B220, PRO220 AND GAS220 PARTS CATALOG - · PDF fileB220, PRO220 AND GAS220 PARTS CATALOG ......
Transcript of B220, PRO220 AND GAS220 PARTS CATALOG - · PDF fileB220, PRO220 AND GAS220 PARTS CATALOG ......
B220, PRO220 AND GAS220
PARTS CATALOG
Release date 22.3.2013
PARTS CATALOG – RELEASE 22032013 1
1
Table of contents B220 ICE RESURFACER....................................................................................................3
1. 400Ah Ice resurfacer ....................................................................................................3 2. Frames .........................................................................................................................4
2.1. Front and rear frame..............................................................................................4 2.2. Equipment .............................................................................................................6
3. Conditioner...................................................................................................................9 3.1. Conditioner - covers...............................................................................................9 3.2. Conditioner - auger and blade .............................................................................10 3.3. Conditioner - blade adjusting ...............................................................................11 3.4. Conditioner - water towel and squeegee .............................................................13 3.5. Conditioner - water pipes.....................................................................................14 3.6. Conditioner - auger motor and wash water suction pump....................................15 3.7. Conditioner - electric blade adjustment................................................................17 3.8. Conditioner - manual blade adjusting ..................................................................18
4. Vertical auger .............................................................................................................19 5. Side brush ..................................................................................................................21 6. Snow tank ..................................................................................................................22 7. Water tanks ................................................................................................................23
7.1. Wash water tank ..................................................................................................23 7.2. Ice making water tank..........................................................................................25
8. Body panels + Hardware ............................................................................................27 9. Hydraulics ..................................................................................................................30
9.1. Hydraulic main package ......................................................................................30 - Rexroth .................................................................................................................30 - Hydac....................................................................................................................32
9.2. Valve assembly – Bosch Rexroth ........................................................................33 9.3. Features ..............................................................................................................35 9.4. Hydraulic hoses ...................................................................................................36
9.4.1. Hydraulic drive motor. Drain line ...................................................................36 9.4.2. Drive motor pressure line A...........................................................................37 9.4.3. Drive motor pressure line B...........................................................................38 9.4.4. Drive motor brake lines .................................................................................39 9.4.5. Steering pressure line left..............................................................................40 9.4.6. Steering pressure line right ...........................................................................41 9.4.7. Steering unit pressure line.............................................................................41 9.4.8. Steering unit return line .................................................................................42 9.4.9. Priority valve, check line................................................................................42 9.4.10. Snow breaker, pressure line........................................................................43 9.4.11. Dump tank cylinder pressure line ................................................................43 9.4.12. Board brush motor pressure line .................................................................44 9.4.13. Board brush cylinder pressure line..............................................................45 9.4.14. Drain line conveyors....................................................................................46 9.4.15. Conveyor pressure lines..............................................................................47 9.4.16. Pressure line snow tank open .....................................................................48 9.4.17. Sled lift pressure line...................................................................................49
10. Electrical...................................................................................................................50 10.1. Electrical box 12VDC – up to serial number 99 .................................................50 10.2. Electrical box 24VDC – up to serial number 99 .................................................52 10.3. Electrical box – from serial number 100.............................................................54
PARTS CATALOG – RELEASE 22032013 2
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10.4. Operator panel...................................................................................................56 10.5. Hardware ...........................................................................................................60 10.6. Automatic water fill system ................................................................................64 10.7. Speed related ice making water system ............................................................65
11. 500Ah Ice Resurfacer...............................................................................................66 PRO220 AND GAS220 ICE RESURFACER .....................................................................67
Hardware........................................................................................................................67 1. Propane motor – Wisconsin engine............................................................................69 2. Stand for electronic pressure regulator – Wisconsin engine ......................................71 3. Exhaust pipe – Wisconsin engine...............................................................................72 4. Dual fuel engine – Ford DSG423 engine....................................................................73 5. Exhaust pipe – Ford engine .......................................................................................74 6. Operator panel ...........................................................................................................75
For spare parts not listed here, contact: [email protected]
PARTS CATALOG – RELEASE 22032013 3
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B220 ICE RESURFACER 1. 400Ah Ice resurfacer
Picture 1.
1.Icecat without the conditioner IC1001495
2.Conditioner, complete IC1001496
3.Bearing mounting pin IC1001597 Includes parts :
- 3. mounting pin, 1pc - 4. baseplate, 1 pc - 5. washer, 1 pc - 6. nut, 1 pc - 7. nut, 1 pc - 8. slide bearing – nylon, 2 pcs
PARTS CATALOG – RELEASE 22032013 4
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2. Frames
2.1. Front and rear frame
Picture 2.
3.Lift bar IC1001200
4. Hydraulic unit B220 (Rexroth), IC1001050 NOT AVAILABLE Alternative: 4.Hydraulic unit B220 (Hydac) IC1003638
5. Conditioner lift cylinder IC1003628 NOT AVALABLE Alternative: 5.Conditioner lift cylinder IC1001248
• Note! With alternative cylinder the conditioner rises higher when lifted up
6.Bracket, electrical box IC1001249
PARTS CATALOG – RELEASE 22032013 5
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7.Tire wash pipe, left IC1001233
8.Tire wash pipe, right IC1001234
9.Tire wash pipe, rear IC1001235
NOTE - Alternative for 7, 8 and 9:
• Tire wash water nozzle, including: 1. IC1003226 Tire wash water nozzle frame 2. IC1003224 Tire wash water nozzle 3. IC1003225 Tire wash water nozzle
fastener NOTE! With alternative tire wash water nozzles the following brackets are needed:
- Water nozzle bracket 3 (left front tire) IC1002586; 1 pc
- Water nozzle bracket 2 (right front tire) IC1002585; 1 pc
- Water nozzle bracket (left rear tire) IC1002583; 1 pc
12.Bearing, main frame IC1001166
14.Cover plate, frame connection IC1002021
15.Bearing, frame connection IC1001202
16.Nylon slide, battery pack IC1001167
Lift bar axel IC1001599 Includes parts: 35. fitting ring 2 pcs 36. slide bearing 4 pcs 37. axel 1 pc
39.Ring IC1001490
1. 2. 3.
