and plates aredrastically reduced.Only for rigid sheet metal and plate.

Optional:■ secutex buffer pad for the transport of

coated sheets or stainless steel (contactcorrosion)

■ Tie-down provision to ensure thatloads do not slip transversely and forbundling loose sheet metal stacks.

■ Other dimensions and load capacitiesavailable

■ Extra long metal sheets can be liftedusing an extension cross-beam andtwo sheet loader grabs. The lockingfeature also allows one-man operationin this application.

The new BVG sheet loader grabEfficient transport of rigid sheet metal and plate

Other designs availableon request!

➊

➋

➍

➌

Order No. Load bearing cap. [kg] Adjustm. range [mm]BVG 0400 0250 0 4000 1400 – 2500BVG 0500 0250 0 5000 1400 – 2500

Order No. Load bearing capacity [kg]TWG 0400 0000 0 4000

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Lifting Beams

13

Lifting beam for wire basket according to DIN 15155Wire basket lifting beam with asuspension unit for single hooks, DIN15401; equipped with one pair of fixedand one pair of pivoted hooks.■ Comprehensive operating instructions,

major factory test certificate anddeclaration of conformity

■ Matching crane-hook suspension unitwith no additional charge

■ Available on short notice ■ Consultation on site

Additional equipment: Lifting beamsuspension unit for double hooks, DIN15402; four long hooks for transportingstacked wire baskets.

Order No. Load capacity Dimensions Weightl B V W t

[kg] [mm] [mm] [mm] [mm] [mm] [kg]1000 1250 600 100 50 405 352000 1250 600 130 65 435 44

Flexible balancing lifting beam complete with:■ Spindle-adjustment suspension eye for

single crane hooks according to DIN 15401

■ Galvanized chain and chain shortener■ Rotating chain deflection rollers■ Available with a hazard indication on

each end if desired➊

➋

Always at the right level with this lifting beam!Balancing lifting beam with chain and adjustable suspension unit

You get the balancing cross-beamin a modular assembly system.You can obtain price informationwith an inquiry.

We need the following information for your order / inquiry:Load-bearing capability kg

Working width mm

2 crane lifting beam

Two cranes together can even liftheavy loads with this lifting beam.The cross-beam dimensions aremanufactured to the individualrequirements (load-bearing capacityand spacing of the cranes, size ofthe crane hooks). Information andprices upon request.

Double hook with high strength masterlinkYou turn your single hook into a double hook with this.

■ Hardened, forged load hook■ Broad contact surface■ High strength masterlink suitable

for a number of crane hooks■ The masterlink unit is exchangeable

Also available as a 4-fold hook.Higher load-bearing capacity upon request.

Order No. Load capacity Susp. unit Jaw width Weight[kg] [mm] [mm] [kg]4000 140 x 80 x 17 30 86500 165 x 90 x 22 30 10

i

Design of the suspension unit (1):RigidSpindle adjustmentDouble suspension unit

Number of load-fastening points (2):

Points

DHS 0400 0000 0DHS 0650 0000 0

GXT 0100 0125 0GXT 0200 0125 0

Lifting Beams

14

End fittings for spreader beams

Spreader beam, fixed Spreader beam, adjustable

Pipe hookSingle pipe hookSingle hook suitable for chain slingequipment. Suspension for shackles (notillustrated).

Heavy-duty pipe hookswith secutex coatingRobust design. Support surfa-ce with matched radius,contact surface with exchan-geable secutex impact protection to pro-tect high-quality pipe ends.

Order No. Load capacity WeightPair [kg] [kg]

Simple version (not illustrated)1000 142000 173000 225000 25

Heavy duty version (as illustrated)6000 -8500 -

12000 -16000 -

Order No. Head piece Spreader beam Weight, 2 end fittings Selection WLL [kg] WLL [kg] incl. shackles [kg] Shackles

3250 6500 28 2x3,25T+2x6,5T4750 9500 54 2x4,75T+2x9,5T6500 13000 86 2x6,5T+2x13,5T8500 17000 117 2x8,5T+2x17T9500 19000 148 2x9,5T+2x25T

12000 24000 184 2x12T+2x25T13500 27000 290 2x13,5T+2x35T17000 34000 381 2x17T+2x35T25000 50000 472 2x25T+2x55T35000 70000 920 2x35T+2x85T

Order No. Spreader Length Weightbeam incl. chainsWLL mind. max. and load

hooks[kg] [mm] [mm] [kg]1000 2000 3300 563000 2000 3200 756400 2000 3100 1028000 2000 3000 146

16000 2000 2800 26120000 2000 2600 3811000 3000 5300 823000 3000 5200 1246400 3000 5100 1828000 3000 5000 211

16000 3000 4800 37820000 3000 4600 4891000 4000 7300 1223000 4000 7200 1876400 4000 7100 2498000 4000 7000 293

16000 4000 6800 50020000 4000 6600 614

Order No. Spreader beam Length WeightWLL fixed incl. chains

and load hooks

[kg] [mm] [mm] 1000 2000 253000 2000 436400 2000 668000 2000 109

16000 2000 21520000 2000 3231000 3000 333000 3000 606400 3000 948000 3000 132

16000 3000 26120000 3000 3651000 4000 503000 4000 806400 4000 1168000 4000 168

16000 4000 31520000 4000 423

For quick solutions, create yourcross-beams yourself. End fittings can be welded on, insertedas an option.Please request the profile list!

Other designs upon request. Other designs upon request.

Spreader beam, adjustableFlexible and easy to use in practice

The working width can be telescopicallyadjusted within a range. The lifting beamonly experiences compression and nobending due to the articulated arrange-ment of the end fittings. The lifting beamhas a low tare weight allowing the maxi-mum use of its capacity. The lifting beamcan be individually adapted to the custo-mer’s requirements with regard to

working width range. Working loadlimits: 1000 to 175,000 Kg. Workinglengths: 500 to 20,000 mm.

A combination of three spreader beamsin which the two lower spreader beamsare hung on an upper spreader beam ispossible.

Advantage:Angles of inclinationβ of over 60° arenot possible as aresult of the design!

