Ball valves in metal and plastic · Investment casting (body) 1.4408, Ball 1.4401 Medium...

Ball valvesin metal and plastic

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Wide-ranging application in industrial processes

GEMÜ products are in operation worldwide in the mechanical engineering, plant engineering and construction industries, the car industry, water treatment and sewage technology, power stations, iron and steel works, the paper industry, petrochemicals, basic and fi ne chemical industries, mining and metal extraction, the sugar industry and many other industrial sectors. Industrial applications subject valve bodies to a particularly varied range of stresses, which is why GEMÜ valve designs are based on the expertise gained during decades of application experience. The specialized production processes and the precise geometric suitability of the material transitions make GEMÜ valve bodies a lasting, highly effi cient application solution.

Customised solutions for your project business

GEMÜ provides the optimal solution from a single source.

As a system supplier of isolation, actuator and control technology, we can respond very fl exibly to your individual project-specifi c needs.

Our worldwide sales network provides fast reaction times, customer oriented service and a committed project management team.

www.gemu-group.com 3

For technical datasheets see www.gemu-group.com

Ball valvesplastic

GEMÜ 717 GEMÜ 710 GEMÜ 723Operator manual pneumatic motorized

Nominal size DN 10 to 100 DN 10 to 100 DN 10 to 100

Body confi guration Straight through (2/2-way),Multi-port (3/2-way)

Straight through (2/2-way),Multi-port (3/2-way)


ConnectionSolvent cement/welded sockets (DIN and BS), fl anges DIN and ANSI, union ends with DIN insert in PE, PP, PVDF for IR butt welding, Rp threaded sockets

Solvent cement/welded sockets (DIN and BS), fl anges DIN and ANSI, union ends with DIN insert in PE, PP, PVDF for IR butt welding, Rp threaded sockets

Solvent cement/welded sockets (DIN and BS), fl anges DIN and ANSI, union ends with DIN insert in PE, PP, PVDF for IR butt welding, Rp threaded sockets

Control function –Normally closed (NC),Normally open (NO),Double acting (DA)

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Voltage – – 12, 24 V DC12, 24, 120, 100-250, 230 V AC 50/60Hz

Valve body material PVC-U, PVC-C, ABS, PP-H, PVDF PVC-U, PVC-C, ABS, PP-H, PVDF PVC-U, PVC-C, ABS, PP-H, PVDF

Medium temperature * -40 to 120 °C -40 to 120 °C -40 to 120 °C

Operating pressure * 0 - 10 bar 0 - 10 bar 0 - 10 bar

PN 2/2: 16 (DN 15 to 50), 10 (DN 65 to 100)3/2: 16 (DN 15 to 50)

2/2: 10 (DN 15 to 100)3/2: 10 (DN 15 to 50)

2/2: 10 (DN 15 to 100)3/2: 10 (DN 15 to 50)

Seal material FPM, EPDM FPM, EPDM FPM, EPDM

* depending on version and/or operating parameters

Features:

• Good fl ow capability• All medium wetted parts and actuator

housing are made of plastic• Suitable for clean, non-particulate

media (inert or corrosive and gaseous or liquid), which have no negative impact on the physical and chemical properties of the body and seal material

• Maximum permissible operating temperature 120 °C, dependent on operating pressure and body material

Application examples:

• Water supply/treatment• Electroplating• Swimming pool processes• General industrial applications• Tank construction

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Ball valvesmetal

GEMÜ 707 GEMÜ 712 GEMÜ 797Operator manual, lockable hand lever manual, lockable hand lever manual, lockable hand lever


Body confi guration Straight through (2/2-way) Straight through (2/2-way) Straight through (2/2-way)

ConnectionThreaded sockets DIN ISO 228 Threaded sockets, spigots, fl anges.