PARTS CATALOG – RELEASE 22032013 6
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2.2. Equipment
Picture 4. Picture 5.
1.Wash water tank complete IC1001680 (See wash water tank parts on section 7.1.)
2.Ice making water tank complete IC1001681 (See ice making water tank parts on section 7.2.)
3.Vertical conveyor IC1001228 (See vertical conveyor parts on section 4.)
7.Rear body panel IC1001809
8.Snow chute assembly IC1003683
PARTS CATALOG – RELEASE 22032013 7
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9.Snow tank support bar IC1001052
10.Rim adapter IC1001278
11f. Wheel motor front (without brake) IC1001372 NOT AVAILABLE Alternative: 11f. Wheel motor front (without brake) IC1003295
11r. Wheel motor rear (with brake) IC1001373 NOT AVAILABLE Alternative: 11r. Wheel motor rear (with brake) IC1003296
12.Hydraulic wheel motor bracket, left IC1001191
13.Hydraulic wheel motor bracket, right IC1001192
14.Vertical auger cushions IC1001600 (incl. 4pcs)
15.Board brush assembly,complete IC1001498 (See board brush parts on section 5.)
16.Snow chute support IC1001170
17.12v battery IC1001024
19.Battery strap IC1001027 + IC1003568
20.Tie rod assembly, complete IC1001499
21.Water tank support bracket IC1001279
22.Steering cylinder IC1001252
PARTS CATALOG – RELEASE 22032013 8
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Parts for one tire: 33.King pin IC1001029 34.Bearing, steel/nylon IC1002104 35.Bearing, nylon IC1001896 53.Bearing, nylon IC1002103 54.Axel support plate IC1001606 - Includes mounting nuts
47.Elcat unit IC1001036
50.Water tank connector set IC1001602 NOT AVAILABLE
Alternative: IC1002341 Upper water tank strap left IC1002342 Upper water tank strap right
51.Water filter housing IC1001603
52.Water filter element IC1001604
53. Water filter element IC1002133
o From serial number 100
PARTS CATALOG – RELEASE 22032013 9
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3. Conditioner
3.1. Conditioner - covers
Picture 6.
1.Chain and belt housing IC1001212 (See picture 6) 2.Conditioner cover, top right IC1001062 (See picture 6) 3.Motor cover IC1001183 (See picture 6)
- With an electric blade adjustment - Up to serial number 047
4.Conditioner cover, top left IC1001063 (See picture 6) 5.Conditioner cover, right front IC1001033 (See picture 6) 6.Conditioner cover, middle front IC1001032 (See picture 6) 7.Conditioner cover, left front IC1001031 (See picture 6) 8.Conditioner frame IC1001492 (See picture 6)
9.Towel lift cylinder IC1001193
10.Conditioner side bumper, plastic IC1001269 (See picture 6)
Step assembly (not shown in picture) IC1002304
Conditioner cover screw, black M10 IC1001256
PARTS CATALOG – RELEASE 22032013 10
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3.2. Conditioner - auger and blade
Picture 7
13.Snow guide plate IC1001145 (See picture 7) 14.Blade IC1001059 (See picture 7) 15A.Conveyor bearing left, horizontal IC1001146 (See picture 7) 15B. Conveyor bearing right, horizontal IC1002114 (See picture 7)
- Including cover 16.Horizontal conveyor screw IC1001270 NOT AVAILABLE (See picture 7) Alternative: 16. Horizontal conveyor screw IC1002501 17.Sprocket,big IC1001493 (See picture 7)
17a. Key for horizontal conveyor screw sprocket (not shown in picture) IC1003313
PARTS CATALOG – RELEASE 22032013 11
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3.3. Conditioner - blade adjusting
18.Blade holder slides IC1001147
19.Blade holder IC1002508
20. Brass bushing, threaded IC1001072
21. Guide block IC2001046
22. Blade holding bearing left IC1001143
23. Blade holding bearing right IC1001144
24. Blade support left IC1002321
25. Blade support right IC1002322
26. Blade adjusting bar left IC1001240
27. Blade adjusting bar right IC1001239
28. Bushing brass without threads IC1001039
PARTS CATALOG – RELEASE 22032013 12
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29. Blade adjusting screw IC1001255
30. Spacer, blade adjusting IC1002197
31. Brass bushing, threaded IC1001072
• For machines with electric blade adjusting
31. Bushing with thread M16 IC2001041
• For machines with manual blade adjusting 32. Threaded rod M12 IC1002195
• For machines with electric blade adjusting 32. Threaded rod M16 IC2001131
• For machines with manual blade adjusting
33. Gas spring IC1001064
34. Gas spring support IC1001065
PARTS CATALOG – RELEASE 22032013 13
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3.4. Conditioner - water towel and squeegee
35. Towel IC1002488 (The color may vary)
36. Squeegee IC1001271
37. Towel bar IC1001229
38. Squeegee mounting bar IC1001811
39. Towel lift cylinder mount IC1001257
