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Bag-in-Box® A global solution
PA P E R I PA C K A G I N G I S O L U T I O N S
BAG-IN-BOX® THE GLOBAL SOLUTION
TECHNOLOGY
• Protects the product from air and light (high oxygen barrier film) maintaining organoleptic properties
• �Minimal�air�entry�during�filling�and�pouring• Glass-by-glass portions in optimal
hygiene conditions • �Easy�connection�in�different�distribution�and�foodservice�circuits�
• �Perfectly�suited�to�aseptic�technology�and�its�constraints
The Bag-in-Box® conceptThe�Bag-in-Box® �is�a�single-use�packaging�system,�perfectly�designed�to�keep�food�or�industrial�liquids�or�semi-liquids�fresh�for�several�months�before�opening,�and�for�several�weeks�after�opening.
The�Bag-in-Box®�features�a�wide�range�of�different�formats�(from�1.5l�to�1000l),�allowing�you�to�extend�the�shelf-life�of�your�food�products�by�several�weeks�after�opening.
ECONOMY
• Reduction in transport costs
• �Supply�chain�optimisation
ENVIRONMENT
• �Reduce�weight�of�packaging�and�waste• Low�carbon�footprint• Significantly�reduce�plastic�at�source• Easy to separate the bag and the box• 100% recyclable box�-�existing�recycling�sector
Bag-in-Box® Markets
Fruit�juices,�wines,�dairy�products…�Did�you�know�that�the�Bag-in-Box® can�also�hold�pharmaceutical�or��industrial�products�such�as�paint,�laundry�detergent�or�motor�oil?�Discover�the�wide�range�of�uses.
BAG-IN-BOX® THE GLOBAL SOLUTION TO PROTECT YOUR PRODUCTS
Food industry pro-ductsDairy�productsEdible�oilsOlive�oilLiquid�eggsSaucesTomatoes�and�tomato�productsFruit�purees
Industrial productsDetergents�and�cleaning�productsAgrochemical�productsMotor�oilChemicalsPaintLaundry detergent
Beauty products and pharmaceuticalsLiquid�soapShampooLaboratory�analysis�products
BeveragesWineFruit juiceConcentratesWaterAlcoholCocktails
BAG-IN-BOX® THE GLOBAL SOLUTION
Smurfit KappaThe European leader in complete Bag-in-Box® solutions
Smurfit�Kappa�is�proud�to�be�among�the�few�providers�of�a�complete�Bag-in-Box®�packaging�system.�With�everything�from�films�and�accessories�to�bags,�taps�and�boxes,�right�up�to�complete�filling�lines,�this�system�gives�clients�the�advantage�of�full�expertise�throughout�the�process�of�packaging�liquids�in�Bag-in-Box®.Our�experts�deal�with�everything�related�to�the�Bag-in-Box®,�whether�in�technical�fields�of�filling,�materials,�preservation,�or�in�market�knowledge.
• high-performing�films
• �a�clean�or�aseptic,�flexible,�multi-film�bag
• �a�wide�range�of�caps�and�taps�to�suit�our�clients’�technical�and�practical�constraints
• outer�packaging
• filling�lines
• accessories
With�our�semi-automatic�and�automatic�filling�machines,�Smurfit�Kappa�offers�a�fully-integrated�solution�with�Pouch-Up®!
POUCH-UP®
Pouch-Up®�packaging�is�an�innovative,�attractively-designed�addition�to�our�range�of�Bag-in-Box®�products.�It�is�designed�to�extend�the�shelf-life�of�liquids�such�as�wine,�fruit�juice,�edible�oils�and�detergents.
Pouch-Up® is�free�standing�with�either�a�single�gusset�on�its�base�or�a�double�gusset�on�the�base�and�on�the�top.�It�is�stable,�but�also�extremely�light...�a�good�argument�for�the�consumer,�who�will�find�it�not�only�easy�to�transport,�store�and�use,�but�also�to�dispose�of.
Pouch-Up® technology:Films�with�excellent�oxygen�barrier�properties. A�compact�or�standard�Vitop® �tap�designed�to�considerably�reduce�oxygen�permeation.�
Advantages:Long�shelf-life. High-quality�printing�to�promote�your�product�and�your�brand. A�very�low�carbon�footprint�due�to�its�lightness. Highly�practical�for�the�end�user.
Available formats: Standard�formats�ranging�from�1l�to�3l.
BAG-IN-BOX® THE GLOBAL SOLUTION
2.
