Basic Fracture Mechanic

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  • 8/11/2019 Basic Fracture Mechanic

    1/8

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    1"

    Lesson

    4

    -

    Assuring

    Component

    Life

    Lesson

    5

    -

    Testing

    Design

    ConcePts

    ' *'''

    -:

    1

    49\V-

    9

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    PENTON

    EDUCATION

    DIVISION

    PENTON

    BUILDING

    CLEVELAND,

    OHIO

    44113

    A

    ffiAS[C

    COURSE

    Eru

    FRACTTI

    RE

    M

    ECHAIUECS

    Pkfr/,6ld

    Prepared

    bY

    CARL

    C.

    OSGOOD

    Member.

    Technical

    AdvisorY

    Staff

    Astro-Electronics

    D

    iv-

    RCA

    princeton,

    N.

    J.

    for

    MACHINE

    DESIGN

    Magazine

    CONTENTS

    '

    t :rt

    r

    '

    lt-_l__-:--tl

    I-esson

    I

    -

    VifLaL

    rs rtautulc

    lYlcuiiairiu)'

    Lesson

    2

    -

    Building

    on

    the F-undamentals

    Lesson

    3

    -

    Applying

    Fracture

    Mechanics

    to Design

    15

    Rt

    c

    -{//-

    '-ji

    --/'

    .

    I

    i

    Copyrlqht

    l97l

    by

    Th.

    Prnton

    h'rbtlthlng

    Co'.

    Clcvtlrn

  • 8/11/2019 Basic Fracture Mechanic

    2/8

    .8

    0,

    basic

    course

    in

    racture

    mecha,nics

    What

    ls

    Fracture

    Mechanics?

    tsuilding

    on

    the

    Fundamentals

    Applying

    Fracture

    Mechanics

    to Design

    Assuring

    Gomponent

    Ufe

    I

    esttng

    Design

    Concepts

    Lesson

    1

    D

    n

    D

    n

    What

    is

    Fracture

    Mechanics?

    Fnacrtrnrs can

    occur

    in

    pipelines, pressure

    vessels,

    ship

    hulls,

    and

    aircraft

    structures

    at

    stresses

    below

    the

    yield

    strength

    of the

    structural

    materials.

    Such

    failures

    have often

    come

    as

    a surprise

    to

    both

    user

    and

    designer

    because

    all

    t h

    e

    conventional

    strength-of-materials

    rules

    had

    been

    followed.

    Oh-

    viously,

    something

    was

    overlooked-

  • 8/11/2019 Basic Fracture Mechanic

    3/8

    sa

    psetend

    that

    you're

    the

    captain

    of a

    Liberty ship,

    pounding

    in

    a

    heavy

    sea

    in

    the

    North

    Atlantic

    during

    the winter

    of

    lg4l..

    fhe

    ship's so new

    that

    rust has

    barely

    had

    time

    to

    set

    in.

    5uddenly,

    you

    feel

    the

    deck .trembte,

    hear

    the

    snap

    of

    steel

    cracking,

    and

    see the

    bow

    drift

    away.

    You've

    iust

    observed

    what happens

    when sq:called ductile

    metals

    don't

    behave

    in

    a

    ductile

    mannsl-which

    is

    what

    fracture

    mechanics

    is

    all

    about.

    Here

    is

    the

    first

    part

    of a

    five-part course

    that

    will

    explain

    how

    the

    concept

    of

    fracture

    mechanics evolved, how

    to

    recognize

    designs

    to

    which

    it

    should

    be

    applied,

    and

    how to

    put

    the

    concept

    to

    work.

    Nomenclature

    a

    =

    Half crack length,

    in-

    E

    =

    Modulus

    of elasticity,

    psi

    G

    =

    Crack driving

    force,

    lb

    K

    =

    Stress-intensity

    factor,

    psi-in-)l

    Kl"

    =

    Critical

    stress-intensity factor

    for simple

    cracking.

