Back Gouging No Method N/A Groove Angle 45° Radius ... -...
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AWS Houston Section Student Certification Day NOT TO BE USED IN PRODUCTION AWS D1.1 Prequalified Welding Procedure Specification (WPS) WPS No. SMAW1G3G Date 3/25/2015 Rev. No. 2 Date 4/19/2016 Page 1 of 1 Prepared By: Charles Jones Date 4/19/2016 CWI#05091071 Welding Process(es)/Type(s) SMAW / Manual 2013 Form 015 - Format C Joint Design Used Weld Type CJP Groove welds Joint Type Butt joint Groove Type Single-V groove Double Welded No Backing Yes Material Steel Backing Root Opening 1/4 in. Root Face 0 in. Groove Angle 45° Radius N/A Back Gouging No Method N/A Base Metals Base Metal ASTM A 36 Thickness: Groove 3/8 in. Thickness: Fillet N/A Pipe Diameter N/A Filler Metals AWS Specification 5.1 AWS Classification E7018 Shielding Gas N/A Flow Rate - Gas Cup Size N/A Electrode-Flux (Class) N/A Flux Trade Name N/A Preheat Preheat Temperature, Min. 32°F Interpass Temperature, Min. 32°F Max. 600°F Joint Designation B-U2a Position Weld Position: Fillet N/A Weld Position: Groove Flat & Vertical Vertical Progression Vertical up Electrical Characteristics Power Source Constant Current Current / Polarity DCEP (reverse) Transfer Mode N/A Tungsten Electrode: Type N/A Tungsten Electrode: Size N/A Technique Stringer or Weave Bead Stringer or weave bead Multi/Single Pass Multipass Number of Electrodes N/A Electrode Spacing: Longitudinal N/A Lateral N/A Angle N/A Contact Tube to Work Distance N/A Peening None Interpass Cleaning Chipping, brushing, and grinding Postweld Heat Treatment Temperature None Time (hr.) None Welding Procedure Pass Filler Metal Current Travel or Weld AWS Size Type & Speed Layer(s) Process Classification (in.) Polarity Amps Volts (in/min) all SMAW E7018 3/32 DCEP (reverse) 70 - 100 Var. Var. all SMAW E7018 1/8 DCEP (reverse) 90 - 150 Var. Var.
Transcript of Back Gouging No Method N/A Groove Angle 45° Radius ... -...
AWS Houston Section Student Certification DayNOT TO BE USED IN PRODUCTION
AWS D1.1 Prequalified Welding Procedure Specification (WPS)
WPS No. SMAW1G3G Date 3/25/2015 Rev. No. 2 Date 4/19/2016 Page 1 of 1
Prepared By: Charles Jones Date 4/19/2016 CWI#05091071
Welding Process(es)/Type(s) SMAW / Manual
2013 Form 015 - Format C
Joint Design UsedWeld Type CJP Groove weldsJoint Type Butt jointGroove Type Single-V grooveDouble Welded NoBacking Yes Material Steel BackingRoot Opening 1/4 in. Root Face 0 in.Groove Angle 45° Radius N/ABack Gouging No Method N/A
Base MetalsBase Metal ASTM A 36Thickness: Groove 3/8 in.Thickness: Fillet N/APipe Diameter N/A
Filler MetalsAWS Specification 5.1AWS Classification E7018
ShieldingGas N/A Flow Rate -Gas Cup Size N/AElectrode-Flux (Class) N/AFlux Trade Name N/A
PreheatPreheat Temperature, Min. 32°FInterpass Temperature, Min. 32°F Max. 600°F
Joint Designation B-U2a
PositionWeld Position: Fillet N/AWeld Position: Groove Flat & VerticalVertical Progression Vertical up
Electrical CharacteristicsPower Source Constant CurrentCurrent / Polarity DCEP (reverse)Transfer Mode N/ATungsten Electrode: Type N/ATungsten Electrode: Size N/A
TechniqueStringer or Weave Bead Stringer or weave beadMulti/Single Pass MultipassNumber of Electrodes N/AElectrode Spacing: Longitudinal N/ALateral N/A Angle N/A
Contact Tube to Work Distance N/APeening NoneInterpass Cleaning Chipping, brushing, and grinding
Postweld Heat TreatmentTemperature NoneTime (hr.) None
Welding ProcedurePass Filler Metal Current Travel
or Weld AWS Size Type & SpeedLayer(s) Process Classification (in.) Polarity Amps Volts (in/min)
all SMAW E7018 3/32 DCEP (reverse) 70 - 100 Var. Var.all SMAW E7018 1/8 DCEP (reverse) 90 - 150 Var. Var.
AWS Houston Section Student Certification DayNOT TO BE USED IN PRODUCTION
AWS D1.1 Prequalified Welding Procedure Specification (WPS)
WPS No. FCAW1G3G Date 2/20/2013 Rev. No. 1 Date 4/19/2016 Page 1 of 1
Prepared By: Charles Jones Date 4/19/2016 CWI#05091071
Welding Process(es)/Type(s) FCAW / Semiautomatic
2013 Form 010 - Format C
Joint Design UsedWeld Type CJP Groove weldsJoint Type Butt jointGroove Type Single-V grooveDouble Welded NoBacking Yes Material Steel BackingRoot Opening 1/4 in. Root Face 0 in.Groove Angle 45° Radius N/ABack Gouging No Method N/A
Base MetalsBase Metal ASTM A 36Thickness: Groove 3/8 in.Thickness: Fillet N/APipe Diameter N/A
Filler MetalsAWS Specification 5.20AWS Classification E71T-1
ShieldingGas 75% Argon, 25% CO2 Flow Rate 30-45 CFHGas Cup Size 1/2-5/8Electrode-Flux (Class) N/AFlux Trade Name N/A
PreheatPreheat Temperature, Min. 32°FInterpass Temperature, Min. 32°F Max. 600°F
Joint Designation B-U2a-GF
PositionWeld Position: Fillet N/AWeld Position: Groove Flat & VerticalVertical Progression Vertical up
Electrical CharacteristicsPower Source Constant VoltageCurrent / Polarity DCEP (reverse)Transfer Mode Spray arcTungsten Electrode: Type N/ATungsten Electrode: Size N/A
TechniqueStringer or Weave Bead Stringer or weave beadMulti/Single Pass MultipassNumber of Electrodes 1Electrode Spacing: Longitudinal N/ALateral N/A Angle N/A
Contact Tube to Work Distance 1/2"-3/4"Peening NoneInterpass Cleaning Chipping, brushing, and grinding
Postweld Heat TreatmentTemperature NoneTime (hr.) None
Welding ProcedurePass Filler Metal Current Wire Travel
or Weld AWS Size Type & Feed Speed SpeedLayer(s) Process Classification (in.) Polarity Amps (in/min) Volts (in/min)all v-up FCAW E71T-1 0.045 DCEP (reverse) 171 - 209 252-308 24.5-27 8 - 12all flat FCAW E71T-1 0.045 DCEP (reverse) 198 - 242 270-330 25-28.5 9 - 15
