RELIABLE BEYOND LIMITS

BARE COMPRESSORS FOR PACKAGERS

02

ABOUTABC COMPRESSORS

Since its foundation in 1943, ABC has focused on providing the most reliable compressors for different sectors and applications. Its global orientation and the commitment for growth was shown from its early exports in the 50’s to its latest geographical expansion, having delivered compressors in more than 120 countries.

Becoming a worldwide benchmark in the piston compressor industry has always been ABC’s goal, and today it has turned into reality. The company is continuously expanding and consolidating as a global solution supplier, with more robust and efficient compressors. New assembly plants in China and Brazil, and the endless opening of new service outlets worldwide are the best proof of such growth.

ABC offers a wide range of reciprocating compressors and provides tailored solutions covering air and numerous industrial gases.

PETROCHEMICAL

WASTE TREATMENT BIOGAS

PET BLOWING CO2 RECOVERY

COGENERATION NATURAL GAS

OTHER APPLICATIONS

A I R A N D G A S C O M P R E S S O R S

INDUSTRIAL GASES

ABC HEADQUARTERS SPAIN EIBAR

ABC CHINAWUJIANG

ABC BRAZILITUPEVA

Air, Hydrogen, Nitrogen, Methane, Carbon dioxide, Freon, Natural Gas, Vinyl chloride, Methyl chloride, Ethylene, Propylene, Sulphur dioxide, Butadiene, Isobutene, Isobutane, Butane, Propane, Carbon monoxide, Synthesis gas, Biogas and Syngas... except for Oxygen and Acetylene.

Piston compressors with up to 3 pairs of double-acting cylinders, with or without lubrication. Up to 6 stages of compression, mounted on a structural steel skid.

Up to 1.200 kW

Up to 150 bar

CONFIGURATION

GASES POWER

PRESSURE

BARE COMPRESSORS FOR PACKAGERS

03

REGULATIONS

· European Directives: 97/23/CE, 2006/95/CE, 2004/108/CE, ATEX 94/9/CE,

2009/105/CE, 2006/42/CE

· Design Standards: ASME, AD2000, TEMA C, TEMA R, NEMA

· Petrochemical Industry: API (API 11P and API 618)

· Chinese Legislation: SELO and GB

· American Legislation: U STAMP ASME

· Russian Legislation: TR (GOST R) + PASSPORT + RTN (ROSTEKHNADZOR)

· Brazilian Legislation: NR12 and NR13

KEy ACCOUNt MANAGEr

FlExIBlE INtEGrAtION

MArKEt/CUStOMEr PrOtECtION

OtHEr AddEd VAlUE SErVICES

FASt rESPONSE IN QUOtAtIONS/CAlCUlAtIONS

Compressor PArtS

Bare Compressor ASSEMBlEd ANd tEStEd

Complete paCkage ASSEMBlEd ANd tEStEd

EIBAR (SPAIN) PACKAGER

SErVICE HUBS IN 30 COUNtrIES

HIGHly QUAlIFIEd r&d/ENGINEErING

PUrCHASING IN CHINA/INdIA/BrAzIl

ACCESS tO MANUFACtUrING FACIlItIES IN 3 CONtINENtS

BUSINESS MODEL

CALCULATION SOFTWARE

04

HA SERIES

Ha-1 Ha-2 Ha-4 Ha-6No. Cylinders 1 2 4 6No. Stages 1 1-2 1-4 1-6Stroke (mm) 150 150 150 150Rod diameter (mm) 32 32 32 32Speed (rpm) 370-750 370-750 370-750 370-750Max piston speed (m/s) 3,75 3,75 3,75 3,75Max compression load (Kg) 2500 2500 2500 2500Max power (kW) 50 110 250 400Cylinder diameters (mm) 50-320 50-320 50-320 50-320Frame lubrication Forced by gear pump Forced by gear pump Forced by gear pump Forced by gear pumpCrankcase oil capacity (l) 20 20 40 60Cylinder lubrication Optional Optional Optional OptionalAuxiliary oil pump Optional Optional Optional StandardDistance piece types (API618) A, B or C A, B or C A, B or C A, B or CMotor E-motor/diesel E-motor/diesel E-motor/diesel E-motor/diesel