ROH 0050 0000 1ROH 0100 0000 1ROH 0150 0000 1ROH 0250 0000 1

ROH 0300 0000 0ROH 0425 0000 0ROH 0600 0000 0ROH 0800 0000 0

STS 0100 0200 0STS 0300 0200 0STS 0640 0200 0STS 0800 0200 0STS 1600 0200 0STS 2000 0200 0STS 0100 0300 0STS 0300 0300 0STS 0640 0300 0STS 0800 0300 0STS 1600 0300 0STS 2000 0300 0STS 0100 0400 0STS 0300 0400 0STS 0640 0400 0STS 0800 0400 0STS 1600 0400 0STS 2000 0400 0

STV 0100 0200 0STV 0300 0200 0STV 0640 0200 0STV 0800 0200 0STV 1600 0200 0STV 2000 0200 0STV 0100 0300 0STV 0300 0300 0STV 0640 0300 0STV 0800 0300 0STV 1600 0300 0STV 2000 0300 0STV 0100 0400 0STV 0300 0400 0STV 0640 0400 0STV 0800 0400 0STV 1600 0400 0STV 2000 0400 0

STK 0325 0000 0STK 0475 0000 0STK 0650 0000 0STK 0850 0000 0STK 0950 0000 0STK 1200 0000 0STK 1350 0000 0STK 1700 0000 0STK 2500 0000 0STK 3500 0000 0

Lifting Beams

15

■ Complete with 4 leg chain suspension, angle of inclinationmax. 45° with uniform load distribution

■ With four fixed single hooks

Optional:Chain lifting gear with chain shorteners for balancing of thecentre of gravity or for different load sizes; frame size to indi-vidual requirements; swivel hook

Spreader frame

Order No. Load bearing capacity Dimensions [mm] Weight[kg] A B C [kg]2300 1000 1000 1180 702300 2000 2000 1900 1002300 3000 3000 2610 1304200 1000 1000 1250 934200 2000 2000 1970 1304200 3000 3000 2680 1686000 1000 1000 1350 1306000 2000 2000 2070 1766000 3000 3000 2780 2219600 1000 1000 1500 1609600 2000 2000 2220 2179600 3000 3000 2930 274

14000 1000 1000 1620 19614000 2000 2000 2340 26514000 3000 3000 3050 33418500 1000 1000 1730 28018500 2000 2000 2450 36818500 3000 3000 3160 45624000 1000 1000 1800 32424000 2000 2000 2520 43124000 3000 3000 3230 538

B

C

A

Special design load lifting beams

110 t Spreader frame for containers Spreader frame Recovery lifting beam, telescoping

58.5 t Back-up roller lifting beam

Hydr. spreader beam forbridge components

63 t H lifting beam for machine transport 155 t Tubular lifting beam for heavy duty round slinging

200 t Test lifting beam

Modular lifting beam with longitudinal beams Modular lifting beam with crossbars Modular lifting beam, complete Electrically driven rotator beam

RTS 0230 0100 0RTS 0230 0200 0RTS 0230 0300 0RTS 0420 0100 0RTS 0420 0200 0RTS 0420 0300 0RTS 0600 0100 0RTS 0600 0200 0RTS 0600 0300 0RTS 0960 0100 0RTS 0960 0200 0RTS 0960 0300 0RTS 1400 0100 0RTS 1400 0200 0RTS 1400 0300 0RTS 1850 0100 0RTS 1850 0200 0RTS 1850 0300 0RTS 2400 0100 0RTS 2400 0100 0RTS 2400 0100 0

Order No. Coil width = Internal height Load cap. Prong height Prong width WeightProng length l [mm] i [mm] [kg] Zh [mm] Zb [mm] [kg]

300 400 1750 75 25 31300 500 2500 90 25 44300 600 3500 105 25 62300 700 4750 125 25 85300 800 6000 130 30 127500 400 4250 130 30 100500 500 4250 130 30 100500 600 6000 160 30 138500 700 8000 160 40 202500 800 10250 180 40 259800 400 4500 145 40 164800 500 7000 180 40 235800 600 9750 215 40 315800 700 13000 225 50 442800 800 16500 255 50 554

1000 400 5750 180 40 2421000 500 8750 200 50 3691000 600 12250 240 50 4891000 700 16250 255 60 6691000 800 20500 290 60 8271500 400 8750 220 60 5801500 500 13250 255 70 8421500 600 18250 300 70 10801500 700 24250 325 80 14351500 800 31000 350 90 1841

Supportframe for coilhooks

BGR 500, Chap. 2.8,"3.12.1 Load-fasteningand load suspensionequipment has to beset down or laid downin such a way that itcan't tip over, drop orslide off." Plan aheadand order the supportframe that is appropria-te for your coil hook.

Robust design made of high-quality steelbacked with a material test certificate.The support arm points upwards with atilt of approx. 3° under load; the coilhook is kept horizontal with the counter-weight when not under load. The highquality coil hook can be protectedthrough the use of secutex impact protec-tion, a polyurethane compound material

with outstanding toughness. secuteximpact protection can be applied to theupper part of the prong and to the backinside portion as an option. A designincorporating a safety device is availableon request.

Available withadditionalprotectionagainst itemsslipping outupon request

i

Zh

Zl

Zb

Other designs are available upon request

Spreader head for slit strips Heavy duty coil hooks

Turning gripper for coils Hooks, height-adjustable, for coil shelf

Coil Hooks

16

i

Pleaserequest infor-mation andan inquiryhelp sheet forcoils

Coil hook with counterweight

CHG 0175 0030 0400CHG 0250 0030 0500CHG 0350 0030 0600CHG 0475 0030 0700CHG 0600 0030 0800CHG 0425 0050 0400CHG 0425 0050 0500CHG 0600 0050 0600CHG 0800 0050 0700CHG 1025 0050 0800CHG 0450 0080 0400CHG 0700 0080 0500CHG 0975 0080 0600CHG 1300 0080 0700CHG 1650 0080 0800CHG 0575 0100 0400CHG 0875 0100 0500CHG 1225 0100 0600CHG 1625 0100 0700CHG 2050 0100 0800CHG 0875 0150 0400CHG 1325 0150 0500CHG 1825 0150 0600CHG 2425 0150 0700CHG 3100 0150 0800


Coil Hooks

17

In the steelworking industry C hooks areused for the cost-effective handling ofcoils. These load lifting devices are per-fectly suited to one width of coil butwhere different coil sizes are handleddifferent hooks must be used. If the centreof gravity of the load is not exactlybeneath the crane hook the hook willhang at an angle when loaded with theattendant risk of the coil slipping off.Axzion-GKS, the specialist for load liftinggear in the worldwide SpanSet Group,has now developed the Vario coil hookfor variable coil widths.

Vario suspensionInterchangeable eye-suspension made ofspecial high-tensile chain steel. The hooksof modern crane systems are consider-ably smaller and normal hooks fired fromstructural steel often no longer fit. The sus-pension is interchangeable and can besubsequently adjusted, e.g. when using

the cross-beam in adifferentbuilding orfollowing theinstallation ofa new crane.

No counterbalanceWith no load two heavy duty gas strutshold the crane hook suspension withinthe centre of gravity range. A heavy andbulky counterweight is no longer neces-sary.

One hook for all coil sizesThe centre of gravity of the load is quick-ly and easily changed and the suspen-sion eye glides on its rollers to the liftingposition. Decision makers will take notethat only one hook has to be purchased.Downtime caused by the continuousreplacement of the hooks on the crane isobviated. Commercially available coilhooks are perfectly suited to one coilwidth of coil but where different coil sizesare handled different hooks must beused. If the centre of gravity of the load

is not exactlybeneath thecrane hookthe hook willhang at anangle whenloaded withthe attendantrisk of the coilslipping off.

