Bars, a bit of gumption and gravity. How to leave work … · gp roller traCks ..... 69 mountIng...

Bars, a bit of gumption and gravity.How to leave work to its own devices. Roller tracks by G.S ACE

The roller tracks by G.S ACE have excellent running characteristics, with quiet and steady mechanical operation even on gentle slopes, and high resistance to impacts. Their great stability guarantees long life. They are available in many versions for varying requirements.

Castors

PA white (standard)

PA black (ELF standard)

beige rubber (Type BF)

Body

Stable SPCC steel with chromium-free galvanising; aluminium body in the case of tracks with exchangeable castors (order no. GP-R…).

New● Load-bearing castor TR 32: The new system around the load-bearing

castor TR 32 allows you to mount your pipe castor conveyor in an individual manner.

● Exchangeable castors: the flexible kit solu-tion that allows you to remove the castors from pre-assembled roller tracks and to subsequently exchange them.

examples of use . . . . . . . . . . . 68

Cr Curve Castors . . . . . . . . . 67

ur unIversal Castors . 67

gp roller traCks . . . . . . . . . 69

mountIng braCkets . . . . . 69

See also:

plannIng software . . . . . 12

boxes and Cases . . . . . . . . . 166

62 | roLLer tracks

Ordering information

● With the 2012 catalogue we introduced the new order number system of the G.S ACE for roller tracks (see right). The order overview above shows the corresponding old numbers.

● Standard track length: 4 m, except for GP-4036B(-E): 2.5 m / 4 m for UR-4050(-E): 3 m for UR-6067(-E): 2 m shorter tracks on request

* discontinued model

GPType

- 70Series

50Castor

distance

BFCastor type

RR

Type (track type) CR curve castors UR universal castors GP roller tracks

R exchangeable castors (with aluminium housing)

castor type A round / spherical B flat C with flange D large HA tapered L long M multi (with shortened shaft centre distance) S slim

New ordering numbers:

standard eLf version old no. Ø castors castor distance Ø axis loading cap. 1

Series 35 GP-3533B GP-3533B-E GP-35B 28 mm 33.3 mm 3 mm 100 kgSeries 40 CR-40A CR-40A-E CR-40A 34 mm 76 mm 4 mm 100 kg

CR-40B CR-40B-E CR-40BCR-40D CR-40D-E CR-40D 43 mmGP-4025M GP-4025M-E GP-40M 34 mm 25 mm 3.3 mm 150 kgGP-4036A GP-4036A GP-40A 34 mm 36 mm 4 mmGP-4036B 2 GP-4036B-E 2 GP-40BGP-4040A GP-4040A 34 mm 40 mmGP-R4040A GP-R4040A-EGP-4040B GP-4040B-EGP-R4040B GP-R4040B-EGP-4050C GP-4050C-E GP-40C 49 mm 50 mmGP-4050D GP-4050D-E GP-40D 43 mmUR-4050 2 UR-4050-E 2 43 mm 50 mm 4 mm 80 kg

Series 60 GP-6016S GP-6016S-E GP-60S 15 mm 16.6 mm 4 mm 100 kgGP-6033B GP-6033B-E GP-60B 30 mm 33.3 mm 150 kgGP-6033HA GP-6033HA-E GP-60HAUR-6067 UR-6067-E 60 mm 67 mm 5 mm 150 kg

Series 70 GP-7050BF GP-7050BF-E GP-70BF 34 mm 50 mm 5 mm 200 kgGP-R7042BF GP-R7042BF-E 34 mm 42 mm

gp-r7021bfs-2-e 17.6 mm 21 mmSeries 85 GP-8525M GP-8525M-E GP-85M 34 mm 25 mm 3.3 mm 300 kg

GP-8540L GP-8540L-E 40 mm 5 mmGP-8550L GP-8550L-E 34 mm 50 mmGP-8550B* GP-8550B-E* GP-85B 40 mmGP-8543-B GP-8543-B-E successor

