Basic Concept : Energy Saving - (주)한텍솔루션 Presentation V1... · 2019-01-29 · 1 Basic...
Transcript of Basic Concept : Energy Saving - (주)한텍솔루션 Presentation V1... · 2019-01-29 · 1 Basic...
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Basic Concept : Energy Saving
인버터
모터
속도제어 커플링
유량제어 밸브
밸브 Close時 압력상승
밸브 Close時 압력상승
속도 Down으로 유량, 압력 동시 Down
속도 Down으로 유량, 압력 동시 Down
정격
50% 유량
발전소 Water 공급 설비
Water
운전Power 운전압력 X 운전유량 정격Power 정격압력 X 정격유량 =
2 2
운전속도
엑츄에이터 (유압제어)
엑츄에이터 (Air Gap 제어)
PLC / DCS 제어신호 (4~20mA)
팬/ 브로워/ 펌프 설비
팬/ 브로워/ 펌프 설비
운전속도
압력/유량等 제어신호
Basic Concept : Simple
유체 Coupling
마그네틱 Coupling
Simple :설치,시운전, 정비운영
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A Mechanical, Disconnected Torque-transfer
Technology
Imagine
Easy to Install
Easily Understood Eliminates Motor Seizure
Operates While Misaligned
Controls Load Speed
Cushioned Start
Extends Equipment Life
Cushions Shock Loads
Reduces Vibration
Compact
MaxForceTM Benefits
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MaxForceTM Value Proposition
MaxForceTM “Green” Disconnected Torque-transfer Technology
reduces your total cost of ownership by lowering maintenance and operating costs,
increasing process availability, and improving system reliability.”
MaxForceTM Values
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MaxForce
TM
Features- • Step Less Speed Control for Power Saving.
• Simple and reliable
• Cushion Start-up(Reduce Impact Current)
• Over Load Protection, Protect Load Seizure
• Electric Harmonic Free
Art Of Technology- Torque Transmitted Through Air Gap
Eliminate Mechanical Connection Between Motor and Load
Eddy Current Created on Conductor
The Eddy Current Reflect Magnet Power and Torque
MAC 涡流耦合器启动特性与节能
Air Gap
Magnet Rotor
Conductor Rotor
Cur
rent
Start-up Current Feature
Tradition Coupling
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Patents For USA and PCT
Matter Nos. Matter Titles Application Titles Application Nos. Filing dates
40087 Magnetic Coupler – Provisional App #1 Magnetic Coupler 61/507,097 12-Jul-11
40087 Magnetic Coupler – Provisional App #2 Magnetic Coupler 61/584,913 Jan. 10, 2012
40087 Magnetic Coupler – Provisional App #3 Magnetic Coupler 61/635,083 18-Apr-12
40087.00001 Magnetic Coupler – Provisional App #4 Magnetic Coupler 61/664,589 26-Jun-12
40087.00001 Magnetic Coupler – US App Magnetic Coupler 13/545,758 10-Jul-12
40087.97001 Magnetic Coupler – PCT App Magnetic Coupler PCT/US2012/046296 11-Jul-12
Core Patents in the World
MaxForce
TM
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MAC
Coupler MAC-C
Drive MAC-D
VFD & Fluid Coupler Traditional Coupler & Fluid Coupler
MAC Product Tree
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MAC Product Tree
Horizontal Direct Mount
Horizontal RPM Mount
Vertical Mount
Horizontal Liquid Cooled
Vertical Liquid Cooled
Fixed Gap Coupling
Variable Gap Coupling
High Performance
Delayed Start-up
Torque Limited
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MAC-C (Coupling)
• Offers Low Maintenance • Simple Installation • Efficient Torque Transfer • Permits Shock Loadings
(Load is Cushioned & Slips) • Greater Misalignment Tolerance • Ideal for Applications Subject to:
– Vibration – Periodic Load Seizure – Pulsating Loads – Thermal Expansion – Higher Starting Inertia/Torque
Coupling Benefits:
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ID Fan (560kW, 1200rpm) Application
MAC-C for Blower
MAC-CV Replace Traditional Coupling
Save 15% Energy
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Conveyor Application
Use MAC-CT400037,Replace Hydraulic Coupling Reduce Belt Impact, Load Seizure, Reduce
Vibration, Free Maintenance & Power Saving
Before: Hydraulic Coupling After: MAC-CT400037
MAC-C for Conveyor
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SAFETY RELIABLE ENERGY SAVING
MAC-D (Drive)
Magnet Rotor
Hubs and Shrink Discs
Conduct Rotor
Air gap adjusting mechanism
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• Variable Gap – For Adjustable Speed • Air-Cooled:
– Sizes 20 to 500 Hp @ 1800 RPM – Horizontal & Vertical Applications
• Oil-Cooled – 500 to 4,000 Hp @ 1800 RPM – Horizontal & Vertical Applications
Magnet Adjustable Coupling/Drive
MAC-D (Drive)
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• Variable Speed Control • Up to 66% Energy Savings • Less System Maintenance • Accepts Greater Misalignment • Eliminates Vibration Transfer Between
Motor & Load • Disengaged Startup • Permits Shock Loading • Increased Seal & Bearing Life • Eliminates Electronic Harmonics
MAC-D Benefits
MAC-D (Drive)
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Need Big Installation Space Need Air Conditioning Re-Loop High Voltage Power Cable New Motor for VFD Duty High-Specific Technician ….