    Psi-in-*Kr

    =

    Stress-conceatration

    factor

    (local

    stress/gross

    stress)

    Q

    =

    Proportional constant

    for

    stress-lntensity-factor

    equation

    R

    =

    Resistance

    to

    crack

    propagation,

    lb

    r

    =

    Polar

    coordinate

    (radius),

    ln

    T

    =

    Surface

    tension,

    ln

    -Ib

    t

    =

    Sheet

    thict

    ness,

    ia-

    U'=

    PotenUal

    energy, iL-Ib

    x

    =

    Factor

    of

    lVestergaard

    equetion

    )

    =

    Factor

    of

    Westergaard

    cquation

    Zt

    =

    'rfr/estcrgaard

    functloa

    a

    =

    Angular

    polar

    coordinate, deg

    p

    =

    Radius of crack 6p,

    ln-

    o

    =

    Tensile

    stress,.

    psi

    r

    =

    Sbear stress,

    Dsl

    'Subscript

    c

    identifies

    tle decrea-se

    iu

    fotential

    eoergl'

    due

    to deformation;

    o,

    the

    potential

    energy

    prior

    to

    inducing

    a

    crack;

    and

    T,

    tle increase

    in

    potential

    energy

    due to

    e

    new

    surface-

    '

    tPrime

    indicates first

    differeotial

    lSubscript

    x'

    y,

    and

    ry

    indicate

    tbe

    direction

    or

    plane Iu

    which

    a stress lies.

    account

    for minute

    cracks in materials.

    The frac-

    ture-mechanics

    design

    parameters

    are:

    a

    tough-

    ness

    (enerry-absorption)

    factor, applied stress,

    size

    of

    crack, operating

    temperature, and

    t}te

    "state

    of

    st1g5s"-qrfuigfi

    is

    often

    far

    more

    complor t]an

    that

    usually

    assumed.

    This

    concept

    can be

    applied

    to

    any

    solid material,

    although

    most

    testing

    to

    date

    has

    been concentratd

    on

    metals-

    Reoson

    for Doubt

    Early

    work on

    the

    effects

    of notches

    and holes

    on

    local

    stresses accounted

    for these

    discontinui-

    r.h

    /r1

    o

    Jr r

    3

    in.

    l'

    L0.00t

    \

    Lo.

    305

    rl

    |

    2

    4

    5

    810

    20

    40

    60 80100

    200

    400

    0istorxe

    Aheod

    ot

    t{olch

    Tip

    lt0-3

    in.)

    .Fig-

    l-Effect

    of

    crack-tip

    radiu ,.

    pr

    on

    stress eround

    thc

    crack

    in err

    infioite

    plate

    C-urvcs

    iadicete

    dret

    sre$-concentration

    fectors

    K,

    near

    a

    small

    cra&

    are

    lerge,

    but not as

    lerge

    es

    drorc

    dcrived

    from

    the

    cooven-

    tionel

    gcooctric

    apprech

    1

    rRclcrrocs

    t.bglrtc{

    rt

    cr}d

    oC

    lgao-

    ._400

    ;

    zoo

    v,

    o

    G

    t00

    o$Q

    , 60

    6a9

    o

    o

    J

    2n

    0

    Gl0

    0.r o.2

    0.3

    Tilckntg

    (in)

    t-1

    Yield

    Srenl

    (ot

    0-27J

    tl

    V

    /

    t,

    rocl

    n

    :islon

    C,R

    -200

    -r00

    0

    t00

    200 300

    400

    Temperoture

    (F)

    Ei1,* z-C-omparison

    of

    coovenrionel

    mcclreoice-l

    propcr'

    ricl

    of a

    tyiicat

    low-alloy

    steel

    I'ith

    is

    resistrnce

    to

    cncking.

    t5

    .E

    Es

    ro

    cv

    9

    t 5

    Eto

    Es5

    lr,

    0

    ?0

    u

    -Cl

    ar-

    lo

    E-

    0

    200

    0.4

    E

    _o

    l5O

    :o

    vt=

  • 8/11/2019 Basic Fracture Mechanic

    4/8

    ties

    in

    a

    stress

    field,

    but

    these

    early

    theories

    were

    unable

    to

    treat

    fine

    cracks-

    For

    instance,

    ap.plying

    conventional

    stress-concentration

    factors

    to.

    f

    i

    n

    e

    cracks

    resulted

    in

    large,

    unrealistic

    values;

    these

    values

    have.-

    been

    subs,equently

    modified

    by

    frac-

    ture-mechanics

    concepi,

    Fig-

    1.

    Also,

    the

    purely

    geometric

    approach

    did

    not

    consider

    strain'

    load-

    ing

    rate,

    and

    toughness-

    However,

    these

    theories

    did

    point

    out

    certain

    inconsistencies

    in

    understanding

    a

    material's

    me-

    chanicalpropertiesthroughconventionalstrength-

    of-materials

    concepts-

    In

    conventional

    design

    theories,

    elongation

    is

    often

    considered

    to

    be

    a

    qualitative

    measure

    of

    a

    metal's

    ability

    to

    yield

    upon

    loading,

    thus

    redistributing

    the

    sLresses

    -

    and

    reducing

    stress

    concentrations

    to

    tolerable

    values'

    HowevJr,

    evaluating

    a

    material's

    fracture

    resist-

    ance

    by

    ils

    ability

    to

    elongate

    is

    faulty

    bgcause

    elongation

    is

    not

    directly

    related

    to

    two

    very

    rm-

    portint

    design parameters: operating

    temperature

    Ld

    section

    thickness,

    Fig.

