Baby Diaper Lines - ACE Group · Baby Diaper Lines Featuring: ... Drum, Elastic Unwind, Capable Of...

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] [email protected] website: www.aceindustry.net

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Baby Diaper Lines

Featuring: Fameccanica Super Star Baby Diaper Line PCMC Gensis Baby Diaper Line PCMC Baby Diaper Line PCMC Baby Diaper Line PCMC Baby Diaper Line PCMC Baby Diaper Line

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Fameccanica Super Star Diaper Line Description: Baby Diaper Line For Product Size: 4 And 5, Machine Product Features: Machine Speed 550 ppm, 3-D Drum Core Formation, Single Drum, Osprey Dust Collection Unit 3X7 Drum, 3-D Fameccanica De-Bulking System, One-Piece Standing Leg Gatherers, Current AHP Stretch Tab, Tape Date And Line

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Coding, Foam Waist Band, Breathable Outer Cover (Soft Back Sheet), Aloe Vera Capable, Acquisition Layer System, General Machine Features: Bi-Folder, Tissue Carrier And Tissue Overwrap Ready, Accrison SAP System/ Flexicon Feeder, 3-D Core With 3-D De-Bulking, AccuSentry Vision System, Frontal Tape Application System, Gluing System – Line, Spray And Slot Coating, Automatic Stacker And Bagging, Foam, A/D Layer, Cuff And Leg Elastic Systems, Size Parts For 4 And 5/And Size 6 Ready: Forming System/ Innovent System With Pockets, Upgraded Drive And Controller Electronics, Mechanical Drive Improvements, Machine Space For Upgrade Capability, Joa Tape tab Applicator, Parts And Design Ready For Tissue Overwrap, New Style Boundary Roll Compression Unit, Stretch Tape With Geometric Shape, Redesign SAP System For 50% +, SAP To Pulp Ratio, Machine Control Electronics: Allen Bradley PLC5, Cnet I/O System, Siemens Main Drive, Panelmate Main Operator Interface, Sevo Cabinet Electronics To Include; Indramat Servo Systems, Sercos Communication, Control Net Communication To Main Line PLC , Mixture Of Diax 3 , And Eco Drive Systems, 4 Independent Indramat Servo Systems, CLC 1 Controller, 19 Axis System - Misc, CLC 2 Controller, 12 Drives- Tissue Unwinder, Top Sheet Unwinder, Acquisition Unwinder, CLC 3 Controller, 8 Axis System- Poly Unwinder, SMS Unwinder, PPC 2.1 Controller, 10 Axis System- Tape Path, Pulp Drives, Forming Drum, Elastic Unwind, Capable Of 40 Axis, Joa Horizontal Stacker, Joa Stacker Electronics; Main Control Via Line AB SLC504 Processor, High Speed Timing Via AB Micrologix 1000, •Panelview 600 Operator Interface, Vision System Monitor, Optima Bagger Model OS4, Optima Bagger Electronics; Allen Bradley PLC5, Indramat Servo System, Diax 4 Drives, Sercos Communication, Servo PLS System, Panelview 900 Operator Interface, Additional Electronics; Fife CDP-01 Web Guides, SLC 504 Controlled Glue Tanks, Metal Detector, Acrison Weight Loss SAP Feeder, Lycra Breakout Detectors, Banner Photoeyes, Siebert Marquee

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PCMC Gensis Diaper Line Description: Baby Diaper Line For Product Size: LG/XL; Size 5 And 6 (Size 4 Capable), Machine Product Features: Machine Speed 370 ppm, 3-D Drum Core Formation, Single Drum, Ibis Dust Collection Unit, 3-D Joa De-Bulking Unit, One-Piece Leg Cuff, Current AHP Stretch Tab, Tape Date And Line Coding, Foam Waist Band, Breathable Outer Cover (Soft Back Sheet), Aloe Vera Capable, Joa Acquisition Layer System,