VITOP® ORIGINAL TAP, N°1 LEADER WORLDWIDE IN TAPS FOR WINEAmongst�the�range�of�taps,�caps�and�measures,�Vitop® Original�is�the�most�commonly�used�for�Bag-in-Box® wines�in�the�world.�Its�success�is�partly�due�to�the�fact�that�it�is�extremely�easy�to�use:�simply�pressing�on�one�or�both�wings�is�enough�to�make�the�liquid�flow...�it�is�also�recognised�worldwide�for�its�exceptional�and�consistant�quality.� As�proof�of�its�high�performance�under�any�conditions,�“the�tap�that�never�leaks”�is�exceptionally�reliable,�with�a�leak�rate�of�less�than�1�in�50�million�since�its�launch.
BAG-IN-BOX® THE GLOBAL SOLUTION
OUTER PACKAGING OF YOUR CHOICE
The advantages of the Bag-in-Box® outer packaging
Protects the productThe�dimensions,�shape�and�quality�of�the�box�are�essential�characteristics�of�the�Bag-in-Box®system,�as�the�box�is�what�protects�the�wine�from�the�light�and�the�bag�from�external�impacts.
Attracts the consumerThe�large�surface�area�allows�for�great�communication�possibilities.� Printing:�silkscreen,�offset,�flexo,�HD�flexo,�digital. Special features:��UV�coating,�spot�UV,�thermal�colour�printing,�embossing,�stamping,�textured�papers�(woven,�grainy). The�papers�used�to�create�the�boxes�are�generally�made�of�kraft�paper�on�the�interior�(to�protect�the�bag)�and�of�kraft�paper�as�a�cover,�where�possible. Our�700�designers�from�around�the�world�will�find�the�perfect�solution�for�your�project. The�ideal�volume�guarantees�a�perfect�fit�of�the�box�to�the�volume�of�the�bag,�avoiding�the�risk�of�buckling�or�flex�cracking.
BAG-IN-BOX® THE GLOBAL SOLUTION
FILLING LINESSmurfit�Kappa�Bag-in-Box® designs and supplies�an�entire�range�of�ultra-clean,�semi-automatic�or�automatic�simple�and�double-head�filling�machines.�
Our�department�of�engineers�and�specialised�technicians�covers�the�entire�world,�proposing�complete�packaging�lines�including�the�filling�machine�and�all�of�the�related�materials�(for�closing,�shaping,�conveyor�belts,�etc).�The�service�includes�studying�and�setting�up�the�line,�installing�and�starting�the�machines,�
training�operators,�maintenance,�and�after-sales�service.�
Our�machines�are�very�flexible,�efficient,�and�reliable,�offering�the�best�Total�Package�Oxygen�(TPO)�values�just�after�filling�on�the�market�thanks�to�their�innovative�filling�valves.�They�have�two�separate�circuits,�one�for�vacuum�packing�and�the�other�for�nitrogen.�The�new�elevated�buffer�tank�promises�a�high�speed�and�better�hygiene�and�the�new�funnel�reduces�the�leakers�to�a�minimum.
BAG-IN-BOX® THE GLOBAL SOLUTION
A team of specialists to ensure the perfect safety of your productsOur�teams�put�their�skills�and�expertise�at�your�service,�bringing�you�answers�and�technical�advice�adapted�to�each�of�your�needs�and�accompanying�you�in�your�future�projects.
CONSTANT INNOVATION We�strive�for�perfomance�and�cost�optimisation,�and�focus�our�research�and�development�efforts�in�order�to:� -�develop�Bag-in-Box® systems -�anticipate�market�changes -�allow�you�to�benefit�from�the�latest�technological�advances. Films,�spouts�and�caps�making�up�the�bags,�but�also�outer�packaging�and�machines�are�also�constantly�improving.
GLOBALLY UNIQUE PLANTSSmurfit�Kappa�Bag-in-Box®�plants�benefit�from�a�constant�investment�program,�and�are�equipped�with�the�most�efficient�machines�and�ultra-modern,�automated�production�lines.�
TOTAL FOOD SAFETYIn�an�ultra-clean�environment,�we�must�also�provide�a�product�which�is�perfectly�compatible�with�contact�with�food.�Food�safety�is�our�greatest�priority;�our�plants�and�our�employees�follow�the�strictest�hygiene�and�cleanliness�rules.�Our�products�have�to�undergo�numerous�organoleptic,�mechanical,�migration�and�permeation�tests,�either�internally�or�with�recognized�external�laboratories.
A certified, strict quality system Smurfit Kappa Bag-in-Box® quality involves strict checks ensuring the quality of the Bag-in-Box® system at each of the key steps, from bag manufacture and assembly to sending the finished products, as well as receiving raw materials.
Most of our plants are certified with ISO 9001, ISO 22000 or FSSC 22000 and ISO 14000. At each production level, effective and thorough traceability ensures the Bag-in-Box® system’s high quality, securing the delivery of each of our packages.
