€¦ · Beijer Electronics Frequency Inverter BFI-H3 KI00363A 2015-03 1 Start-up document This...

Beijer Electronics Frequency Inverter BFI-H3 KI00363A 2015-03

1 Start-up document This document is a simple start-up guide describing basic functionality of the drive BFI-H3, firmware 2.0, manufactured from April 2015. Detailed explanations are to be read in User Manual BFI-H3. This manual is attached with the drive itself but also possible to download from www.beijer.se or www.beijer.no or www.beijer.dk or www.beijer.fi or www.beijerelectronics.de or www.beijerelectronics.com or www.beijerelektronik.com.tr

2 Important Safety Information Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

Danger : Indicates a risk of electric shock, which, if not avoided, could result in damage to the equipment and possible injury or death.

Danger : Indicates a potentially hazardous situation other than electrical, which if not avoided, could result in damage to property.

This variable speed drive product is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed incorrectly it may present a safety hazard. The BFI uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product. System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and use of the BFI, including the specified environmental limitations. Do not perform any flash test or voltage withstand test on the BFI. Any electrical measurements required should be carried out with BFI disconnected. Electric shock hazard! Disconnect and ISOLATE the BFI before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work. Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply. Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes. Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.

Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1. The level of integrity offered by the BFI control input functions – for example stop/start, forward/reverse and maximum speed is not sufficient for use in safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed. The driven motor can start at power up if the enable input signal is present. The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied. The BFI can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up. Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation. The BFI has an Ingress Protection rating of IP20, IP55 or IP66 depending on the model. IP20 units must be installed in a suitable enclosure. When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, dust and swarf from drilling may lead to damage. BFI are intended for indoor use only. The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive Relative humidity must be less than 95% (non-condensing). Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the BFI as delivered. Never connect the mains power supply to the Output terminals U, V, W. Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting Do not attempt to carry out any repair of the BFI. In the case of suspected fault or malfunction, contact Beijer Electronics office for further assistance.

(28) Beijer Electronics Automation AB − a company in the Beijer Electronics Group Parent Company (Reg. office) Subsidiaries Beijer Electronics Automation AB Norway, Drammen: Beijer Electronics AS, +47 32 24 30 00 P.O. Box 426 Finland, Vantaa: Beijer Electronics Oy, +358 207 46 35 00 SE-201 24 MALMÖ, SWEDEN Denmark, Copenhagen: Beijer Electronics A/S, +45 75 76 66 Telephone +46 40 35 86 00 Estonia, Tallinn: Beijer Electronics Eesti Oü, +372 6 518140 Fax +46 40 93 23 01 Latvia, Riga: Beijer Electronics SIA, +371 6 7842280 Visitingt address: Stora Varvsgatan 13a, Malmö Lithuania, Kaunas: Beijer Electronics UAB, +307 37 262 707

Reg no. 556701-3965 VAT no SE556701-3965-01, Internet www.beijer.se, e-mail [email protected]

http://www.beijer.se/

http://www.beijer.no/

http://www.beijerelectronics.de/

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3 Contents 1 START-UP DOCUMENT .................................................................................................................................................. 1

2 IMPORTANT SAFETY INFORMATION ......................................................................................................................... 1

3 CONTENTS ........................................................................................................................................................................ 2

4 INSTALLATION ................................................................................................................................................................. 3

4.1 PHYSICAL DIMENSIONS IP20 ........................................................................................................................................... 3 4.2 PHYSICAL DIMENSIONS IP66 ........................................................................................................................................... 4 4.3 PHYSICAL DIMENSIONS IP55 ........................................................................................................................................... 5 4.4 FUSES, CABLE DIMENSIONS AND POWER LOSES ............................................................................................................. 6 4.5 DERATING FOR SWITCHING FREQUENCY ........................................................................................................................ 6 4.6 OVERVIEW OF POWER SUPPLY, GROUNDING AND MOTOR CABLE ................................................................................... 7 4.7 SAFE TORQUE OFF, STO ................................................................................................................................................ 8 4.8 OVERVIEW CONTROL INPUTS/OUTPUTS ........................................................................................................................... 8

5 BASIC PARAMETER SETTING ..................................................................................................................................... 9

5.1 DIGITAL START IN ONE DIRECTION AND ONE PRESET OR ANALOG SETPOINT ................................................................. 9 5.2 DIGITAL START IN TWO DIRECTIONS AND ONE PRESET OR ANALOG SETPOINT ............................................................ 10 5.3 DIGITAL START SIGNAL IN TWO DIRECTIONS AND 8 FIXED PRESET SPEEDS ................................................................. 11 5.4 ALARM RESET ................................................................................................................................................................. 12 5.5 TRANSISTOR OUTPUTS 24 VDC OR ANALOG OUTPUT, 0-10 V/4-20 MA ...................................................................... 12 5.6 RELAY OUTPUTS ............................................................................................................................................................. 12 5.7 FIELDBUS CONTROL SETTINGS ...................................................................................................................................... 13 5.8 FIELDBUS COMMUNICATION PROTOCOL ........................................................................................................................ 13 5.9 PTC-THERMISTOR ......................................................................................................................................................... 14 5.10 CONTROL FROM A MODBUS RTU MASTER .................................................................................................................... 15 5.11 VECTOR CONTROL ......................................................................................................................................................... 16 5.12 PID-CONTROL ................................................................................................................................................................ 17 5.13 OPTISTICK ...................................................................................................................................................................... 19

6 KEYPAD ............................................................................................................................................................................ 20

6.1 DRIVE OPERATING DISPLAY – OLED KEYPAD, IP55 AND IP66 .................................................................................. 20 6.2 ACCESSING AND CHANGING PARAMETER VALUES – OLED KEYPAD .......................................................................... 21 6.3 RESETTING PARAMETERS TO FACTORY DEFAULT SETTINGS – OLED KEYPAD ......................................................... 21 6.4 CHANGING THE LANGUAGE ON THE OLED DISPLAY – OLED KEYPAD ....................................................................... 22 6.5 SELECTING BETWEEN HAND AND AUTO CONTROL – OLED KEYPAD .......................................................................... 22 6.6 KEYPAD SHORT CUTS .................................................................................................................................................... 23 6.7 MONITORING FROM KEYPAD .......................................................................................................................................... 24

7 GENERAL SPECIFICATION ......................................................................................................................................... 25

8 WARNING AND ALARM CODES ................................................................................................................................ 26

Copyright © Beijer Electronics, 2014 This software/documentation/information (below referred to as ‘the material’) is the property of Beijer Electronics. The holder or user has a non-exclusive right to use the material. The holder is not allowed to distribute the material to anyone outside his/her organization except in cases where the material is part of a system that is supplied by the holder to his/her customer. The material may only be used with products or software supplied by Beijer Electronics. Beijer Electronics assumes no responsibility for any defects in the material, or for any consequences that might arise from the use of the material. It is the responsibility of the holder to ensure that any systems, for whatever applications, which is based on or includes the material (whether in its entirety or in parts), meets the expected properties or functional requirements. Beijer Electronics has no obligation to supply the holder with updated versions.

www.beijer.se www.beijer.no www.beijer.dk www.beijer.fi 2 (28) www.beijerelectronics.com www.beijerelectronics.de www.beijerelektronik.com.tr



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4 Installation

The drive should be mounted in a vertical position only on a flat, flame resistant, vibration free mounting using the integral holes. IP55/66 is allowed to be mounted outdoors but must be protected from sunlight and it also recommended having a roof to avoid snow directly on the drive. See User Manual BFI-H3 for more details.

