Bel-Ray Recommendations Cement v5 DH 6-4-14

CALUMET Lubricant Recommendations

for the Cement Industry

From Quarry to Packaging, CALUMET has the lubricants to keep your plant operating.

Product Recommendations for the Cement Industry

CALUMENT PRODUCT RECOMMENDATION SUMMARY

Application Top Tier Recommendations Mainline Recommendations

Diesel Motors Bel-Ray Synthetic Heavy Duty Diesel Engine Oil Quantum Hyperion Ultra Multigrade Engine Oil

Transmissions and Torque Converters

Royal Purple CMT Transmission Oil SAE 30 Quantum Hyperion TO-4 Fluid SAE 30

Automatic Transmission Fluid (Dexron/Mercon)

Quantum TS Global Synthetic Transmission Fluid Quantum T-3 Automatic Transmission Fluid

Final Drives and Differentials Royal Purple CMT Transmission Oil SAE 50 Quantum Hyperion TO-4 Fluid SAE 50

Final Drive and Differentials-GL-5 Type

Quantum Multipurpose Premium Gear Lubricant

Hydraulic Systems (see OEM Requirement)

Royal Purple CMT Transmission Oil SAE 10 Quantum Hyperion TO-4 Fluid SAE 10

Hydraulic System-Industrial Quantum 6000 AW Hydraulic Fluid Quantum AW Hydraulic Fluid

Hydraulic-Zinc Free Ashless Quantum ClearBlue Hydraulic Oil

Grease Points-5% Moly Molylube 5% Moly Extreme Pressure Grease AC Molylube 5% Moly Extreme Pressure Grease LC

Molylube Heavy Duty Auto Chassis Grease

Grease Points-General Greasing Molylube Extreme Pressure Grease Molylube 1% Moly Extreme Pressure Grease LC

Termalene Extreme Pressure Grease Termalene Extreme Pressure Grease LC

Grease Points-Crusher Bearings Molylube Extreme Pressure Grease Molylube 1% Moly Extreme Pressure Grease LC


Blending Beds-Chain Lube Royal Purple Chain-Max CPL Cleaner, Lubricant and Protectant

Roller Press-Grease Lubricated Bearings

Molylube Extreme Pressure High Viscosity Grease 1000-2

Roller Press-Oil Lubricated Bearings

Bel-Ray Synthetic Gear Oil Royal Purple Synergy High Performance Gear Oil

Bel-Ray Royal Purple Quantum


CALUMENT PRODUCT RECOMMENDATION SUMMARY

Application Top Tier Recommendations Mainline Recommendations

Vertical Mills-Grinding Rollers No-Tox Syntex Food Grade Synthetic PAG Oil Bel-Ray Synthetic Gear Oil

Royal Purple Synergy High Performance Gear Oil

Vertical Mill-Air Separator Bearings

Molylube Extreme Pressure Grease Molylube 1% Moly Extreme Pressure Grease LC


Vertical Mill-Air Separator Drive Bel-Ray Synthetic Gear Oil Raylene Extreme Pressure Lubricant


Vertical Mill-Hydraulics (where applicable)

Quantum 6000 AW Hydraulic Fluid Quantum AW Hydraulic Fluid

Horizontal Mill-Gearbox Bel-Ray Synthetic Gear Oil Raylene Extreme Pressure Lubricant


Horizontal Mill-Trunnion Bearings Bel-Ray Synthetic Gear Oil Raylene Extreme Pressure Lubricant


Horizontal Mill-Girth Gear and Pinions

Bel-Ray Clear Gear Lubricant Molylube Mill Gear Grease

Kiln-Gearbox Bel-Ray Synthetic Gear Oil Raylene Extreme Pressure Lubricant


Kiln-Girth Gear and Pinions Bel-Ray Clear Gear Lubricant Molylube Mill Gear Grease

Kiln-Support Rollers Bel-Ray Synthetic Gear Oil Royal Purple Synergy High Performance Gear Oil

