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BAPUJI EDUCATIONAL ASSOCIATION ( R ) DAVANGERE
D. R. M SCIENCE COLLEGE, DAVANGERE-577004
A REPORT ON
UGC MINOR RESEARCH PROJECT XI PLAN
( MRP (S)-1322/11-12 KAKU033/UGC-SWRO )
ENTITLED
“CHARACTERIZATION OF TREATED AND
UNTREATED COTTON FIBRES”
SUBMITTED TO UGC
By
SMT. M . P. RUPASHREE. M.Sc., M.Phill.,
Assistant Professor,
PRINCIPAL INVESTIGATOR,
UGC MINOR RESEARCH PROJECT
DEPARTMENT OF PHYSICS
D.R.M SCIENCE COLLEGE
DAVANGERE-577004
Karnataka
DECEMBER-2014
Smt. M. P Rupashree. M.Sc.,M Phill., Department Of Physics
Assistant Professor D. R. M. science College
Davangere-577004
Affiliated to Davangere University
Karnataka,
DECLARATION
I do here by declare that the Minor Research Project Work
entitled “CHARACTERIZATION OF TREATED AND UNTREATED
COTTON FIBRES” submitted to UGC is based on the results of
Research work carried out by me. This project has not been
submitted elsewhere for any other Degree or Diploma.
Date:1-12-2014 Smt. M. P. Rupashree
Place:Davangere Principal Investigator
Prof. K. S. Eswarappa. M. A, D. R. M. science College , Davangere
Principal Affiliated to Davangere University
Karnataka, -577004
CERTIFICATE
This is to certify that the Minor Research Project Work entitled
“CHARACTERIZATION OF TREATED AND UNTREATED COTTON
FIBRES” taken under UGC-XI plan has been carried out
by Smt. M.P. Rupashree, Assistant Professor of Physics, in this
Institution, in collaboration with Department of Studies in
Physics, University of Mysore, Manasagangotri, Mysore &
Department of Textile Technology, Bapuji Institute of
Engineering and Technology , Davangere.
Date :1-12-2014 Prof. K. S Eswarappa
Place : Davangere Principal
ACKNOWLEDGEMENT
I would like to sincerely thank various people who, during the several months in which
this endeavour lasted, provided me with useful and helpful guidance. Without their care and
consideration, this Minor Research Project entitled “Characterization of Treated and
Untreated Cotton Fibres ” would not have been materialised.
I would like to thank Major. N. Srinivasa, former principal, Prof. K.S. Eshwarappa ,
present principal of our college, who have encouraged me to take up this project and
complete it. I would like to keep on record my sense of gratitude to the UGC for providing
funds for this Project.
I would like to place on record my deep sense of gratitude to my teacher
Dr. R.Somashekar, Chairman, Department of Studies in Physics , University of Mysore,
Manasagangotri, Mysore , who encouraged me and guided me to take up this UGC funded
project and accommodated me to work in the Departmental Laboratory and to complete this
project. I am also thankful to Research Scholar Thejas Urs.G , Department of studies in
Physics, University of Mysore, for his co-operation during my work at X- Ray Diffraction
Laboratory,
I express my sincere gratitude to Prof. Y. Vrushabendrappa , Director, Bapuji Institute
of Engineering & Technology , Davangere , who gave me an opportunity to work at BIET
for this project work and Dr. K.Murugesh Babu , Chairman, Department of Textile
Technology, Bapuji Institute of Engineering & Technology , Davangere, who guided me
throughout the project by extending his collaboration to work in the Department Laboratory.
I would like to thank Prof .K.B. Ravindra BIET, Davangere, for his co-operation while
conducting experiments.
I also like to thank Dr. J. Mahadeva, Associate Professor, PES College, Mandya, who
gave me his valuable suggestions throughout this project work.
My Thanks are reserved for Prof. N. Srinivas, H.O. D. and all my colleagues of
Department of Physics and office staff of D.R.M Science College, Davangere, who were
with me in this endeavor.