PARTS CATALOG – RELEASE 22032013 14
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3.5. Conditioner - water pipes
40. Wash water pipe IC1001214
41. Flooding water pipe IC1003622 (including magnetic valve + coil)
42. Water pipe IC1001273
43. Water hose + clamps 2 pcs (IC1003285 + 8002018)
44. Magnetic valve IC1001184
45. Magnetic valve coil IC1002557
46. Magnetic valve plug IC1002559
PARTS CATALOG – RELEASE 22032013 15
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3.6. Conditioner - auger motor and wash water sucti on pump
45. Horizontal auger motor bracket IC1002216
46. Auger hydraulic motor IC1001186 (incl. Key)
47. Wash water pump IC1001217
48. Taper lock (auger motor, incl. screws) IC1002102
49. Pulley, horizontal auger motor IC1002101
50. Sprocket, small IC1001608
51. Belt, wash water pump IC1001042
52. Chain IC1002098
Link IC1002456
53. Suction pipe, wash water IC1001053
54. Elbow water pipe, suction pump IC1003623
PARTS CATALOG – RELEASE 22032013 16
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55. Straight water pipe, suction pump IC1003624
56. Suction pipe bracket IC1003691
o From serial number 110
57. Suction pipe 2, wash water IC1001804
Impeller original (black) IC1001721
Impeller Blue RunDry IC1003686
PARTS CATALOG – RELEASE 22032013 17
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3.7. Conditioner - electric blade adjustment
56. Blade holder lift bar IC1001253
57. Limit bar IC1001808
58. Threaded bar M12x215 No product number
59. Motor mount IC1001185 (incl. Cushions)
60. Blade adjusting motor sleeve IC1001274
61. IC1001349 Blade adjusting motor
62. Bottom plate, sensors IC1001018
63. Sensor bracket IC1001797
64. Blade depth sensor IC1001352
65. Blade limit switch IC1003677
66. Motor cover IC1001183
PARTS CATALOG – RELEASE 22032013 18
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3.8. Conditioner - manual blade adjusting
Manual blade adjustment, complete set IC2001149 Parts:
1. Stand pipe assembly IC1002158 2. Universal joint IC1002116 3. Stand pipe support IC1002161 4. Liner IC1001195 5. Bearing unit IC2001254 6. Threaded rod IC2001131 7. Yoke IC3001127 8. Hand wheel IC2001177 9. Chunk IC1002581 10. Hex screw IC1001087 11. Hex nut IC1003344 12. Washer IC1001005 13. Washer IC1001002 14. Hex screw 7002160
15. Hex nut IC1001176 16. Washer IC1001003 17. Hex screw IC1001126 18. Washer IC1001009 19. Bushing with thread IC2001041 20. Guide block IC2001046 21. Hex screw IC1001095 22. Washer IC1001003 23. Bed plate IC2001045 24. Hex screw IC1001102 25. Hex screw IC1001090 26. Washer IC1001004 27. Hex nut IC1001175
PARTS CATALOG – RELEASE 22032013 19
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4. Vertical auger
Picture 7. 1.Vertical conveyor screw IC1002494 2.Vertical conveyor housing IC1001268
3.Cylinder, snow breaker IC1001043
4.Bearing for vertical auger IC1001160
5.Hydraulic motor IC1001186
6.Vertical conveyor cover IC1001224
7.Bottom plate, motor IC1001189
8.Belt, vertical conveyor IC1002093
9a.Taper bush, vertical conveyor IC1002102 9b. Taper bush, vertical conveyor motor IC1002095
PARTS CATALOG – RELEASE 22032013 20
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10.Pulley, vertical conveyor D=180 IC1002094
11.Pulley, conveyor motor D=160 IC1002096
12.Snow breaker IC1001161
15.Snow breaker rod IC1001203
PARTS CATALOG – RELEASE 22032013 21
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5. Side brush
Complete Side Brush assembly, see section 2.2
Picture 8. Picture 9.
1.Disc, board brush angle IC1001304 1.Disc, board brush straight IC1001303
2.Inner spacer, board brush IC1001242 (See picture 8.)
3.Spacer cover, board brush IC1001243 (See picture 8.)
4.Motor, board brush IC1001048 (See picture 8.)
5.Board brush arm IC1001049 (See picture 8.)
6.Board brush frame IC1001230 (See picture 8.)
7.Bushing IC1001195 (See picture 8.)
8.Board brush cylinder IC1001487 (See picture 8.)
9.Pin IC1001196 (See picture 8.)
10.Bushing IC1001197 (See picture 9.)
13.Joint arm IC1001774 (See picture 9.)
14.Washer IC1001015 (See picture 9.)
PARTS CATALOG – RELEASE 22032013 22
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6. Snow tank 1.Snow tank IC1001156 2.Snow tank hatch IC1001157 3.Snow tank lid cylinder IC1001244
8.Hinge connection set, bearings IC1001609 Includes parts : 8 bolt, 2 pcs 9 baseplate, 4 pcs 10 slide bearing-nylon, 4 pcs 11 slide bearing-nylon, 2 pcs 12 nut, 2 pcs
PARTS CATALOG – RELEASE 22032013 23
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7. Water tanks
7.1. Wash water tank Complete wash water tank assembly, see section 2.2
Picture 9. Picture 10.