MiscellaneousCan be supplied for all coil sizes. Protectvaluable coils using secutex impact pro-tection (optional).

Vario Coil hooks

The position ofthe suspensioncan be easilyadjusted tomatch the centreof gravity of theload.

Increased flexibility thanks to the new Vario coilhooks “At our facilities we use hooks for the transport ofsheet metal coils in a variety of situations. Here inthe shipping department we replaced severaldifferent sized coil hooks with counterweights withjust one Vario coil hook. My staff have reportedoptimised handling, particularly when loadingarticulated lorries. Even small coils can now bepositioned close to the tail-lift. Previously we hadto use every trick in the book to utilise this space.There are no longer any counterweights to inter-fere with handling, the Vario coil hook has beco-me much lighter. Our turnaround times have redu-ced because we no longer have to change thehook for different coil sizes.”

Jörg HollmannWarehousing + Transport Manager, Plettenberg C.D. Wälzholz-Brockhaus GmbH

Coil Hooks

18

W

i

Zl

V

Zb

Zh

Coil tilt hookSuitable because of the tilt support with the high lug for tiltingcoils. Coils have to lie on squared wood, individual slit striprings have to be well bundled. The operation of the coil tilthook is only possible with small coils and requires carefuloperation. Narrow splitstrip coils can only betilted in one direction! Theminimum widths must notfall below the values givenin the table.

Order No. Load cap. Internal Internal coil diam. Coil width Prong length Tilt lug Eye ht. Eye wdth. Weight [kg] height [mm] at least [mm] [mm] Zl [mm] width Zb [mm] V [mm] W [mm] [kg]500 400 300 100-200 200 60 80 40 8

1000 450 300 100-200 200 60 100 50 91000 500 400 200-300 300 60 100 50 122500 500 300 100-200 200 80 130 65 112500 500 400 200-300 300 80 130 65 143000 550 500 250-350 350 80 130 65 28

Other designs are available upon request

Order No. Coil width = Internal ht. Load Prong ht. Prong wdth. Weight Prong length [mm] i [mm] cap. [kg] Zh [mm] Zb [mm] [kg]

100 300 300 30 10 2100 400 550 40 10 2100 500 850 50 10 3 150 300 500 45 10 3150 400 850 60 10 4150 500 1300 60 15 7200 300 650 50 15 5200 400 1150 65 15 7200 500 1750 80 15 10300 300 1000 70 15 9300 400 1750 80 20 15

Slit strip hookSpindle-adjustment suspension unit

Coil hook with secutex pipe module Hook for concrete pipes

Double wire-coil hookLifting beam with wire-coil hook

Hook for machine parts Hook with load safety unit

CHO 0030 0010 0010CHO 0055 0010 0010CHO 0085 0010 0010CHO 0050 0015 0015CHO 0085 0015 0015CHO 0130 0015 0015CHO 0065 0020 0020CHO 0115 0020 0020CHO 0175 0020 0020CHO 0100 0030 0030CHO 0175 0030 0030

CKH 0050 0020 0040CKH 0100 0020 0045CKH 0100 0030 0050CKH 0250 0020 0050CKH 0250 0030 0050CKH 0300 0035 0055

Technical specifications subject to changeW

i

V

Coil-In

nen-Ø

Coil insid

e diam

eter

Coilbreite

Coil width

Ø Inter

nal c

oil

diamete

r

Coil width

Coil hooks without a counterweightRobust design made of high-quality steel with a material test certificate,of course. The support arm points upwards with a tilt of approx. 3°under load. Work with the coil hook without a counterweight is onlypossible with small coils, because the coil hook has to be manually putinto the coil.

Be sure torequest technicalinformation onthe coil tilt hooks!

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Various types of load lifting gear

19

Coil tilting tablesTilting tables without internal drive (tilting using an available crane)■ Cost-effective■ Only suitable for lighter loads

Tilting tables with electro-mechanical drive (geared motor with roller chain)■ Proven standard design■ Robust■ Simple to control■ Suitable for heavy loads

Tilting tables with hydraulic drive■ Highly robust■ Suitable for the heaviest loads

Special designs■ Tilting tables with decoiler mandrel for split strip coils

(narrow coils)■ Tilting tables for moulds■ Tilting tables for machine components

Interior mechanical coil gripper

Sheet metal stack tongs, electrically telescoping as an option

Load lifting gear straight from the manufacturerFast and safe handling with a kick…If load lifting is an important part of the production process efficient solutions make sense. We design and manufacture heavy dutyload lifting gear with particular emphasis on the handling of coils and steel sections. We have a proven track record and havedeveloped a great number of solutions in partnership with big name clients from the steel industry.

Lifting beam carrier for pallet stacks

Coil tongs Exterior coil gripper

In processing systems for split strip coilsthe narrow coils must be prepared in avertical position in readiness for process-ing. There are repeated serious accidentsat work caused by coils overturning.

It is becoming increasingly important toprotect the manufactured sheet metalcoils or those that are awaiting furtherprocessing. Sensitive foil coils, sometimesof a considerable weight, are regularlysubjected to pressure points as a result ofimproper storage. These then cause pro-blems during forming.

The secutex coil supports for split stripcoils have been especially developed forsimple and safe storage. The highlyrobust steel section frame is fitted withsecutex impact protection on the storagesurface.

secutex is an extremely robust and hard-wearing type of polyurethane. secuteximpact protection is resistant to the majo-rity of oils and greases unlike most othertypes of rubber and recycling materials.

Commercially available steel tubes areslotted into the hole pattern to protectagainst overturning, the split strip coilsare fully secure.

The system can be expandedThe secutex coil supports are of a modu-lar design which allows several units tobe simply plugged into each other.

SAFETY is paramountAs a lifting device the design has beensubjected to static analysis and has thehighest welding quality accreditation.

Coil storage withsecutex surfaceSuitable for long-term storage

Order no. Coil Ø Length[mm] [mm]

800-1400 30001200-1800 30001800-2400 3000

for split strip coilsincl. 8 slot-in rods for securing

800-1400 30001200-1800 30001800-2400 3000

Coil handling

20

secutex coil supports for split strip coilssecutex impact protection and slot-in tubes as safeguard against overturning

Optional:■ Additional tubes to protect against

overturning■ Cross-bar, slot-in, for the storage of

smaller diameter coils■ Coated slot-in tubes


500600700800900

10001100120013001400150016001700180019002000

0 50 100 150 200 250 300 350 400 450 500 550 600Bandstahlringbreite (mm)

1170

960

775680 620 590 570 555

2000 2000

KippstabilerBereich

Nicht-kippstabilerBereich

275

Rollover stability of coils havingdifferent dimensions

SCS 0080 0140 0SCS 0120 0180 0SCS 0180 0240 0

SCS 0080 0140 SSCS 0120 0180 SSCS 0180 0240 S Ex

tern

al d

iam

eter

of s

teel

ban

d rin

g (m

m)

Width of steel coils (mm)

Area that is not rollover stable

Area that is rollover stable

Coil handling

21

secutex coil mat and mobile coil storage

Order no. Coil Ø Length Width Height[mm] [mm] [mm] [mm]

SCF 0080 0140 0 800-1200 1500 500 75SCF 0120 0180 0 1200-1800 1500 550 80SCF 0180 0240 0 1600-2400 1500 675 100

for split strip coilsinc. 8 slot-in rods for securingSCF 0080 0140 S 800-1200 1500 650 75SCF 0120 0180 S 1200-1800 1500 750 80SCF 0180 0240 S 1600-2400 1500 850 100

Place your valuable coils on a safe basewith secutex coil mats. Shorter andlighter and therefore easier to use on themove.