Kiln-Riding Ring (tire/tyre) Support Pads and Retainer Blocks

Molylube Water Based Dry Film Lubricant

Traveler Grate and Clinker Cooler


Traveler Grate and Cooler-Gear Box

Bel-Ray Synthetic Gear Oil Royal Purple Synergy High Performance Gear Oil

Bel-Ray Royal Purple Quantum


GENERAL CATALOGUE OF

PRODUCTS & DESCRIPTIONS


PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE

Quarry-Mobile Equipment (trucks, loaders, dozers, drills, etc.)

Diesel Motors

Bel-Ray Synthetic Heavy Duty Diesel Engine Oil

Top Tier full synthetic SAE 15W-40 engine oil. APY CI-4 Plus/SL for mixed fleets. Meets Caterpillar ECF-1-a and ECF-2. The chemically stable synthetic base fluids and additive system can result in significant drain interval extensions.

Bel-Ray Heavy Duty Diesel Engine Oil

Top Tier mineral oil based engine oil. API CI-4/SL for mixed fleets. Chemical boosters increase load carrying capabilities and wear protection. Available in SAE 10W-30 and 15W-40 grades.

Quantum Hyperion Ultra Multigrade Engine Oil

Mainline diesel engine oil. API CJ-4.SM for mixed fleets. Exceptional value. Available in SAE 10W-30 and 15W-40 grades.

Royal Purple CMT Transmission Oil SAE 30 Top Tier full synthetic TO-4 fluid. The chemically sta-ble synthetic base fluids and additive system can yield significant drain interval extensions.

Transmissions and Converters

Quantum Hyperion TO-4 Fluid SAE 30 Mainline mineral oil based TO-4 fluid. Exceptional value

Quantum TS Global Synthetic Transmission Fluid Top Tier full synthetic transmission fluid. For use where GM Dexron®-III (H) or Ford Mercon® ATF are specified.

Quantum T-3 Automatic Transmission Fluid Mainline mineral oil based transmission fluid. For use where GM Dexron®-III (H) or Ford Mercon® ATF are specified. Exceptional value.




Hydraulics

Royal Purple CMT Transmission Oil SAE 10

Top Tier full synthetic TO-4 fluid. For use in hydraulic systems where TO-4 fluids are specified. The chemically stable synthetic base fluids and additive system can yield significant drain interval extensions.

Quantum Hyperion TO-4 Fluid SAE 10 Mainline mineral oil based TO-4 fluid. For use in hydraulic systems where TO-4 fluids are specified. Exceptional value

Quantum T-3 Automatic Transmission Fluid Mainline mineral oil based transmission fluid. For use in hydraulic systems where GM Dexron®-III (H) or Ford Mercon® ATF are specified.

Quantum ClearBlue Hydraulic Oil Top Tier mineral oil based hydraulic oil. 6000 hour service based on ASTM D943 performance with a zinc-free adpack.

Quantum 6000 AW Hydraulic Fluid Top Tier mineral oil based hydraulic oil. Contains the standard zinc based adpack. Exceptional service life of 6000 hours based on ASTM D943 performance.

Quantum AW Hydraulic Oil Mainline mineral oil based hydraulic fluid. 3000 hour service life based on ASTM D943 performance.

Royal Purple CMT Transmission Oil SAE 50 Top Tier full synthetic TO-4 fluid. The chemically stable synthetic base fluids and additive system can yield significant drain interval extensions.

Final Drives and Differentials

Bel-Ray Transmission Oil TO-4 SAE 50 or 60 Top Tier mineral oil based TO-4 fluid. Exceptional load carrying capabilities for extended gear and bearing life.

Quantum Hyperion TO-4 Fluid SAE 50 Mainline mineral oil based TO-4 fluid. Exceptional value

Quantum Multipurpose Premium Gear Lubricant Mainline gear oil. For use where API GL-5 type oils are specified. SAE 85-140 is suitable for use in limited slip service. SAE 80W-90 is available with limited slip capa-bilities on request.