4.1 Physical dimensions IP20

BFI-H2-IP20 Drive size

A Height [mm]

B [mm]

C [mm]

D [mm]

E [mm]

F Depth [mm]

G Width [mm]

H [mm]

I [mm]

J [mm]

Weight [kg]

1 x 230 V 3 x 230 V 3 x 400 V 0043 - 0105 [0,75- 2,2kW]

0043 - 0105 [0,75- 2,2kW]

0022 - 0095 [0,75 - 4,0 kW] 2 221 207 137 209 5.3 185 112 63 5,5 10 1,8

None 0180- 0240 [4,0- 5,5kW]

0140 – 0240 [5,5 - 11 kW] 3 261 246 - 247 6 205 131 80 5,5 10 3,5

NOTE Mounting bolts all sizes: 4 x M5

Control Terminal Torque Settings of 0.8 Nm. Power Terminal Torque Settings of 1 Nm

Drive IP-class and Size

X [mm] Above & Below

Y [mm] Either Side

Z [mm] Between drives

MinimumAirflow [m3/min]

IP20, size 2 75 50 46 0,31 IP20, size 3 100 50 52 0,74 IP66, size 2 and 3

150 10 0 No require-ment

IP55, size 4 to 7

200 10 0 No require-ment

Note All BFI can be mounted close to each without any space in between





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BFI-H3-IP66 Drive

size A

Height [mm]

B [mm]

D [mm]

E [mm]

F Depth [mm]

G Width [mm]

H [mm]

I [mm]

J [mm]

Weight [kg]

1 x 230 V 3 x 230 V 3 x 400 V 0043 – 0105 [0,75–2,2 kW]

0043 – 0105 [0,75–2,2 kW]

0022 – 0058 [0,75- 2,2 kW] 2A 257 220 200 28.4 239 188 176 4.2 8.5 4,8

None None 0095 [4,0 kW] 2B 257 220 200 28.4 260 188 176 4.2 8.5 5,5

None 0180 – 0240 [4,0 – 5,5 kW]

0140 – 0240 [5,5 – 11 kW] 3A 310 277 252 33.4 266 211 198 4.2 8.5 8,5

NOTE Monteringsbultar för alla storlekar: 4 x M4

Åtdragningsmoment på kontrollplintar är 0,8 Nm. För kraftplintar är det 1,2 – 1,5 Nm.

IP66 drives are fitted with 3 knockout holes for cable inlet and outlet. If more than 3 cables are to enter the drive it is possible to have two or more cables going through one gland. This is to ensure IP66.

Holes and recommended glands are listed in table below. The motor cable does not have to be attached to the drive with an EMC-gland.

Cable Gland, IP66 Hole Size & recommended glands Frame size Hole sizes Gland PG

Size 2A/2B 1x22mm & 2x28 mm 1xPG13,5 & 2xPG21

Size 3A/3B 1x22mm & 2x28 mm 1xPG13,5 & 2xPG21

A

F G H

D B

E

ØI ØJ

ØI

ØJ





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BFI-H3-IP55 Drive size

A Height [mm]

B [mm]

D [mm]

E [mm]

F Depth [mm]

G Width [mm]

H [mm]

I [mm]

J [mm]

Weight [kg]

3 x 230 V 3 x 400 V 0300 – 0460 [ 7,5-11 kW]

0300 – 0460 [ 15-22 kW] 4 450 428 433 8 252 171 110 4.3 7.5 12

0610 - 0900 [ 15–22 kW]

0610 – 0900 [ 30–45 kW] 5 540 515 520 8 270 235 175 4,3 7,5 23,1

1100 – 1500 [ 30–37 kW]

1100 – 1800 [ 55–90 kW] 6 865 830 840 10 330 330 200 5,5 11 55

1800 – 2480 [ 45–75 kW]

2020 – 3020 [110–160 kW] 7 1280 1245 125

5 10 360 330 200 5,5 11 89

NOTE

Mounting bolts: Size 4 and 5: 4 x M8 (5/16 UNF); Size 6 and 7: M10 (3/8 UNF)

Control Terminal Torque Settings of 0.8 Nm.

Power Terminal Torque Settings:

Frame size 4: 4 Nm, Frame size 5: 15 Nm Frame size 6 and 7: 20 Nm.

IP55 Drives do not have any predrilled gland holes for cable inlet.

H G

A B D

E F

ØI ØJ





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4.4 Fuses, cable dimensions and power loses

380-480V ±10% - 3 Phase Input – 3 Phase Output Output Power [kW]

BFI-H2 model

Nominal Input Current

Fuse or MCB (type B)

Supply Cable Size, A1 40°C

Supply Cable Size, E 30°C

Nominal Output Current

Motor Cable Size, E 30°C

Max Motor Cable Length

Power losses

Amps Amps mm2 mm2 Amps mm2 m W

0.75 0022 2,0 6 1.5 1.5 2.2 1.5 100 15 1.5 0041 3,7 6 1.5 1.5 4.1 1.5 100 30 2.2 0058 5,2 10 1.5 1.5 5.8 1.5 100 44 4 0095 8,6 10 1.5 1,5 9.5 1.5 100 80

5.5 0140 12,4 16 2,5 2,5 14 1.5 100 110 7.5 0180 14 25 4 2,5 18 2,5 100 150 11 0240 21,6 25 4 2,5 24 4 100 220 15 0300 27 32 6 4 30 6 100 300

18,5 0390 35,1 50 16 6 39 10 100 370 22 0460 41,4 50 16 6 46 16 100 440 30 0610 48,2 80 35 16 61 16 100 600 37 0720 58 80 35 16 72 16 100 720 45 0900 76 100 70 25 90 35 100 900 55 1100 112.5 125 70 35 110 35 100 1650 75 1500 153.2 160 120 50 150 50 100 2250 90 1800 183.7 200 150 95 180 95 100 2700

110 2020 205.9 250 185 150 202 150 100 3300 132 2400 244.5 315 2x150 2x70 240 2*70 100 3900 160 3020 307.8 400 2x185 2x95 302 2x95 100 4800

NOTE

Maximum motor cable length stated applies to using a screened motor cable. When using an unscreened cable, maximum cable length is increased by 50%. Using an output choke, the maximum cable length limited can be increased by 100%

The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at the motor terminals, depending on the motor cable length and inductance. The rise time and peak voltage can affect the service life of the motor. Beijer recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life

All recommended sizes of cable sizes and fuses are recommendations. National laws and recommendations are to be considered.

Recommended choice of cable sizes and fuses follows DIN VDE 0100 paragraph 430 Appendix, motor cable is copper, way of wiring A1 and E is following SS 424 24 24 edition. A1 means cable/conductors in some kind of duct in a maximum temperature of 40°C. E means cable/conductors mounted on a ladder. Calculated at 30°C with 9 or several cables (correction factor 0,78).

4.5 Derating for Switching Frequency Table shows the decrease in output current in combination with increased switching frequency. The value is the decrease in percent of rated Drive current.

Enclosure Type Switching Frequency 4kHz 8kHz 12kHz 16kHz 24kHz 32kHz

IP55 0% 10% 10% 15% 25% No IP66 0% 10% 25% 35% 50% 50%





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4.6 Overview of power supply, grounding and motor cable

• Drive is to be connected with ground/PE by separate grounding wire.

• 3-phase power supply should be connected to L1, L2 and L3.

• Phase sequence of power supply is not important and cable doesn’t have to be a shielded.

400V 230V 690V 400V STAR DELTA

• Motor cable must be a symmetrical shielded cable to fulfil EMC requirements. Example of cables to be used are RKFK, Ölflex Classic 100 CY, FKKJ-EMC, or similar.

• Shield of the motor cable should be connected to ground/earth in both ends. On motor side an EMC-gland is to be used.

• Shield of motor cable is to be connected to ground terminal in the drive itself. For IP20 drives the shield can instead be clamped to the mounting plate with a clip.