    2-

    Simila.rly,

    elongation

    of

    steel

    remains

    essentially

    constant

    with

    temper-

    ing

    temperature,

    Fig-

    3;

    ihis

    fact

    has

    led

    to

    the

    fal-se

    conclusion

    thal

    tempering

    to

    the

    maximum

    Vield

    strength

    is

    desirable

    and

    does

    not

    appreciably

    reduce

    toughness.

    Actually,

    using

    yield

    strength

    as

    a

    guidJ

    to

    selectin

    a

    tempering

    temperature

    produles

    the

    minimum

    notch

    (crack)

    strength'

    Fie-

    g.

    Notch

    strength

    is

    a

    function

    of

    operating

    temperature

    and,

    for

    many

    steels'

    falls

    rapidly

    just

    below

    room

    temperature'

    Thus'

    conventional

    iesign

    thinking

    compounds

    the

    danger

    of

    abntpt'

    brittle

    fracturJ

    of

    a

    material thought

    to

    be ductile

    on

    the

    basis

    of

    its

    room-temperature

    eiongation'

    Two

    APProoches

    The

    techriolory

    of

    fracture

    mechanics

    is

    pres-

    .nUy

    based

    ott

    t*o

    approaches

    that

    are

    some-

    what

    complementary

    and

    give

    generally

    similar

    re-

    sults.

    one

    "ppro"ih

    grerr/

    from

    the

    recognition

    ,trJ

    bie"

    d"ls''l

    o

    s-"

    ptaiti

    ei

    tv

    a

    .'

    lemPe-Ttqre-'st

    The

    other,

    *or"

    *iiiuc"r

    ipproich'

    was

    derived

    from

    consideraiiont

    ot

    :lr

    tgggt-f-teld

    'and

    'the

    ptasticzol._1 hq 9.s--oJ-cg9

  • 8/11/2019 Basic Fracture Mechanic

    5/8

    to

    be

    the most

    fracture

    resistant-

    Results

    of transition-temperature

    tests

    cannot

    be

    expressed

    directly

    in load-carrying

    terms.

    However,

    a

    fracture-analysis

    diagram

    (FAD)

    --derived

    from

    laboratory

    tests

    and

    service

    failures-relates

    ap-

    plied

    stiess,

    defect

    size,

    and

    temperature,

    Fig. 5.

    This

    diagram

    is

    applicable

    to the structural

    grades

    of

    steel

    (between

    y2 and

    2-in-

    thick)

    that

    have

    a

    pronounced

    ductile-to-brittle

    transition

    behavior.

    Using

    the FAD and

    knowing

    one

    of

    the

    transition

    temperatures

    (most

    commonly

    NDT), the

    com-

    bination

    of

    stress

    and defect

    size

    that will

    cause

    catastrophic

    failure

    can

    be approximated

    for

    a

    giv-

    en

    material.

    Below

    the

    CAT

    curve,

    the

    probability

    of

    crack

    propagation

    is small. Above the

    CAT, the

    constant

    fiaw-size

    cdrves show the

    stress-tempera-

    ture

    combinations

    that

    will

    intiate fracture

    For

    high-enerry

    tear materials,

    applying

    the

    FAD

    :t'*

    i?

    ::"#::';,,1'

    liL,

    ffff

    '

    :l

    .

    T,',flHH

    tion

    temperatures (preferably

    NDT).

    Then,

    if

    you

    know

    the

    applied

    stress,

    you

    can estimate

    the

    size

    of

    defect

    required

    to

    start a brittle

    fracture.

    Con-

    versely,

    if

    you

    know

    the operating

    temperature

    relative

    to NDT and

    the

    size

    of

    a

    defect

    that

    exists

    in a

    structure,

    you

    can

    estimate the

    stress t}at

    will

    start

    a fracture-

    Certain limirations

    restrict the

    general

    use

    of

    the

    FAD. Because

    it

    is

    based

    on

    the stmctural

    grades

    of

    steel

    that

    have an

    abrupt ductiletcr.,b;ti,l;

    X;:i.

    tion, its use

    should

    be

    restricted

    to

    these materials.