Various standards and versions availableThreaded sockets DIN ISO 228, Welded sockets DIN, Spigots DIN EN 12627

Valve body material Investment casting (body) 1.4408, Ball 1.4401

Investment casting (body) 1.4408, Ball 1.4401



Operating pressure * 0 to 63 bar 0 to 63 bar 0 to 137 bar

Seal material PTFE PTFE PTFE

Other 2-piece body 3-piece body 3-piece body

*depending on version and/or operating parameters

Features:

• Good fl ow capability• Suitable for clean, non-particulate


• Suitable for high operating pressures and temperatures


• Water supply/treatment• Electroplating• Swimming pool processes• Filter systems• Operating media supply• Lubricating and cooling circuits• Tank construction• Heating installations, hot water

systems, heat exchangers• General industrial applications

G



GEMÜ 711 GEMÜ 751 GEMÜ 728Operator manual, lockable hand lever pneumatic motorized


Body confi guration Straight through (2/2-way),Multi-port (3/2-way)



Connection Threaded sockets, spigots, fl anges.Various standards and versions available

Threaded sockets, spigots, fl anges.Various standards and versions available

Threaded sockets, spigots, fl anges.Various standards and versions available


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Other

3-piece body with top fl ange EN ISO 5211,Spindle additionally sealed via O-ring

3-piece body with top fl ange EN ISO 5211 3-piece body with top fl ange EN ISO 5211


• The ball valves comply with the safety requirements of Annex I of the European Pressure Equipment Directive 97/23/EC (PED) for fl uids of groups 1 and 2

• Compliance with the technical requirements of TA Luft (German Clean Air Act) 2002 Sec. 5.2.6.4 VDI 2440 Nov. 2000, Sec. 3.3.1.3

• Types 711 and 751 available in ATEX version II 2G ATEX 94/9/EC• Suitable for vacuum applications

0035 PED/97/23/EC Category III Module H

TA-LUFT II 2 GD ATEX 94/9/EC

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Ball valvesmetal, seal material FDA compliant

GEMÜ 740 Sanitary GEMÜ 741 Sanitary GEMÜ 748 SanitaryOperator manual, lockable hand lever pneumatic motorized



ConnectionClamps ASME BPE,butt weld spigots DIN 11850, series 2, spigots ASME BPE,spigots EN ISO 1127

Clamps ASME BPE,butt weld spigots DIN 11850, series 2, spigots ASME BPE,spigots EN ISO 1127

Clamps ASME BPE,butt weld spigots DIN 11850, series 2, spigots ASME BPE,spigots EN ISO 1127


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Valve body material Investment casting (body) CF3M (316L), Ball CF3M (316L)

Investment casting (body) CF3M (316L), Ball CF3M (316L)

Investment casting (body) CF3M (316L), Ball CF3M (316L)



Seal material TFM™, PTFE TFM™, PTFE TFM™, PTFE

Other 3-piece body with top fl ange 3-piece body with top fl ange 3-piece body with top fl ange


• The ball valves comply with the safety requirements of Annex I of the European Pressure Equipment Directive 97/23/EC (PED) for fl uids of groups 1 and 2

• Suitable according to TA Luft (German Clean Air Act)• Optional ATEX version available• Low surface fi nish - internal 0.6 μm• Suitable for vacuum applications• Dressed welds for a valve body with minimal deadleg and smooth surfaces

0035 PED/97/23/EC Category III Module H

TA-LUFT II 2 GD ATEX 94/9/EC


Ball valvesmetal


GEMÜ 762 GEMÜ 761 GEMÜ 768Operator manual, lockable hand lever pneumatic motorized



Connection Flanges EN 1092 / PN16 / form B Flanges EN 1092 / PN16 / form B Flanges EN 1092 / PN16 / form B

Control function – Normally closed (NC),Double acting (DA) –








Other one-piece body with top fl ange one-piece body with top fl ange one-piece body with top fl ange


Ü 768

Features:

• Good fl ow capability• Suitable for clean, non-particulate


• Suitable for high temperatures


• Water supply/treatment• Electroplating• Swimming pool processes• Filter systems• Operating media supply• Lubricating and cooling circuits• Tank construction• Heating installations, hot water

systems, heat exchangers• General industrial applications

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Positioners and process controllers for pneumatically operated quarter turn actuators

Electro-pneumatic positioners and process controllersFor control requirements all pneumatically operated GEMÜ ball valves can be fi tted with positioners and process controllers:

• GEMÜ 1435 ePos®

• GEMÜ 1436 cPos®

(other makes on request)

Function / Features GEMÜ 1435 ePos® GEMÜ 1436 cPos®

Controller type Positioner ● ●

Process controller ●

Operation Local display / keypad ● ●

Status display ● ●

Web browser user ●

Fieldbus option (Profi bus DP, Device Net) ●

Housing Plastic ●

Aluminium ●

Functions Automatic initialisation (speed-AP) ● ●

Alarm / error outputs ● ●

Min/max positions adjustable ● ●

Mounting Direct mounting to linear actuators ● ●

Remote mounting to linear actuators ● ●

Direct mounting to quarter turn actuators ● ●

Remote mounting to quarter turn actuators ● ●

Control function of valve actuator

Control function 1, normally closed (NC) ● ●

Control function 2, normally open (NO) ● ●

Control function 3, double acting (DA) ● ●

Air output 50 Nl/min.90 Nl/min.

150 Nl/min.200 Nl/min.300 Nl/min.


Electrical position indicators for pneumatic quarter turn actuators

Various electrical position indicators are available for ball valves. The devices detect the valve position in any mounting position without play and strain. They enable fast and easy mounting and safe and uncomplicated handling.

GEMÜ ES2 EEx i with DR/SC actuator

GEMÜ ES2with DR/SC actuator

GEMÜ LSRGEMÜ LSFwith DR/SC actuator

Device type4221*(end-of-se-ries article)

LSR 2xx LST 2xx LSF 2xx LSR 3xx LST 3xx LSF 3xx LSR 1xx LST 1xx PCR 1226 1225

Travel range 0 – 90° 0 – 90° 0 – 90° 0° / 90° 0 – 90° 0 – 90° 0° / 90° 0 – 90° 0 – 90° 0 – 90° 0° / 90° 0 – 90°

Connection M12 x 1 5-pin

M20 x 1.5 M20 x 1.5 M12 x 1 4-pin

M20 x 1.5 M20 x 1.5 M12 x 1 4-pin

M20 x 1.5 M20 x 1.5 M20 PG 13.5 PG 13.5

Programmable ●

With integrated pilot valve ●

design ● ● ●

Fieldbus interface ●Mechanically adjustable (proximity switches) ● ● ● ●

Mechanically adjustable (microswitches) ● ● ● ●

Optical position indicator (LEDs) ● ● ● ●Optical position indicator (mechanical) ● ● ● ● ● ● ● ● ● ● ●

Feedback (OPEN and CLOSED) ● ● ● ● ● ● ● ● ● ● ● ●

* Combi switchbox

GEMÜ 4221 with DR/SC actuatorGEMÜ 4221

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Pilot valves / control air adapter

GEMÜ 0322/0324

3/2 way pilot solenoid valves, plastic, directly controlled, Normally closed (0322 single valve/battery mounting, 0324 direct mounting)

GEMÜ 1470

Control air adapter NAMUR

GEMÜ 8357/8458/8505/85063/2, 4/2, 5/2-way pilot solenoid valves, metal, servo assisted, Normally closed

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AFRICA GEMÜ Valves Africa Pty. LtdPhone: +27(0)11 462 7795Fax: +27(0)11 462 [email protected]

AUSTRALIAGEMÜ Australia Pty. LtdPhone: +61-2-43 23 44 93Fax: +61-2-43 23 44 [email protected]

