AYGOBumper corner protectors Installation Instruction

Model year: 2014/05

Vehicle code: **B40**-A***KW

Part number: PZ49U-90520-00

Manual reference number: AIM 003 120 - 1

A

B

D

C

PZ49U-90520-02 PZ49U-90520-03

PZ49U-90520-01 PZ49U-90520-04

FRONT LH REAR LH

FRONT RH REAR RH

B1

D1

A2A1

C1C2

3M 20103M VHB Cleaner

H2O

3M 751

0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 100

010

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010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100

Print 100%Check with rulers

before use.

CHECK SIZE

Print 100%Check with rulers

before use.

CHECK SIZE

Print 100%Check with rulers

before use.

CHECK SIZE

Print 100%Check with rulers

before use.

CHECK SIZE

A1 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

A1 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C1 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C1 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100

Print 100%Check with rulers

before use.

CHECK SIZE

Print 100%Check with rulers

before use.

CHECK SIZE

B1 REAR LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

D1 REAR RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

3MVHB

SURFACECLEANER

2 of 21Manual reference number: AIM 003 120 - 1

Rev. No. Date Page Picture Update New Deleted steps 1 25-06-14 2-5 + 9-21 4, 6, 7, 8, 9 Templates

Revision Record

40°C

18°C

MSDS

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0 10 20 30 40 50 60 70 80 90 100

010

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8090

100

010

2030

4050

6070

8090

100

Print 100%

Check with rulers

before use.

CHECK SIZE

Print 100%

Check with rulers

before use.

CHECK SIZE

A1FRONT LH

OUTER SIDE

AygoModel year: 2014/05

Vehicle code: **B40*-A***KW

Part number: PZ49U-90520-00

A1FRONT LH

OUTER SIDE

AygoModel year: 2014/05

Vehicle code: **B40*-A***KW

Part number: PZ49U-90520-00

A1 A2

3 of 21Manual reference number: AIM 003 120 - 1

3

1

2

~30mm ~30mm

**

*~30mm

~30mm

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0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100

Print 100%

Check with rulers

before use.

CHECK SIZE

Print 100%

Check with rulers

before use.

CHECK SIZE

A1FRONT LH

OUTER SIDE

AygoModel year: 2014/05

Vehicle code: **B40*-A***KW

Part number: PZ49U-90520-00

A1FRONT LH

OUTER SIDE

AygoModel year: 2014/05

Vehicle code: **B40*-A***KW

Part number: PZ49U-90520-00

3MVHB

SURFACECLEANER

1

2

3M 2010

A

0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100

Print 100%

Check with rulers

before use.

CHECK SIZE

Print 100%

Check with rulers

before use.

CHECK SIZE

A1FRONT LH

OUTER SIDE

AygoModel year: 2014/05

Vehicle code: **B40*-A***KW

Part number: PZ49U-90520-00

VePart number: PZ

A

A

UP

A1 A2

A1 A2

4 of 21Manual reference number: AIM 003 120 - 1

6

4

5

*

*** *

12

A A1 A2

~50N90°

A1 A2

A1 A2

5 of 21Manual reference number: AIM 003 120 - 1

9

8

7

010

2030

4050

6070

8090

100Print 1

00%

Check w

ith ru

lers

before use.

CHEC

K SIZE

010

2030

4050

6070

8090

100

B1RE

AR L

HOU

TER

SIDE

Aygo

Mod

el y

ear:

2014

/05

Vehi

cle

code

: **B

40*-

A***

KW

Part

num

ber:

PZ49

U-9

0520

-00

B1

010

2030

4050

6070

8090

100Print 1

00%

Check w

ith ru

lers

before use.

CHEC

K SIZE

010

2030

4050

6070

8090

100

B1RE

AR L

HOU

TER

SIDE

Aygo

Mod

el y

ear:

2014

/05

Vehi

cle

code

: **B

40*-

A***

KW

Part

num

ber:

PZ49

U-9

0520

-00

B1

3MVHB

SURFACECLEANER

1

2

3M 2010

~30mm ~30mm

**

*~30mm

~30mm

B

6 of 21Manual reference number: AIM 003 120 - 1

10

11

12

010

2030

4050

6070

8090

100Print 1

00%

Check w

ith ru

lers

before use.