    It is

    not applicable

    to

    the ultrahigh-strength

    steels

    or to

    aluminum

    and

    titanium alloys

    because

    t}ese

    materials

    do

    not

    have

    this

    abnrpt transition

    be-

    havior.

    Stress-Analysis

    Approach:

    The

    analytical

    apr

    proach

    to

    fracture

    mechanics is

    based

    on

    the

    stress

    field

    in

    the

    vicinity

    of

    the

    ever-present crack.

    The

    most

    useful

    way

    of determining

    this

    stress

    is

    from

    the

    relationship

    between

    stress

    ahd

    changes

    in

    the

    surface

    and

    potential

    energiei

    of

    a.part-

    This

    approach

    to

    fracture

    mechanics

    assumes

    that

    a

    part

    contains

    only

    one

    crack

    with

    one

    plas-

    tic

    zone at its

    tip.

    There is

    no

    need

    to consider

    multiple

    cracks

    because

    failure is

    as

    complete

    when

    a

    part

    fractures

    into

    two

    pieces

    as

    it

    is

    into

    three.

    The

    stress analysis for

    fracture

    mechanics

    be.

    Froclure

    opPeoronce

    Encrgy

    T, Tz

    Tr

    T{

    Temptrolrre

    -+

    ig.,{-Tnnsi

    tion ternpcnnrrcs

    and

    correspondia.B

    casrq.y

    ..vels

    obrined from

    Cherpy- V-notch

    -

    inpect

    ierc

    7r,

    is

    the trznsition

    rcrnp&rnrrc derermincd

    bi

    a fixed

    levei

    of

    impact cnergy

    Er

    (e

    lcvel

    rher can

    often

    bc estiaritJ

    from

    producer"

    dea)-

    The

    fncrure-appc2nocc

    tnnsidoa

    tempcnture

    (FATT),

    Tz

    (arbi,;erily

    akea

    *

    507o

    brittle

    znd

    50Vo

    shczr

    frzcture), ir

    uscd

    lo

    comparc

    thc

    fr:cnrre

    resisance

    of

    differcnt

    mete.ie '

    Ts

    ic

    the

    aridpoint

    tear-

    pcrenrier-

    with

    corre-tpondiag

    :"qtgy

    lcvel

    Ea. A[.*r

    ?r,

    fracnrre

    is entirdy

    rhear.

    r00

    I

    I

    .o

    Lz

    o

    a

    st

    ,5

    et

    s

    5

    509

    la

    g

    CD

    gYs

    rtt

    =

    l5O

    C\

    o

    =

    t00

    E

    o

    c

    O

    ;50

    :s

    c

    o

    o

    b

    c

    o

    fa,

    250

    200

    4

    34vs

    r6vs

    14

    Ys

    400

    600

    800

    1,000

    .

    Tempering

    Temperolure

    (Fl

    NoT+lzc

    liq.

    3--How

    remnerlng

    rcrnpccrure

    affccs

    ud

    notch

    strength

    of

    a

    it"iot.ir

    iii.t-t

    Fis.

    5-Fncnrre

    analysis

    diegram

    (FAD).

    Tt-.c

    OIT

    cutrve

    is

    the

    critical

    strcs-tempcrature

    rcletionrhip

    ftor

    stopping

    a

    nrnning

    craclc- Orher curves above

    rre-

    CrtT

    cJrve represcnt

    consnnt flew sizes and

    indicete

    combine-

    tions

    of

    stress

    and

    tempcfilrure

    that

    rr.ill

    cause

    frecnrre.

    1,200

    elontedon

    ield

    ttrength

    (ot

    0.2%l

    Froclure

    Stress

    NOT

    NDI+60

    Tenperolurr

    (Fl

  • 8/11/2019 Basic Fracture Mechanic

    6/8

    gins

    wift

    the

    theory

    of elasticity,

    but

    includes

    the

    efts:t

    of

    crack-tip

    plasticity.

    C;'acx-SrABrt.rry

    (GnrrrrrH) TecHNreuei

    Con-

    sider

    an

    infinite

    sheet

    of elastic

    material,

    subject

    to

    uniform

    biaxial

    stress

    q

    at infinity,

    into

    which

    a cr;rck'of

    length

    2a ii

    introduced-

    Potential

    enerry

    U of

    the

    system

    is:

    g'=Uo-Uq-FU1

    (l)

    where

    Uo

    is

    the

    potential

    energy

    prior

    to

    introduc-

    ing

    the

    crack,

    U.

    is the

    decrease

    in

    potential enerry

    due

    to

    deformation

    (strain

    enerry

    and

    boundary

    forct

    work),

    and U.

    is

    the

    increase

    in

    surface

    ener

    ilJ

    due to

    the new

    surface.