4. Overflow pipe IC1001280
11.Plumbing mount plate IC1001275 (Inside water tank)
14.Water pipe gasket IC1001276
18.Rubber gasket, water tank lid IC1001067
21.Ball valve IC1001222
22.Plumbing assembly, water tank IC1001277
23.Plumbing mount plate, water tank IC1001154
28.Wash water tank IC1001282 (Glass fiber tank without equipment)
PARTS CATALOG – RELEASE 22032013 24
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29.Wash water pipe IC1001223
30.Hose connector IC1002580
31.3 way valve, water fill IC1001260
32.Plumbing assembly, water tank IC1001259
34. Wash water tank lid, right IC1001055
35.Wash water tank lid, left IC1001069
PARTS CATALOG – RELEASE 22032013 25
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7.2. Ice making water tank
Picture 11. Picture 12 Complete ice making water tank, see section 2.2.
2.Ice making water tank IC1001020 (Glass fiber tank without equipment) 3.Hose D=38 IC1001150 (see picture 12.) 5.Hose D=16 IC1001151 (see picture 12.)
6.Clamp IC1001076 (see picture 12.)
7.Hose connector IC1001152
8.Air vent IC1001054
9.Pipe coupling IC1001187
10.Hose clamp IC1001153
11.Plumbing mount plate IC1001275
12.Flooding water pump IC1001220
13.Level switch IC1001480
PARTS CATALOG – RELEASE 22032013 26
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14.Water pipe gasket IC1001276
15.Plumbing assembly, water tank IC1001021 NOT AVAILABLE Replaced by same product number:
15.Plumbing assembly, water tank IC1001021
16.Overflow pipe, ice make tank IC1001281
17.Ice making water tank lid IC1001066
18.Rubber gasket, water tank lid IC1001067
19.Plumbing assembly, water tank IC1001258
20.Plumbing assembly, water tank IC1001022
Tire wash water and draining plumbing
21. Plumbing assembly, water tank IC1001277
22. T-branch IC1002123
23. Fitting male-male IC1003582
24.Ball valve IC1001222
25. Reducer tire wash fitting IC1003692
26. Hose connector tire wash hose fitting
PARTS CATALOG – RELEASE 22032013 27
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8. Body panels + Hardware
Snow tank assembly, complete IC1001501
Body panel, front IC1001034
Body panel, left IC1001245
Body panel, right IC1001246
Body panel, wash tank left IC1001204
Body panel, wash tank right IC1001207
Seat frame cover body panel left IC1001056
Body panel, operator station right IC1001208
Body panel, top including hatch IC1001611
Control panel body, upper IC1001140
Control panel body, lower IC1001141
PARTS CATALOG – RELEASE 22032013 28
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Body panel, rear IC1001262
Floor panel, operator station IC1001206
Aluminium rim IC1001226
Tire IC1001227
Rim fastening bolt IC1001190
Body panel screw, black M8 IC1001263
Seat IC1001057
o Not including seat belt Seat belt set IC1003616
Steering wheel IC1001231- NOT AVAILABLE Replaced by:
Steering wheel update kit IC1002478
Steering wheel IC1002236
Steering wheel knob IC1002458
Snow tank connector pin IC1001612 Includes parts : 24 bolt, 1 pc 25 washer, 1 pc 26 snow tank hinge pin, 1 pc 27 washer, 2 pcs 31 slide bearing, 2 pcs
PARTS CATALOG – RELEASE 22032013 29
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Guide wheel assembly IC1002357 (Including guide wheel, bearings, bolt, nut and washers)
Guide wheel IC1001613
Rubber snow flap IC1001023
Splash guard frame IC1001232
45. Support strap IC1001803
PARTS CATALOG – RELEASE 22032013 30
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9. Hydraulics
9.1. Hydraulic main package
- Rexroth o Up to serial number 124 + machine 129
Picture 17.
1.Hydraulic oil tank IC1001616 (see picture 17.)
2.Return filter housing IC1001617 (see picture 17.)
3.Hydraulic block IC1001618 (see picture 17.)
4.Valve group IC1001619 (see picture 17.)
5.Drive pump IC1001620 (see picture 17.)
6.Drive pump aux IC1001621 (see picture 17.)
PARTS CATALOG – RELEASE 22032013 31
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7.Hand pump IC1001622
9.Restrictor valve IC1001623
12.3-way ball valve IC1003694
14.Pressure accumulator IC1001626
26.Oil temp meter IC1001627
27.Air filter/breather IC1001628
28.Pressure filter housing IC1001629
32.Prority valve IC1001630
40.Restrictor valve IC1001632
41.Ball valve IC1001633
47.Measuring point IC1001636 48.Reserve pump suction hose IC1001637 (see picture 17.) 49.Drive pump suction hose IC1001638 50.Reserve pump pressure hose IC1001639 51.From pump to filter pressure hose IC1001640 52.From filter to pump pressure hose IC1001641 53.Drive pump drain hose IC1001642
PARTS CATALOG – RELEASE 22032013 32
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54.Return filter element IC1001643
55.Pressure filter element IC1001644
- Hydac o From serial number 130
Hydraulic unit Hydac IC1003638
Drive pump aux Hydac IC1003337
PARTS CATALOG – RELEASE 22032013 33
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9.2. Valve assembly – Bosch Rexroth
15.Pressure reducing valve IC1001645
o Conditioner lift cylinders
16.Controlled restrictor valve IC1001646
17.Pressure control valve IC1001647
o Main pressure
18.Direction flow valve IC1001648
o Auger motors
19.Direction flow valve IC1001649
o Hand brake
20.Direction flow valve IC1001650
o Snow tank cover cylinders o Conditioner lift cylinders o Towel lift cylinder o Side brush cylinders
21.Direction flow valve IC1001651
o Side brush motor
PARTS CATALOG – RELEASE 22032013 34
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22.Restrictor valve IC1001652
o Free circulation
23.Restrictor valve IC1001653
o Snow tank dump cylinder
24.Pressure sequence valve IC1001654
o Snow tank dump and cover cylinders
25.Restrictor valve IC1001655
o Side brush cylinders
29.Measuring point IC1001656
44.Direction flow valve IC1001657
o Snow breaker
45.Pressure reducing valve IC1001658
o Side brush cylinder
PARTS CATALOG – RELEASE 22032013 35
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9.3. Features
10. Load control valve IC1001659
o Conditioner lift cylinders o Up to serial number 124+129
10. Load control valve Hydac IC1003631 o From serial number 125
33.Steering unit IC1001660
o Up to serial number 124 33. Steering unit IC1003629
o From serial number 125
34.Snow tank dump cylinder IC1100007
PARTS CATALOG – RELEASE 22032013 36
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9.4. Hydraulic hoses
9.4.1. Hydraulic drive motor. Drain line
Picture 18.