I am grateful to my beloved parents, Sri. M.P. Parswanath and Smt. Jayapadma
Parswanath and my husband H.J. Poornachandra , My children, Tejas Jain, Gautam.P &
Aravind.P and my friends who have been a constant source of my inspiration.
Smt . M.P Rupashree. Principal Investigator.
Minor Research Project.
Assistant professor of Physics.
D. R. M Science College.
Davangere-577004
A Report on Minor Research Project
“Characterization of Treated And Untreated Cotton Fibres”
CONTENTS Page No.
1. Introduction 1-2
2. Materials and Methods 3-7
2.1. Materials
2.2. Preparation of Sample
2.3. Pre-treatment of Cotton Fibres-. Chemical Processes
2.3.1. Desizing
2.3.2. Scouring
2.3.3. Bleaching
2.3.4. Microwave Treatment
3. X-Ray Diffraction Studies 8-19
3.1. Experimentation
3.2. Results and Discussions
3.3. Conclusions
4. Studies on Physical , Mechanical and Dyeing Properties 20-28
4.1. Structural Studies
4.2. Moisture Regain
4.3. Mechanical Properties
4.4. Dyeing Properties
4.4.1.Dyeing of Fibres
4.4.2. Dye Exhaustion Percentage Studies
4.4.3. K/ S Values
5. Conclusions 29
7. References 30
6. Photo Gallery 32-34
8. Paper Publications 36-43
LIST OF PHOTOS
Sl. No. PHOTOS Page No
1 Fig.1. Chemical Structure of Cotton
1
2 Fig.2. Raw and Ginned Cotton Fibres
3
3 Fig.3. Bleached Cotton Fibre
5
4 Fig.4. Desizing
6
5 Fig.5. Hot Air Oven
6
6 Fig.6. Scouring
6
7 Fig.7. Bleaching
6
8 Fig.8. Microwave Oven
7
9 Fig.9.RinguMiniFlex II Desktop X-Ray Difractometer
17
10 Fig.10. Cotton Sample on Sample Holder of RinguMiniFlex II
Desktop X-Ray Difractometer
17
11 Fig.11. Microscope Carl ZeisAxiostar Plus
20
12 Fig.13. Longitudinal Microscopic views of cotton fibres, using
Microscope CarlZeisAxiostar Plus using100 magnification
21
13 Fig.13. Humidifier
22
14 Fig.14. Humy Tester
22
15 Fig.15. Stelometer
24
16 Fig.16. Statex Fibre fineness tester
24
17 Fig.17. Dye Bath
24
18 Fig.18. Spectro Photometer
27
19 Fig.19. Elico double beam UV-VIS
27
LIST OF TABLES
LIST OF GRAPHS
Sl.No. TABLES Page No.
1 Components of Cotton Fibres 1
2 Microwave Radiation Dosage 8
3 Microstructural Parameters - Crystallite Sizes ,Lattice Strain 18
4 Moisture Regain of Raw and Bleached Cotton Fibres 23
5 Mechanical Properties:Tenacity ,% Breaking Elongation. And Finess 25
6 Dyeing Properties:Exhaustion % and Transmittance 27
7 Dyeing Properties :K/S Values 28
Sl.No. GRAPHS Page. No.
1 XRD plot for Raw Cotton Sample . 9
2 XRD plot for Bleached Cotton Sample. 10
3 XRD plot for Microwave Treated Raw-10 Cotton Sample. 11
4 XRD plot for Microwave Treated Bleached-10 Cotton Sample. 12
5 XRD plots for Raw & Raw-10 Cotton Sampleafter smoothening. 13
6 XRD plots for Bleached & Bleached-10 Cotton Samples. 14
7 XRD plots for Raw &Microwave Treated Raw Cotton Samples. 15
8 XRD plots for Microwave Treated Bleached Cotton Samples 16
1. Introduction:
Cotton is cultivated in and around the southern states of India such as
Karnataka, Andhrapradesh, Maharashatra, Tamilnadu and is a major crop of several
countries. Cotton fibres belong to a family of gossypium . Cotton has been used for
more than 3000 years because of its versatility and good finished products. Cotton is
essentially pure cellulose. The Components of raw cotton are as follows.