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General Machine Features; Bi-Folder, Tissue Carrier, Accrison SAP System, 3-D Core With 3-D De-Bulking, AccuSentry Vision System, Frontal Tape Application System, Gluing System – Line, Spray And Slot Coating, Automatic Stacker And Bagging, Foam, A/D Layer, Cuff And Leg Elastic Systems, Operational Information: Mfg Design Speed – 370 ppm, Average Operating Speed – 390 ppm, Max Demonstrated Speed – 450 Pads/Min, Capable Of Current AHP Products, Waste Rates < 5%, Current Efficiency 80%+, Currently Producing AHP Products Sizes 5 And 6 (Size 4 Capable) (More Size Capabilities With Additional C/O Parts),Forming System, Upgraded Glue Tank Electronics, Upgraded Drive And Controller Electronics, Mechanical Drive Improvements, Machine Stretch For Upgrade Capability, New Poly/Non-Woven Laminator Unit, New Joa Style Boundary Roll Compression Unit, 3-D Joa De-Bulking Unit, Joa Acquisition Layer Unit, Stretch Tape With Geometric Shape, Joa Servo Conveyors In Stretch Sections, Supplemental Control LogixPLC System “90% Machine Control”, Joa 5 Sprocket Stacker, - Side-Load Capable To Run While Baggers Down, –Up Graded Fully Automatic Gevas Bagger, 40+ Packages/ Min (Depending On Compression), •Longer Wicket Table For Larger Bag Storage, Optima Style Bag Transfer (No Lift Table), New Style Pusher Feet, Machine Control Electronics: Allen Bradley Clgx 5563, Cnet I/O System, Allen Bradley Power Flex 70 Main Drive, Mitsubishi A3Acpu Processor, Mitsubishi A200 Drives, Panelview 1000 Main Operator Interface, Panelmate Main Operator Interface, Servo Cabinet Electronics; Indramat Servo System, –PPC 2.1 Controller, –26 Axes System, –Capable Of 40 Axes, –Sercos Ring, –Servo Controlled, Tape Unwind, Acquisition Unwind And Applicator, Poly/ SMS Unwind, Vacuum Conveyors, Boundary Roll, f/t Feed, Misc Material S-Wraps, Joa Stacker Electronics; Main Control Via Line AB clgx5000 Processor, High Speed Timing Via AB Micrologix 1000, Panelview 900 Operator Interface, Vision System Monitor, Gevas Bagger Electronics: Allen Bradley SLC504 , AB 1394 Servo Controller, AB 1394 Servo Drives, Reliance Electric Servo Motors, Panelview 900 Operator interface, Additional Electronics: AccuSentry Vision System, Fife CDP-01 Web Guides, Accuguide Web Guides, Indramat Servo PLS, Metal Detector, Acrison SAP Feed Control System, Lycra Breakout Detectors, •Banner Photoeyes, Siebert Marquee.

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PCMC Diaper Line Description: Baby Diaper Line For Product Sizes: LG/XL; Size 5 And 6. Machine Product Features; Machine Speed; 400 ppm, Drum Core Formation, Single Core, One-Piece Leg Cuff, Current AHP Stretch Tab, Tape Date And Line Coding, Foam Waist Band, Breathable Outer Cover, Aloe Vera Capable, Acquisition Layer System, General Machine Features; Tissue Carrier And Cover, Accrison SAP System, AccuSentry Vision System, Frontal Tape Application System, Gluing System – Line, Spray And Slot Coating, Folding – Bi-Fold. Operational Information; Mfg Design Speed – 370 ppm, Average Operating Speed 417 ppm, Operating Efficiency 55% - 60%, Waste 6.0%, Product Size: Size 4, Capable Of Current AHP Products, Joa Stacker, Full Count, Horizontal Stacker, Bagger Optima OS-4, Pre-Compression Kit Available, 38 Packages/ Min, Machine Control Electronics; Dynamic Breaking Resistor, Allen Bradley Flex I/O Rack, Allen Bradley Power Supply, Contrex M Track Dura Pulse 50 HP 460V 3PH, 3200-1740, Indramat Line Former 268889, Allen Bradley 1336 Impact Drive, Cutler Hammer Contactor, Allen Bradley Contactor, Automation Direct GS2 AC Drive, Red Lion MDC, PLC 5 Rack, Remote I/O Rack, Allen Bradley Logix5555 Rack, Allen Bradley Power Supply, Allen Bradley Flex I/O Rack, Panel View Plus 1000, Allen Bradley Transformer, Allen Bradley Kinetix6000 LIM, Allen Bradley Kinetix6000 Drives, Allen Bradley Flex I/O Rack, Allen Bradley 1336 Impact Drives, Cutler Hammer Contactor, Acrison Unit, Allen Bradley Kinetix 6000 Slot Filter, Siemens Power Supply, Unwind Electronics: Indramat CLC, Indramat Drives, Indramat Power Supply, Allen Bradley Flex I/O Rack, Allen Bradley 1336 Impact Drives, Additional Electronics; PLS 5000 Series, Vision System, Allen Bradley DL20, Panel View Plus 1000, Panel View 600, Fife CDP-01, Fife CSP-01, Fife A9 Unit, Lycra Sensors, Radio Shack Amp, Nordson