1.Hydraulic hose IC1001509 (see picture 18.) 2.Hydraulic hose IC1001510 (see picture 18.) 3.Hydraulic hose IC1001511 (see picture 18.) 4.Hydraulic hose IC1001512 (see picture 18.) 5.Hydraulic hose IC1001513 (see picture 18.)
6.Connector IC1001565 (see picture 18.) 7.T-Connector IC1001563 (see picture 18.) 8.Seal IC1001567 (see picture 18.) 9.Hydraulic hose IC1001518 (see picture 18.) 10.Hydraulic hose IC1001519 (see picture 18.)
To tank
PARTS CATALOG – RELEASE 22032013 37
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9.4.2. Drive motor pressure line A
Picture 19.
1.Hydraulic hose IC1001507 (see picture 19.) 2.Hydraulic hose IC1001508 (see picture 19.) 3.T-Connector IC1001562 (see picture 19.) 4.Connector IC1001564 (see picture 19.) 5.Connector IC1001566 (see picture 19.) 6.Hydraulic hose IC1001514 (see picture 19.) 7.Hydraulic hose IC1001515 (see picture 19.) 9.L - Connector IC1001571 (see picture 19.) 10.45 degree connector IC1001573 (see picture 19.) 11.Seal IC1001567 (see picture 19.) 12.Hydraulic hose IC1001540 (see picture 19.)
14.Hydraulic hose IC1001542 (see picture 19.) 16.Hydraulic hose IC1001544 (see picture 19.) 17.T-Connector IC1001585 (see picture 19.) 18.Flange connector IC1001586 (see picture 19.) 19.Connector IC1001572 (see picture 19.) 20.Hydraulic hose IC1001516 (see picture 19.) 21.Connector IC1001569 (see picture 19.) 22.Hydraulic hose IC1001729 (see picture 19.) 23.Hydraulic hose IC1001730 (see picture 19.) 24.Hydraulic hose IC1001731 (see picture 19.) 25.Hydraulic hose IC1001732 (see picture 19.)
To valve
Pump
PARTS CATALOG – RELEASE 22032013 38
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9.4.3. Drive motor pressure line B
Picture 20.
1.Hydraulic hose IC1001507 (see picture 20.) 2.Hydraulic hose IC1001508 (see picture 20.) 3.T-Connector IC1001562 (see picture 20.) 4.Connector IC1001564 (see picture 20.) 5.Connector IC1001566 (see picture 20.) 6.Hydraulic hose IC1001514 (see picture 20.) 7.Hydraulic hose IC1001515 (see picture 20.) 9.L - Connector IC1001571 (see picture 20.) 10.45 degree connector IC1001573 (see picture 20.) 11.Seal IC1001567 (see picture 20.) 12.Hydraulic hose IC1001540 (see picture 20.)
13.Hydraulic hose IC1001541 (see picture 20.) 16.Hydraulic hose IC1001544 (see picture 20.) 17.T-Connector IC1001585 (see picture 20.) 18.Flange connector IC1001586 (see picture 20.) 19.Connector IC1001572 (see picture 20.) 20.Hydraulic hose IC1001516 (see picture 20.) 21.Connector IC1001569 (see picture 20.) 22.Hydraulic hose IC1001729 (see picture 20.) 23.Hydraulic hose IC1001730 (see picture 20.) 24.Hydraulic hose IC1001731 (see picture 20.) 25.Hydraulic hose IC1001732 (see picture 20.)
To valve
Pump
PARTS CATALOG – RELEASE 22032013 39
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9.4.4. Drive motor brake lines
Picture 21.
1.Hydraulic hose IC1001517 (see picture 21.) 2.Hydraulic hose IC1001520 (see picture 21.) 3.Hydraulic hose IC1001521 (see picture 21.)
4.Connector IC1001570 (see picture 21.) 5.T-Connector IC1001563 (see picture 21.) 6.Seal IC1001574 (see picture 21.) 7.Hydraulic hose IC1001733 (see picture 21.)
PARTS CATALOG – RELEASE 22032013 40
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9.4.5. Steering pressure line left
Picture 22.
1.Hydraulic hose IC1001528 (see picture 22.) 2.Connector IC1001565 (see picture 22.)
3.Seal IC1001568 (see picture 22.) 4.Connector IC1001579 (see picture 22.) 5.Seal IC1001567 (see picture 22.)