• Motor must also be well attached into the mechanical frame of the machinery and have the

same potential as the electrical cabinet. Separate earth connection might be necessary.

• Motor cable should avoid to be installed close to telephone-, network- or signal wiring. Minimum distance is 10 cm.

M ~

U

V

W

L1

L2

L3

• Protective grounding of motor is connected to drive

• Motor cable should be connected to U, V, W.

Inverter Power supply 3*400 VAC:

- Rated voltage of motor 230/400, Star connection

- Rated voltage of motor 400/660, Delta connection





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4.7 Safe Torque Off, STO

BFI-H3 has two digital inputs for Safe Torque Off. These two inputs must be correct connected otherwise the Drive will not run and ινηιβιτ will be shown on the display.

If safety is not to be used terminal 12 must be connected to terminal 1 and terminal 13 connected to terminal 7. More about safety inputs can be read in User Manual BFI-H3.

1 2 3 4 5 6 7 8 9 10 11 12 13

0V

+24VdcExternal Power Supply

Safety relay

1 2 3 4 5 6 7 8 9 10 11 12 13

Safety relay

4.8 Overview control inputs/outputs Picture below shows an overview of control signals and factory set functionality.

Use internal or external 24 VDC. The CPU board of BFI can be activated even though power supply, 380-480 VAC, is off. This is done by an external 24VDC suppy to terminal 1 and 0 VDC to terminal 7. This must be a 24 VDC power supply only used for BFI:s and no other units.

2 3

5 6 7

1 DIN1: Startsignal and Reset DIN2: Analog or Preset speed DNI3: Analog1 or Analog2

+24 VDC

AIN1: Analog ref 1 +10 VDC

8 9

AOUT1: 0-10 V / 24 VDC Output frequency 0-10 V

0 VDC

0 V reference

Relay Output 2 Drive Enabled

17

18

10

12

13

AIN2: Analog ref 2

STO+ Safety in +

STO- Safety in -

AOUT2: 0-10 V / 24 VDC Output current 0-10 V 11

Relay Output 1 Drive Healthy

14

15

16

4

Wires should be protected against short circuits as shown above





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5 Basic Parameter setting

The basic parameter setting that always is to be checked or modified is listed below:

Para- meter

Name Default settng

To be set Function

P1-01 Maximum Frequency 50 Hz Max freq. If P1-10, Motor rated speed, ≠ 0 unit is rpm instead of Hz.

P1-02 Minimum Frequency 0 Hz Min freq. Set to some few Hz to ensure torque in motor. If P1-10, Motor rated speed, ≠ 0 unit is rpm instead of Hz.

P1-03 Acceleration Time 5/30,0 sec Acceleration ramptime from 0 Hz to P1-09 (50 Hz) P1-04 Deceleration Time 5/30,0 sec Deceleration ramptime from P1-09 (50 Hz) to 0 Hz

P1-07 Motor Rated Voltage 230/400 V Put rated voltage of motor from motor nameplate in unit V

P1-08 Motor Rated Current - Put rated current of motor from motor nameplate in unit A

P1-09 Motor Rated Frequency

50 Hz 50 Hz Put rated frequecy of motor from motor nameplate in unit Hz

P1-12 Command Source 0 0 0: Control by digital and/or analog signals 1: Control from Keypad

P1-14 Parameter Access 0 201 Normally only parameters P1-01 to P1-14 are accessable. All other parameters are accessable with this parameter put to 201.

P2-24 Switching Frequency Drive

depending

Keep as low as possible. Higher value decreas audible noise in motor but increase losses in drive.

P2-26 Spin Start Enable 1

0: Disabled 1: Enabled. The drive will attempt to determine if the motor is already rotating, at what speed and direction on start up. The control of the motor will start from the measuring. A delay of a few seconds will be observed when starting the drive.

P4-01 V/F Characteristic Select

0 0: Induction motors that require variable torque, for example fans 1: Induction motors that require constant torque, for example pumps, conveyors and all heavy loads.

5.1 Digital start in one direction and one Preset or Analog setpoint Start of drive is done by digital Start signal and set frequency is either a fixed preset speed or an analog input signal on terminal 6. Analog signal can be either 0-10 V, 10-0 V, 4-20/20-4 mA. If 4-20 mA signal is used then current should flow into terminal 6 and out from terminal 7.

Status Action DIN1 DIN2 P1-13 = 1

0 0 No output from drive

0 1 1 0 Start Forward & Analog

setpoint speed on terminal 6 1 1 Start Forward & PreSpeed 1

in P2-01

DIN2: Preset speed 2 3 5 6 7

1 DIN1: Startsignal

0 VDC

+24 VDC

AIN1:Analog ref +10 VDC

4-20 mA

Use internal or external 24 VDC





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Para- meter

Name Default settng

To be set

Function

P1-13 Digital Inputs Function 1 1 Must be put to 1

P2-01 PresetSpeed1 5 Hz Can be set between P1-02(Minimum speed) to P1-01 setting (Maximum speed)

P2-30 Analog Input 1 Format 0 Type of analog input

0: 0 to 10 VDC; 3: 0 to 20mA 4: 4 to 20mA. Trip if signal level < 3mA 5: 4 to 20mA, Ramp to Preset speed 4 if signal level < 3mA

P2-31 Analog Input 1 Scaling 100 % Defines scaling of analog input 1 at maximum analog input value towards maximum speed in P1-01. Output frequency= (Analog input value)/100 x (P2-31)/100 * P1-01 [Hz]

P2-32 Analog Input 1 Offset 0 %

P2-32 defines an offset in % of full range for analog input 1. A positive offset is deducted from the incoming analog signal and a negative offset is added. Example, if P2-30=0–10V and P2-32=10.0%, then 1 volt (10% of 10V) will be deducted from incoming analog reference prior to it being applied.

5.2 Digital start in two directions and one Preset or Analog setpoint Start in forward or reverse direction by digital signal and set frequency is either a fixed preset speed or analog input signal on terminal 6. Analog input is either 0-10 V or 4-20 mA.

If 4-20 mA signal is used the current should go into terminal 6 and out from terminal 7. For scaling see chapter 5.1.

Para- meter

Name Default settng

To be set Function

P1-13 Digital Inputs Function 1 0 0: Open up I/O cinfiguration in Parameter Group 9 P2-01 PresetSpeed1 5 Hz Can be set between 0 to P1-01 setting ( Maximum speed) P9-01 Enable Input Source 1 0 0: Enable is activated by safety inputs P9-03 Forward Run Input Source 1 1 1: Digital Input 1 P9-04 Reverse Run Input Source 0 2 2: Digital Input 2

P9-10 Speed Source 1 0 0 0: Analog input 1

P9-11 Speed Source 2 0 9 9: Preset speed 1

P9-18 Speed Select Input 1 0 3 3: Digital input 3 activates PresetSpeed1

Status inputs Action DIN1 DIN2 DIN3 0 0 Any No output from drive

1 0 0 Forward & Analog speed on terminal 6

1 0 1 Forward & PreSpeed 1 in P2-01

0 1 0 Reverse & Analog speed on terminal 6

0 1 1 Reverse & PreSpeed 1 in P2-01

1 1 Any No output from drive

DIN2: Start Reverse

2 3

5 6 7

1 DIN1: Start Forward

0 VDC

+24 VDC

AIN1: Analog ref +10 VDC

4-20 mA


4 DIN3: Preset speed1





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5.3 Digital start signal in two directions and 8 fixed Preset speeds

Start in two direction and up to 8 fixed speeds.

If only 4 fixed speeds are to be used, AIN2 terminal 10, can be excluded.

If only 2 fixed speeds are to be used, AIN1 terminal 6, can be excluded.