GP-8540/50 40 mm 43 mm 5 mm 300 kg

GP-8543-HA GP-8543-HA-E 40 mm 43 mm 5 mm 300 kgGP-R8542-B GP-R8542-B-E 40 mm 42 mm 5 mm 300 kgGP-R8542-HA GP-R8542-HA-E 40 mm 42 mm 5 mm 300 kg

1) Load per 900 mm roller track Priority goods available on request2) For special track length, see below

Ordering overview

NEW

35

21

35

25

Ø 2

8

40

Ø 3

4

44.5

27.5

25

40

Ø 3

4

44.5

27.5

25

GP-4036A

GP-4040A

/ ELF

GP-3533B

/ ELF

GP-4025M

/ ELF

GP-4036B

GP-4040B

/ ELF

GP-R4040A

/ ELF

GP-R4040B

/ ELF

GP-4050C

/ ELF

GP-4050D

/ ELF

/ ELF

GP-6016S GP-6033B

/ ELF

roLLer tracks | 63

weight: 0.83 kg/m

weight: 1.21 kg/m (GP-4040B: 1.17 kg/m)

weight: 1.125 kg/m Aluminium housing

weight: 1.40 kg/m

weight: 1.40 kg/m

weight: 1.40 kg/m

weight: 1.210 kg/m (GP-4040A: 1.170 kg/m)


weight: 1.14 kg/m

weight: 1.48 kg/m

gp roller traCks

NEW NEW

46

Ø 3

0

60

20 24

55

41.5

24.5

72

Ø 3

4

24.5 41

.5

67

Ø 3

4

85

85

Ø 4

0

67

46.5

26.5

26.5 46

.5

Ø40

67

85

26.5 46

.5Ø 4

0

67

85

GP-6033HA

/ ELF

GP-7050BF

/ ELF

GP-R7042BF GP-R7021BFS-2-E

GP-8525M

/ ELF

GP-8540L

GP-8550L

/ ELF

GP-8550B

/ ELF

GP-8543B

GP-R8542B GP-8543HA

/ ELF

/ ELF

/ ELF

/ ELF

64 | roLLer tracks


weight: 2.37 kg/m weight: 2.280 kg/m (GP-8550L: 2.130 kg/m)

weight: 2.27 kg/m


weight: 2.6 kg/m

weight: 2.6 kg/m*

Succ

esso

r to

the

prev

ious

GP-

85 s

erie

s! Im

prov

ed c

asto

r thi

ckne

ss.

weight: 1.674 kg/m Aluminium housingNote: electr. conductive for flat contact ≤ 1 gigaOhm

weight: 1.50 kg/m weight: 1.85 kg/m

*

*

*

NEW NEW

NEW

NEW

NEW

85

26.5

Ø 4

0

67

46.5

GP-R8542HA

PR-01

SR-40

PR-02

/ ELF

GP-4036B-Roller

roLLer tracks | 65


Pipe castor

Diameter: 54.7 x 28.7 weight: 30 g quantity/box: 125

Application example:

Castor for GP-4036 Series quantity/box: 125

Roller track stopper

weight: 12 g

(Axis for SR-40: GP-40)

Pipe castor

Diameter: 46.5 x 28.7 weight: 22 g quantity/box: 210

Application example:

* Su

cces

sor t

o th

e pr

evio

us G

P-85

ser

ies!

Impr

oved

cas

tor t

hick

ness

.

*NEW

green yellow red

DOG NO GD-1210-1

DATE 2012.10.22

-. SPECIFICATION

ASSEMBLYSEQUENCE

ASSEMBLY

NEW PRODUCT

ITEM ROLLER CONVEYOR ASS'Y

Φ28 PIPE

Φ32 PIPE

G.S ACE INDUSTRY CO., LTD. 1

GAP-49

TR-32

GAP-48

GAP-50 GAP-51

GAP-52A

● DP3210-Y

● 2x GAP-52A

● 2x GAP-51

● 2x GAP-48

● 2x GAP-50

● 2x SB3916

66 | roLLer tracks

pIpe roller traCk

Holder

for pipe roller track single

Cap

for pipe roller track

Bearing

for pipe castor track

Support

for pipe roller track

Holder

for pipe roller track double

TR-32 consists of (please place unit orders):