PARTS CATALOG – RELEASE 22032013 41
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9.4.6. Steering pressure line right
Picture 23.
1.Hydraulic hose IC1001527 (see picture 23.) 2.Connector IC1001565 (see picture 23.)
3.Seal IC1001568 (see picture 23.) 4.Connector IC1001579 (see picture 23.) 5.Seal IC1001567 (see picture 23.)
9.4.7. Steering unit pressure line
Picture 24.
1.Connector IC1001575 (see picture 24.) 2.Seal IC1001567 (see picture 24.)
3.Hydraulic hose IC1001545 (see picture 24.) 4.Connector IC1001564 (see picture 24.)
PARTS CATALOG – RELEASE 22032013 42
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9.4.8. Steering unit return line
Picture 25.
1.Hydraulic hose IC1001545 (see picture 25.) 2.Connector IC1001575
3.Seal IC1001567 (see picture 25.)
(see picture 25.)
9.4.9. Priority valve, check line
Picture 26.
1.Hydraulic hose IC1001546 (see picture 26.) 2.90 degree connector IC1001584 (see picture 26.)
3.Seal IC1001574 (see picture 26.) 4.Connector IC1001570 (see picture 26.)
PARTS CATALOG – RELEASE 22032013 43
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9.4.10. Snow breaker, pressure line
Picture 27.
1.Hydraulic hose IC1001547 (see picture 27.) 2.Hydraulic hose IC1001548 (see picture 27.) 3.Connector IC1001570 (see picture 27.)
4.Connector IC1001588 (see picture 27.) 5.Seal IC1001574 (see picture 27.) 6.Connection flow control valve IC1001596 (see picture 27.)
9.4.11. Dump tank cylinder pressure line
Picture 28.
1.Hydraulic hose IC1001550 (see picture 28.) 2.90 degree connector IC1001589 (see picture 28.) 3.Connector IC1001590 (see picture 28.)
4.Pressure adjusting valve IC1001371 (see picture 28.) 5.Connector IC1001575 (see picture 28.) 6.Seal IC1001567 (see picture 28.)
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9.4.12. Board brush motor pressure line
Picture 29.
1.Hydraulic hose IC1001535 (see picture 29.) 2.Connector IC1001579 (see picture 29.) 3.Seal IC1001574 (see picture 29.)
PARTS CATALOG – RELEASE 22032013 45
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9.4.13. Board brush cylinder pressure line
Picture 30.
1.Hydraulic hose IC1001536 (see picture 30.) 2.Hydraulic hose IC1001537 (see picture 30.) 3.Hydraulic hose IC1001538 (see picture 30.) 4.Hydraulic hose IC1001539 (see picture 30.)
5.Connector IC1001570 (see picture 30.) 6.T-Connector IC1001580 (see picture 30.) 7.90 degree connector IC1001584 (see picture 30.) 8.Seal IC1001574 (see picture 30.)
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9.4.14. Drain line conveyors
Picture 31.
1.Hydraulic hose IC1001524 (see picture 31.) 2.Hydraulic hose IC1001525 (see picture 31.)
3.Connector IC1001575 (see picture 31.) 4.Seal IC1001567 (see picture 31.) 5.T-Connector IC1001578 (see picture 31.)
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9.4.15. Conveyor pressure lines
Picture 32.
1.Hydraulic hose IC1001522 (see picture 32.) 2.Hydraulic hose IC1001523 (see picture 32.)
3.Connector IC1001576 (see picture 32.) 4.Hydraulic hose IC1001526 (see picture 32.) 5.Seal IC1001577 (see picture 32.)
PARTS CATALOG – RELEASE 22032013 48
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9.4.16. Pressure line snow tank open
Picture 33.
1.Hydraulic hose IC1001551 2.Hydraulic hose IC1001552 3.Hydraulic hose IC1001553 4.Connector IC1001570 5.T-Connector IC1001580 6.Connector IC1001591
7.Connector IC1001592 8.Corner connector IC1001593 9.Corner connector IC1001594 10.Corner connector IC1001595 11.Seal IC1001574 12.Restrictor valve IC1001653
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9.4.17. Sled lift pressure line
Picture 34.
1.Hydraulic hose IC1001529 2.Hydraulic hose IC1001530 3.Hydraulic hose IC1001531 4.Hydraulic hose IC1001532 5.Hydraulic hose IC1001533 6.Connector IC1001579 7.Connector IC1001570
8.T-Connector IC1001580 9.Connector IC1001565 10.Connector sleeve IC1001582 11.Pressure guage connector IC1001583 12.Seal IC1001567 13.Seal IC1001574 14.Seal IC1001568
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10. Electrical
10.1. Electrical box 12VDC – up to serial number 99
Picture 35.
1.Water pump controller IC1001340
2.Relay IC1001341
3.Relay base IC1001342
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4.Tapping connection IC1001308
5.Fuse holder IC1001346
6.Wire channel, plastic IC1001311
7.Timer relay IC1001339
8.Fuse holder IC1001345
9.Relay 12V 20/30A IC1001343
10.Relay holder IC1001344
11.12v negative terminal IC1001307
12.Terminal block IC1001309
13.Wire channel, plastic IC1001312
PARTS CATALOG – RELEASE 22032013 52
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10.2. Electrical box 24VDC – up to serial number 99
Picture 36.