Table.1: Components of Cotton Fibre
80-96% Cellulose
6-8% Water
0.5 - 1% Waxes and fats
0 - 1.5% Proteins
4 - 6% Hemicelluloses and pectin’s
1 - 1.8% Ash
Cellulose content of the raw cotton fibre ranges from 88 to 96 %. Cellulose is a
polymer of ß-D-glucose with a specific configuration shown in figure. The cellobiose,
repeating unit of cellulose, consist of two beta glucose molecules linked together at
the 1:4 carbon atoms. Each successive glucose unit is rotated 1800 around the
molecular axis. This gives a linear polymer chain that is almost flat therefore suitable
for fibre formation.
Figure 2 Chemical Structure of Cotton
The structure- property relation of cotton is considered as an important factor in
Textile industry.
The use of radio and microwave frequency is gaining importance for industrial
applications such as Heating, drying, and other processing. The most important
advantage of using microwave is that it is non-contact or localized heating and the
heat is produced within the material. This can be much more effective than indirect
heating where the heat propagation is by heat conduction through the material. The
microwave radiation process is fast, reliable and energy saving. Microwave Radiation
of frequency 2450MHz is used in this Study.
In the present Investigation, studies were made on the influence of microwave
radiation at different time intervals on DCH-32 Cotton fibres. Studies were made on
raw and processed cotton fibres. The cotton fibres have undergone chemical
treatments such as Desizing, Scouring and Bleaching and were exposed to Microwave
radiations of frequency of 2450 MHz at different time intervals to investigate its effect
on DCH- 32 cotton fibres.
The changes in crystallite size and Lattice strain have been calculated using the
method of X-ray Diffraction (XRD). .In the present Investigation, an attempt has been
made to understand the effect of microwave radiations on Microstructural changes,
Moisture Regain and Mechanical properties such as Tenacity, Breaking Elongation,
Fineness, and dyeing behaviour of bleached DCH-32 cotton fibres.. Such property-
structural changes can be highly beneficial for the processing of Cotton fibers in fabric
industry.
2. Materials and Methods
2.1. Materials:
DCH-32 cotton fibres used in this study were procured from local markets of
Davangere, Karnataka, Southern region of India. DCH-32 Cotton fibres used in this
study are Long stapled Cotton fibres of average staple length of 35mm-37mm with a
spinning count of 70’s to 80’s. These cotton fibres were developed by Agricultural
University Dharwar & are improved version of Varalakshmi Cotton Fibres. These are
also known as Davangere Cotton as they are grown in this area for a higher percentage
in Karnataka.
Chemicals used for desizing / scouring / bleaching included wetting agent,
Hydrochloric acid (0.5% concentration), Sodium Hydroxide flakes, Hydrogen
Peroxide of 100% volume 30% strength, Sodium Carbonate and Sodium Silicate and
Direct Dye.
Fig.1. Raw and Ginned Cotton Fibres
2.2. Methodology:
2.3. Preparation of Sample
Raw cotton was plucked manually after ripening. This cotton was freed from
the buds & was taken for ginning. Ginning is a process where raw cotton gets
separated from seed, seed bits and other small objects. After ginning cotton was taken
for baling till it became lint. This lint raw cotton was used for this study.
2.4. Pre-treatment of cotton fibres – Chemical processes;
2.4.1.Desizing:
Desizing is the process of removing the starch present in the raw cotton fibre
which acts as a barrier for absorbing water and chemicals. The cotton fibre was
desized with 5% HCL and 3-4 drops of wetting agent using a fibre to liquor ratio of
1:40. The fibre was desized for 90 minutes at 95o C temperature. After desizing the
fibre was dried in an oven and then scoured.