Typical VFD Application
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MAC-D vs. VFD
Fan Speed Power Consummation w./ MAC-D Power Consummation w./ VFD Difference
Speed Ratio Input Voltage
Input Current Input Power Input
Voltage Input
Current Input Power
Power for AC Total Power (KVA)
(rpm) (%) (kv) (A) 【A】(KVA) (V) (A) (KVA) (KVA) 【B】(KVA) 【A-B】
900 51% 3.3 11.5 65.3 375.6 58.4 38.0 3.8 41.8 23.5 1000 56% 3.3 13.0 73.9 375.8 78.8 51.3 5.1 56.4 17.4 1100 62% 3.3 14.7 83.5 375.9 94.7 61.7 6.2 67.8 15.7
1200 67% 3.3 16.7 94.9 375.1 122.6 79.6 8.0 87.6 7.3
1300 73% 3.3 18.8 106.8 374.8 149.5 97.0 9.7 106.7 0.1
1400 79% 3.3 21.6 122.7 374.6 178.8 116.0 11.0 127.6 (4.9)
1500 84% 3.3 24.3 138.0 375.2 216.9 141.0 14.1 155.0 (17.0)
1600 90% 3.3 27.5 156.2 374.1 248.5 161.0 16.1 177.1 (20.9)
1700 96% 3.3 31.1 176.7 373.5 286.5 185.3 18.5 203.9 (27.2)
1740 98% 3.3 32.5 184.6 373.6 298.3 193.0 19.3 212.3 (27.7)
Customer Site Power Consummation Comparison Sheet
1. Due to the heat resulted from VFD operation, it needs 10% additional power consummation for air condition in control room.