1.Hydraulic control unit IC1001665
o Up to serial number 124
2.Terminal block IC1001309
3.12v negative terminal IC1001348
4.Relay 12V 20/30A IC1001343
5.Relay holder IC1001344
6.Wire channel, plastic IC1001311
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7.Converter 80V -> 24V IC1001662
8.Multi flange IC1001290
9.Diagnostic Plug-in IC1001663
10.Control unit connector IC1001666
PARTS CATALOG – RELEASE 22032013 54
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10.3. Electrical box – from serial number 100
Picture 37.
A7. Hydraulic control unit IC1001665
o Up to serial number 124+129 A7. Hydraulic control unit IC1003338
o From serial number 125
A4. Water pump controller IC1001340
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A6. Motor drive (blade adjusting) IC1001399
G1. Converter 24V -> 12V IC1003697
K1. Power relay IC1001341
R1-R9, R12. Relay 12V IC1003698
R11. Relay, Breaker IC1003688
R15. Relay, Automatic water fill IC1003699
F1-F6, F8-F20. Fuse 10A IC1001412
F7. Fuse 15A IC1001413
F30-F31. Fuse big 32V/30A IC1003700
Diagnostic Plug-in IC1001663
o Located above controller A7.Not shown in picture 37.
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10.4. Operator panel
1.Ignition switch IC1001428
2.Motor RPM control knob IC1002455 – NOT AVAILABLE
o 5 wire model
Alternative: Motor RPM knob IC1003695
o 5 wire model
2.RPM potentiometer IC1002568
o 4 wire model
2a. Knob for RPM potentiometer IC1002594 Note – the color and shape may vary 3.Button: Blade adjusting IC1001684
4.Button: Suction pump IC1001687 5.Button: Snow tank IC1001685 6.Button: Parking brake IC1001688 7.Button: Seat heater IC1001689 8.Button: Head lights IC1001690 9.Button: Tire wash IC1001691 10.Button: Horn IC1001695 11.Button: Conveyor IC1001697 12.Button: Conditioner IC1001698 13.Button: Steering wheel IC1001686 14.Button: Snow breaker IC1001692 15.Button: Board brush IC1001699 16.Button: Water pump IC1001693
17.Water adjusting button IC1001404 18.Button: Blade display reset IC1001696 19.Button: Direction selector IC1001700 20.Button: Slow speed IC1001694
21.Energy meter IC1001701
o Note. The model may vary
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22.Blade depth display IC1001350
o Only with electric blade adjusting
23.Elcat display IC1001702
24.Emergency stop button IC1001364
25.Indicator light IC1001331
o Up to serial number 99
26.Indicator light IC1001332
o Up to serial number 99
27.Elcat display graphics IC1001703
o Up to serial number 99
28.User panel FIN IC1001296
o Up to serial number 99
28. User panel FIN IC1003270
o From serial number 100
29.User panel US IC1001296
o Up to serial number 99
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29. User panel US IC1003270US
o From serial number 100
30. User panel Russia IC1002415 o Up to serial number 99
30. User panel Russia IC1003270RUS
o From serial number 100
31. User panel Sweden IC1002119
o Up to serial number 99
31. User panel Sweden IC1003270SWE
o From serial number 100
32. User panel France IC1001743
o Up to serial number 99
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32. User panel France IC1003270FRA
o From serial number 100
33. User panel Hungary IC1002122
o Up to serial number 99
33. User panel Hungary IC1003270HUN
o From serial number 100
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10.5. Hardware
1.Headlight and snow tank light IC1001360
2.Headlight bulb IC1001388
3.Horn IC1001361
4.Cooling fan IC1001704 – NOT AVAILABLE Alternative:
4. Cooling fan IC1001704
Cooling fan IC1001704 requires the following cooling hose connector:
Cooling fan hose connector IC1002563
5.Cooling fan hose IC1001705
6.Electric motor IC1001294
7.Thermostat / Electric motor IC1001458
8.Electric motor brushes IC1001706
9.Electric motor / pump belt IC1001707
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10.Belt tensioner IC1001286
11.Bush, taper IC1001044
12.Electric motor speed sensor IC1001708
13.Electric motor pulley IC1001709
14.Electric motor taper bush IC1001710
15.Hydaulic pump pulley IC1001711
16.Hydraulic pump taper bush IC1001712
17.Pump / Pulley lock IC1001713
18.Electric motor / pump shield, Acrylic IC1001714
18.Back up alarm IC1001354
27.Rear light IC1001362
o Up to serial number 99
27. Rear light (LED) IC1002127
o From serial number 100 o Surface mounted
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28.Rear light bulb IC1001720
o For light IC1001362
29.Battery pack 400Ah IC1001030
o Not including metal box
29a. Single 400Ah battery cell IC1002364
Battery pack 400Ah metal box IC1003625
30.Pedal IC1001664 – NOT AVAILABLE
Alternative:
30. Pedal IC1003696
o Up to serial number 124+129 30. Pedal IC1003341
o From serial number 125
31.Forklift female connection IC1001723
32.Forklift male connection IC1001724
33.Charger plug cover, female IC1001367
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33a. Charger plug connectors, machine end IC1002187
34.Charger plug cover, male IC1001368
34a. Charger plug connectors, charger end IC1002178
35.Cover IC1001375
36. Charger/converter IC1002142
o Inside Elcat box
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10.6. Automatic water fill system 1.Level controller IC1001428
2.Limit switch roller IC1001393
3.Limit switch pin IC1001392
4.Socket IC1001365
5.Plug IC1001366
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10.7. Speed related ice making water system
1. Frequency converter IC1001470
2. Sensor IC1001471
3. Cam switch IC1001446 4. Screw set IC1001447
o For switch above
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11. 500Ah Ice Resurfacer Missing parts for 500Ah Ice resurfacer can be found under the 400Ah Ice resurfacer category.