HP SERIES

Hp-1 Hp-2 Hp-4 Hp-6No. Cylinders 1 2 4 6No. Stages 1 1-2 1-4 1-6Stroke (mm) 200 200 200 200Rod diameter (mm) 50 50 50 50Speed (rpm) 350-600 350-600 350-600 350-600Max piston speed (m/s) 4 4 4 4Max compression load (Kg) 10000 10000 10000 10000Max power (kW) 250 355 750 1200Cylinder diameters (mm) 130-580 130-580 130-580 130-580Frame lubrication Forced by gear pump Forced by gear pump Forced by gear pump Forced by gear pumpCrankcase oil capacity (l) 150 150 300 450Cylinder lubrication Optional Optional Optional OptionalAuxiliary oil pump Standard Standard Standard StandardDistance piece types (API618) B or C B or C B or C B or CMotor E-motor E-motor E-motor E-motor

B A R E C O M P R E S S O R S R A N G E

4584*

820

3162 (HP-1)*

1852* 1852*

M.L.

M.L.

600

1000

M.L

.M

.L.

1200 (B)

1600 (C)

1200 (B)

1600 (C)

1708

(HP

-1/H

P-2

)

2667

(HP

-4)

3507

(HP

-6)

2252*

5384*

3562 (HP-1)*

2252*

820

05

HA SERIES

HP SERIES

4584*

820

3162 (HP-1)*

1852* 1852*

M.L.

M.L.

600

1000

M.L

.M

.L.

1200 (B)

1600 (C)

1200 (B)

1600 (C)

1708

(HP

-1/H

P-2

)

2667

(HP

-4)

3507

(HP

-6)

2252*

5384*

3562 (HP-1)*

2252*

820

1100*

2740*

550

1685 (HA-1)*

1100*

M.L

.

M.L.

M.L.

800 (A) M.L

.1100 (C)800 (B)

800 (A)

1100 (C)800 (B)

1120

(HA

-1/H

A-2

)

1730

(HA

-4)

2280

(HA

-6)

600

1000

1590* 1590*

3720*

550

2175 (HA-1)*

1270* 1270*

3080*

550

1855 (HA-1)*

4584*

820

3162 (HP-1)*

1852* 1852*

M.L.

M.L.

600

1000

M.L

.M

.L.

1200 (B)

1600 (C)

1200 (B)

1600 (C)

1708

(HP

-1/H

P-2

)

2667

(HP

-4)

3507

(HP

-6)

2252*

5384*

3562 (HP-1)*

2252*

820

M.L. Maintenance Limit

M.L. Maintenance Limit

* These dimensions change depending on the cylinder

* These dimensions change depending on the cylinder

1100*

2740*

550

1685 (HA-1)*

1100*

M.L

.

M.L.

M.L.

800 (A) M.L

.1100 (C)800 (B)

800 (A)

1100 (C)800 (B)

1120

(HA

-1/H

A-2

)

1730

(HA

-4)

2280

(HA

-6)

600

1000

1590* 1590*

3720*

550

2175 (HA-1)*

1270* 1270*

3080*

550

1855 (HA-1)*

DIstaNCe pIeCes as per apI618 tYpe a

DIstaNCe pIeCes as per apI618 tYpe B

DIstaNCe pIeCes as per apI618 tYpe C

DIstaNCe pIeCes as per apI618 tYpe B

1100*

2740*

550

1685 (HA-1)*

1100*

M.L

.

M.L.

M.L.

800 (A) M.L

.1100 (C)800 (B)

800 (A)

1100 (C)800 (B)

1120

(HA

-1/H

A-2

)

1730

(HA

-4)

2280

(HA

-6)

600

1000

1590* 1590*

3720*

550

2175 (HA-1)*

1270* 1270*

3080*

550

1855 (HA-1)*

DIstaNCe pIeCes as per apI618 tYpe C

1100*

2740*

550

1685 (HA-1)*

1100*

M.L

.

M.L.

M.L.