AUSTRIAGEMÜ GmbHPhone: +43 22-36 30 43 45-0Fax:+43 22-36 30 43 [email protected]

BELGIUMGEMÜ Valves bvba/sprlPhone: +32 2 702 09 00Fax: +32 2 705 55 [email protected]

BOSNIA/HERCEGOVINAALTERA d.o.o.Phone: +387 51 434 311Fax: +387 51 434 [email protected]

BRAZIL / SOUTH AMERICA

GEMÜ Indústria de ProdutosPlásticos e Metalúrgicos Ltda.Phone: +55-41-33 82 24 25Fax: +55-41-33 82 35 [email protected]

BULGARIAGEMÜ GmbHPhone: +43-22-36 30 43 45-0Fax:+43 22-36 30 43 [email protected]

CANADAGEMÜ Valves Canada Inc.Phone: +1-450-902-2690Fax: +1-404-3 44 [email protected]

CHINA GEMÜ Valves (China) Co., LtdPhone: +86-21-2409 [email protected]

CROATIASTRIX d.o.o.Phone. +38 51 23 70 381Fax +38 51 23 70 [email protected]

CZECH REPUBLICFluidtechnik Bohemia s.r.o.Phone: +420 548 213 233-5Fax: +420 548 213 [email protected]

DENMARKGEMÜ ApSPhone: +45 70 222 516 Fax: +45 70 222 [email protected]

EGYPTNoaman Engineering Co.Phone: +20-2-33 47 21 57Fax: +20-2-33 03 18 79

ESTONIA/LATVIAUAB BiotechaPhone: +370 5 270 90 55Fax: +370 5 270 90 [email protected]

FRANCEGEMÜ S.A.SPhone: +33-3 88 48 21 00Fax: +33-3 88 49 12 [email protected]: +33-3 88 48 21 20Fax: +33-3 88 49 14 [email protected]

GERMANY GEMÜ Gebr. Müller GmbH & Co. KGPhone: +49-79 40-12 30Fax: +49-79 40-12 31 92 (Domestic) Fax:+49-79 40-12 32 24 (Export)[email protected]

GREAT BRITAIN / UK GEMÜ Valves LtdPhone:+44-19 25-82 40 44Fax:+44-19 25-82 80 [email protected]

GREECEA. Stamopoulos Industrial ProductsPhone: +30-210-7798 663Fax: +30-210-7473 [email protected]

GUATEMALAProyect, Guatemala S.A.Phone: +502 2429-0202Fax: +502 [email protected]

HONG KONGGEMÜ Valves (Shanghai) Co., LtdPhone: +86-21-64 42 65 52Fax +86-21-64 89 18 [email protected]

HUNGARYMULTIVALVE Kft.Phone: +36 1306 4491Fax: +36 1306 [email protected]

INDIAGEMÜ IndiaRepresentative Office Phone: +91-79-25450438 +91-79-25450440Fax: [email protected]

INDONESIAGemu Valves Pte Ltd(Indonesia Representative Office)Phone: +62 (21) - 6231 0035Fax +62 (21) - 2907 [email protected]

IRANSINARAD Kala Co. Ltd.Phone: +98-21-22096277 [email protected]

IRELANDGEMÜ Ireland LtdPhone: +353 (0)21 4232023Fax: +353 (0)21 [email protected]

ISRAELTreitelChemical Engineering LtdPhone:+972-3-9 78 77 77Fax:+972-3-9 23 29 [email protected]

ITALYGEMÜ S.r.l.Phone: +39-02-40044080Fax: [email protected]

JAPANGEMÜ Japan Co., Ltd.Phone: +81-52-936-2311Fax: [email protected]

LITHUANIAUAB BiotechaPhone: +370 5 270 90 55Fax: +370 5 270 90 [email protected]

MACEDONIAEurocons Group d.o.o.Phone: +381 13 801 460Fax: +381 63 394 [email protected]