1. Battery pack 500Ah IC1001671
o Not including metal box
2. Single 500Ah battery cell IC1002365 3.Battery boxes 500Ah IC1001672 – NOT AVAILABLE
Alternative:
3.Battery pack 500Ah metal box IC1003701
3.Elcat box stand 500Ah IC1001673
4.Battery pack cover 500Ah IC1001674 – NOT AVAILABLE 5.Elcat box lower cover 500Ah IC1001675 7.Elcat unit 500Ah IC1001677
PARTS CATALOG – RELEASE 22032013 67
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PRO220 AND GAS220 ICE RESURFACER Missing parts for PRO220 and GAS220 Ice resurfacer can be found under the B220 Ice resurfacer category. Hardware
Picture 38.
1. Propane motor Wisconsin IC2001053 – NOT AVAILABLE Alternative:
1. Dual fuel motor Ford IC2600000 2. EPR Stand IC2001048
o Not needed with alternative Ford motor IC2600000
3. Propane bottle rack assembly IC2001002 4. Exhaust pipe full IC2001017 5. Propane bottle IC2001054
6. Gasoline tank rack IC2500007
7. Gasoline tank IC2500003
o Including gas tap and filler cap
8. Gasoline tank and propane bottle strap
IC2001087
9. Fuel filter
o Including fastening strap
PRO220 GAS220
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10. Fuel level sensor IC2500002
o Inside GAS220 fuel tank
11. Shut off valve assembly IC2001218
o In PRO220 propane line
12. Shut off valve repair set IC2001219
13. LPG bottle check valve
14. Oil cooler IC2001132
o Up to serial number 124+129
14. Oil cooler for Hydac unit IC2001637
o From serial number 125
15. Hydraulic unit PRO220 Rexroth IC2001173
16. Hydraulic unit PRO220 Hydac
IC2001173Hydac
PARTS CATALOG – RELEASE 22032013 69
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1. Propane motor – Wisconsin engine
Picture 39.
1.Hydraulic pump IC1001620
2.Spark plug IC2001055
3.Gasket IC2001056
4.Oil filter IC2001057
5.Belt IC2001059
6.Air filter IC2001058
Radiator for Wisconsin engine IC2001236
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Manifold pressure sensor IC2001167
Exhaust manifold IC2001223
Ignition coil IC2001237
Spark plug wire IC2001221
IC2001036 Thermostat
Gasket set, full engine IC2001235
Water pump IC2001631 15. Not including pulley
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2. Stand for electronic pressure regulator – Wiscon sin engine
1. EPR Stand IC2001048 2. Electronic control module IC2001049
3. Electronic pressure regulator IC2001050 4. Relay box IC2001051
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3. Exhaust pipe – Wisconsin engine
1. Exhaust pipe front IC2001012 2. Exhaust pipe middle IC2001011 3. Silencer IC2001061 4. Catalytic converter IC2001062 5. Lambda sensor IC2001063 6. Gasket IC2001064 7. Pipe clamp IC2001065 8. Pipe elbow 9. Pipe holder IC2001066
10. Bolts 11. Washer 12. Nuts 13. Pipe elbow 14. Heat plate lower IC2001016 15. Heat plate upper IC2001015 16. Heat plate holder IC2001067 17. Exhaust pipe, rear IC2001010
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4. Dual fuel engine – Ford DSG423 engine
1. Dual fuel motor Ford IC2600000 2. Hydraulic pump IC2001380 3. Cooling kit for Ford engine IC2600001
16. Including radiator, brackets, overflow tank, cooling fan and it’s bracket
4. Oil filter Ford IC2001604
5. Air filter Ford IC2001628
6. Toothed belt Ford IC2001629
7. Alternator Ford IC2001630
17. Including alternator and belt tensioners
8. Motor antivibrating mounting pad
1. 2.
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5. Exhaust pipe – Ford engine
1. Exhaust pipe front Ford IC2001499 2. - 3. Silencer Ford IC2001608 4. Catalytic converter Ford IC2001607 5a. Lambda sensor pre-catalyst Ford IC2001632 5b. Lambda sensor post-catalyst Ford IC2001633 6. - 7. Pipe clamp IC2001065 8. Pipe elbow 9. Pipe holder IC2001066 10. Bolts 11. Washer 12. Nuts 13. Pipe elbow 14. Heat plate lower IC2001016 15. Heat plate upper IC2001015 16. Heat plate holder IC2001067 17. Exhaust pipe, rear IC2001010
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6. Operator panel
1. User panel PRO/GAS220 FIN IC1002121
o Up to serial number 99
1. User panel PRO/GAS 220 FIN
IC2001486FIN o From serial number 100
2. User panel PRO/GAS 220 US IC1002118
o Up to serial number 99
3. User panel PRO/GAS 220US
IC2001486US o From serial number 100
4. User panel PRO/GAS 220RUS
IC1002416 o Up to serial number 99
4. User panel PRO/GAS 220 RUS
IC2001486RUS o From serial number 100
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5. User panel PRO/GAS 220 FRA
IC1002414 a. Up to serial number 99
5. User panel PRO/GAS 220 FRA
IC2001486FRA o From serial number 100
6. Murphy meter English IC1002296
7. Murphy meter Russia IC2001382
8. Murphy meter wiring harness IC1002297
9. Hydraulic oil temperature meter
IC2001034
10. Fuel gauge IC2500001
11. Warning light Red IC2001035
Didn’t find what you’re looking for? Contact [email protected]