DP 3210-Y coated pipe, 32 mm outside diameter. 1.0 mm wall thickness, colour: dark grey, length: 4 m

For a load-bearing castor TR-32 you

need the following elements:

CR-40A

BKT-40-Set

CR-40B

CR-40D

BS-CR40

46

41.5

24.5

Ø 3

4

25

46

24.5

Ø 4

3

25

46

27.8 38

46.5

/ ELF / ELF

29.524

Ø 4

3

49

27.5

29.524

Ø 4

3

49

27.5

UR-4050

UR-4050-E

35

60

Ø 6

0

66

36

35

60

Ø 6

0

66

36

UR-6067 UR-6067-E

roLLer tracks | 67

Curve castor

weight: 51 g quantity/box: 100

Universal castors

weight: 1.54 kg/m

Universal castors

Universal castors Universal castors

Attachment fixture for CR-40, incl. nut and washer


Curve castor


Fixing set for CR-40, without BKT-40

• BS-40 spacer • SI0516 bolt • MS05 nut • USG05 washer

Cr Curve Castors

ur unIversal Castors

68 | roLLer tracks

examples of use

21

25

28

39

77

53 39

26

53

28 39

21

53

28

20

2553

28 39

37

135

36

26

GP-A35

GP-A35-33

WZ

GP-B35

GP-B35-33

WZ

GP-B35-1

WZ

GP-C35

WZ

GP-D35

WZ

GP-E35

WZ

26

44 28

3952.5

41 I.D

59

53

2844

GP-A

WZ

GP-NA

WZ

GP-B

WZ

GP-NB

WZ

GP-B-33GP-A-33

Mounting brackets for roller tracks series 35

Roller track mount


Roller track mount with flat stopper


Roller track mount with round stopper


Roller track connection


Roller track mount, rounded


Roller track stabilizer


mountIng braCkets

For 33rd variant, other weights and boxaging units apply

33rd-variant: greater suspension for space-saving positioning on metal joints

roLLer tracks | 69


Roller track mount


Successor for GP-A(-33), will be replaced gradually


Successor for GP-B(-33), will be replaced gradually




158

28

36

41

2639

4428

52.5

41 (in)

35.7 (in)

28

3952.5

41 (in)

35.7(in)

GP-EN

WZ

GP-F

WZ

GP-FA

WZ

22

12043

28

120

43

53

28

22

25

44

158

36

41

45

41 28

75

44 53

35.7

41

GP-APF GP-APF-B

WZ WZ

GP-B-1

GP-B-1-33

WZ

GP-C

WZ

GP-C-1

GP-C-1-33

WZ

GP-CN

WZ

GP-D

GP-D-33

WZ

GP-DF

WZ

GP-E

GP-E-33

WZ


Roller track connection with attachment


Roller track mount, high body


Adjustable adapter roller track/slide pipe, high body

GS-11 + GP-13

70 | roLLer tracks



Roller track mount with stopper






Roller track mount for profile pipe





Roller track mount with round stopper





NEW NEW

28

52.5

25.5

35.5

45.5

28

0~28°

52.5 45.5

28

39

0~23°

52.5

39

2844

26

23.5

52.5

35.7(in)

41 (in)

28

3952.5

52.5

41 (in)

GP-FC

WZ

GP-G

WZ

GP-H

WZ

GP-HN

WZ

GP-HP

WZ

GP-J

WZ

GP-K

WZ

GP-L

GP-L-33

WZ

GP-M

WZ

roLLer tracks | 71


Roller track mount with foldable stopper



Adjustable adapter roller track/slide pipe

consisting of: GP-L + GS-11

Adjustable adapter roller track/slide pipe

consisting of: GP-11 + GS-11

Roller track joint


Roller track joint


Roller track mount with flat stopper, high body


Adjustable roller track bridge

consisting of: GP-11 + GP-12

Roller track mount with round stopper, high body



52.5

28

39

41 (in)