Treatment of Fibres (Chemical)
Processing of Raw Cotton Fibres
Treatment of Fibres (Microwave)
Investigation of Properties of treated and untreated Cotton Fibres
Structural Studies like Crystallite Size &
Lattice Strain Using XRD
Mechanical Properties
1.Strength (Tenacity) 2 Breaking. Elongation 3.Fineness
Microstructural Studies Longitudinal View Moisture Regain
Dyeing Behaviour K/S Values Transmittance % Exhaution%
Calculations: Amount of H CL = Weight of fibre X ( 5% ) HCL
Amount of Liquor = Weight of fibre x 40
The weighed cotton Fibre sample was introduced into the desizing bath at room
temperature which contained 5% HCL and fibre to liquor (water) ratio of 1:40 .
Temperature of the bath was gradually increased to 95 o
c and the fibre was boiled at
this temperature for 90 minutes and then removed from the bath and dried using hot
air oven .
2.4.2. Scouring:
The process of scouring removes natural impurities such as oils, fats and
waxes, which are present in the cotton to make it absorbent towards water and dye
stuffs. The desized cotton fibre was scoured with 4% NaOH, 1% Na2CO3, and 3-4
drops of wetting agent, using fibre to liquor ratio of 1:40. The fibre was scoured for 90
minutes at 95oC temperature. After scouring the fibre was dried in an hot air oven.
The dried sample was then bleached.
2.4.3. Bleaching:
Bleaching is the process of removal of colouring matter (pigments) present in
cotton fibre and to improve the whiteness. The Scoured cotton fibre was bleached in a
bath containing 2% Na2CO3, 10ml of H2O2 (100 vol, 30%) / 1litre of water, 15g
sodium silicate / litre of water and 3-4 drops of wetting agent at 85 o
C temperature for
90 minutes. The Bleached cotton fibre was removed from bath and then dried in the
hot air oven.
Fig.2. Bleached Cotton Fibre
Desizing and Scouring
Fig.3. Desizing Fig.4. Hot Air Oven
Fig.5. Scouring Fig.6. Bleaching
2.5. Pre-treatment of cotton fibres: Microwave treatment:
A commercially available microwave (Godrej make-20l capacity) with
frequency 2.45GHz was used in our study. This has an output power of 800watt,
which can be varied by the selection of the knob which determines the percentage of
power. The power output of the oven was set for 400watt. The Raw and bleached
cotton fibres were exposed to microwave radiations for different time intervals of
5,10,15,20 min. The dosage rate = (P x t) Gy.
Table.2. Microwave Dosage Rate
[Note: Raw-5, Bleach-5 means Raw and Bleached Cotton Fibres exposed to
Microwave Radiation for 5 min. & so on.]
Time
In minutes
Dosage Rate
In Gy
Dosage Rate
In Gy
5 5x60x400 120 KGy
10 10x60x400 240KGy
15 15x60x400 360KGy
20 20x60x400 480KGy
Desizing
Fig.7. Microwave Oven
3. X-Ray Diffraction Studies
3.1. Experimental
The cotton samples of required size were taken in the sample holder of Rigaku-
miniflex II desktop X-Ray diffractometer with the settings of 30 kV and 15 mA,
scanning rate of 5o per minute, and for the range of 5
o to 40
o with step size of 0.02
o
being recorded. The integral breadth of the diffraction peaks is related to the apparent
size of the crystals and to their microstrains. If the size and strain broadening exist
simultaneously, then crystallite size and strain can be calculated by Williamson-Hall
plot (W-H plot). For relative comparison of the parameters, WH plot is a reasonably
reliable one. The W-H plot considers both limited size of the crystals and the presence
of crystallographic distortions which leads to Lorentzian intensity distributions. The
slope of the W-H plot represents the average strain in the crystal, whereas intercept
with the 𝑦-axis gives the crystallite size [12]. The Williamson-Hall relation is given
by
Sin
D
Cos4
1 (1)
where
“𝛽” is the full width at half maximum (FWHM) of the peak measured in radians,
“𝐷” is average crystallite size, and
“𝜀” is average lattice strain. The obtained XRD plots and the values of crystallite size
and average strain are given in Table 3.