Grease Points—5% Moly Greases

Molylube 5% Moly Extreme Pressure Grease AC

Top Tier mineral oil based aluminum complex grease. Exceptional load carrying capability maximizes component protection and service life. Contains 5% molybdenum disulfide as required by many OEM’s. ASTM D2596 Weld Load is 800 kilograms and Load Wear Index is 135 kilograms.

Molylube 5% Moly Extreme Pressure Grease LC

Top Tier mineral oil based lithium complex grease. Excellent load carrying capability maximizes component protection and service life. Contains 5% molybdenum disulfide as required by many OEM’s. ASTM D2596 Weld Load is 800 kilograms and Load Wear Index is 92 kilograms.

Molylube Heavy Duty Auto-Chassis Grease

Mainline mineral oil based aluminum complex grease. Superior load carrying capability provides superior component protection. Contains 5% molybdenum di-sulfide as required by many OEM’s. Carries a Terex Unit Rig T-5124 chassis lubricant approval.

Molylube Extreme Pressure Grease AC Top Tier mineral oil based aluminum complex grease with 1% molybdenum disulfide. Excellent load carrying capabilities.

Grease Points—General Greasing

Molylube 1% Moly Extreme Pressure Grease LC Top Tier mineral oil based lithium complex grease with 1% molybdenum disulfide. Excellent load carrying capabilities.

Termalene Extreme Pressure Grease Mainline mineral oil based aluminum complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.

Termalene Extreme Pressure Grease LC Mainline mineral oil based lithium complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.



Crusher

Molylube Extreme Pressure Grease AC

Top Tier mineral oil based aluminum complex grease with 1% molybdenum disulfide. Excellent load carrying capabilities.

Bearings

Molylube 1% Moly Extreme Pressure Grease LC

Top Tier mineral oil based lithium complex grease with 1% molybdenum disulfide. Excellent load carrying capabilities.

Termalene Extreme Pressure Grease

Mainline mineral oil based aluminum complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.

Termalene Extreme Pressure Grease LC

Mainline mineral oil based lithium complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.

Blending Beds

Conveyor Chains

Bel-Ray 6 in 1 Multipurpose Lubricant

Top Tier multipurpose lubricant with high level load carrying capability. Excellent chain cleaning capability. Excellent penetration for maximum protection of chain pins, bushings and side bars. Can be manually spayed or applied by automatic system.

Royal Purple Max-Chain

Top Tier dry film type chain lubricant. After application the product penetrates to pins, bushings and side bars. It dries to a non-tacky and waxy protective film. Internal and external chain surfaces are protected against abrasion and corrosion.

CPL Cleaner Lubricant and Preservative

Mainline multipurpose product that cleans, lubricates and protects. Higher Flash Point than Bel-Ray 6 in 1 Multipurpose Lubricant. Can be manually sprayed or applied by automatic system.



Raw Material Preparation Roller Press and Mills (includes coal mills)

Roller Press-Grease Lubricated Bearings Molylube Extreme Pressure High Viscosity Grease

1000-2

Top Tier mineral oil based aluminum complex grease. Exceptional load carrying capabilities. High base oil viscosity provide maximum bearing retention and sealing against cement dust infiltration.

Roller Press-Oil Lubricated Bearings Bel-Ray Synthetic Gear Oil

Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.

Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.

Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.



Raw Material Preparation and Coal Mills

Vertical Mills-Grinding Rollers

No-Tox Syntex Food Grade Synthetic PAG Oil

Top Tier synthetic gear lubricant based on PAG fluid technology. Exceptional component protection. ISO VG 680 and 1000 are typically used to lubricate these bearings.

Bel-Ray Synthetic Gear Oil

Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection. ISO VG 680 and 1000 are typically used to lubricate these bearings.


