Bay Cities 2012 Packaging Presentation
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Transcript of Bay Cities 2012 Packaging Presentation
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where sustainability meets cost savings
Bay Cities 2012 Packaging
Presentation
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Bay Cities
We are BAY CITIES…A FULL
SERVICE DESIGNER AND DIRECT
MANUFACTURER OF PACKAGING,
POINT OF PURCHASE DISPLAYS,
AND ADVERTISING & MARKETING
MATERIALS!
Headquarters: 5138 Industry Ave Pico Rivera, CA 90660
Phone: 562.948.3751 Fax: 562.948.1503 Web: www.bay-cities.com
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Bay Cities
56 years in packaging solutions
OEE and MP2 programs for quality & efficiency
Facilities 12,000 sq ft design center
110,000 sq ft plant
95,000 sq ft warehouse
85,000 sq ft secondary warehouse
In-house ISTA testing lab
VMI and EDI capabilities
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Core Capabilities Design
Graphic
Structural
Conceptual Renderings
3D Modeling
In-Store Environments
Direct Manufacturer
Packout
Fulfillment
Turnkey Operation!
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LACORR THE STRENGTH OF AN INTEGRATED MILL WITH
THE VERSATILITY OF AN INDEPENDENT
WITH THE ACQUISTION OF A NEW 98” ISOWA/FOSBER
CORRUGATOR IN 2000 BAY CITIES LAUNCHED
LACORR. UNDER ROOF OF 259,000 SQ. FEET, LACORR
IS A STATE OF THE ART CORRUGATOR PLANT. BRAND
NEW FROM THE GROUND UP, WE CAN ENSURE
SUPERIOR QUALITY SERVICE AND SUPPLY.
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Manufacturing Locations
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Our Plant
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Fulfillment & Distribution Assembly
Flexible assembly line configurations
Multiple Sku line configurations
Pallet optimization program Packout
Order Fulfillment Pick/Pull E-Fulfillment
Inventory Control Bar Code tracking FIFO Remote access by clients Real time updates
• Quality Assurance • Material/product inspection • Lot code tracking • Real time inventory
• Certifications: • FDA Approved • GMP Compliant • Pharmaceutical Wholesale License • Over the counter Compliant • Licensed by the Alcohol and
Beverage Control
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Packout Facility (60,000 Sq. Ft.)
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Is an innovative Clamshell replacement using Cold Seal Technology. It offers all the advantages of carded blister packaging while vastly outperforming traditional heat seal methodologies. This sustainable retail packaging is easy on the environment , theft resistant and shopper friendly.
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What is the ?
Bay Cities =
Innovation creates profits
Sustainability meets cost savings
Total cost approach
Theft deterrent, Graphic billboard, aesthetically appealing
Price, Service, and Quality
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Adaptable: Applicable to endless product sizes, shapes, weights and retail environments. Multiple materials
Corrugated to Corrugated SBS to Corrugated SBS to SBS with Corrugated liner
Theft deterrent like a clamshell however much more shopper friendly High Graphic Visibility: Clean, smooth surface, with direct graphic print Minimal tooling cost Sealing equipment available We can seal it for you and ship in finished goods or We can place a sealer in your facility! No Heat application…COLD SEAL!!!!
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How Does Cold Seal Beat the Heat?
Production efficiencies, energy bill savings, and vastly reduced tooling costs lead to piece price savings of 20-40 %from traditional heat sealing
It’s Faster – No dwell time, easy changeovers, and more production loading space enables more production per shift
The RPET plastic is a reusable resource, and blister emerges from the package free from paper residue (enabling easier recycling)
Reduced energy consumption and use of reusable & recycled materials
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Cold Seal Baypak Process
Manufacture the Cards Apply Cohesive
Materials at the Roll Coater
Cards are Packed Immediately into
Cartons (they wont be exposed to UV Lights or
Dust)
Cartons Should be Sealed Within 90 Days to Ensure Permanent Bond
When Ready to be Packed They can be put
Through Cold Sealing Equipment which Takes
about 1 sec.
Roll Coater (shown above) applies the cohesive material
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Sealing Equipment Breakdown
Heat Seal Equipment
Cost of Heat Seal Machine: $50,000
Cost of Tooling:
$3000
Cold Seal Equipment
Cost of Cold Seal Machine: $8000
Cost of Tooling:
$0
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Baypak Comparative Advantage
In terms of the corrugate being used, there is a 4.4% savings on average, with the Cold Seal Baypak at an advantage
In terms of labor, there is cost saving of 21% with the Cold Seal Baypak at an advantage
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Advantages of Cold Seal This process does not involve HEAT to seal and will
NOT require an aluminum tool. Have your own sealing equipment?
Works on any conventional Automatic or Semiautomatic & with existing tooling
A simple wooden sealing tool is required that can cost about $1.75 to $2.00 per inch of rule depending on how many out per tool
Sealing Equipment: $ 8000.00 Basic sealer with no tooling Typical Size: 9 ½ x 13.25 7500 per shift on 1 sealer
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Samples of Baypak
Guthy Renker was looking for a more sustainable, cost effective way of palletizing their Sheer Cover line at a Club Store level while still maintaining department store aesthetics – We came up with the idea of packaging their product in a Baypak!
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SheerCover Pallet with Baypak
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Proactive Pallet
Customer: Guthy-Renker This was Proactiv’s first time launching in a Retail Environment!
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Sylvania Baypak
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Pallet Program - LifeGear
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Baypak Samples
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Bay Cities thanks you for your time! We appreciate this opportunity and are very excited to work together on future projects