Graph 1: XRD plot obtained for the Raw cotton sample from
X-ray Diffractometer Software.
Graph 2: XRD plot obtained for the Bleached cotton sample from
X-ray Diffractometer Software.
Graph 3: XRD plot obtained for the Irradiated Raw-10 cotton sample from
X-ray Diffractometer Software.
Graph 4: XRD plot obtained for the Irradiated Bleached-10 cotton sample from
X-ray Diffractometer Software.
Graph 5: XRD-Plots Obtained After Peak-Fit Method Smoothening for Raw and
Raw-10 Cotton Samples.
Graph 6: XRD plots obtained for Bleached and Bleached-10 cotton samples.
Graph 7: XRD plots obtained for the Raw and microwave irradiated Raw cotton
samples (Graphs are for arbitrary Scale obtained from origin ).
Graph 8: XRD plots obtained for the microwave irradiated Bleached cotton samples.
Table 3: Microstructural parameters obtained for the samples
Samples
Average
Crystallite Size in
Å
Average lattice strain in
%
Fig.8. Ringu MiniFlex II Desktop X-Ray Difractometer
Fig.9. Cotton Sample on Sample Holder of Ringu MiniFlex II Desktop X-Ray
Raw 60.68 1.47
After microwave irradiation for various time intervals
Raw 5 59.78 1.11
Raw 10 58 1.52
Raw 15 57.47 1.36
Raw 20 57.01 1.66
Samples chemically treated & Microwave treated
Bleached 61.76 1.62
Bleached 5 59.24 1.40
Bleached 10 58.80 1.93
Bleached 15 59.39 1.04
Bleached 20 60.87 1.58
3.2. Results and Discussions of X-Ray Diffraction Studies:
It is seen from the XRD plots that there is no such significant changes in the
diffraction pattern obtained for the irradiated and unirradiated cotton samples at a
quick glance, but the changes in microstructure parameters are small in both irradiated
raw and bleached samples. There is overall increase in crystallite size values with
decrease in the microwave irradiation. This implies that there is scission of molecular
chains leading to more amorphous regions with microwave irradiation. There are
earlier reports on man-made fibres that this behavior is associated with decrease in
mechanical properties [3]. Bleached samples show a different behavior wherein the
crystallite size decreases initially and then increases. The reason being that a
continuous bleaching and radiation heat may change the polymer network leading to a
better ordering which leads to a slight increase in the crystallite size.
3.3. Conclusions:
We have quantified the changes in microstructural parameters in raw and
bleached cotton fibres using X-ray diffraction data. Further it is also observed that
there a gradual decrease in the values of crystallite size with increase in the dosage of
microwave radiation for raw cotton fibres. On the contrary, bleaching has a reverse
effect. All these changes are computed by considering the standard deviations
involved in the method.
4. Studies on Physical, Mechanical & Dyeing Properties
4.1. Effect of Microwave Radiation on structure of fibres -
Microscopic Examination:
The longitudinal view of raw, bleached and micro- wave irradiated fibres were
observed using microscope Carl Zeis Axiostar Plus using 100 magnification.
The longitudinal views of raw and microwave irradiated fibres are presented in
fig 1, within the constraints of the experiment. The photographs were taken with the
available magnification (100). It may be observed from fig that the raw fibres show a
near cylindrical shape with minimum convolutions or twists. However the treated
fibres show bulging and open structure with clear convolutions and twisted
configuration . This is due to the effect of heat on the structure of fibres, increasing the
size of crystals leading to bulging of fibres.
Fig.10. Microscope Carl Zeis Axiostar Plus
Raw
Raw-15
Raw-10
Bleach
Bleach-5 Bleach-10 Bleach-15
Raw-10
Fig.11. Longitudinal Microscopic views of cotton fibres, using Microscope
CarlZeis Axiostar Plus using 100 magnification
4.2. Moisture Regain:
Moisture Regain is the percentage of the mass of water which exists in the fibre
measured using the regulated method to the dry mass of the measured material.