44

26

52.5

35.5

41 (in)

52.5

28

26

44

39

41 (in)

35.7(in)

52.5

35.5

45.5

GP-11

WZ

GP-12

WZ

GP-13

WZ

GP-14

WZ

GP-A60

GP-A60-33

WZ

GP-B60

GP-B60-33

WZ

GP-D60

GP-D60-33

WZ

GP-CN60

WZ

GP-E60

GP-E60-33

WZ

GP-EN60

WZ

GP-HN60

WZ

GP-M60

WZ

72 | roLLer tracks


Roller track mount






Roller track connection, rounded


Roller track mount with foldable stopper









Adjustable roller track joint









22

36.5

28

52.5

72 (in)

77 28

52.536.5

72 (in)

24.6

77 28

52.536.5

72 (in)

30.5

24.6 22

28

52.5

72 (in)

90

28

43

28

90

53

39

28

90

53

59

28

90

53

79

89

18

120

89

18

25

120

90

53

75

GP-A70

WZ

GP-B70

WZ

GP-E70

WZ WZ

GP-L70

GP-A85

WZ

GP-B85

WZ

GP-B85-1

WZ

GP-C85

WZ

GP-C85-1

WZ

GP-D85

WZ

GP-E85

WZ

roLLer tracks | 73



Roller track mount


Roller track mount


Roller track connector with attachment








Roller track mount with square stopper


Roller track joint






Roller track mount


T

H

W

TH

W

TH1

H2W

TH1

H2W1

W2

Guide rail made of PVC

std. eLf version

thickness w1 w2 h1 h2

AL-1 AL-1-E 3 mm 50 mm 30 mmAL-2 4 mm 60 mm 30 mmAL-3 3 mm 100 mm 50 mmAL-4 4 mm 90 mm 80 mmAL-5 5 mm 50 mm 50 mmAL-5B AL-5B-E 4 mm 50 mm 50 mmAL-6 5 mm 75 mm 50 mmAL-6B 4 mm 75 mm 50 mmAL-7 AL-7-E 5 mm 150 mm 50 mmAL-7B AL-7B-E 4 mm 150 mm 50 mmAL-8 AL-8-E 4 mm 100 mm 50 mmAT-1 AT-1-E 4 mm 100 mm 50 mmAT-2 4 mm 60 mm 100 mmAU-1 AU-1-E 3 mm 36 mm 36 mm 36 mmAU-2 AU-2-E 3 mm 60 mm 30 mm 40 mmAS-1 4 mm 32 mm 70 mm 34 mm 25 mmAS-2 5 mm 22 mm 60 mm 30 mm 30 mmAS-3 4 mm 17 mm 50 mm 30 mm 30 mm

Colours: ivory grey

Standard length: 3 m, for ELF versions 4 m

L-Type

T-Type

U-Type

TT

-Type

Safe in motion …So that you have everything under control:Plastic prof iles / lateral guides

See also:

roller traCks 61

RG-35BSG-28A

SG-28A-E

RG-40B

RG-40B-E *

SG-01

CD-28A

CD-28B

CD-28A/B

CD-28A/B-E

DP-A

32

PC-01

PC-01-EGAP-37A

SG-03 SG-02

RG-40B40 AL-RG-40B-L

Lateral guide for Series 35

weight: 0.85 kg/m Length: 4 m

Clamping strip for panel material 5 mm, web off-centre, outgoing

Length: 3 m



Lateral guide


Clamping strip for panel material 5 mm, web off-centre

Length: 3 m

ELF

black

ELF

black

ivory grey

grey grey grey

Please quote the desired length when ordering. Shorter sizes available upon request.