Table below shows what parameters needs to be set to get 2,4 or 8 fixed speeds.

Para- meter

Name Default settng

To be set if 2 fixed speeds



Function

P1-12 Command Source 0 0 0= Control by digital and/or analog signals P1-13 Digital Inputs Func 1 0 Open I/O-functionality setting in Parameter group 9

P2-01 PresetSpeed 1 5 Hz Select Select Select

Can be set between P1-02 (Minimum speed) to P1-01 setting (Maximum speed)

P2-02 PresetSpeed 2 10 Hz Select Select Select P2-03 PresetSpeed 3 25 Hz

Not used

Select Select P2-04 PresetSpeed 4 50 Hz Select Select P2-05 PresetSpeed 5 0

Not used

Select P2-06 PresetSpeed 6 0 Select P2-07 PresetSpeed 7 0 Select P2-08 PresetSpeed 8 0 Select P9-01 Enable Input Source 1 0

P9-03 Forward Run Input 1 1 P9-04 Reverse Run Input 0 2 P9-10 Speed Source 1 0 9 P9-11 Speed Source 2 1 10 P9-12 Speed Source 3 2 2 11 P9-13 Speed Source 4 2 2 12 P9-14 Speed Source 5 0 0 0 13 P9-15 Speed Source 6 0 0 0 14 P9-16 Speed Source 7 0 0 0 15 P9-17 Speed Source 8 0 0 0 16 P9-18 Speed Select Input0 3 3 P9-19 Speed Select Input 1 2 2 4 P9-20 Speed Select Input 2 0 0 0 5

Status inputs Action AIN2 AIN1 DIN3

0 0 0 Preset speed 1, P2-01 0 0 1 Preset speed 2, P2-02 0 1 0 Preset speed 3, P2-03 0 1 1 Preset speed 4, P2-04 1 0 0 Preset speed 5, P2-05 1 0 1 Preset speed 6, P2-06 1 1 0 Preset speed 7, P2-07 1 1 1 Preset speed 8, P2-08

DIN2: Start reverse 2 3 4 6

1 DIN1: Start forward

0 VDC

+24 VDC

AIN1: Preset speed

Use internal or external 24 VDC 7

DIN3: Preset speed

AIN2: Preset speed 10





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5.4 Alarm reset

Alarm reset is factory set dedicated terminal 2, DIN1. Drive is reseted by positive edge on terminal 2. Observe that terminal 2 also can be Start forward and drive might start if Alarm reset is too long or not turned off. It is possible to dedicate a specific input to just Alarm reset.

5.5 Transistor outputs 24 VDC or analog output, 0-10 V/4-20 mA Terminal 8 and 11 can be either analog output 0-10 VDC/4-20 mA or transistor output 24 VDC. Outputs do not need an external power supply. Maximum load is 20 mA.

5.6 Relay outputs

Para- meter

Name Default setting

Function

P2-11 Analog Output 1

Function 8

0: Drive Enabled or running 1: Drive Healthy. Power is applied to the drive and no fault exists 2: At Target Frequency. Output frequency matches the setfrequency 3: Output Frequency > 0 Hz 4: Output Frequency ≥ Limit. Output frequency > P2-16 (AOUT1) or P2-19(AOUT2) 5: Output Current ≥ Limit. Motor current > P2-16 (AOUT1) or P2-19(AOUT2) 6: Output Frequency < Limit. Output frequency > P2-17(AOUT1) or P2-20(AOUT2) 7: Output Current < Limit. Motor current < P2-17(AOUT1) or P2-20(AOUT2) 8: Output Frequency 0-10 V => 0 Hz to setting in P1-01 9: Output Motor Current 0-10 V: 0 to 200% of setting in P1-08 10: Output (Motor) Torque. 0 – 165% of motor rated torque 11: Output (Motor) Power. 0 to 150% of drive rated power 12: PID Output. 0 – 100% represents the output of the internal PID controller

P2-13 Analog Output 2

Function 9

P2-12 Analog Output 1 0 If ouputs is to be transistor outputs these parameters do not need to be configured. 0: 0 to 10 VDC; 1: 10 to 0 VDC; 2: 0 to 20 mA; 3: 20 to 0 mA; 4: 4 to 20mA; 5: 20 to 4 mA P2-14 Analog Output 2 0

Parameter Default setting

Function

P2-15: Relay output 1 function

terminal 15 and 16

1

0: Drive Enabled or running 1 Drive Healthy. Power is applied and no fault exists 2: At Target Frequency. Output frequency= Set frequency 3: Output Frequency > 0.0 Hz 4: Output Frequency ≥ Limit. Output frequency > P2-16 (Relay1) or P2-19 (Relay2) 5: Output Current ≥ Limit. Motor current > P2-16 (Relay1) or P2-19 (Relay2) 6: Output Torque ≥ Limit. Motor torque current > P2-16 (Relay1) or P2-19 (Relay2) 7: Analog input 2 > Limit. Analog input 2 > P2-16 (Relay1) or P2-19(Relay2) 8: DOL1 Pump staging – DOL Cascade. 9: Fire Mode Active 10: Maintenance Due 11: Drive available- Ready to run 12: Drive Tripped and in a fault condition 13: Sate Torque off (STO) status 14: PID Error ≥ Limit. The PID Error ≥ Programmed limit

P2-18: Relay output 2 function

terminal 18

0

Relay Output 2 Default Drive Enabled

17 18

Relay Output 1 Default Drive Healthy

14 15

16

8 9

AOUT1: 0-10 V / 4-20 mA / 24 VDC Default Output Frequency 0-10 V 0 V reference

AOUT2: 0-10 V / 4-20 mA / 24 VDC Default Output Motor Current 0-10 V 11





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5.7 Fieldbus control settings

The drive can be controlled by fieldbus or Ethernet. Following settings must be done:

P1-12=4, Start/stop/frequency setpoint command by bus

P1-14=201, make access to parameters in group 5 mentioned below

Terminal 2 must be connected to 24 V and safety inputs(STO+/STO-) correctly connected.

Specific details Station-number

Fieldbus ramp action

P5-07

Communication

Speed/Baud rate Timeout [sec] P5-05

Loss action P5-06

ProfiNet GSDML-V2.25-HMS-ABCC-PRT2P-201110111.xml

Set by master 0: Ramp time by parameter 1: Ramp time sent by serial, fieldbus or Ethernet

Set by master

Drive behaviour if a communication command is not received within time specified in this parameter. Type of reaction decided in P5-06.

0: Trip 1: Ramp to

stop and trip

2: Ramp to

stop and no trip

3: Preset

speed 8 (P2-08)

Profibus DP HMSB1811.gsd

P5-01

EtherNet/IP Set manually by PC-program Modbus TCP

CC-Link Ver1, Remote device station, Exclusive

station 2

P5-01 P5-03: 9,6= 156 kbs 19,2= 625 kbs 38,4= 2,5 Mbs 57,6= 5 Mbs 115= 10 Mbs

Ethercat Contact Beijer support for latest version

Set by master Set by master

DeviceNet 005A000000620200.eds

P5-01 P5-03

5.8 Fieldbus communication protocol Cyclic data for all bus types consist of four 16-bit word input and output. Word 1 and 2 has the following meaning:

Word Data to drive Data from drive

1

Bit 0 0: Stop 1: Start

Bit 0 0: Stop 1: Startsignal on

Bit 1 0: Deceleration time in P1-04 1: Deceleration time in P2-25

Bit 1 0: Drive Healthy 1: Drive tripped

Bit 2 0: No function 1: Alarm reset

Bit 2 0: Auto Mode (IP 20 drives) 1: Hand mode (IP20 drives)

Bit 3 0: No function 1: Coasting stop

Bit 3 0: Safe Torque inputs activated 1: Safe Torque inputs deactivated

Bit 4-15

Not used Bit 4 0: Maintenance not required 1: Maintenance required

Bit 5-7 Not used Bit 8-15 Alarmcode

2 Set frequency [0,1 Hz] Actual output frequency [0,1 Hz]





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http://ftc.beijer.se/files/C125728B003AF839/86E2053E9C6B24B5C1257A330043CB9F/GSDML-V2.25-HMS-ABCC-PRT2P-20111117.xml



http://ftc.beijer.se/files/C125728B003AF839/CD0CD6B7FCE30FC7C12579A3002AC3D1/HMSB1811.gsd


Word 3 and 4 of output/input data can be individually configured as described in table below.