Order no. Coil Ø Length Width Height Weight[mm] [mm] [mm] [mm] [kg]

SCM 0080 0140 0 800-1400 3000 400 30 23SCM 0100 0160 0 1000-1600 3000 400 43 36SCM 0120 0180 0 1200-1800 3000 400 55 50

Order no. Coil Ø Length Width Height Weight[mm] [mm] [mm] [mm] [kg]

SMC 0120 0180 0 1200-1800 1000 700 80 27SMC 0120 0180 1 1200-1800 1000 700 100 44SMC 0120 0180 2 1200-1800 400 400 55 5

The secutex coil mat and mobile coil stor-age have been designed for simple andfast intermediate storage. They can beused individually or in multiples depend-ing upon the coil width.

secutex is an extremely robust and hard-wearing type of polyurethane. secuteximpact protection is resistant to the majo-rity of oils and greases unlike most othertypes of rubber and recycling materials.

Optional:■ Additional tubes to protect against

overturning■ Cross-bar, slot-in, for the storage of

smaller diameter coils■ Coated slot-in tubes

Cost-effective bulk pricesAs us to quote for larger quantities!

Only type SCL-FS secutex coil storageunits for split strip coils have a cast holepattern of steel into which the round rods

secutex mobile coil storageare slotted to protect against overturning.Request the technical report on coil stabi-lity!

Place your valuable coils on a safe basewith secutex coil mats.

secutex coil mat

secutex mobile coil storage

Please note: The secutexcoil mats cannot be rolledup due to their narrowwidth and shallow angles.They are therefore unsuit-able for long-term storageof coils.

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W

L

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Fork-lift truck cross-beam for single prongSlip on bag for one fork prong. Please note: Overloading of the fork prongs has to absolutely be avoided. ■ Secured with lock screws■ Rotating and swiveling hook

The quick route to simple liftingLifting attachments for fork-lift trucks

Slide on pockets for two fork-lift truckprongs; secured with two lock screws; arotating and swiveling eye hook with asafety latch (cannot be rotated under load)is located in the center. Galvanised version.■ Comprehensive operating instructions,

major factory test certificate anddeclaration of conformity

■ Available on short notice ■ Consultation on siteAdditional equipment: Eye hook with ballbearings for rotation under load; the cross-beam dimensions can alsobe provided according to individualrequirements.

Order No. Load-bearing cap. Dimensions Weightl V w m T

[kg] [mm] [mm] [mm] [mm] [mm] [kg]1000 440 60 120 23 220 122000 480 60 160 27 280 143000 500 80 180 35 315 185000 520 100 200 45 425 25

Fork-lift truck cross-beamSecured with two lock screws located in thecenter, a rotating and swiveling eye hook witha safety latch, two load hooks with a safetylatch on the outside. Galvanised version.

Order No. Load-bearing cap. Prong spacing Weight[kg] [mm] [kg]1000 320 132000 320 283000 320 305000 320 42

360°

A swivel hook with ball bea-rings for rotation under loadcan be supplied upon request!

Order No. Load-bearing W V t Weightcap. [kg] [mm] [mm] [mm] [kg]

1000 140 65 315 102000 140 65 330 123000 140 65 355 14

Lifting Attachments for Fork Lift Trucks

22

iUNO 0100 0000 0UNO 0200 0000 0UNO 0300 0000 0UNO 0500 0000 0

TRE 0100 0000 0TRE 0200 0000 0TRE 0300 0000 0TRE 0500 0000 0

GTZ 0100 0000 0GTZ 0200 0000 0GTZ 0300 0000 0

Short crane jib for fork-lift trucksThe fork-lift truck becomes a universal lifting machinewith this. Securing is done with 2 lock screws. Alwayspay attention to the center of gravity and the load-bearing capability of the fork-lift truck.

■ Swivel hook■ Robust design, suitable

for moving operation

Order No. Type Q L V W b t Weight[kg] [mm] [mm] [mm] [mm] [mm] [kg]

GKS 0100 0050 0 ZV2P 1000/750/0,5 1000 500 70 160 750 325 280GKS 0200 0050 0 ZV2P 2000/750/0,5 2000 500 70 160 750 300 305GKS 0300 0050 0 ZV2P 3000/750/0,5 3000 500 80 160 750 200 320

360°A swivel hook with ballbearings for rotation underload can be supplied uponrequest!

Crane jib for fork-lift trucksSlide on pockets for two fork prongs;secured with a locking chain. With swi-vel hooks (cannot be turned under load)that can be changed. Telescopic capabi-lity; the useful length can be easily adju-sted with socket pins (note the load-bearing capability diagram).

Note:Always pay attention to the center ofgravity and the load-bearing capabilityof your fork-lift truck!

500 kg

600 kg

750 kg

900 kg

1000 kg

1150 kg

1350 kg

1600 kg

1950 kg

2500 kg

2500 kg

1 2 3 4 5 6 7 8 9 10 11

max. 3850 mm

Beispiel Tr

agfähigkeit

für Typ **.

OH

Order No. Load cap. Dimensions Weight[kg] L max. [mm] L min. [mm] V [mm] w [mm] [kg]2500 3850 910 70 180 2105000 3850 910 100 200 3932500 3850 910 70 180 2605000 3850 910 100 200 470

Fork mounted jibFork mounted jib for fork-lift trucks.Can be mounted both crosswise and lengthwise.The secutex Fork mounted jib permits diverseapplication possibilities due to the mountingarrangement on the fork-lift truck.

Order No. Load cap. Weight [kg] [kg]

GKT 0250 0200 0 2500 165

Always pay attention to the load-bearingcapability and the center of gravity of thefork-lift truck when using the fork-lift trucklifting attachments !

WV

Load-bearing capability diagram


23

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GKV 0250 0050 0GKV 0500 0050 0GKV 0250 0050 1*GKV 0500 0050 1*

The crane arm Type **.1 is designed to be capable of swiveling!

Example Load ca

p.

Model **.1

Turning in no time at allFork mounted rotator beamThe rotator beam can be used in very flexible ways. The fork liftpockets can be generously adjusted. A suspension head is alsoavailable for use on the crane hook.