    The

    potential

    ener-

    W

    r'f

    deformation

    is:

    r o2o2t

    tt

    E

    whr,re

    t is

    the

    sheet

    thickness

    and

    E

    is

    the

    m@ulus

    of

    elasticily

    of

    the

    material.

    The

    surface

    energ/

    is

    ;imply the

    surface

    tension

    of

    the

    material,

    T,

    timci

    the

    new

    crack

    surface

    area.

    Ur

    =

    latT

    Combining

    Equations

    1,2,

    and 3

    gives:

    t&o2t

    Ur=Uo-T*4atT

    E

    The

    minimum

    potentiat enerry

    \*ith

    respect

    to

    crack

    size is

    a stable

    equilibrium

    position,

    whereas

    the

    ma:rimum

    potential

    energy

    is

    unstable'

    Thus,

    the

    change

    in

    the

    potential

    enerry

    with

    respect

    to

    crack

    sii-e

    (the

    first

    derivative

    of

    Equation

    4)

    is

    the erack

    driving

    force,

    G, and

    the

    resistance,

    R"

    t&a

    G=-=27-R

    Cnncr-Tlp

    Srness-FlElo

    AppnoecH:

    The

    most

    common

    fracture

    is

    the

    direct

    opening

    of a

    crack'

    where

    thp

    motion

    of the

    crack

    face

    is

    normal

    to

    the

    plane

    of

    the

    face

    (ModeJ)

    ,

    Fig-

    7-

    The elastic

    streis

    field

    near

    the crack

    till

    can

    be

    described

    by

    the

    theory

    of

    elasticity

    (i.e.,

    plane

    stress

    or

    plane

    strain).

    The

    analysis

    of

    the

    simple

    (Mode

    I)

    crack

    is applicable

    to

    more

    complex

    cases (lvlodes

    II

    and

    III)

    where

    shear

    motion

    occurs

    between

    the

    crack

    faces.

    In

    general,

    a

    plane

    extensional

    linear

    elasticity

    problem can

    be

    solved

    by

    finding

    a stress

    function

    ihat

    satisfies

    a

    suitable

    biharmonic

    equation

    such

    that

    the

    resulting

    stresses

    and/or

    displacements

    also

    safisfy

    the

    given

    boundary

    conditions

    of

    a

    problem.

    Forthesimplecrack,theWestergaardfunction'

    in

    the

    form

    z

    -

    x

    *

    iy,

    has

    proved

    (both

    mathe'

    matically

    and

    by

    experience)

    to

    "fi "

    this

    apprcach

    to

    fracture

    mechanics-

    Using

    this

    function,

    t-he

    stresses

    ctst

    oyt

    and

    r'

    are

    expresed by:

    c,

    -

    fReallZ

    -

    Y[Imag]Z'

    (6)

    .*

    o,=

    fReallZ*YUmag)Z'

    ';

    --

    -Y[Real]Z'

    where

    function

    z

    (z)

    will

    give

    stresses

    that'

    auto'

    matically

    satisfy

    the

    elastic

    theory.

    Thus,

    oniy

    fur.ction

    z@)

    that

    satisfy

    the

    boundary

    conditions

    of

    a crack

    problem

    must

    be

    found

    Near

    a crack

    tip,

    the

    adjacent

    crack

    surfaces

    are

    :|-::::-f:::,

    d :t".f :g

    the

    character

    of

    z(z)

    in

    that

    vicinity.

    Assuming

    a coordinate

    origin

    at

    the

    right

    end

    oi a

    crack

    parallel

    to

    the

    x-axis,

    Fig.

    8,

    z

    be'

    comes:

    ;_

    tG)

    z*

    where

    f

    (z)

    must

    approach

    a

    real

    constant'at

    the

    origin.