Para- meter

Name Default settng

Function Explanation

P5-12 Fieldbus Module PDO3

0 What to be

read in word 3

0 : Motor Current [0,1 A], 105 = 10,5 A 1 : Output Power [0,01 kW], 405 = 4.05kW 2 : Digital Input Status. Bit 0 =Digital input 1 status, Bit 1= Digital input 2 status etc 3 : Analog Input 2. Signal Level 0 to 1000 = 0 to 100.0% 4 : Drive Heat-sink Temperature in BFI [°C] 5 : User Register 1. Variable in PLC program or group 9 parameters 6 : User Register 2. Variable in PLC program or group 9 parameters 7 : P0-80 Value

P5-08 Fieldbus Module PDO4

1 What to be

read in word 4

P5-14 Fieldbus Module PDI3

0 What to be

written in word 3

0 : Not used - No function 1 : User PID Reference - 0 to 1000 = 0% to 100.0% 2 : User Register 3 – Variable in PLC program or group 9 parameters

P5-13 Fieldbus Module PDI4

0 What to be

written in word 4

0: User ramp time – In second with two decimal places. 1: User Register 4 – Variable in PLC program or group 9 parameters

Acyclic data is also available for all Ethernet and field buses except for CC-link.

5.9 PTC-thermistor A motor thermistor or thermistor contact can be connected to analog input 2, terminal 10.

Set P1-13 to 5 or 10, make sure functionality for other inputs follows your specification. If not, adjust functionality manually in parameter group 9. Contact Beijer Electronics for further assistance.

Put P2-33=2, Pact.

Inverter will trip with open contact or a resistance above 2.5 kOhm. Input is not ATEX approved.

The cable for PTC-wires must be shielded and well separated from the motor cable. Otherwise an external PTC-relay might be needed due to disturbances.





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5.10 Control from a Modbus RTU master A Modbus RTU network with BFI-E2/E3/H2/H3/P2 of IP20/55/66 can be connected:

Make sure that bus cable length does not exceed the limitation of the master. Always use shielded communication cables.

Default settings are 115,2 kbits/sec, 8 data bits, 1 stop bit, no parity.

Hardware Function Comment

CAB 114 Shielded cable with one RJ45 and 3 parts marked SDA, SDB and SG for screwterminals.

Cable length 3 m.

CAB 113 Shielded cable with one RJ45 and one 9-pole D-sub.

RJ45 connected in BFI and D-sub in TxA/TxB/TxC panel. Cable legth 3 m.

OPT-J45__-BFI Shielded patchkabel with RJ45 connectors 05=0,5 m, 10=1 m, 30= 3 m OPT-2-J45SP-BFI Connection of 2 serial cables into one drive. Mounted and hidden inside the IP55/66 drive OPT-2-RJTRM-BFI RJ45 with a 110 ohm resistor Bus termination to be put in the last BFI-splitter

Modbus master RTU

SG

SDB

BFI

RDB

SDA

RDA

Put termination switch in 100 ohm

8

7

3

1 8

2 1

DI1: Enable +24 VDC

DI1 must always be closed to start

OPT-J45 __-BFI

Modbus master RTU

CAB 114 or CAB 113

SG

SDB

BFI IP55/66

RDB

SDA

RDA

BFI IP55/66

BFI IP55/66

OPT- J45 __-BFI

OPT-2-RJTRM-BFI

OPT-2-J45SP-BFI





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Para- meter

Name Default settng

To be set Function

P1-12 Command Source 0 4 4= Control by Modbus RTU P1-14 Parameter Access 0 201 Get access to parameter group 5 P5-01 Drive Fieldbus Adress 0 Stationnumber 0-63. First Drive should be stationnumber 1 P5-03 Baud Rate 115 9,6, 19,2, 38,4, 57,6 or 115= kbs

P5-04 Data Format 0 0

0 or "n-1”: No Parity, 1 stop bit 1 or “n-2”: No parity, 2 stop bits 2 or “0-1”: Odd parity, 1 stop bit 3 or “E-1”: Even parity, 1 stop bit

P5-05 Comm Loss Timeout 1,0 Drive behaviour if a communication command is not received within time specified in this parameter. Type of reaction decided in P5-06.

P5-06 Comm Loss Action 0 0: Trip and coast to stop 1: Ramp to stop and trip; 2: Ramp to stop and no trip 3: Preset speed 8 (P2-08)

P5-07 Fieldbus Ramp Ctrl 0 Decide which ramp for accelearation and deceleration to be used. 0: From parameters 1: From Modbus RTU

5.11 Vector control BFI-H3 is delivered with vector control for a standard induction motor activated. Standard values for a motor with same power rating as the drive is being used.

Following parameters must be set properly:

- P1-14: Parameter access code, set to 201 - P1-07: Motor Rated Voltage, 230 or 400 V

- P1-08: Motor Rated Current, motor rated current

- P1-09: Motor Rated Frequency, motor rated frequency

- P4-05: Motor Power Factor, normally called cos φ of the motor

- P4-01: 0: Standard induction motor with variable torque demand like fans

1: Standard induction motor with constant torque demand like pumps, conveyors and so on.

If motor current is too high, motor is not running smooth or does not stop properly the standard values are incorrect. A new auto tuning must be performed. The auto tuning is done in following way: - Set the parameters above correctly - Make sure Enable and Safety inputs are activated, jumpers between terminal 1 to 2, 1 to 12 and 9 to 13. - Set P4-02=1 => Auto tuning is started - Wait until auto tuning is done => Indicated by “Autotuning Done” on the display. Test run the motor again. Motor should now behaviour correctly and motor current level be on a reasonable level. The result of auto tuning can be read in parameter group 7.





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5.12 PID-control

Related parameters to be set when using PID-control.

Para- meter

Name Default settng

To be set

Function

P1-01 Maximum frequency 50 Hz Maximum output frequency from PID-controller

P1-12 Command source 0 3 3: PID-control mode by digital startsignal

P1-14 Parameter Access 0 201 Get access to parameter group 5

P1-13 Digital Inputs Function 1 0 Get access to parameter group 9 Do only change if PID-

control and running with

fixed speed is to be

selectable on digital input

1

P9-01 Enable Input source 1 1 Enable on Digital Input1, terminal 2

P9-03 Forward Run Input Source 1 1 Start signal on Digital Input1, terminal 2

P9-07 Reset Input Source 1 1 Alarm Reset on Digital Input1, terminal 2

P9-10 Speed Source 1 0 4 Digital Input 2 = 0 => PID-control

P9-11 Speed Source 2 1 9 Digital Input 2 = 1 => Preset speed 1 in P2-01

P9-18 Speed Select Input 1 3 2 Status on Digital Input 2 decides speed

P9-19 Speed Select Input 2 2 0 Turned off

P2-01 Preset Speed1 50 Hz Output frequency if DI2=24V (PID-control disabled)

Status Action DIN1 DIN2 P1-12=3

0 any No output from drive 1 0 Run with PID-control 1 1 Run with Preset speed

in P2-01

10

2 3

5 6 7

1 DIN1: Start signal DIN2: PID/Preset Speed 1 AIN2: PID-feedback

+24 VDC

AIN1: PID-reference +10 VDC

0 VDC

0-10V / 4-20mA

Sensor






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P2-30 Analog Input 1, AI1

0 0: 0-10 V

3: 0-20 mA

4: 4-20 mA, trip if signal is below 3 mA P2-33 Analog Input 2, AI2

P3-01 PID Proportional Gain 1,0 (Setpoint value – Feedback value ) of PID controller is multiplied by P3-01 to

produce the output from the PID controller.Too high value can cause instability.