2. Fan speed ratio >73%, MAC-D has better power saving.
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Power Plant:
315KW Water Pump
Energy Saving: 33%
Over 720K Kw-Hr/Yr
Saving RMB 300K/Yr
Typical MAC-D Application
Steel Mining:
220KW ID Fan
Energy Saving: 37%
Over 560K Kw-Hr/Yr
Saving RMB 280K/Yr
Petrochemical Plant:
280KW ID Fan
Energy Saving: 28%
Over 550K Kw-Hr/Yr
Saving RMB 300K/Yr
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Reference List for MAC End User Site Equipment kW rpm Voltage Model/Size Q’ty
FCFC Xin-Gan Power Plant Taiwan Cooling Tower Fan 187 1780 3300 ASDH 20.5/22.5 2 Hua-Ya Power Plant Taiwan Cooling Tower Fan 186.5 1780 3300 ASDH 20.5/22.5 1 FPCC tankstore terminal Taiwan Oil Transfer Pump 132 3560 3300 ASDH I2.5RPM 1 FPC VCM Plant Taiwan Cooling Tower Fan 110 1780 3300 ASDM 16.5 1 FCFC Xin-Gang Power Plant Taiwan Cooling Tower Fan 132 1180 3300 ASDM 20.5 2 FPC Ren-Wu Power Plant Taiwan Cooling Tower Fan 187 1775 3300 ASDM 20.5/22.5 1 FPC MBS Plant Taiwan Cooling Tower Fan 120 1780 3300 ASDH l8.5 1 FPC Lin-Yuan Power Plant Taiwan Cooling Tower Fan 112 1180 3300 ASDM 20.5 1 FPC Lin-Yuai1 Power Plam Tai .van Cooling Tower Fan 220 1775 3300 ASDM 22.5/24.5 1 FPC Ren·Wu Power Plant Taiwan Cooling Tower Fan 110 1775 3300 ASDH l6.5 2 FPC Ren-Wu Power Plant Taiwan Cooling Tower Fan 187 1180 3300 ASDH 24.5 4 Nan-Ya CCL-3 Plant Taiwan Cooling Tower Fan 112 1770 3300 ASDM 16.5 1 FPCC Power Plant Taiwan Water Pump 112 1775 3300 ASDH 16.5 1 FPC Spandex Plant Taiwan Fan 93 1770 3300 ASDH 16.5 1 FPC Lin-Yuan VCM Plant Taiwan FDF 180 3585 3300 ASDM 18.5 1 FCFC Long-De Power Plant Taiwan Pump 300 1800 3300 ASDM 24.5/28.5 1 FCFC Long-De Power Plant Taiwan Fan 224 1 185 3300 ASDM 26.5 2 FCFC Xin-Gang Power Plant Taiwan FGD Pump 150 1770 3300 ASDH 18.5 1 FPC Mai-Liao VCM Plant Taiwan Cooling Tower Fan 186 1775 3300 ASDM 20.5122.5 1 FPC Mai-Liao EVA Plant Taiwan Cooling Tower Fan 186 1775 3300 ASDM 20.5122.5 1 FCFC SM Plant Taiwan Cooling Tower Fan 224 1780 3300 ASD 22.5/24.5 1 FCFC Xin-Gang ABS Plant Taiwan Cooling Tower Fan 224 1780 3300 ASD 20.5/22.5 1 FCFC Zhang -Hua Power Plant Taiwan G7 DFW PUMP 220 1780 3300 ASDM 22.5/24.5 1 FCFC Zhang- Hua Power Plant Taiwan G8 DFW PUMP 260 1780 3300 ASDM 24.5/28.5 1 Nan-Ya Jin-Xin Power Plant Taiwan Cooling Tower Fan 110 1770 3300 ASDM 16.5 1 CPTC Tou-Fen Pα.ver Plant Taiwan Cooling Tower Fan 186 1770 3300 ASDM 20.5/22.5 3 FCFC Xin-Gang Power Plant Taiwan SK3 DFW PUMP 230 1780 3300 ASDM 24.5 1 FCFC Xin-Gan Power Plant Taiwan SK4 DFW PUMP 300 1750 3300 ASDM 26.5/28.5 1 Hua-Ya Power Plant Taiwan Cooling Tower Fan 186 1780 3300 ASDM 20.5/22.5 1 FPC Mai-Liao IEM Plant Taiwan Cooling Tower Fan 186 1775 3300 ASDM 20.5/22.5 3 FCF℃' Aroma Plant Taiwan Cooling Tower Fan 187 1770 3300 MDMS50 1 FPC Lin-Yuan AE Plam Taiwan Cooling Tower Fan 80 1180 3300 MFDM l818C 1
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Reference List for MAC End User Site Equipment kW rpm Voltage Model/Size Q’ty