Order No. Load cap. Dimensions[kg] L max. [mm] L min. [mm]500 1000 500500 2000 1000500 3000 1500

1000 1000 5001000 2000 10001000 3000 15002000 1000 5002000 2000 10002000 3000 1500

The appropriate slings for the turning processare available upon request. Requestinformational material!

BigBag lifting frameWith suspension unit for single hooks, DIN 15401; with fourhooks for the BigBag loops.

BigBag lifting attachment for fork-lift trucksSpecially developed attachment for the gentle transport of Big-Bags with the fork-lift truck. The carrying eyes have large radii,so the loops of the BigBags are given long-term protection.

Order No. Load cap. W V Prong spacing L B WeightWLL [kg] [mm] [mm] [mm] [mm] [mm] [kg]

GBB 0150 0900 0 1500 160 60 600 900 900 72

Order No. Load cap. L B V W m T Weight[kg] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

BBT 0100 0900 0 1000 900 900 100 50 60 110 18BBT 0200 0900 0 2000 900 900 130 65 60 140 30

Battery lifting attachment Flexible, telescopic lifting attachment for the transport of batteriesand rectangular loads. Four load hooks with a safety latch.

L

W

V

B

Order No. Load Weight w/o W V Prong L Bcap. load spacing[kg] [kg] [mm] [mm] [mm] [mm] [mm]

GBT 0200 0120 0 2000 90 60 160 500 1.200-800 800-600


24

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GWT 0050 0100 0GWT 0050 0200 0GWT 0050 0300 0GWT 0100 0100 0GWT 0100 0200 0GWT 0100 0300 0GWT 0200 0100 0GWT 0200 0200 0GWT 0200 0300 0

"Top" barrel tongsFor the vertical lifting of bead-ring or clamping-ring barrels. Also for use inthe case of tightly stacked barrels.

"Top-Side" barrel tongsFor lifting bead-ring or clamping-ring barrels. Open barrels can also betransported, because they are always kept in a vertical position.With automatic latching.

"Side" barrel tongsFor horizontal lifting and transport of bead-ring or clamping-ring barrels.

Barrel turning tongs For the safe lifting of inherently stable bead-ring or clamping-ringbarrels. The barrels can be safely picked up and set down in alying or standing position because of the uprighting rollers; diffi-cult positioning by hand is no longer necessary.■ Suspension unit for single hooks, DIN 15401■ Hold-open lever, automatically latching into place, with extra

large handle■ Finger trap protection■ Galvanized / powder-coated

Barrel lifting systems

32

1

4

Barrel-lifting equipment■ Lightweight, but 500 kg load-bearing

capability■ Suitable for barrel diameters up to a

maximum of 0.7 m■ Test certificate from Germanischer Lloyd■ Better work through quick and flexible

handling■ Easy storage - always at hand■ Very economical

2 x A 40, 900 mm long, loops 300 mm long

Tube with Powerflex coating,500 mm long

Ratchet baseSPL 10 x 100 x 200 mm

Ratchet lashing strap 20020/4-1, 2.5 m long, threaded and sewn back

1

2

3

4

Clamping jawwith uprightingrollers

Barrel Grippers

25

Order No. Load cap. Eye level Gripping range Weight[kg] [mm] [mm] [kg]

FTO 0030 0060 0 300 95 600 5

Order No. Load cap. Eye level Gripping range Weight [kg] [mm] [mm] [kg]

FTS 0030 0060 0 300 55x65 600 10


FSI 0030 0090 0 300 95 900 6


FWZ 0030 0060 0 300 95 600 58FWZ 0050 0060 0 500 95 600 -

Order No. Load-bearing cap. Max. diam. [kg] [mm]

SS.FASS.HG 500 700

Safely and gently liftedRound material grippersRound material grippers for the horizon-tal transport of round material andpipes. A load-dependent clamping forceis generated through the robust levercombination; the load must not crushunder pressure.

■ With suspension unit for single hooks, DIN 15401

■ Robust gripping jaws for the gentletransport of the load

■ Secure grip because of the guaran-teed 3-point contact of the gripperarms

■ Hold-open lever, automaticallylatching into place, with extra largehandle

■ Additional pivot reinforcement forlonger holding capability

■ Finger trap protection

■ Galvanized / powder coated

A G

W

Order No. Load Gripping Jaw Eye diam. Weightcap. range width[kg] A [mm] G [mm] [mm] [kg]250 250 - 60 250 65 16500 200 - 40 200 75 14500 350 - 100 300 75 30500 500 - 200 400 75 53

1000 250 - 60 200 80 331000 350 - 100 300 80 361000 500 - 200 400 80 681000 800 - 300 440 80 1231000 1200 - 800 500 80 1652500 250 - 60 200 95 582500 350 - 100 300 95 532500 500 - 200 400 95 912500 800 - 300 440 95 1892500 1200 - 800 500 95 -

A

W

H

Block gripperBlock grippers for the gentle transport ofblock-shaped loads with vertical, parallelside surfaces. A load-dependent clamp-ing force is generated through the robustlever design; the load must not crushunder pressure. The block gripper isdesigned for a coefficient of friction of atleast 0.4 µ; the item to be transportedhas to therefore be dry and free of lubri-cants.

■ With suspension unit for single hooks,DIN 15401

■ Parallel gripping jaws with veryrobust secutex impact protection witha structured surface

■ Hold-open lever, automaticallylatching into place, with extra largehandle

■ Additional pivot reinforcement forlonger holding capability

■ Finger trap protection


Additional equipment:■ Automatic step-by-step system ■ Gripping jaws with indenta-

tions (pay attention to thecoefficient of friction)

■ Gripping range according toindividual requirements

■ Special gripper with increasedcontact pressure for oiled parts

Order No. Load Gripping Gripping Gripping Eye Weightcap. range jaws height diam.[kg] A [mm] G [mm] H [mm] [mm] [kg]250 125 - 50 100 x 100 132 80 12250 260 - 150 100 x 100 132 80 16250 500 - 250 100 x 100 132 80 17500 125 - 50 100 x 100 132 80 18500 260 - 150 100 x 100 132 80 21500 500 - 250 100 x 100 132 80 28

1000 260 - 150 120 x 120 162 85 331000 500 - 250 120 x 120 192 85 431000 750 - 480 120 x 120 192 85 602500 260 - 150 160 x 160 217 95 782500 500 - 250 160 x 160 217 95 932500 750 - 480 160 x 160 217 95 107

G

G

Other designs available upon request!