P3-02 PID Integral Time 1,0

Accumulated error in the PID control between set-point and feedback signals to

influence the output from the PID controller. P3-02 is the time constant. Larger

values provide a more damped response. Lower values result is a faster system

response but may result in instability. 0= Turned off

P3-03 PID Differential Time 0 0

The Differential time constant references the rate of change of the feedback

signal over time and works to slow the rate of change of the PID controller,

particularly as it approached the set-point. Setting a shorter time will decrease

overshoot but slow down response and may lead to instability. 0= Turned off.

P3-04 PID Operating Mode 0 0 : Direct Operation. Increase in motor speed should increase feedback signal

1 : Inverse Operation. Increase in motor speed should decrease feedback signal

P3-05 PID Digital Reference source

0 0 : PID-reference in P3-06

1 : Analog reference on terminal 6

P3-06 PID Digital Reference 0,0 % PID–reference: 0-100 % of PID-feedback signal if P3-06=0

P3-07 PID Output Upper Limit 100 % Maximum output frequency in % of P1-01

P3-08 PID Output Low Limit 0 % Minimum output frequency in % of P1-01

P3-10 PID Feedback Source 0 0 0 : Analog Input 2 (Terminal 10)

P3-11 PID Error to Enable Ramp 0 0: Internal ramps are always used.

0,1-100: When PID-error is less than setting internal ramps are not used and

PID–controller ramps output frequency. Drive can react quickly to small errors.

Extra special PID functions

P3-12 Feedback Display Scaling 0 Scaling factor of displayed PID feedback. If analog input is 0–10 V(=0-100%) and

is equal to 0-10 bar pressure setting is 0,1.

P3-14 Standby Activation Speed 0 Hz PID Sleep mode parameters.

P3-14 defines output frequency at which the drive will enter standby mode (stop).

Drive enters standby mode if motor speed remains below level in P3-14 for time

period in P2-27. Display will show Standby. Function disabled if P2-27=0.

P2-27 Standby Mode Enable 20 sec

P3-13 Feedback Wake Up Level 0 % PID Wake up level. When PID error > P3-13 drive will return to normal operation.

P3-15 2nd PID Digital Reference 0 % Second PID reference activated by a digital signal.

P3-16 Pump Prime Time 0 sec ≠ 0: Burst pipe protection function enabled.

If PID feedback, when starting motor, is not > P3-17 within time P3-16 the drive

will trip with "Pr-Lo" (pressure low trip).

P3-17 Burst Pipe Threshold 0 % % of PID feedback signal. See P3-16.

P3-18 PID Reset Control 0 0: PID loop will continue running as long as P gain (P3-01) ≠ 0.

1: PID loop will only run when drive is enabled. If drive is not running, PID output

will reset to 0 (Including integral result).

P2-07 Boost function at start

0 Hz Drive can be started with speed in P2-07 without PID active. When time from start

in P6-11 has elapsed the drive enters automaticall PID-control. P6-11 0 sec If PID-control is to be performed by serial, Fieldbus or Ethernet, contact Beijer Electronics.





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5.13 Optistick

Communication between configuration software BFI-Tools and drive is done by Bluetooth through Optistick or by a RJ45-cable. Optistick is just plugged into the RJ45 connector of the drive. Optistick can also store parameter settings and PLC-program which can be written or read by the two pushbuttons.

Communication between PC and BFI can also be done by CAB115. CAB115 is a 3 m long cable with USB connection towards PC and RJ45 for BFI

P1-14 must be set to 201 to access all parameters in the drive.

Configuration of Optistick in the PC is done in Bluetooth device. You need to enter a pairing code which is 0000. Each physical Optistick is an individual and needs to be configured individually. After configuration please note what com port your Optistick was given. This must then be set in BFI-Tools Tools/Select COM Port





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6 Keypad

The drive is configured and its operation monitored via the keypad and display.

Main Displayed Parameter Shows which of the selectable parameters is currently being shown on the main display, e.g. Motor Speed, Motor Current etc. Operating Information Provides a real time display of key operating information, e.g. output current and power Start Button When in Hand mode, used to Start the drive. Stop / Reset Button Used to reset a tripped drive. When in Hand mode, used to Stop the drive. Hand Button Used to place drive in Hand (keypad) mode.

Control Keypad Provides access to the drive parameters, and also allows control of the drive when Hand operation is selected. Navigate Button Used to display real-time information, to access and exit parameter edit mode and to store parameter changes Up Button Used to increase speed in real-time mode or to increase parameter values in parameter edit mode Down Button Used to decrease speed in real-time mode or to decrease parameter values in parameter edit mode Auto Button Used to place drive in Auto (Remote) mode.

6.1 Drive Operating Display – OLED Keypad, IP55 and IP66

Displayed when the Safety inputs circuits are

open

Displayed when the drive power is applied,

motor stopped

Drive operating, display showing output

information

Drive trip display showing trip condition

ML on left side of the display indicated that input power supply is too low.





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6.2 Accessing and Changing Parameter Values – OLED Keypad

Hold navigate button in for >1 sec

Use up and down keys to scroll to required parameter.

Presss / release navigate button when required parameter shown

Use up and down keys to edit parameter value.

6.3 Resetting Parameters to Factory Default Settings – OLED Keypad

Hold down the Up, Down,

Start and Stop keys for >2s

The display shows P-Def. Drive is returned to

factory settings. Press the Stop key

Note: Parameters cannot be defaulted whilst P2-39=1 (parameter set locked). Parameters can also be put to origin User Default Setting. Choose U-DEF instead by pushing UP-button

, DOWN-button and Stop-button at the same time.





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6.4 Changing the Language on the OLED Display – OLED Keypad

Hold down the Start and Up keys for >1s

Use the Up and Down to select a language.

Press the Navigate button to select Language.

6.5 Selecting between Hand and Auto Control – OLED Keypad

The active control source is shown on the OLED display.

Use the Hand and Auto buttons on the keypad to switch between

control sources

Hand mode permits drive control directly from the drive

keypad. Auto mode control source is

configured with Parameter P1-12 (Control Mode)

A = Auto H = Hand





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6.6 Keypad Short cuts

Function Display Shows… Display Shows…

Fast Selection of Parameter Groups

Note : Parameter Group Access must be enabled

P1-14 = 101 Or

P1-14 = 201

Motor rated voltage Preset Speed 1 P1-07

P2-01

400V 50.0Hz

Select lowest Group Parameter

Motor rated voltage Maximum Speed Limit P1-07

P1-01

400V 50.0Hz

Set Parameter to minimum value

Maximum Speed Limit Maximum Speed Limit 50.0Hz

0.0Hz

P1-01 200.0 0.0 P1-01 200.0 0.0

Adjusting individual digits within a parameter

value

Maximum Speed Limit Maximum Speed Limit 50.0Hz

50.0Hz

P1-01 200.0 0.0 P1-01 200.0 0.0





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6.7 Monitoring from Keypad

Parameter group 0 contain variables to be monitored as table below: Description Display range Explanation P0-01 1st Analog Input Value -100 % to 100% 100% = max input voltage

P0-02 2nd Analog Input Value 0 to 100% 100% = max input voltage

P0-03 Digital Input Status 00000 to 11111 MSB: Dig In1 / LSB: Dig In 5

P0-04 Speed Reference Input -P1-01 … P1-01 Displayed in Hz if P-10 = 0, otherwise displayed in RPM

P0-07 Fieldbus Speed Reference -P1-01 … P1-01 Displays se-point received from Fieldbus interface.