FPC Ren-Wu VCM Plant Taiwan Cooling Tower Fan 90 1 180 3300 MFDM l 818C 1 FPC Mai-LiaoPVC Plant Taiwan Cooling Tower Fan 186 1780 3300 MFDM2022C 1 FCFC Hai Feni Aroma3 Plant Taiwan Cooling Tower Fan 223 1780 3300 MFDM2224 1 Nan-Ya Xin-Gang CCL3 Plant Taiwan FDF 90 1780 3300 MFCV16/130 6 FPC Mai-Liao EVA Plant Taiwan Water Pump 75HP 1780 3300 MFDM1414C 1 FPC Mai-Liao EVA Plant Taiwan Water Pump 75HP 1780 3300 MAC-CV320 1 FPC Mai-Liao NBA Plant Taiwan ID FAN 250 1780 3300 MFC\124/300 1 FCFC Mai-Liao SM l-2 Plant Taiwan Cooling Tower Fan 223 1780 3300 MFDM2224 5 FPC Xin-Gang SAP Plant Taiwan Cooling Tower Fan 125HP 1770 3300 MFDM1616C 1 FPC Mai-Liao LEM Plant Taiwan Centrifugal Pump I00HP 1780 3300 MFDM1414C 1 FPC Mai-Liao IEM Plant Taiwan Centrifugal Pump 200HP 1780 3300 MFDM2222C 1 FCFC Zhang- Hua Power Plant Taiwan G6 PA FAN 210 3540 3300 MFCV16/130 1 FCFC Hai Fen SM3 Plant Taiwan Cooling Tower Fan 223 1780 3300 MFDM2224 4 Nan-Ya Jin-Xm Power Plant Taiwan PAF 190 1770 3300 MAC-DH550B 1 Nan- Ya Jin-Xin Power Plant Taiwan Water Pump 103.5 1775 380 MFCV16/130 1 FPC Xin-Gang SAP Plant Taiwan Water Pump 75 1780 440 MFCV14/080 1 FCFC Hai F-eng SM3 Plant Taiwan Centrifugal Pump 225 1780 3300 MFCV22/24/240 2 FCFC Hai F-eng SM3 Plant Taiwan Centrifugal Pump 186 3560 3300 MFCV16/130 2 FCFC Hai F-eng SM3 Plant Taiwan Centrifugal Pump 150HP 3570 380 MFCV12/060 2 FCFC Mai-Liao SM1 Plant Taiwan Water Pump 820 880 3300 MFCV37/155 3 FCFC Zhang-Hua Power Plant Taiwan G6 PA FAN 380 1780 3300 MAC-DH700FB 1 Nan-Ya EG Plant Taiwan Centrifugal Pump 373 1800 3300 VGC720S 4 FPC EVA Plant Taiwan Water Pump 56 1780 3300 CV320 1 Nan-Ya Xin-Gang CCL3 Plant Taiwan FDF 90 1780 3300 MFCV16/130 6 Nan-Ya Xin-Gang CCL1 Plant Taiwan FDF 135 1780 3300 MFCV18/170 3 Nan-Ya Xin-Gang CCL1 Plant Taiwan FDF 75 1780 3300 MFCV14/080 7 FCFC Zhang-Hua Power Plant Taiwan PA FAN 210 3540 3300 MFCV16/130 1 Nan-Ya Jm-Xin Power Plant Taiwan Water Pump 103.5 1775 380 MFCV16/130 1 FPC Xin-Gang SAP Plant Taiwan Water Pump 75 1780 440 MFCV14/080 1 FCFC Hai Feng SM3 Plan‘ Taiwan Centrifugal Pump 225 1780 3300 MFCV22/24/240 2 FCFC Hai Feng SM3 Plant Taiwan Centrifugal Pump 186 3560 3300 MFCV16/130 2 FCFC Hai Feng SM3 Plant Taiwan Centrifugal Pump 150HP 3570 380 MFCV12/060 2 FCFC Hai Feng SM1 Plant Taiwan Water Pump 820 880 3300 MFCV37/155 3
35 35 革命●创新 / 绿色●节能 / 安全●可靠
MaxForce
T. +82 51 747 8113 F. +82 51 781 0997 M. +82 10 2607 0937 E. [email protected]
904 Qubi e Centum, 1212 Jaesong-dong, Haeundae-gu, Busan, SEOUL 612-050 KOREA
Senior Managing Director.
Eun-Ki, Ro
HANTECH SOLUTION Co.,Ltd Information & Control Technology for Smart Green
FA / SI / SM / PLC / SOLUTION
Information & Control Technology for Smart Green
주식회사 한텍솔루션
M. 010 2607 0937 Tel. 051 747 8113 Fax. 051 781 0997
부산광역시 해운대구 재송동 1212 (큐비e센텀 B/D 904 호)
전무이사
노 은 기
E-Mail. [email protected] Home. www.hantechs.com
Republic of Korea Distributors.