BAG-IN-BOX® THE GLOBAL SOLUTION
Bag-in-Box®:
a sustainable development solution
Optimisedpackaging and logisticsBag-in-Box®�has�a�low�initial�weight�and�some�improved�materials�and�components,�allowing�substantial�reduction�in�the�consumption�of�raw�materials�as�well�as�streamlining�transport�and�reducing CO2 emissions.
BAG-IN-BOX® THE GLOBAL SOLUTION
107
5l
875
259164 139
75cl 1,5l 3l 75cl
KgCO2, eq/unit Unit = 1000L wine consumed in NorwaySource : Nordic Report August 2010
LOGISTICS OPTIMIZATIONThe�transport�of�empty�Bag-in-Box®,�delivered�flat,�requires�6x�less�trucks�than�tha�transport�of�75cl�bottles.�The�storage�is�also�optimized.
ENCOURAGING RECYCLING The�Bag-in-Box®�is�made�up�of�75%�cardboard�and�25%�plastic.�It�is�simple�to�recycle�as�the�bag�and�the�box�are�easy�to�separate.We�are�currently�working�on�improving�the�bag’s�recylability,�as�it�can�be�incinerated�to�produce�energy.
CARBON PRINTS OF DIFFERENT WINE PACKAGING
An internationalnetwork at your serviceSmurfit�Kappa�Bag-in-Box®�is�an�entire�team�of�people�at�your�service�to�meet�your�needs.�With�the�support�of�8�plants�manufacturing�bags�and�taps�all�over�the�world,�our�sales�departments�and�offices�cover�more�than�40�countries�worldwide.�
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Our plantsOur sales offices
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smurfitkappa.com/baginbox
OUR PLANTS
Smurfit Kappa Bag-in-BoxArgentina BaguinCalle�14�Nº�359�Parque�Industrial Pilar (B1629MXA)�Pilar,�Buenos�Aires Argentinatel. + 54 (230) 449 9797/798/799/000 tel.+ 54 (11) 5453 1334/5/6/7
Smurfit Kappa Bag-in-Box Canada3550�Laird�Road.�Unit�1 Mississauga�–�ON�L5L�5�Z7� Canadatel.�+1�905�820�5846 fax�+1�905�820�6722
Smurfit Kappa Bag-in-BoxFranceQuai�de�l’Ile�Belon� CS�21002 51200�Epernay�cedex Francetel. +33 (0)3 26 55 70 10 fax +33 (0)3 26 55 70 65
Vitop ItalyVia�Enzo�Ferrari�39 Zone�Industriale�D3 15100�Alessandria Italytel. +39 0131 241 601 fax +39 0131 34 33 80
Smurfit Kappa Bag�in�BoxMexico�Calle�12�Norte�#106 Parque�Industrial�Chilpancingo 22560�Tijuana,�B.C.� Mexicotel. +52 664 979 1500
Smurfit Kappa Bag-in-BoxSpainPlásticos�Vicent Avenida�Irlanda,�10 Parque�Tecnológico�Ciudad del�Juguete � 03440 �Ibi�(Alicante) Spaintel. +34 96 655 03 92 fax +34 96 655 04 15
OUR SALES OFFICES
Smurfit Kappa Bag-in-BoxGermany Liquiwell Wilhelmstrasse�19 42489�Wülfrath Germanytel. +49 2058 78310-0
Smurfit Kappa Bag-in-BoxItaliaVia�Enzo�Ferrari�39 Zone�Industriale�D3 15100�Alessandria Italytel. +39 0131 241 601 fax +39 0131 34 33 80
Smurfit Kappa Bag-in-BoxRussia7�Gogola�street 188640�Vsevolozhsk,�Leningrad�RegionRussiatel. +7 812 329 76 00 fax +7 812 329 76 29
Smurfit Kappa Bag-in-BoxMT�Plastics�S.L.U.�Pol.�Ind.�La�Cava�s/n46892�Montaverner�(Valencia)Spaintel. +34 96 222 70 31
OUR FILLING SOLUTIONS
Smurfit Kappa Bag-in-BoxFilling�EquipmentQuai�de�l’Ile�Belon� CS�21002 51200�Epernay�cedex Francetel. +33 (0)3 26 55 70 10
Smurfit Kappa Bag-in-BoxPolskaul.�Klasyków�36 03�-�163�Warsaw Polandtel. +48 22 330 82 00
Smurfit Kappa Bag-in-BoxRomaniaAZOC-STAR�SRL Str.�Intrarea�Binelui�4A,� 042159�Bucharest,�Sector�4 Romaniatel. +4 0372 775 919
Smurfit Kappa Bag-in-BoxUnited�Kingdom�and�IrelandWhittle�Road Phoenix�Parkway Corby,�Northants NN17�5DX United�Kingdomtel. +44 1536 200333