Moisture Regain was measured directly by Using Instrument Humy Tester
Moisture Meter, Dried Cotton Fibres were exposed to atmosphere maintained at a 65
% RH by using Room Humidifier for 1 hour . Then the cotton samples were tested
with Humy tester.
The values obtained for of Moisture regain for Raw, Bleached and Microwave treated
cotton fibres are shown in Table 4.
Table 4: Moisture Regain of Raw & Bleached Cotton Fibres
Fig.12. Humidifier Fig.13. Humy Tester
Cotton Sample Moisture
Regain Cotton Sample
Moisture
Regain
Raw 7.5 Bleached 9.3
Raw-5 7.45 Bleached -5 9.26
Raw-10 7.41 Bleached -10 9.2
Raw-15 7.37 Bleached -15 9.14
Raw-20 7.31 Bleached -20 9.13
Results and Discussions:
Moisture Regain of Bleached cotton fibres shows an appreciable increase
compared to Raw Cotton Fibres. Moisture Regain for irradiated Raw and bleached
cotton fibres show a very small decrease which can be treated as negligible.
4.3. Mechanical Properties:
Tenacity, Breaking Elongation and Fineness Studies
Tenacity is the strength of the fibre. Stelometer was used to determine the
Bundle strength of fibres with 3 mm gauge length and CRL type loading. Percentage
breaking Elongation was also determined directly by Stelometer. Tenacity of the
fibres was calculated by using formula
G /Tex mg)in fibers of(Weight
10)×1.5×kgin load (Breaking =Tenacity
Fibre fineness is a weight of one-inch fibre. ( Linear Density) It is measured
in µg/inch. Fineness of the fibres was obtained by using Statex Fibre Fineness
Tester.
The Tenacity, Breaking elongation percentage and Fineness values of raw and
irradiated cotton fibres are presented in Table 5.
Fig.16. Dye Bath
Fig.14. Stelometer Fig.15. Statex Fibre Fineness
Tester
Table 5: Tenacity,%Breaking Elongation and Fineness for Raw, Microwave
treated Raw, Bleached and Microwave treated Bleached Cotton Fibres.
Cotton
Fibre
Tenacity
gm/Tex
% Breaking
Elangation
Finess
µg/inch
Raw 22.27 20 2.75
Raw -5 21.645 19 2.83
Raw-10 20.895 18.5 2.9
Raw-15 19.193 17.5 2.93
Raw-20 18.75 16.5 2.95
Bleach 23.4 19.5 3.25
Bleach-5 21.874 18 3.31
Bleach-10 23.57 17.5 3.36
Bleach-15 24.41 17 3.37
Bleach-20 20.85 16.5 3.2
Results and Discussions of Mechanical Properties:
It is observed that the tenacity of fibres exhibits a decreasing trend for raw
fibres to treated fibres. Elongation also follows the same trend. It shows a decrease for
treated fibres. This is due to scissoring of the chain molecules in the crystalline
regions leading to breaking of hydrogen bonds. Similar trend is also observed for
bleached fibres. Interestingly, the fineness of fibres shows an increasing trend both for
raw and bleached fibres.
4.4. Dyeing Properties
4.4.1. Dyeing of fibres:
Bleached and Microwave exposed bleached cotton fibres for different time
intervals of 10, 15 & 20 min of known weight were taken in different dyeing baths
(Paramount Pvt Ltd). These fibres were dyed using a direct dye. Direct Dyes are
chemically Sodium salts of sulphonic acid. The dye bath was prepared using direct
dye of 3% shade, Sodium Carbonate of 3gm/l, with sample to liquid (water) ratio of
1:40. The fibres of known weight were put into dye baths at room temperature. The
temperature was gradually increased to 95o. Common Salt (40gm/l) was added in 3
equal installments as an exhausting agent. Dyeing was continued at this temperature
for 90min. After dyeing the fibre was washed with hot water and dried.