MALAYSIAGEMU VALVES PTE LTD(Malaysia Representative Office)Phone: +(603)- 7832 7640Fax: +(603)- 7832 [email protected]

MEXICOGEMU Valvulas S.A. de C.V.German Centre 01210 Mexico, D.F., MexicoPhone: +52 55 7090 4161 +52 55 7090 4179

NETHERLANDSStartflow B.V.Phone: +31-8 80 04 46 [email protected]

NEW ZEALANDGEMÜ Australia Pty.Phone: +61-2-43-23 44 93Fax: +61-2-43-23 44 [email protected]

PHILIPPINESGEMÜ Valves PTE. LtdPhone: +65-65 62 76 40Fax: +65-65 62 76 [email protected]

POLANDAFT Sp. Z. o.oPhone: +48-61-8 20 51 45Fax: +48-61-8 20 69 [email protected]

PORTUGALContimetra-Instrumentos Industriais, LdaPhone: +351-21-4 20 39 00Fax: +351-21-4 20 39 [email protected]

ROMANIA String S.R.L. RomaniaPhone: +40 238 72 62 80Fax: +40 238 71 58 [email protected]

RUSSIA OOO „GEMÜ GmbH“Phone: +7(495) 662-58-35Fax: +7(495) [email protected]

SERBIA Eurocons Group d.o.o.Phone: +381 13 801 460Fax: +381 13 837 [email protected]

SINGAPOREGEMÜ Valves PTE. LtdPhone: +65-65 62 76 40Fax: +65-65 62 76 [email protected]

SLOVAKIAEURO-VALVE s.r.o.Phone. +421 31 705 5007Fax +421 31 705 [email protected]

SLOVENIAGeneral Industry, Water Treatment, Plastic Piping Systems Strix Inziniring d.o.o.Phone: +386 1 54 66 050Fax: +386 1 54 66 [email protected], Biotech, Food Ipros d.o.o.Phone: +386 1 200 26 20Fax: +386 1 423 18 [email protected]

SOUTH KOREAJID Corporation Co. LtdPhone: +82-2-326-5545Fax: [email protected]

SPAINELION, S.A.Phone: +34-9-32 982 000Fax: +34-9-34 311 [email protected]

SWEDENGEMÜ Armatur ABPhone: +46-31-99 65 00Fax: +46-31-99 65 [email protected]

SWITZERLANDGEMÜ Vertriebs AGTel.: +41-41-7 99 05 55Fax: +41-41-7 99 05 [email protected]Ü GmbH Phone: +41-41-7 99 05 05Fax: +41-41-7 99 05 [email protected]

TAIWANGEMÜ Taiwan Ltd.Phone: +886-3-550-7265Fax: [email protected]

THAILANDGEMÜ Valves PTE. LtdPhone: +65-65 62 76 40Fax: +65-65 62 76 [email protected]

TURKEYDurko Çevre Enerji Phone: +90 216 402 20 00Fax: +90 216 402 20 [email protected]

UAE + MIDDLE EASTGEMU Middle East FZCOPhone: +971-4-88 60 125Fax: +971-4-88 60 [email protected]

UKRAINECSC AutomationPhone: +380 (44) 494 33 55Fax: +380 (44) 494 33 [email protected]

UNITED STATESGEMÜ Valves Inc.Phone: +1-678-5 53 34 00Fax: +1-404-3 44 93 [email protected]

GEMÜ manufacturing sitesand sales locations worldwide

GEMÜ manufacturing site

GEMÜ subsidiary

www.gemu-group.com

GEMÜ Gebr. Müller Apparatebau GmbH & Co. KGFritz-Müller-Straße 6-8 · D-74653 Ingelfi ngen-CriesbachPhone +49 (0)7940 123-0 · [email protected]

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Ball valves in metal and plastic · Investment casting (body) 1.4408, Ball 1.4401 Medium...

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