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Meltex MX Series, ProLink Tanks, Tek-21 Goring Kerr Metal Detector, Joa Stacker Electronics: Allen Bradley Logix 5561 Rack, Rexroth PPC-R22.1, Allen Bradley Power Supply, Rexroth Servo Line Filter, Rexroth Servo Power Supply, Rexroth Dual Servo Drive, Optima Bagger: Allen Bradley PLC 5/40 Rack, Electro Craft Bru-500 Drives, Electro Craft Power Supply Module, Allen Bradley IMC S Class, Allen Bradley Adjustable Frequency AC Motor Drive, ISH Industrial PC, Siemens Power Supply 400-500V IN 24V 40A OUT, IQ Automation Panel View, Motors: Allen Bradley 1326AB-B730E-S 2 L Servo Motor, Allen Bradley MPL-B540K-SJ22AA Servo Motor, Allen Bradley MPL-B660F-SJ22AA, Servo Motor, Reliance Electric S-2000, Rexroth Indramat MHD090B-035-PN1-UN, Rexroth Indramat MHD090B-035-PN0-UN, Marathon Model 1VG182TTF58026BUL, Magnetek Model 46405352143-0A, Baldor CDP3326, Rexroth Indramat MHD071B-035-PP0-UN, Ametek 36K258X874H2, Baldor CD3475, Baldor M3554T, Century Iron Horse 6-350931-02, Reliance Electric IDP14X1370H, Baldor M3615T, Rexroth Indramat MHD112C-024-PP0-UN, Reliance Electric H-6100-0, Electro Craft H-3016-N-H04AA, Electro Craft H-4050-P-H04AA, Toshiba B0504FLF3US01, Baldor M44001, WEG 03018EP3E28GT, Baldor M3711T, Ametek 37K1217046H2, Ametek 07H383W362G, Joa Stacker Electronics: Allen Bradley SLC 5/04 With I/O Cards And DCM Module, AB 160 AC Drive, Electro-Craft 2000 Servo Drive, Allen Bradley Ultra Plus Servo Drive, Panelview 600 Operator Interface, Optima Bagger Electronics: Allen Bradley PLC 5 1785-L40B, Electro-Craft BRU-500 Drives, Electro-Craft BRU-500 Power Supplies, Allen-Bradley IMC S Class Servo Controllers, Allen Bradley 1394 Servo Controller - 3 Axes, Reliance Electric Servo Motors, Panelview Operator Display.