    -Tttus,

    r3,

    arrd

    c,

    appro?ch

    zero

    at

    the

    crack

    siiriouc

    (i,iie

    su.-i"ii

    ;i

    siress-frle)

    -

    However,

    S

    character

    of

    f

    (z)

    at any

    distance

    from

    the

    crack

    tip

    is

    unspecified

    and

    can

    be

    adiusted

    to

    solve

    -iny

    configurations

    of

    simple

    symmetrical

    cracks

    Therefore,

    in

    the crack

    tiP

    region:

    (2)

    (4)

    (o

    E

    Equation

    5

    describes

    the unstable

    condltion

    (un-

    stairie

    -irccause

    this

    is

    a

    riiaidtrrtiur

    l*irtii

    ior

    a

    craek

    in

    a

    perfectly

    brittle

    material-

    Because

    plas-

    ticity

    and

    other

    effects

    in

    the

    crack-tip

    region

    in-

    crease

    a

    material's.

    resistance

    to

    crack

    extension,

    R

    =

    2I

    is

    only

    the approximate

    resistance

    to

    crack

    propagation.

    For

    ductile

    materials'

    t h e

    additive

    ternrs

    are

    large

    compared

    to

    2T.

    However,

    frac-

    ture

    in

    brittle

    materials

    can

    be

    assumed

    to

    be

    an

    enetry-nxts

    exchange

    where

    the rate

    of

    elastic

    enurry

    available,

    G,

    opposes

    the

    material's

    dissipa-

    tion

    rate,

    R.

    Rapid

    extension

    of

    a crack

    occurs

    when

    G

    exceeds

    R.

    (As

    a

    rule

    of

    thumb,

    tough

    materials

    have Gs

    greater

    than

    50

    ft-lb

    per

    in-:;

    brittle

    materials

    have

    Gs

    smaller

    than this

    value.)

    The relation

    between crack

    stobility

    and

    energy

    rote

    is

    shown

    in Fig.

    6. The

    available

    energy

    rate

    increases

    with

    applied

    stress. Therefore,

    upon

    load-

    ing.

    the

    material

    state

    (brittle

    or

    ductile)

    at any

    time

    is the

    first

    intersection

    of

    the

    G

    and

    R

    curves,

    and

    load

    can

    be

    lncreased

    until

    the

    instability

    point

    "

    I

    o,*o

    where K1

    is

    a

    real

    constant.

    If

    polar

    coordinates

    (a

    d)

    are

    fixed at

    the

    origin,

    the stresses become:

    (8)

    t/

    2rz

    r,=

    KI

    .cos

    t

    (t

    tiEz\

    r

    3t

    \

    -sin_.16_

    I

    (9)

    22

    c f r

    3,

    \

    .

    cos-. I I *sin-.

    Jin-

    I

    2

    \

    2

    2t

    K1

    ty=:

    {

    2rr

    i(r

    0

    ,tu=:

    '

    3in-

    2rr

    2

    03c

    cos-. cos-

    aa

    hr*

  • 8/11/2019 Basic Fracture Mechanic

    7/8

    The

    factor

    K1,

    the

    crack-tip

    stress-intensit5r

    fac_

    tor,

    is

    a

    constant

    in

    that

    vicinity

    and

    depen-ds

    on

    the

    body

    configuration

    and

    the

    mode

    of

    loading.

    (The

    stress-intensity

    factor

    should

    not

    be

    confused

    with

    stress-concentration

    factors,

    Kr,

    which

    are

    a

    function

    of

    part

    geometry.)

    Because

    stresses

    in

    Iinear

    erasticity

    depend

    liae.

    arly on

    applied

    load,

    Equation

    g

    implies

    that

    stress-

    intensity

    factors

    must

    be,

    in

    part,

    composed of

    the

    load-

    Examining

    the

    dimensions

    of Equation

    g

    thow-s

    that

    K, must

    also

    contain

    length

    paiameters

    for

    the

    bodies

    invorved,

    incruding

    J.".t

    rength

    cr-

    Thus,

    I(r=

    e.

    o,\l

    From

    Equation

    L-the

    enerry

    criteria

    for

    crack

    stability

    in

    brittle

    materials-instability

    occurs

    at

    a constant

    stress-field

    intensity

    at

    tjre

    crack tip.

    The

    stress

    fields

    surrounding

    tjre

    tips

    of

    simpie

    cracks

    have

    the

    same

    distribution

    and

    airrer

    galy

    in

    their

    intensity

    from

    one

    case

    to

    another.

    tLri,

    unstable crack

    grofih

    takes

    place

    when

    intensity

    Kr reaches

    a

    critical

    value,

    Kr".

    This value

    is

    a

    material property

    and

    reflects

    a

    material's

    abifiry

    to

    withstand

    a

    given

    stress

    at a

    crack-tip.

    This

    value

    can

    be

    applied

    to

    cracks

    where

    a

    small

    zone

    of plasticity

    is

    present.