P0-08 PID Reference 0 to 100 % Displays the setpoint input to the PID controller.

P0-09 PID feedback 0 to 100 % Displays the feedback value to the PID controller.

P0-11 Motor Voltage 0 … 600V AC Value of RMS voltage applied to motor

P0-13 Trip Log Displays the four latest fault codes

P0-19 Cascade Run Time Log hours Run Time values for pumps in cascade mode. 0 = Master, 1 = Pump1, 2 = Pump2

P0-20 DC Bus Voltage 0 … 1000V dc Internal DC bus voltage

P0-21 Internal Temperature -20 … 100 °C Temperature of heatsink in °C

P0-22 Time Left to next service When 0 => service indicator is led on the display

P0-26 kWh meter 0 to 999,9 When overflow P00-27 increases by 1 and reset to 0.

P0-27 MWh meter 0 to 65535 Displays the amount of energy consumed by the drive.

P0-28 Software Version I/O-version, I/O Checksum, DSP version, DSP checksum.

P0-29 Drive Type Frame size, Power rating and output phases

P0-30 Drive Serial Number Unique drive serial number.

P0-31 Total Run Time 0 to 99999 hours Displays the total operating time of the drive.

P0-35 Fan Run Time 0 to 99999 hours Displays total operating time of internal cooling fans.

P0-36 DC Bus Voltage at Trip V DC Values logged before trip with 8 samples total (256 msec).

P0-37 DC Bus Voltage Ripple at Trip V DC Values logged before trip with 8 samples total (20 msec).

P0-38 Heatsink Temperature at Trip -20 … 100 °C Values logged before trip with 8 samples total (30 sec).

P0-39 Ambient Temperature at Trip °C Values logged before trip with 8 samples total (30 sec).

P0-40 Motor Current Log at Trip A Values logged before trip with 8 samples total (256 msec).

P0-41 Over Current Fault Counter Over Current fault counter

P0-42 Over Voltage Fault Counter Over Voltage fault counter

P0-43 Under Voltage Fault Counter Under Voltage fault counter

P0-44 Heatsink Over Temperature Heatsink Over Temperature fault counter

P0-45 Brake Chopper Short Circuit Brake Chopper Short Circuit fault counter

P0-46 Ambient Over Temperature Ambient Over Temperature fault counter

P0-49 Modbus RTU / BACnet Modbus RTU/BACnet communication fault counter

P0-58

Load Torque Profile Current Values

A

5 Autotuned values of Load Torque Characteristic function.

First display –Current at minimum speed

Second display –Current at first measurement interval

Third display –Current at second measurement interval

Fourth display –Current at third measurement interval

Fifth display –Current at maximum speed

P0-64 Switching Frequency kHz Displays the actual effective Switching frequency

P0-65 Drive Life Time Powered up time, hours, min, and sec

P0-70 Option Module ID-code Identifies Type of Option Module inoption module slot

P0-71 Fieldbus module ID Fieldbus module Identification Code





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7 General specification

BFI-H3 Over Current 125% of rated current for 2,0 s; 110 % for 1 min Output Voltage 3-fas, 0 V to Supply voltage Output Frequency 0 – 500 Hz Input Voltage 1-phase, 200 – 240 VAC 3-phase, 380-480 VAC Voltage Fluctuations 180 – 264 VAC 342 – 528 VAC Input Frequency 48-62 Hz Internal Braketransitor No Switching Frequency 4, 8, 12, 16, 24 or 32 kHz. Increased switching frequency might decrease output current.

Control Methods Constant torque, Variable torque, Voltage boost, PM motor support, , Brushless DC motor (BLDC) support, Synchronus reluctance motor support

Start Methods Digital, Hand/Auto buttons, Keypad, Modbus RTU, Bacnet and Fieldbuses

Frequency Setpoint Digital Preset speed, Digital motor potentiometer, analogt 4 – 20 mA, 0 –10 V, Scaling of digital setpoint Keypad, Modbus RTU, Bacnet and Fieldbuses

Digital Input 3 x Programmable Digital Input and 2 x User-selectable Digital or Analog Inputs,

Analog Input 2 x User-selectable Digital or Analog Inputs. 4-20 mA or 0-10 V , 12 bits

Relay Output 2 x Progammable Relay (single pole and 2-pole ), Maximum load 6,0 A with 230 V or 5A with 30 VDC.

Digital Output Signals Drive enabled, Drive healthy, At Target Frequency, Output Frequency ≥ Limit, Output Current ≥ Limit, Analog Input 2 Level ≥ Limit, Fire Mode Active, Maintenance, Drive Available, Assist Pump 1 Control

Analog Output 2 x User-selectable Digital or Analog Output, 0-10 V DC. Maximum current 20 mA. 10 bit.

Analog Output Signals Output Frequency, Output motor current or Output motor power.

Safety Inputs One with sink logic and one with source output

Communication Modbus RTU and BacNet onboard. Profibus DP, CC-Llink, Device Net, Ethernet IP, Modbus TCP, Profinet, Ethercat by optionboard

Acc/Deceration Time 0 to 6000 sec, 2:nd deceleration ramp, Stop Mode Ramping / Fast stop / Coasting / DC-brake Zero speed holding time Motor Overload protect. Current limit, Input and output loss phase detection, Trip level is resistance >2,5 kOhm

General Functions PID-control, Built-in plc, Spin start, Standby mode, Automatic restart, Skip frequency, Stop method at Voltage interruption, Energy Optimizer, Parameter access lock,

HVAC Functions Fire Mode, Stir, Pipe fill protection, Motor preheating, Cascade mulit pump, Pump cleaning function Protection Class EN60529 : 1992, IP20, IP55 or IP66 Ambient Temperature IP20: -10 ºC to +50 ºC , IP55/66: -10 ºC to +40 ºC, Storage temperature is -40 ºC to +60 ºC Maximum Humidity Max. 95 % non-condensing

Environment No airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles), high moisture, salt or chemical content environments

Maximum Altitude 2000 meter bove sea level, Derate avove 1000 m: 1 %/100m Vibrations IEC 60068-2-29, IEC 60068-2-64, IEC 60068-2-6 Safety Functions IEC 61608, IEC 61800-5-2, IEC 62061, ISO 13849

EMC Use shielded motor cable. Built-in EMC-filter, - EN61800-3:2004, 1*230 VAC: Class C1, C2, C3 och C4 - EN61800-3:2004, 3*400 VAC: Class C2, C3 och C4

Harmonics EN61000-5-12, Limits for harmonic currents produced by equipment connected to public low-voltage

systems with input current > 16 A and < 75 A per phase. Requirements are fulfilled without the need for Line Reactors according to the THC values specified in Table 3 for values of RSCE> 185

Approvals CE, cUL, UL, RoHS, Carbon Trust Max Motorcable Length 100 meter BFI-H3 (1x 230 V) BFI-H3 (3 x 400 V) BFI Modell 043 070 105 022 041 058 095 140 180 240 300 390 Output Power, kW 0,75 1,5 2,2 0,75 1,5 2,2 4,0 5,5 7,5 11 15 18,5 Rated Output Current A, 4,3 7,0 10,5 2,2 4,1 5,8 9,5 14,0 18,0 24,0 30 39 Frame Size 2 2 2 2 2 2 2 3 3 3 4 4 Weight 1,8 1,8 3,5 12 IP-class 20/66 20/66 55 BFI-H3 (3 x 400 V) Drive Model 460 610 720 900 1100 1500 1800 2020 2400 3020 Output Power, kW 22 30 37 45 55 75 90 110 132 160 Rated Output Current A, 46 61 72 90 110 150 180 202 240 302 Frame Size 4 5 6 7 Weight 12 23 55 89 IP-class 55





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8 Warning and Alarm codes Fault Code No. OLED Message Description Corrective Action ινηιβιτ - Inhibit Safety ingångarna är inte aktiverade.νηιβιτ νο−Φλτ 00 StoP No Fault Displayed in P0-13 if no faults are recorded in the log

Ο−Ι 03 Over current trip Instantaneous over current on drive output.