roLLer tracks | 75

Guide rail made of PVC

std. eLf version

thickness w1 w2 h1 h2

AL-1 AL-1-E 3 mm 50 mm 30 mmAL-2 4 mm 60 mm 30 mmAL-3 3 mm 100 mm 50 mmAL-4 4 mm 90 mm 80 mmAL-5 5 mm 50 mm 50 mmAL-5B AL-5B-E 4 mm 50 mm 50 mmAL-6 5 mm 75 mm 50 mmAL-6B 4 mm 75 mm 50 mmAL-7 AL-7-E 5 mm 150 mm 50 mmAL-7B AL-7B-E 4 mm 150 mm 50 mmAL-8 AL-8-E 4 mm 100 mm 50 mmAT-1 AT-1-E 4 mm 100 mm 50 mmAT-2 4 mm 60 mm 100 mmAU-1 AU-1-E 3 mm 36 mm 36 mm 36 mmAU-2 AU-2-E 3 mm 60 mm 30 mm 40 mmAS-1 4 mm 32 mm 70 mm 34 mm 25 mmAS-2 5 mm 22 mm 60 mm 30 mm 30 mmAS-3 4 mm 17 mm 50 mm 30 mm 30 mm

Colours: ivory grey

Standard length: 3 m, for ELF versions 4 m

Changes in colours and technical details reserved. Lateral guides supplied without roller tracks.

cable channel

weight: CD-28A 0.22 kg/m CD-28B 0.26 kg/m length: 4 m

dust protecting panel

weight: 0.36 kg/m length: 3 m, 4 m

grey ivory

ELF

black

Pipe cover

weight: 0.32 kg/m thickness: 2.5 mm length: 3 m, 4 m

ELF

black

ivory

Clamping strip for panel material 5 mm, web centre


ivory grey



ivory grey

ivory grey

* Plastic version will be probably replaced by alumini-um version as from Q3/2013.

NEW

AL-SG-28AAL-RG-40B AL-RG-35B AL-SG-28A-12

RG-40C

Z-1630 AL-RG-60B

RG-40C-E

RG-40D RG-40E

69

41 3

RG-40A

RG-40A-E

76 | roLLer tracks




(probably available as from Q3/2013)


(probably available as from Q3/2013)

Lateral guide with raised web


Lateral guide


Natural aluminium

Natural aluminium

Natural aluminium Natural aluminium Natural aluminium

Please quote the desired length when ordering. Shorter sizes available upon request.

Note: Aluminium and plastic versions differ in dimensions. Changes in colours and technical details reserved. Lateral guides supplied without roller tracks.



L-angle profile, galvanised

30 x 30 mm

Length: 1.8 m





ELF

black

ivory grey

ivory grey

ivory grey



ELF

black

ivory grey

WR-...

A

EWS-...

PRC-...

GAP-35

GAP-40

Roller track stopper for plug-on

for roller tracks weight quantity/box

EWS-A GP-4036A/B 56 g 240EWS-B GP-4050C 41 g 300EWS-C GP-8550B 136 g 70EWS-D GP-4050D 61 g 160EWS-E GP-3533B 36 g 320EWS-F GP-6033B/HA 36 g 170EWS-H GP-7040B, GP-8540L 130 g 120EWS-J GP-6016S 78 g 250

End caps for roller tracks

colourfor roller tracks

wgt.Quantity/ box

height in mm

PRC-35-BK GP-3533B 5 g 1000 26

PRC-40A-G GP-40… (Aluminium body) 5 g 1000 35

PRC-40A-BK GP-40… (Steel body) 5 g 100 35

PRC-60A-G UR-6067 9 g 600 43

PRC-60-BK GP-60… 9 g 600 24

PRC-70A-G GP-70… 8 g 500 31

PRC-85A-G GP-85… 10 g 400 34.5

Steel bracket for pipes Ø 28 mm

a wgt. quantity/box

WR-200 235 mm 182 g 25WR-300 335 mm 230 g 80WR-400 435 mm 271 g 30

Accessory for roller tracksRoller track connectionweight: 15 g quantity/box: 300

Roller track connectionweight: 34 g quantity/box: 150

roLLer tracks | 77

NEW

NEW

Bars, a bit of gumption and gravity. How to leave work … · gp roller traCks ..... 69 mountIng...

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Transcript of Bars, a bit of gumption and gravity. How to leave work … · gp roller traCks ..... 69 mountIng...