    For

    a

    given

    material,

    plasticity

    always

    disturbs

    the

    elasti.lfiua

    equation

    (Equation

    9)

    in

    the

    same.way,

    and

    con-

    sequently,

    failure

    occurs

    at

    an

    ..apparent"

    field

    intensit5r,

    K1.

    Also,

    K,

    =

    Kr" can

    -be

    used

    as

    a

    "brittle

    fracture"

    criterion

    for

    ductile

    materials,

    if

    the

    material's

    resistance

    curve

    is

    shaped

    like

    the

    one

    shown

    in

    Fig.

    6.

    This

    curve

    is iuitable

    for

    most high-strength

    materials,

    but

    it

    is

    often iaap

    propriatc

    for

    low

    strength

    and

    Ngh-toughness

    ma-

    terials-

    A summary

    of

    the stress-intenslry

    factors

    is

    given

    in

    Table

    l.

    FrxprNc

    Srnrss-h.rreNslTy

    Fectons:

    Tbe

    strex

    intensity

    factbr,

    K,

    can

    be

    ob^iair.ed

    for;a:-;-;=

    ;;.-i

    shapes

    from

    tJre

    theory

    of

    elasticity.

    The

    -o"i

    O-

    rect

    method

    is

    to

    compute

    K

    from

    the

    westergaard

    O2

    Hotf

    Croct

    trngth

    Fig-

    fi-{reck

    ertension

    cnergy

    G

    and

    _R

    vcrsus

    cnck

    tcngth

    _foi

    a?i

    iJeally

    Vhen

    stress

    is

    low,

    G

  • 8/11/2019 Basic Fracture Mechanic

    8/8

    sress

    function,

    z,

    which

    must

    be

    estimated,

    on

    die

    basis

    of

    experience.

    For

    specialists

    in

    the

    ileor|

    of

    elasticity,

    guessing

    tl,e

    functions

    is

    noc

    difficult.

    But

    for

    the

    less experienced,

    techniques

    for

    finding

    K

    for_

    two

    general

    c"ses are

    presented

    below.

    Case

    l:

    For

    the

    Griffith

    shape

    (an

    infinite

    sheet

    with

    an

    edge

    crack

    on

    the

    x-axis,

    extending

    -a I x

    S

    o, gdth uniform

    bia-.cial

    stress,

    o, at

    in-

    nrury)

    the

    stress

    function

    is:

    oz

    L_

    (ll)

    vv4

    where

    z

    =

    x

    +

    iy,

    with

    the

    origin at

    the

    center

    of

    the

    crack-

    Boundary

    stresses,

    from

    Equation

    6

    Srei o,

    =

    s,

    =

    ol

    Txt

    =

    0, aS

    lZl

    *

    co.

    On the

    CraCk

    surface:

    o,

    =

    r,,

    =

    0.

    If

    the

    right-hand crack

    lip

    is

    moved

    to

    the

    origin,

    z

    become

    s z

    *

    a-

    o(z

    *

    o)

    (z

    * 2a)-n

    z*

    K,

    becomes:

    j(12)

    Kr

    =

    o(rra)'A

    (13)

    which

    is

    the

    constant

    of

    proportionality

    for

    Equa-

    tion

    10.

    Case

    2:

    For

    an

    infinite sheet having

    a

    centrally

    located

    crack

    with

    a

    pair

    of

    equal

    and

    opposite

    wedge

    forces,

    P

    (force

    per

    unit

    thickness),

    at

    the

    center

    of the

    crack

    prylng

    it open,

    the

    stress

    func-

    tion

    is:

    Pa

    L-

    Toble

    I

    -stress-lntensity

    Foctors

    for

    Tensile Looding

    B:slc Equation

    Ky2

    -

    Qo%a

    Modlbdng

    Faitor

    Q.

    Crack

    tlrough

    infinite

    Platej

    Iuternal

    circular

    crack:

    Internal

    elliptical

    cradc

    Long

    surface

    crack (shallow):

    Eliptical

    surface

    craclc

    frf

    g-J

    o

    I

    l[(62-a\7c21

    a

    a

    o

    a

    o

    I

    4lrrz

    L/Q2

    t.2

    1.2162

    sinzd dd

    L_

    From

    rz ffi

    Whea

    this

    is

    compared

    with

    Equations

    7

    and

    the

    orign

    is

    relocatd at the crack

    becomes:

    where

    d

    is

    the

    angular

    polar

    coordinate

    Cir-cular

    cracls

    c

    =

    crack

    radius

    Eliptical

    cracls:

    a

    =

    Ienglh

    of semiminor

    axis

    c

    =

    lengtb

    of semimajor

    axis

    Questions

    l.