800 (A) M.L

.1100 (C)800 (B)

800 (A)

1100 (C)800 (B)

1120

(HA

-1/H

A-2

)

1730

(HA

-4)

2280

(HA

-6)

600

1000

1590* 1590*

3720*

550

2175 (HA-1)*

1270* 1270*

3080*

550

1855 (HA-1)*

T E C H N I C A L D R A W I N G S

06

HA SERIES

Ha-1 Ha-2 Ha-4 Ha-6

CYlINDer CoolINg

Cylinder cooling through cylinder jackets and covers Water cooled ABC supply

luBrICatIoN (forCeD feeD)

Main mechanical pump (crankshaft driven gear pump) ABC supply

Auxiliary pump (e-motor) ATEX/NEMA protectionNot required only on request

Not required only on request

Not required only on request

ABC or PACKAGER supply

Oil filter Single ABC or PACKAGER

Oil coolerNot required only on request

Not required only on request

Not required only on request

ABC standard or tema c/r single or twin ABC or PACKAGER

Oil piping Carbon steel or SS ABC or PACKAGER

Heating resistance ATEX/NEMA protection If ambient temperature < 13ºC ABC or PACKAGER

CYlINDer aND paCkINg luBrICatIoN

Point to point Up to 60 bar ABC or PACKAGER

Divider block ABC or PACKAGER

gas CoolINg (INter stage aND afterCoolers)

Shell & tube type (water cooling) water through shell/gas through tubes

ABC or PACKAGER

TEMA C/R (water cooling) ABC or PACKAGER

Shell & tube type (water cooling) gas through tubes/water through shell for hydrogen or similar gases

ABC or PACKAGER

Air cooled heat exchangers PACKAGER

pressure Dampers

Inlet and/or outlet on each stage hot side (before coolers) (PED/SELO/ASME/GOST/MERKBLATTER/GB). Volume type

ABC or PACKAGER

Inlet and/or outlet on each stage cool side (after coolers) (PED/SELO/ASME/GOST/MERKBLATTER/GB) with drainage. Volume type

ABC or PACKAGER

gas DrYINg

Refrigeration dryers (sized for required capacity) ABC or PACKAGER

Dessicant dryers (sized for required capacity) ABC or PACKAGER

CoolINg water

Cooling down of cooling water for cylinders/gas and oil coolers

Air coolers or open/close cooling towers ABC or PACKAGER

T E C H N I C A L F E AT U R E S

07

HP SERIES

Hp-1 Hp-2 Hp-4 Hp-6

CYlINDer CoolINg

Cylinder cooling through cylinder jackets and covers Water cooled ABC supply

luBrICatIoN (forCeD feeD)

Main mechanical pump (crankshaft driven gear pump) ABC supply

Auxiliary pump (e-motor) ATEX/NEMA protection ABC or PACKAGER supply

Oil filter Twin filter ABC or PACKAGER

Oil coolerABC standard or TEMa C/R single or twin

ABC or PACKAGER

Oil piping Carbon steel or SS ABC or PACKAGER

Heating resistance ATEX/NEMA protection If ambient temperature < 13ºC ABC or PACKAGER

CYlINDer aND paCkINg luBrICatIoN

Point to point Up to 60 bar ABC or PACKAGER

Divider block ABC or PACKAGER

gas CoolINg (INterstage aND afterCoolers)

Shell & tube type (water cooling) water through shell/gas through tubes

ABC or PACKAGER

TEMA C/R (water cooling) ABC or PACKAGER

Shell & tube type (water cooling) gas through tubes/water through shell for hydrogen or similar gases

ABC or PACKAGER

Air cooled heat exchangers PACKAGER

pressure Dampers

Inlet and/or outlet on each stage hot side (before coolers) (PED/SELO/ASME/GOST/MERKBLATTER/GB). Volume type

ABC or PACKAGER

Inlet and/or outlet on each stage cool side (after coolers) (PED/SELO/ASME/GOST/MERKBLATTER/GB) with drainage. Volume type

ABC or PACKAGER

gas DrYINg

Refrigeration dryers (sized for required capacity) ABC or PACKAGER

Dessicant dryers (sized for required capacity) ABC or PACKAGER

CoolINg water

Cooling down of cooling water for cylinders/gas and oil coolers

Air coolers or open/close cooling towers ABC or PACKAGER

04/

2013

TOTAL QUALITYIso 9001

Iso 14001oHsas 18001

HEADQUARTEREibarPolígono Azitain nº 6 P.O.Box 8720600 EIBAr (Guipúzcoa) SPAIN

tel.: +34 943 820 400Fax: +34 943 820 235

abc@abc-compressors.com

Contact with our INtErNAtIONAl NEtWOrK through:

www.abc-compressors.com

PRODUCTION PLANT

ASSEMBLY PLANT

COMMERCIAL OFFICE / SERVICE