Three-fold gripper Crate gripper Gripper for foam blocks Round material gripper Turning gripper

Grippers

26

RUG 0025 0025 0RUG 0050 0020 0RUG 0050 0035 0RUG 0050 0050 0RUG 0100 0025 0RUG 0100 0035 0RUG 0100 0050 0RUG 0100 0080 0RUG 0100 0120 0RUG 0250 0025 0RUG 0250 0035 0RUG 0250 0050 0RUG 0250 0080 0RUG 0250 0120 0

BLG 0025 0012 0BLG 0025 0026 0BLG 0025 0050 0BLG 0050 0012 0BLG 0050 0026 0BLG 0050 0050 0BLG 0100 0026 0BLG 0100 0050 0BLG 0100 0075 0BLG 0250 0026 0BLG 0250 0050 0BLG 0250 0075 0

Additional equipment:■ Automatic step-by-step system ■ Gripping range according to

individual requirements

Adjustable block tongs for stonesAdjustable tongs for the transport of concrete or stoneblocks. A load-dependent clamping force is generatedthrough the robust lever design; the load must not crushunder pressure and the load center has to be in the middle.■ Suspension unit for single hooks, DIN 15401■ Adjustment via socket pins■ Single toothed jaws■ Hold-open lever, automatically

latching into place, with extra large handle■ Finger trap protection■ Galvanized / powder coated

Order No. Load cap. A2 A1 M N N1 Weight[kg] [mm] [mm] [mm] [mm] [mm] [kg]

WGR 0050 0014 0 500 140 40 115 140 90 18

Order No. Load A2 A1 B W Weightcap. [kg] [mm] [mm] [mm] [mm] [kg]

600 540 300 175 80 251000 580 300 215 100 481200 450 140 175 100 30

Prefabricated concrete part tongsAdjustable tongs for the transport of concrete or stone blocks. A load-dependentclamping force is generated through the robust lever design; the load must not crushunder pressure and the load center has to be in the middle. ■ Suspension unit for single hooks, DIN 15401■ With secutex gripping jaws■ Hold-open lever, automatically latching into place, with extra large handle■ Finger trap protection■ Galvanized / powder coated

Order No. Load cap. A1 – A2 Weight[kg] [mm] [kg]

BFZ 0040 0020 0 400 100-200 mm 31BFZ 0040 0040 0 400 200-400 mm 53 BFZ 0040 0060 0 400 400-600 mm 87

Universal turning gripper for stone slabs

Universal turning gripper for pillars

Order No. Load A2 A1 M N N1 Weightcap. [kg] [mm] [mm] [mm] [mm] [mm] [kg]

500 100 25 160 140 90 12 1200 100 25 160 140 90 16500 200 60 140 120 24

1200 130 25 200 165 271600 130 25 200 165 29

A1 – A2

Tongs and Grippers

27

WGP 0050 0010 0WGP 0120 0010 0WGP 0050 0020 0WGP 0120 0013 0WGP 0160 0013 0

BGS 0060 0054 0BGS 0100 0058 0BGS 0120 0045 0

Universal turning gripper for stone slabs/pillarsA load-dependent clamping force is generated through wire ropes that can be used atdifferent angles; the load must not crush under pressure. The stone slab/pillar can begripped in a horizontal position, tilted into a vertical position and subsequently carried ina vertical position with the turning gripper. The gripper is designed for a coefficient offriction of at least 0.4 µ; the item to be transported has to therefore be dry and free oflubricants.■ Coated gripping jaws ■ Suspension unit for single hooks, DIN 15401■ Hold-open lever■ Galvanized / powder coated■ Model KKULG with an additional safety device to prevent an unintended

opening of the gripper

Tongs and Grippers

28

B

A1-A2

Manual placement tongs for manualhandling of slabs and paving stones. Theload center has to be in the middle; 2grippers have to be used in pairs forlong parts.

■ Extra large handles ■ Extra narrow gripping jaws

(they usually fit in the gap of thepaving stone)


ØD

30-90°

B

A1-A2

to be in the middle; 2 grippers have tobe used in pairs for long parts. ■ Extra large handles ■ Adjustment via socket pins

(only the adjustable model)■ Single toothed jaw (coefficient

of friction at least 0.4 µ)■ Galvanized / powder coated

Order No. Design Load A2 A1 B Weightcap. [kg] [mm] [mm] [mm] [kg]

BSG 0012 0025 0 fixed 120 250 125 133 7,6BSG 0012 0027 0 adjustable 120 275 40 149 8

Paving tongs for round profiles

Paving tongs for curbstones

Adjustable tongs for the transport of treetrunks. A load-dependent clamping forceis generated through the robust leverdesign; the load center has to be in themiddle.

■ Suspension unit for single hooks, DIN 15401

■ Single toothed jaw■ Automatic hold-open unit

Tree trunk gripper

Order No. Load A2 A1 B L H Weightcap. [kg] [mm] [mm] [mm] [mm] [mm] [kg]

BSV 0001 0000 0 10 270 90 35 410 715 4,4

H

Ø D

Order No. Load cap. Diam. D H Weight[kg] [mm] [mm] [kg]

BSR 0005 0013 0 50 130 450 2BSR 0025 0016 0 250 160 650 5

Order No. Load A1 A2 Eye height Eye width Weightcap. [kg] [mm] [mm] [mm] [mm] [kg]

BSZ 0250 0100 0 2500 1000 400 70 140 160

**

Suspension equipment for the verticaltransport of concrete pipes and rings. Aload-dependent clamping force is genera-ted through the robust lever design.

■ Suspension unit for single hooks, DIN 15401■ RUD chain lifting equipment ■ Galvanized clamps ■ With secutex impact protection (gripping

range reduced by 20 mm) as an option

Suspension for concrete pipes or manhole rings

Paving tongs for curbstones / round profiles

Order No. Load Model A2 A1 B D Weight cap. [kg] [mm] [mm] [mm] [mm] [kg]

1500 not adjustable 120 80 225 500-2000 182500 not adjustable 120 80 245 500-2000 24

1500 adjustable 250 80 275 500-2000 362500 adjustable 250 80 275 500-2000 42

Adjustable/non-adjustable paving tongsfor manual handling of curbstones orsimilar elements or for parts with a circu-lar cross section. A load-dependentclamping force is generated through therobust lever design; the load must notcrush under pressure. The load center has

Special designs or differentversions on request. Pleasetelephone!i

BRG 0150 0012 0BRG 0250 0012 0BRG 0150 0025 0BRG 0250 0025 0

Manual placement tongs for slabs and paving stones

Other sizes available upon request!