Fault Occurs on Drive Enable Check the motor and motor connection cable for phase – phase and phase – earth short circuits. Check the load mechanically for a jam, blockage or stalled condition Ensure the motor nameplate parameters are correctly in P1-07, P1-08, P1-09. Reduced the Boost voltage setting in P1-11. Increase ramp up time in P1-03. If the connected motor has a holding brake, ensure the brake is correctly connected and controlled, and is releasing correctly

Ι.τ−τρπ 04 Over load trip Drive has tripped on overload after delivering >100% of value in P1-08 for a period of time.

Check to see when the decimal points are flashing (drive in overload) and either increase acceleration rate or reduce the load. Check motor cable length is within the limit specified for the relevant drive. Ensure the motor nameplate parameters are correctly in P1-07, P1-08, P1-09. Check the load mechanically to ensure no jams, blockages or other mechanical faults exist

ΠΣ−τρΠ 05 Hardware Over current

Hardware Enable Circuit Error (processor Output)

Check the wiring to motor and the motor for phase to phase and phase to earth short circuits. Disconnect the motor and motor cable and retest. If the drive trips with no motor connected, it must be replaced and the system fully checked and retested before a replacement unit is installed.

Ο−ςολτ 06 Over voltage Over voltage on DC bus The value of the DC Bus Voltage can be displayed in P0-20 A historical log is stored at 256ms intervals prior to a trip in parameter P0-36 Fault is generally caused by excessive regenerative energy being transferred from the load back to the drive. Reduce load, decrease speed or deceleration ramp time P1-04. If PID control, ensure that ramps are active with P3-11.

Υ−ςολτ 07 Under voltage Under voltage on DC bus Occurs routinely when power is switched off. If occurs during running, check the incoming supply voltage, all connections into the drive, fuses, contactors.

Ο−τ 08 Over temperature trip Heatsink over temperature The heatsink temperature can be displayed in P0-21. A historical log is stored at 30 second intervals prior to a trip in P0-38 Check the drive ambient temperature. Ensure the drive internal cooling fan is operating. Ensure that the required space around the drive has been observed and that the cooling airflow path to and from the drive is not restricted. Reduce the effective switching frequency setting in parameter P2-24.

Υ−τ 09 Under temperature trip

Drive Under temperature Trip occurs when ambient temperature is less than -10°C. The temperature must be raised over -10°C in order to start the drive.

Π−δεφ 10 Load default parameters

Factory Default parameters have been loaded

Press STOP key, the drive is now ready to be configured for the required application.

Ε−τριπ 11 External trip Digital Input External trip E-trip requested on control input terminals. Either P1-13 has wrong setting or the connected motor thermistor is too hot.

ΣΧ−Οβσ 12 Optibus fault Communications Fault Communications lost with PC or remote keypad. Check the cables. Φλτ−δχ 13 Excessive DC ripple Excessive DC Ripple on

Internal DC bus The DC Bus Ripple Voltage level can be displayed in parameter P0-16. A historical log is stored at 20ms intervals prior to a trip in parameter P0-37. Check all three supply phases are present and within the 3% supply voltage level imbalance tolerance.

Π−Λοσσ 14 Input phase loss Input phase missing trip One has been disconnected or lost. η Ο−Ι 15 Instant over current Instantaneous over current. Overcurrent on motor side. Refer to fault 0-I.

τη−Φλτ 16 Thermistor Fault Faulty thermistor on heat-sink.

Refer to your Beijer office

δατα−Φ 17 I/O processor data error

Internal memory fault. Parameters not saved, factory defaults are reloaded.

4−20Φ 18 4-20mA signal out of range

4-20mA Signal Lost Reference signal on Analog Input 1 or 2 has dropped below 3mA. Check the signal source and wiring to the drive terminals.

δατα−Ε 19 M/C processor error Internal memory fault. Parameters not saved, factory defaults are reloaded.





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Fault Code No. OLED Message Description Corrective Action

Υ−∆εφ 20 User Parameter Default

User Parameter Defaults User Parameter default has been loaded. Press the Stop key.

Φ−Πτχ 21 Motor PTC over heat Motor PTC Over Temperature

The connected motor PTC device has caused the drive to trip.

ΦαΝ−Φ 22 Cooling Fan Fault Cooling Fan Fault Check and if necessary, replace the drive internal cooling fan Ο−ηεατ 23 Ambient

Temperature High Ambient Temperature too High

Measured temperature around the drive is above the operating limit. Ensure the drive internal cooling fan is operating, cooling airflow path to and from the drive is not restricted. Increase the cooling airflow to the drive Reduce the effective switching frequency or reduce the load on the motor.

Ο_τορθ 24 Exceed max torque Over-Current Error Current Monitoring Function has detected current levels above the normal operating condition for the application. Check mechanical load has not changed and that the load is not jammed or stalling. For pump application check for potential pump blockage For fan applications check airstream to and from the fan is not restricted

Υ_τορθ 25 Output torque too low

Under-Current Error Current Monitoring Function has detected current levels below the normal operating condition for the application. Check for mechanical breakages causing loss of load (e.g belt break). Check motor has not become disconnected from the drive.

Ουτ−Φ 26 Drive Output Fault Drive output fault Drive output fault, refer to your IDL Authorised Distributor Στο−Φ 29 STO Error Input 2 Hardware Enable Circuit

Error (Buffer Output) Hardware Enable Circuit Fault

ΑτΦ−01 40 Autotune fail 1

Autotune Failed, Ensure the motor is correctly connected and free from faults

Measured motor stator resistance varies between phases. Check the windings for correct resistance and balance.

ΑτΦ−02 41 Autotune fail 2 Measured motor stator resistance is too large.

Check that the power rating corresponds to the power rating of the connected drive.

ΑτΦ−03 42 Autotune fail 3 Measured motor inductance is too low. ΑτΦ−04 43 Autotune fail 4 Measured motor inductance is too large. ΑτΦ−05 44 Autotune fail 5 Measured motor parameters are not

convergent Πρ−Λο 48 Feedback Pressure

Low Low Pressure Detected by Pipe Fill Function

Check the pump system for leaks for burst pipes. Check the Pipe

Ουτ−ΠΗ 49 Output Phase Loss Output (Motor) Phase Loss One of the motor output phases is not connected to the drive. Σχ−Φ01 50 Modbus Comms fault Modbus communication

error detected A valid Modbus telegram has not been received within the watchdog time limit in P5-05. Check the network master operating and cabling.

Σχ−Φ03 52 Option Module Fault Communication Module Fault

Check that communications I/O- module is correctly inserted.

Σχ−Φ04 53 IO Card Comms fault IO card comms trip Check that I/O- module is correctly inserted. Σχ−Φ05 54 BACnet Comms fault BACnet comms loss trip A valid BACnet telegram has not been received within the watchdog

time limit set in P5-05 Check the network master / PLC is still operating Check the connection cables Increase the value of P5-05 to a suitable level





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€¦ · Beijer Electronics Frequency Inverter BFI-H3 KI00363A 2015-03 1 Start-up document This...

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