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PCMC Diaper Line Description: Baby Diaper Line For Product Sizes: Size 4, Machine Product Features, Machine Speed: 380ppm, Drum Core Formation, Single Core, One-Piece Leg Cuff, Current AHP Stretch Tab, Tape Date And Line Coding, Foam Waist Band, Breathable Outer Cover, Aloe Vera Capable, Acquisition Layer System, Tissue Carrier And Cover, Accrison SAP System, AccuSentry Vision System, Frontal Tape Application System, Gluing System– Line, Spray And Slot Coating, Folding – Bi-Fold, Operational Information: Mfg Design Speed – 370 ppm, Capable Of Current AHP Products, Waste Rates < 6%, Stacker: Optima LS4, Full Count, Horizontal Stacker, SN 25548, Mfg 2002, Rebuilt 2005, Bagger: Optima LBV3, Horizontal Style, Machine Controls Electronics: Allen Bradley PLC5 Rack, Allen Bradley 1336 Impact AC Drive, Siemens Power Supply, Red Lion, Allen Bradley Remote I/O, Dura Pulse GS3-4050 50HP, Automation Direct, Dura Pulse GS3-43P0 3HP, Cutler Hammer Contactor, Unwind Electronics: Allen Bradley Flex I/O Racks, Allen Bradley 1336 Impact AC Drive, Indramat CLC, PanelView 600, Indramat Drives, Indramat Power Supply, Motors: Reliance Electric P14X1370H, Indramat MHD090B-035-NP0-UN, Indramat MHD090B-035-NP1-UN, Magnetek 46405352143-0A, Reliance Electric P14H1446, Reliance Electric S2000, Allen Bradley MPL-B540K-SJ22AA, Baldor CDP3326, Allen Bradley, Reliance Electric 0641JYIQ20006, Vector ZDM4115T, Baldor GCP3305, Allen Bradley MPL-B660F-SJ22AA, Reliance Electric P56H7669, Allen Bradley 1326AS-B440G-21, Allen Bradley 1326AS-B460F-21, Sew Eurodrive WA30, Baldor VM3558T, WEG 00518EP3E184T, Reliance Electric P14X1370M, Spartan Motor 50HP, Toshiba 100HP, Magnetek 10HP, Ametek 511572 8.7/15HP, Pacemaker 125HP, WEG 230UT06, Ametek 515551, Additional Electronics; AccuSentry Vision System,Fife CDP-01 Web Guides, Fife A9 Web Guides, Electrocam PLS, Safeline Metal Detector, Vision System, Acrison System, PLS 5000 Series, Lycra Detectors, Tek DSP Goring Kerr Metal Detector, Vorne Industries Model 2015, Fife CDP-01, Fife A9 Units, Fife CSP-01, Stacker Bagger Electronics: Allen Bradley Logix 5562 And 5555 Rack, Automation Direct GS2, Allen Bradley Remote I/O, Kinetix 1394 Digital Servo Controller, Kinetix 1394 Axis Module, Danfoss Drive 175Z0048.

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PCMC Diaper Line Description: Baby Diaper Line For Product Size: LG/XL; Size 5 And 6, Machine Product Features: Machine Speed; 370 ppm, Drum Core Formation, Single Core, One-Piece Leg Cuff, Current AHP Stretch Tab, Tape Date And Line Coding, Foam Waist Band, Breathable Outer Cover, Aloe Vera Capable, Acquisition Layer System, General Machine Features; Bi-Folder, Tissue Carrier And Cover, Accrison SAP System, AccuSentry Vision System, Frontal Tape Application System, Gluing System – Line, Spray And Slot Coating, Folding – Bi-Fold, Operational Information; Mfg Design Speed – 370 ppm, Average Operating Speed – 331 ppm, Max Demonstrated Speed – 346 Pads/Min., Capable Of Current AHP Products, Waste Rates < 5%. •Foam Unit Rebuild, Upgraded Guarding Package, Upgraded Drive And Controller Electronics, Mechanical Drive Improvements, Machine Stretch For Upgrade Capability, New Rotary Knife Unit, Main Mahine Control Electronics; Main PLC With DH+ ControlNet, Profibus, Allen Bradley PLC 5 1785-L40C, Siemens SIMOREG Main DC Drive Type 6RA2428-FS22, Allen Bradley Profibus Module, Cutler Hammer Contactors, Servo Cabinet Electronics; Allen Bradley ControlLogix PLC 5561, Allen Bradley ControlNet Flex I/O 1794-ACN15, Allen Bradley ControlLogix DH+ Module, Allen Bradley ControlNet Module, Allen Bradley MOE8 Sercos Module, Allen Bradley ENB Ethernet Bridge Module, Allen Bradley 24VDC Power Supply, Allen Bradley Kinetix 6000 Drives 2094-BM05, Allen Bradley Kinetix 6000 drives 2094-BC07-M05, Allen Bradley MPL-B50K Servo Motors, Allen Bradley 240/480–120VAC Transformer, Allen Bradley LIM 480VAC Line Interface Modules 2094-XL75S-C1, Hirschmann 8-Port Ethernet Switch, Panelview Plus 1000 Operator Display, Unwind Electronics; Allen Bradley ControlNet Flex I/O, Allen Bradley 1336-EN4 AC Drives, Automation Direct GS1, GS2 AC Drives, Altivar 16 AC Drive, Panelview 600 HMI, Indramat Eco Drives (3 Axes), Motors; Addison Electric 92A136-2147, Ametek DR85AV22W, Weg 00318EP3E182T, Weg 01518ET3E254T, Weg 00718EP3E213T, US/Motors E04 01062544 001 F, Siemens ELMO-6 243H1410-7HH46, Reliance Electric N-405D-P-H04AA, Reliance Electric P14H1446G, Reliance Electric P14H1446S YY, Baldor VM 3538, Marathon 56C17F2043D, Bodine H0746E0119, Magnetek 46405352143-OA, RS File E146578, Additional Electronics; AccuSentry Vision System, Fife CDP-01 Web Guides, Fife A9 Web Guides, Electrocam PLS, Safeline Metal Detector, Acrison SAP Feed Control System, Lycra Breakout Detectors, Banner Photoeyes, Allen Bradley Dataliner DL-20 Marquee, Line Shaft Motor: Addison Electric, 480VAC 80HP, 1750 RPM, Joa Stacker Electronics; Allen Bradley SLC 5/04 With I/O Cards And DCM Module, AB 160 AC Drive, Electro-Craft 2000 Servo Drive, Allen Bradley Ultra Plus Servo Drive, Panelview 600 Operator Interface, Optima Bagger Electronics; Allen Bradley PLC 5 1785-L40B, Electro-Craft BRU-500 Drives, Electro-Craft BRU-500 Power Supplies, Allen-Bradley IMC S Class Servo Controllers, Allen Bradley 1394 Servo Controller - 3 Axes, Reliance Electric Servo Motors, Panelview Operator Display, Packaging Equipment; Joa Stacker, Optima OS-4 , Additional Electronics; AccuSentry Vision System, Fife CDP-01 Web Guides, Fife A9 Web Guides, Electrocam PLS, Safeline Metal Detector, Acrison SAP Feed Control System, Lycra Breakout Detectors, Banner Photoeyes, Allen Bradley Dataliner DL-20 Marquee, Line Shaft Motor: Addison Electric, 480VAC 80HP, 1750 RPM