4.4.2. Dye Exhaustion percentage Studies:
Exhaustion % represents the amount of dye transfer from dye bath to fibre
(textile) material after dyeing. Absorption and Transmittance Percentage values of dye
liquid samples were determined using Elico double beam UV-VIS spectrophotometer
instrument and Elico Spectra treats double beam UV-VIS software. Dye exhaustion
was calculated by using formula,
100.×Af)/Ai-(Ai=E%
Where Ai=Initial absorbance Value before dyeing and
Af =Absorbance value after dying.
The dye exhaustion percentage values are presented in Table 6. It may be
observed that the exhaustion % and transmittance% of dye increases after the
microwave treatment.
TABLE 6: Exhaustion % and transmittance %
Dye liquids after
Process Exhaustion% Transmittance %
Without Radiation 69.98 10.3
Dye-10min 70.16 10.5
Dye-15min 72.53 11.4
Dye-20min 76.74 15.4
4.4.3. K/S Studies:
K/S values represents color strength values of dyed sample.The dyed samples
were compared with undyed (standard bleached) cotton fibres for the spectral values
K/S, (CIE 2000) using Minolta 3301d Spectrophotometer with JAYPAK 4808
software in D65 daylight. This software is designed to find K/S values using the
formula
2R R)-(1
= K/S2
Where, K-represents absorption Co-efficient,
S-Scattering Co-efficient R-Reflectance value.
Fig.17. Spectro Photometer Fig.18. Elico double beam UV-VIS
spectrophotometer Dye Bath
TABLE 7: Effect of Microwave radiations on K/S values obtained for the dyed
samples.
Cotton Fibre K/S
(Colour Strength)
Bleach (Std) 0.200
Dyed fibre
(without Radiation) 9.846
Dyed-10 9.942
Dyed-15 10.814
Dyed-20 11.807
The K/S values which represent the actual dye uptake by the fibres are
presented in Table. It may be observed that K/S values the of dye increases after the
microwave treatment. Untreated dyed fibre shows a value of 9.846 and the values
increase gradually for a treated fibre with increase in irradiation. A gradual increase in
dye uptake is observed after irradiation. This may be due to a reduction in crystallinity
and increase of amorphous content of fibres after heating treatments.
CONCLUSIONS
The Raw and Bleached DCH-32 Cotton fibres were exposed to Microwave
radiations at different time intervals.
By using XRD data crystallite size and lattice strain were calculated. Raw
cotton fibres showed a gradual decrease in crystallite size with increase in the dosage
of Microwave radiations. On the contrary in case of Bleached cotton fibres crystallite
size has increased but again it shows variations. The reason being that bleaching and
radiation heat may change the polymer network leading to a better ordering which
leads to a slight increase in the crystallite size.
The Microstructural longitudinal view of Microwave treated cotton fibres
shows bulging and open structure with clear convolutions and twisted configuration.
This is due to the effect of heat on the structure of fibres, increasing the size of
crystals leading to bulging of fibres.
Moisture Regain of Bleached cotton fibres shows an appreciable increase
compared to Raw Cotton Fibres. Moisture Regain for irradiated Raw and bleached
cotton fibres show a very small decrease which can be treated as negligible.
The mechanical properties such as tenacity and breaking elongation reduce due
to breaking of hydrogen bonds and reduction in crystallinity and orientation.
The dye exhaustion and dye uptake (K/S values) indicates in increasing trend.
This result is helpful in dyeing of fibres with better results in textile industry.
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With Prof. K. Murugeshbabu, Chairman, Dept of Textile Technology at BIET,
Davangere
With Prof. R. Somashekar, Chairman, Dept. of studies in Physics & Prof. Umesh at
University of Mysore
At X-Ray Diffraction Laboratory & With Final BSC students at Dept. of Studies in Physics, Mysore University, Manasagangotri, Mysore.