Mainline synthetic gear oil. Exceptional value. ISO VG 680 and 1000 are typically used to lubricate these bearings.

Vertical Mill-Air Separator Bearings Termalene Extreme Pressure Grease



Vertical Mill-Air Separator Drive






Vertical Mill-Roller Hydraulic Load System




Raw Material Preparation and Coal Mills

Horizontal Mills-Gearbox





Horizontal Mills-Trunnion Bearings Bel-Ray Synthetic Gear Oil





Bel-Ray Clear Gear Lubricant

Top Tier Very High Viscosity full synthetic open gear lubricant. Completely clear film for easy tooth inspections. Spent lubricant readily drains to a collection drum for disposal. Metso and Outotec approved.

Molylube Mill Gear Grease

Top Tier mineral oil based aluminum complex grease type open gear lubricant. Exceptional load carrying capabilities. Spent lubricant readily drains to a collection drum for disposal.

Molylube Running In Compound

Gear compound to smooth gear teeth maximizing con-tact pattern and minimizing contact pressure. Smooths high spots across the gear face which causes local hot spots and uneven tooth temperature.

Horizontal Mill-Girth Gear and Pinion Service Products

Molylube Repair Compound An aggressive lapping abrasive to smooth severe rough spots on gear teeth. Applied manually and very locally. Not a service or running in compound



Kiln (calcining or cooking)

Kiln-Gearbox




Kiln-Girth Gear and Pinions





Kiln-Support Rollers Bel-Ray Synthetic Gear Oil



Riding Ring (tire/tyre)-Support Pads and Retainer Blocks

Molylube Water Based Dry Film Lubricant

Molybdenum disulfide and graphite in an aqueous carrier/binder. Water based carrier fluid is fireproof. Apply by spray which can be applied from a distance protecting workers from kiln heat and the dangerous rotating, high load components. Can be diluted with additional water.



Clinker Cooler and Roller Press

Traveler Grate and Cooler-Fan Bearings Termalene Extreme Pressure Grease



Traveler Grate and Cooler-Gearbox Bel-Ray Synthetic Gear Oil




Roller Press-Grease Lubricated Bearings Molylube Extreme Pressure High Viscosity Grease

1000-2

Top Tier mineral oil based aluminum complex grease. Exceptional load carrying capabilities. High base oil viscosity provide maximum bearing retention and sealing against cement dust infiltration.

Bel-Ray Synthetic Gear Oil Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.

Roller Press-Oil Lubricated Bearings





Cement Finishing Mills

Vertical Mills-Grinding Rollers

No-Tox Syntex Food Grade Synthetic PAG Oil

Top Tier synthetic gear lubricant based on PAG fluid technology. Exceptional component protection. ISO VG 680 and 1000 are typically used to lubricate these bearings.


Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection. ISO VG 680 and 1000 are typically used to lubricate these bearings.


Mainline synthetic gear oil. Exceptional value. ISO VG 680 and 1000 are typically used to lubricate these bearings.

Vertical Mill-Air Separator Bearings Termalene Extreme Pressure Grease



Vertical Mill-Air Separator Drive






Vertical Mill-Roller Hydraulic Load System




Cement Finishing Mills

Horizontal Mills-Gearbox





Horizontal Mills-Trunnion Bearings Bel-Ray Synthetic Gear Oil









Molylube Running In Compound

Gear compound to smooth gear teeth maximizing contact pattern and minimizing contact pressure. Smooths high spots across the gear face which causes local hot spots and uneven tooth temperature.

Horizontal Mill-Girth Gear and Pinion Service Products

Molylube Repair Compound An aggressive lapping abrasive to smooth severe rough spots on gear teeth. Applied manually and very locally. Not a service or running in compound

Bel-Ray Recommendations Cement v5 DH 6-4-14

Documents

Transcript of Bel-Ray Recommendations Cement v5 DH 6-4-14