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PCMC Diaper Line Description: Baby Diaper Line For Product Sizes: Size 1,2 And 4, Machine Product Features: Machine Speed; 300 - 370 ppm, Drum Core Formation, Single Core, One-Piece Leg Cuff, Current AHP Stretch Tab, Tape Date And Line Coding, Foam Waist Band, Breathable Outer Cover, Aloe Vera Capable, Acquisition Layer System, General Machine Features; Tissue Carrier And Cover, Accrison SAP System, AccuSentry Vision System, Frontal Tape Application System, Gluing System – Line, Spray and Slot Coating, Folding – Bi-Fold, Operational Information; Mfg Design Speed – 370 ppm, Average Operating Speed 384 ppm, 55% – 60% Operating Efficiency, Capable Of Current AHP Products, Waste Rates < 6%, Joa Stacker, Full Count, Horizontal Stacker, Mfg 1998, Bagger Optima OS-4, Mfg 1998, 38 Packages/ Min, Machine Control ELectronics; Cutler Hammer Contactors, Automation Direct GS2, Siemens Simoreg Drive, Siemens Power Supply, Allen Bradley PLC5 Rack, GE Transformer, Allen Bradley Remote I/O Rack, Allen Bradley 1336 Impact Drive, Allen Bradley Flex I/O Rack, Red Lion, Unwind Electronics; Siemens Power Supply, Automation Direct GS1 AC Drive, Automation Direct GS2 AC Drive, Allen Bradley Flex I/O Rack, Allen Bradley 1336 Impact Drives, Indramat CLC, Indramat Drives, Indramat Power Supply, PanelView 600, Additional Electronics; Vision System, Acme Transformer, PLS 5000 Series, Lycra Detectors, Fife CDP-01, Metal Detector, Acrison System, Inview Message Display, Joa Stacker Electronics; PLC AB SLC 5/04 With DH+ In A 10 Slot Chassis, KEBCO Model 33.94.100 Clutch/Brake (Discharge Rack), Danfoss SRB 3105 Clutch/Brake Controller (Single Position Drive Clutch), AB 700Z Safety Interlocks, AB Micrologix 1000 Controller, Optima Bagger Electronics; PLC 5/40, Indramat Power Supply, Indramat Drives, Siemens Power Supply, PanelView 900, Motors; WEG 10HP, Ametek 8.7/15HP, Baldor 15HP, Ametek 5/2.8HP, Marathon 3HP, Reliance Electric 2HP, Allen Bradley MPL-B540-SJ22AA, •Magnetek .5HP, Indramat Servo Drives, Baldor 5HP, Allen Bradley Servo Drives, Baldor 2HP, Control Techniques 30HP, WEG, Spartan 75HP