RailGrip rail gripper with manual systemOrder No. Model WLL Gripping range/ Eye diam. Weight

[kg] rail type [mm] [kg]RGM 0200 0000 0 NK1 2001/75 2000 S49, R50, S54, UIC60 90 12RGM 0400 0000 0 NK1 4001/75 4000 S49, R50, S54, UIC60 90 –

Gripping rails, but safelyAutomatic RailGrip rail gripper – patent pending

RailGrip, automatic

RailGrip, manual

■ With limited guidance control■ With safety lock (mechanical)

Other grippers upon request. Here are a few examples:

Lifting 2000 kgPulling 500 kg

Transport of piling Grooved rail gripper Multiple gripper up to 20 tons possible

For handling in the build-ing yard up to 4000 kg

Roller clamp – NKR

Order No. Model WLL Gripping range Eye diam. Weight[kg] rail type [mm] [kg]

RGR 0400 0000 0 NK 4001/75 4000 S49, R50, S54, UIC60 110 31

■ Fully automatic lifting of the rails without manual intervention (particularly picking up rails from a rail stack, for example, is frequently hazardous)

■ Safety lock to prevent unintended opening of the gripper■ Super robust design, pulling at an angle (tilt angle 30°) is permissible■ Please ask about your bulk discount when purchasing large quantities■ Note the exchange campaign

RailGrip rail gripper with automatic systemOrder No. Model WLL Gripping range/ Eye diam. Weight

[kg] rail type [mm] [kg]RGA 0200 0000 0 NK1 2001/75-A 2000 S49, R50, S54, UIC60 90 13RGA 0400 0000 0 NK1 4001/75-A 4000 S49, R50, S54, UIC60 90 –

Rail Grippers

29

New-for-old exchange campaignAnd this is how it works: You giveus your old rail gripper from Axzion or GKS and get a newRailGrip rail gripper from us at aspecial price.Save money, but don't saveon quality!

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Grippers

30

Robust and safeInterior wire coil grippers

Interior wire coil gripper for quick andgentle transport in the steel industry. Therobust design with a central stanchionand especially wear-resistant grippingprongs guarantee safe operation in per-manent use.

■ Torsion-resistant design due toa positive-locking centralstanchion

■ Exchangeable gripping claws madeof highly wear-resistant fine-grain steel

■ Automatic step-by-step system■ Large lifting eye unit■ Low profile and robust structure■ Simple maintenance

Order No. Load cap. Gripping rg. Eye dim. Usf. ht. C G H J V W X Y Weight[kg] A [mm] H x B [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

DBI 0300 0000 0 3000 800-550 150 x 70 960 290 150 860 1.460 170 100 40 20 210

Order No. Load cap. D W V Y L H Weight[kg] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

SPV 0025 0035 0 250 355 30 60 16 470 540 55

The coils are gripped by clamping theouter edge; the coils have to be suitablefor this strain.

■ Suspension unit for single hooks, DIN 15401

■ Galvanized / powder coated■ Other dimensions upon request

Vertical coil lifter

Order No. Load cap. Gripping rg. Eye dim. Usf. ht. B C H1 H J V W X Y Weight[kg] A [mm] H x B [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

DBA 0300 0000 0 3000 1250-850 150 x 75 1.380 710 350 800 1.280 1.580 120 70 150 15 440

Exterior wire coil gripper for the steelindustry when a large amount of productturnover is involved in permanent opera-tion. The well thought-out design ensuresa safe and gentle grip on the wire coils.

■ Robust, torsion-resistant design■ Exchangeable gripping claws made

of highly wear-resistant fine-grain steel■ Automatic step-by-step system■ Large eye lifting eye■ Simple maintenance

W

XV

H1H

FG

J

B C

Y

ØA



Exterior wire coil grippers

W

XV

J

H

C

ØAG

Y

Lifting equipment for passenger carsSuitable for moving passenger cars. Themaximum permitted weight of the car is2500 kg with a wheel spacing of 3.5 to4.5 m and a vehicle width of 1.6 to 2.2 m.Lifting beam with 4 lifting slings and 4wheel clamps. It can be folded together foreasy transport.■ Lifting eye for single hooks,

DIN 15401■ Assembly with socket pins■ Galvanized wheel clampsOrder No. Load L W V Y DKmin DKmax Weight

cap. [kg] [mm] [mm] [mm] [mm] [kg]PHG 0250 0000 0 2500 2060 435 385 375 13" 17" 120PHG 0062 0000 0 625 Individual wheel grippers 13" 17"

Order No. Model WLL D d H L H1 Weight[kg] [mm] [mm] [mm] [mm] [mm] [kg]

SPW 0010 0140 0 NCP 100/1,4/250/13,5 100 1400 250 13,5 1350 1620 105SPW 0100 0080 0 NCP 1000/0,8/125/560 1000 800 125 560 1180 1365 140

Coil turnerThe coil turner is suitable for turning coils and reels.The coil turner is moved into the coil core and thenspread. The coil turner can also be provided with ascrew plate for turning symmetrical machine parts.

■ Suspension unit for single hooks, DIN 15401■ With turning gearbox, self-locking ■ With expanding arbor or screw plate■ Galvanized / powder coated■ Without turning gearbox as an option

Other dimensions upon request

Other dimensions upon request

Lifters and Grippers

31

Steel bar gripper Gripper for concrete sections

Turning gripper for wheels Gas cylinder lifter Gripper for boxframe

Other designs and information available upon request!

Gripper for rail vehiclewheels

Turning gripper forstone slabs

Stone gripper Pull gripper Turning gripper forcoils

Gripper for flanges

Gripper for round steel Special gripper, spindle-adjustment

Cable reel gripperPaper reel gripper Turning gripper for foilSpecial gripper

Paper reel lifter

Loading Forks

32

We keep the material flow "flowing"Loading forks with manual weight balancing

The complete program in a lightweightdesign through the use of high-qualitymaterials. All of the models havelaterally adjustable forks, optionalheight adjustment, and provide multi-functional application possibilities forall load-lifting areas close to the floorbecause of this. The loading fork canbe equipped with a protective cageand lashing strap or a safety chain forthe overhead range for an additionalcharge. Welded design with slim forkprongs, the lifting ring is appropriatefor DIN 15401 single hooks, amongothers. The surface has a rust-resistantprimer coat; the top coat is RAL 1004yellow.These robust loading forks are espe-cially suitable for items on pallets. Theweight balancing is done by rehang-ing the lifting ring by hand.

Manufactured in accordan-ce with the specifications ofthe Worker's CompensationAssociation and the acci-dent-prevention regulations.

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These especially economical lifting forksare suitable for items on pallets. Theweight balancing is achieved by rehangingthe lifting ring by hand. The prongs have afixed spacing.

Loading fork with manual weight balancing, simpledesign

Order No. Load Ring Ring Interior Prong Prong Weight w/ocap. height width height dim. spacing load[kg] [mm] [mm] [mm] [mm] [mm] [kg]

LME 0150 0100 5 1500 260 140 1300 80x40 580 120

Load centre of gravity at 600 mmSuitable for the longitudinal and cross transport of a Euro pallet

Order No. Nom. load Prong Over. ht. Ld. ht. Prong adj. WeightLoad C of G cap. cross-sec. B range Z600 mm [kg] [mm] [mm] [mm] [mm] [kg]

1000 80 x 35 1450 1300 400-900 1101500 90 x 40 1500 1300 400-900 1402000 120 x 40 1570 1300 450-900 1653000 130 x 50 1650 1300 450-900 220

1000 80 x 35 1800 1300-2000 350-1000 1201500 80 x 40 1850 1300-2000 400-1000 1502000 100 x 40 1900 1300-2000 400-1000 1803000 120 x 45 1950 1300-2000 450-1000 240

Fixed

Heig

ht a

dj.