    What

    parameter distinguishes

    tough

    materials

    from brittle

    materials?

    2.

    On

    a

    conventional

    stress-strain

    plot

    showing

    both

    elastic

    and

    plastic

    aclion, which

    of

    the

    following

    is

    true?

    a-

    BrittJe

    materials

    can.

    exist

    at

    any

    yield

    point

    level;

    b.

    Brittle materials can exist at

    any ultimate

    . fracture

    lqvel-

    '

    3. Distinguish between

    the

    stress{oncentration

    factor,

    Kr,

    and

    the

    stress-intensity

    factors, K,

    Ro

    K1,

    K1", etc.

    '

    RrrrrExcEs

    L Y.

    \FcEr rnd

    S

    -kres-"Qrttlcrl

    Apprrts.l

    of

    frcturr

    Xcclralc+"

    rrprbt troEB srrapostuEo

    oD

    ltrctur.

    Toutlacsr

    TsdLDa r-Dd Itl Appllcrttoor,

    ASn{,

    STP No. 3EL 19Ea

    2-

    J. L

    qhrn;oD,

    r.

    rud

    \tr.

    F.

    Bmr.l.

    Jn-"Protltg

    tB ftrctutt

    X.cb.lDlcr,"

    llacEtxt

    DErcx,

    ldlr. 5,

    19?0.

    3.

    E- t. Wcucl,

    j

    rt

    -"f,seJrrccrlaf

    Mctbodr tor tbc D.:taE

    a d.

    Sehcuor ol {rtcrlrlr

    Atallst

    l:leturc."

    W*tlaglottsr

    Res-

    Irb..,

    AD

    tO10O5, Ju,nr

    2{,

    196{L

    {.

    J.

    L SbrDloq,

    Jr.-"tr:rstun

    t{ccbrllcs," }[IcErNr

    DtE

    to}r,

    EcpL

    2a. 196?.

    5. P.

    C. Prdr

    r, d

    C.

    C. Sif"Strcss

    Alrtfie

    ol Craclr." ttlB

    Totglts4tt.

    ?cttl*g

    aad,

    Itt Lr?ltcotlo t,

    A.gT a,

    gIP.

    38L

    Answers

    'u5.(ttl8uOD

    x

    (actog

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    ssarls

    aql aqFosap

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    'stoleey

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    aql

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    rlllou

    aql

    le

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    ssaJls

    uoll3as ssor8

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    oltu

    ssaluolsuaulp

    aql

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    ('araq pa:ou8J

    s1

    fltult

    leuoluodo:d

    pue

    luld

    plal/(

    uaaryrlaq

    uoll

    -Jul?slp

    ,(uV)

    ';(11ec1rse1d

    ur:ogap

    ?ou

    ll /v\

    ielral

    -etu

    anllrq

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    'uorllur;ap

    .,(g

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    sl

    q

    luauralels

    'Z

    ..'urf,

    Jad 8Ja

    ro

    r'ul

    .Iad

    q1-11

    u1 ,t11ecrd.(1 'earE

    tlun

    rad

    IloA\

    'I

    )

    fl

    P

    (r4)

    and

    8,

    tip, Kr

    (1s)

    stress field

    dimin-

    and running cracks

    K1

    -

    (ra)'A

    In

    this situation,

    the crack:tip

    ishes

    as

    the

    crack

    gets

    longer,

    are

    sometimes

    self-arresting.

    Stress-intensity

    factors

    can

    also

    be

    computed

    from

    stress-concentration

    factors

    as

    the

    notch

    radius,

    p,

    appnlaches

    zro.

    The

    maxirnum

    stress

    occurs

    on

    the

    notch

    and is

    proportional

    to

    the

    stress

    field

    around

    iL

    Thus:

    K1

    =

    cc.".rpll

    (16)

    where

    C

    is a

    constanl

    For an

    ellipticat

    hole,

    taking

    the

    limit

    as

    p

    -+

    0

    gives

    C

    -

    ox/2.

    Thus:

    .

    tta

    K1

    =

    lim-

    ---

    '

    glarr

    p+0

    2

    This

    may

    be used

    to

    I

    crack

    pta

    (

    l7)

    lvlodeetermine

    K,

    for

    any

    Next lesson

    further

    of

    fracture

    mechanics.

    I

    I

    explains the

    fundamentals