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Baby Diaper Plant

NG1.5 Diaper Dimensions

Size 1 Size 2 Size 3 Size 4 Size 5 Size 6

Core

Core Length 280 310 320 354 375 410

Core Crotch Width 80 80 80 80 80 80

Core Width (LE) 100 100 100 100 110 110

ADL Length 130 140 150 175 175 185

ADL Width 60 60 60 60 60 60

Fastening System

Fastening Tape Cut Length 38 60 60 60/78 60/78 60/78

Fastening Tape to Endflap 25 15 15 15 15 15

Tape Anchor Adhesive Width 10 10 10 10 10 10

Frontal Tape Cut length 38 40 40 40/45 40/45 40/45

Frontal Tape Width 155 155 155 155 155 155

Chassis

Envelope Width 228 228 250 281 297 308

Envelope Crotch Width 160 160 209 209 209 209

Envelope Length 369 410 428 480 490 515

Foam Cut Length 40 40 50 55 55 55

Foam Stretch Width 140 140 145 145 145 145

Folded Pad Width 100 100 110 110 110 110

Leg Cuff

# Legcuff Strands 2 2 2 2 2 2

Legcuff Base to Cutout 20 20 30 30 30 30

Legcuff Spacing (Base to Base) 120 120 150 150 150 150

Legcuff Height 25 25 25 25 25 25

Leg Elastic

# Leg Elastic Strands 3 3 3 3 3 3

Outer Leg Elastic to Cutout 8 8 14 14 14 14

Placement (inside to Inside) 128 128 164 164 164 164

Placement (Outside to Outside) 144 144 180 180 180 180

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NG1.5 Product Machine Size Capability

Machine Speed Size 1 Size 2 Size 3 Size 4 Size 5 Size 6

DPBD1 (PCMC) 430dpm

Set up for

Set up for Capable Capable

DPBD2 (PCMC) 320dpm

Set up for

Set up for

DPBD3 (PCMC) 380dpm

Set up for

Set up for

Set up for

DPBD4 (PCMC) 420dpm

Capable

Set up for

Set up for

WFBD7 (FAM)

approx 500dpm

Capable

Set up for

Set up for

VPBD3 (PCMC)

approx 300dpm

Set up for

Set up for

Raw Material Requirements

Raw Material Break down by line

DBPD1 DPBD2 DPBD3 DPBD4 WFBD7 VPBD3

Pulp

X X X X X X

Polymer (SAP)