CHEC

K SIZE

010

2030

4050

6070

8090

100

B1RE

AR L

HOU

TER

SIDE

Aygo

Mod

el y

ear:

2014

/05

Vehi

cle

code

: **B

40*-

A***

KW

Part

num

ber:

PZ49

U-9

0520

-00

B1

BB

UP

010

2030

4050

6070

8090

100Print 1

00%

Check w

ith ru

lers

before use.

CHEC

K SIZE

010

2030

4050

6070

8090

100

B1RE

AR L

HOU

TER

SIDE

Aygo

Mod

el y

ear:

2014

/05

Vehi

cle

code

: **B

40*-

A***

KW

Part

num

ber:

PZ49

U-9

0520

-00

B1B

*

**

1

2

**

010

2030

4050

6070

8090

100Print 1

00%

Check w

ith ru

lers

before use.

CHEC

K SIZE

010

2030

4050

6070

8090

100

B1RE

AR L

HOU

TER

SIDE

Aygo

Mod

el y

ear:

2014

/05

Vehi

cle

code

: **B

40*-

A***

KW

Part

num

ber:

PZ49

U-9

0520

-00

B1B

~50N90°

7 of 21Manual reference number: AIM 003 120 - 1

13

14

15

RHS LHSFig.1 - Fig.16 Fig.1 - Fig.16

A BC DA2A1 B2D2C2C1

72 h

24 hMAX

90Km/h

5 min.

010

2030

4050

6070

8090

100Print 1

00%

Check w

ith ru

lers

before use.

CHEC

K SIZE

010

2030

4050

6070

8090

100

B1RE

AR L

HOU

TER

SIDE

Aygo

Mod

el y

ear:

2014

/05

Vehi

cle

code

: **B

40*-

A***

KW

Part

num

ber:

PZ49

U-9

0520

-00

B1B

8 of 21Manual reference number: AIM 003 120 - 1

18

17

16

0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 1000 10 20 30 40 50 60 70 80 90 100

010

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4050

6070

8090

100

010

2030

4050

6070

8090

100 0

1020

3040

5060

7080

9010

0

010

2030

4050

6070

8090

100

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

A2 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

A1 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C2 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C1 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

9 of 21Manual reference number: AIM 003 120 - 1

10 of 21Manual reference number: AIM 003 120 - 1

0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 1000 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100 0

1020

3040

5060

7080

9010

0

010

2030

4050

6070

8090

100

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

A2 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

A1 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C2 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C1 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

11 of 21Manual reference number: AIM 003 120 - 1

12 of 21Manual reference number: AIM 003 120 - 1

0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 1000 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100 0

1020

3040

5060

7080

9010

0

010

2030

4050

6070

8090

100

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

A2 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

A1 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C2 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C1 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

13 of 21Manual reference number: AIM 003 120 - 1

14 of 21Manual reference number: AIM 003 120 - 1

0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 1000 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100 0

1020

3040

5060

7080

9010

0

010

2030

4050

6070

8090

100

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

A2 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

A1 FRONT LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C2 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

C1 FRONT RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

15 of 21Manual reference number: AIM 003 120 - 1

16 of 21Manual reference number: AIM 003 120 - 1

0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

B1 REAR LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

D1 REAR RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

17 of 21Manual reference number: AIM 003 120 - 1

18 of 21Manual reference number: AIM 003 120 - 1

0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100

010

2030

4050

6070

8090

100

010

2030

4050

6070

8090

100

Print 100%Check with rulers

before use.

CHECK SIZEPrint 100%

Check with rulersbefore use.

CHECK SIZE

B1 REAR LHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

D1 REAR RHOUTER SIDE

AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00

19 of 21Manual reference number: AIM 003 120 - 1

20 of 21Manual reference number: AIM 003 120 - 1

Manual reference number: AIM 003 120-1 21 of 21

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

P/N = OK

0 10 20 30 40 50 60 70 80 90 100

Print 100%Check with Rulers

before use.

= OK

CHECK SHEET

Model / Year AYGO2014/05

Bumper CornerProtectors