Bestell-Nr.Load C of G500 mm

Load centre of gravityat 500 mm

Not suitable for the longitu-dinal transport of a Europallet!

LMS 0100 0100 6LMS 0150 0100 6LMS 0200 0100 6LMS 0300 0100 6LMH 0100 0100 6LMH 0150 0100 6LMH 0200 0100 6LMH 0300 0100 6

LMS 0100 0100 5LMS 0150 0100 5LMS 0200 0100 5LMS 0300 0100 5LMH 0100 0100 5LMH 0150 0100 5LMH 0200 0100 5LMH 0300 0100 5

Flexible loadingheight

Fixed loadingheight

1000 mm

Fixed loading heightFixed prong spacing

Loading Forks

33

Loading forks with automatic weight balancing

Please note:The automatic weightbalancing only goes intoeffect with WLL > 20%!

i

Order No. Nom. load Prong Over. ht. Ld. ht. Prong adj. WeightLoad C of G cap. cross-sec. B range Z600 mm [kg] [mm] [mm] [mm] [mm] [kg]

1000 80 x 35 1450 1300 350-1000 1101500 90 x 40 1500 1300 400-1000 1402000 120 x 40 1570 1300 400-1000 1653000 130 x 50 1650 1300 450-1000 220

1000 80 x 35 1800 1300-2000 350-1000 1201500 80 x 40 1850 1300-2000 300-1000 1502000 100 x 40 1900 1300-2000 400-1000 1803000 120 x 45 1950 1300-2000 450-1000 240

Order No. Load C of G500 mm

Load centre of gravity at 600 mmSuitable for the longitudinal and cross transport of a Euro pallet

Fixed

Heig

ht a

dj.

Load centre of gravityat 500 mm

Not suitable for the longitu-dinal transport of a Europallet!

Special design loading forks

Wire bundles With counterweight For sheet metal stacks

Folding Loading fork for shelves with height adjustment and spindle-adjustable suspension

Heavy duty loading fork

The secutex loading forks automaticallyadjust to the load center via a runningcarriage and gas strut. When empty, thelifting point is pressed against the rearlimit stop by the wear-free gas strut andautomatially hangs in a horizontal posi-tion. Under load, the eye moves to thefront limit stop; the loading fork hangs ina vertical position.

Loading forks with automaticweight balancingThe automatic weight balancing systemensures that the loading fork hangs in ahorizontal position in the loaded state,and easy handling of the pallets is pos-sible because of this.

LAS 0100 0100 6LAS 0150 0100 6LAS 0200 0100 6LAS 0300 0100 6LAH 0100 0100 6LAH 0150 0100 6LAH 0200 0100 6LAH 0300 0100 6

LAS 0100 0100 5LAS 0150 0100 5LAS 0200 0100 5LAS 0300 0100 5LAH 0100 0100 5LAH 0150 0100 5LAH 0200 0100 5LAH 0300 0100 5

Flexible loadingheight

Fixed loadingheight

Miscellaneous Lifting Resources

34

We wouldbe pleasedto provideyou with aquotation

for any product onthis page. Pleasecontact us!

i

Heavy loads are usually moved with large cranes. If such a load needs to betransferred to another building a heavy-load transport vehicle is normallyused with the load being transferred with an overhead crane.

The newly developed heavy load carrier functions independently of cranesand transporters. The load is picked up with an integrated, hydraulicallydriven hoist and the factory overhead crane remains free for use in on-goingproduction. The heavy load carrier can then be navigated with millimetreaccuracy along narrow ways, steered via a simple to use remote control. Therobust wheels are coated with polyurethane and are driven by high-torquehydraulic motors. An on-board battery supplies power to the hydraulic pumpwhich allows the heavy load carrier to be used independently, without exter-nal connections.

Launch customer, MAN B&W in Denmark, transports marine engines weigh-ing up to 80 t max., within its premises. It was possible to considerably re-duce transport times to the engine test stand and to the paint shop for finalpainting. It is particularly important to note that the heavy load transportercan now be loaded independently of the production line, which eliminatesthe disruption to ongoing production.

Do you require a similar solution? Please call us!

Heavy load lift truckSimple handling

Heavy loads such as machine parts, coils and compactsteel constructions are usually moved with cranes or largeforklifts. Cranes are not available everywhere and cannotbe used in all situations.

Attaching the load takes time and using a forklift is oftenmuch more efficient. Large forklifts require wide passage-ways to manoeuvre and they must be driven by qualifiedstaff. Heavy load lift trucks function in exactly the samemanner as the well-known and widely used pallet trucksbut are suitable for heavier loads. The load is lifted via theintegrated, hydraulically powered lifting cylinder. Theheavy load lift truck is easily manoeuvred via simple tooperate controls on the steering drawbar. Therobust wheels are coated with polyurethane and theguide wheel is driven by a high-torque hydraulicmotor. An on-board battery supplies power to thehydraulic pump.

Our launch customers have provided positive feed-back that existing overhead cranes are freed up forother uses and there is reduced waiting time. Thelow build height is particularly important, meaningthat closed containers can now be more easily loa-ded with the heavy load lift truck.

Heavy load carrierThe mobile crane

Mechanical swarf gripper■ With exchangeable prongs made of high-strength 42CrMo4V steel■ No electrical power supply is required, so it is also suitable for bins■ Suitable for all swarf■ With an automatic step-by-step system ■ High gripping reliability

The gripper can be modified for different working dimensions and load-bearing capabilities.

Scrap containers robust design

We wouldbe pleasedto provideyou with aquotation

for any product onthis page. Pleasecontact us!

Too much valuable shop floor space is taken upwith large waste containers, because a route wideenough for a truck has to also be kept open, inaddition to the required floor space. These contai-ners are transported with a crane and/or fork-lifttruck; the handling becomes significantly easierbecause of this.

Mid-size scrap container■ Suspension unit for 4 leg chain and

fork-lift truck prongs■ Automatically closing floor flaps for

quick emptying, tipping out the scrapis no longer necessary

Heavy-duty scrap container■ Lifting unit for crane hooks ■ Emptying by tipping out the scrap■ Super robust design for steel scrap

Tip out lifting beam for wastecontainers■ Electric motor drive■ Tilting function■ Gripping function

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Miscellaneous Lifting Resources

Special solutions are no problem – contact us!

35

Des

ign:

TO

P A

RT A

dver

tisin

g A

genc

y

GKS Stahl- und Maschinenbau GmbHCarl-Leverkus-Strasse 16

40764 Langenfeld • GermanyTelephone +49 (0) 2173 994322 • Fax +49 (0) 2173 994346

e-mail [email protected] • Website www.gks-stahlbau.de

Below Hook Devices - Lift Beams & Spreader Bars Axzion

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Transcript of Below Hook Devices - Lift Beams & Spreader Bars Axzion