X X X X X X

Tissue

X X X X X X

Foam (Optional) X X X X X X

AD Layer (Optional) X X X X X X

Lycra

X X X X X X

Frontal Tape (Loop) X X X X X X

Wrap Tape

X X X X X X

Fixed Ear Tape

X X X X X X

Tredegar Tape

X X X X X X

15mm Hook Tape X Capable with glue shim change

20mm Hook Tape X X X X X X

SMS (Backsheet) X X X X X X

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Poly

X X X X X X

Zoned Topsheet (One piece) X X X X X X

Elastic Glue

X X X X X X

Construction Glue X X X X X X

Attachment Glue X X X X X X

Adhesive Information

NG1.5 Diaper Dimensions

Size 1 Size 2 Size 3 Size 4 Size 5 Size 6

Core

Core Length 280 310 320 354 375 410

Core Crotch Width 80 80 80 80 80 80

Core Width (LE) 100 100 100 100 110 110

ADL Length 130 140 150 175 175 185

ADL Width 60 60 60 60 60 60

Fastening System

Fastening Tape Cut Length 38 60 60 60/78 60/78 60/78

Fastening Tape to Endflap 25 15 15 15 15 15

Tape Anchor Adhesive Width 10 10 10 10 10 10

Frontal Tape Cut length 38 40 40 40/45 40/45 40/45

Frontal Tape Width 155 155 155 155 155 155

Chassis

Envelope Width 228 228 250 281 297 308

Envelope Crotch Width 160 160 209 209 209 209

Envelope Length 369 410 428 480 490 515

Foam Cut Length 40 40 50 55 55 55

Foam Stretch Width 140 140 145 145 145 145

Folded Pad Width 100 100 110 110 110 110

Leg Cuff

# Legcuff Strands 2 2 2 2 2 2

Legcuff Base to Cutout 20 20 30 30 30 30

Legcuff Spacing (Base to Base) 120 120 150 150 150 150

Legcuff Height 25 25 25 25 25 25

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Leg Elastic

# Leg Elastic Strands 3 3 3 3 3 3

Outer Leg Elastic to Cutout 8 8 14 14 14 14

Placement (inside to Inside) 128 128 164 164 164 164

Placement (Outside to Outside) 144 144 180 180 180 180

NG1.5 Product Machine Size Capability

Machine Speed Size 1 Size 2 Size 3 Size 4 Size 5 Size 6

DPBD1 430dpm Set up

for Set up

for Capable Capable

DPBD2 320dpm

Set up for

Set up for

DPBD3 380dpm

Set up for

Set up for

Set up for

DPBD4 420dpm

Capable Set up

for Set up

for

WFBD7 approx

500dpm

Capable Set up

for Set up

for

VPBD3 approx

300dpm

Set up for

Set up for

Raw Material Requirements

Raw Material Break down by line

DBPD1 DPBD2 DPBD3 DPBD4 WFBD7 VPBD3

Pulp

X X X X X X

Polymer (SAP)

X X X X X X

Tissue

X X X X X X

Foam (Optional) X X X X X X

AD Layer (Optional) X X X X X X

Lycra

X X X X X X

Frontal Tape (Loop) X X X X X X

Wrap Tape

X X X X X X

Fixed Ear

X X X X X X

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Tape

Tredegar Tape

X X X X X X

15mm Hook Tape X Capable with glue shim change

20mm Hook Tape X X X X X X

SMS (Backsheet) X X X X X X

Poly

X X X X X X

Zoned Topsheet (One piece) X X X X X X

Elastic Glue

X X X X X X

Construction Glue X X X X X X

Attachment Glue X X X X X X

Diaper Line Tanks

Heads

Adhesive Type

DPBD4

ProLink Meltex ITW Nordson Meltex

Tissue

X

X

Construction

AD Layer

X

X

Construction

Construction Head

X

X

Construction

Regular Lycra X

X

Elastic

Foam/Poly Slot

X

X

Construction

Foam Spray

X

X

Construction

Frontal Tape

X

X

Construction

Tackdown

X

X

Construction

Leg Cuff Lycra X

X

Elastic

Laminator

X X

Construction

Hook Tape Anchor

X

X Attachment

Tape Anchor

X

X Attachment

VPBD3

Tissue

x

Construction

AD Layer

x

Construction

Construction Head

x

Construction

Regular Lycra

x

Elastic

Foam/Poly Slot

x

Construction

Foam Spray

x

Construction

Frontal Tape

x

Construction

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Tackdown

x

Construction

Leg Cuff Lycra

x

Elastic

Laminator

x

Construction

Hook Tape Anchor

x

Attachment

Tape Anchor

x

Attachment

WFBD7

ATS

ITW Nordson Meltex

Tissue x

x

Construction

AD Layer x

x

Construction

Construction Head x

x

Construction

Regular Lycra x

x

Elastic

Foam/Poly Slot x

x

Construction

Foam Spray x

x Construction

Frontal Tape x

x

Construction

Tackdown x

x

Construction

Leg Cuff Lycra x

x

Elastic

Laminator x

x

Construction

Hook Tape Anchor x

x

Attachment

Tape Anchor x

x

Attachment

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Baby Diaper Lines - ACE Group · Baby Diaper Lines Featuring: ... Drum, Elastic Unwind, Capable Of...

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