Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat...

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Linear Motion and Assembly Technologies Service Pneumatics Hydraulics Electric Drives and Controls Axial Piston Variable Double Pump A20VO Technical data sheet Series 1 Sizes Nominal pressure/ Peak pressure 60 250/315 bar 95...520 350/400 bar for open circuits Features Variable pump with two axial piston rotary groups in swash- plate design for use in open circuit hydrostatic drives For use in mobile and stationary applications The pump consists of proven components from the A11VO (RE 92500), A10VO/53 (RE 92703) or A4VSO (RE 92050) variable pumps The pump operates under self-priming condition, with tank pressurisation or with charge pump (sizes 190...260) A wide variety of controls are available Setting of the constant power control is possible via external adjustments, even when the unit is operating (only with power contol). The pump is available with a through drive to mount a gear pump or a second axial piston pump Output flow is proportional to drive speed and pump displacement and is steplessly variable between maximum and zero displacement RE 93 100/05.06 1/16 Replace: 07.03 Contents Ordering Code / Standard Program 2 Technical Data 3 Through Drive 3 Control Devices 4 Unit Dimensions, Size 60 6 Unit Dimensions, Size 95 8 Unit Dimensions, Size 190 (with impeller) 10 Unit Dimensions, Size 260 (with impeller) 12 Unit Dimensions, Size 520 14 General Notes 16

Transcript of Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat...

Page 1: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

Linear Motion andAssembly Technologies ServicePneumaticsHydraulics

Electric Drives and Controls

Axial Piston Variable Double Pump A20VO

Technical data sheet

Series 1 Sizes Nominal pressure/ Peak pressure60 250/315 bar95...520 350/400 barfor open circuits

FeaturesVariable pump with two axial piston rotary groups in swash-plate design for use in open circuit hydrostatic drives

For use in mobile and stationary applications

The pump consists of proven components from the A11VO (RE 92500), A10VO/53 (RE 92703) or A4VSO (RE 92050) variable pumps

The pump operates under self-priming condition, with tank pressurisation or with charge pump (sizes 190...260)

A wide variety of controls are available

Setting of the constant power control is possible via external adjustments, even when the unit is operating (only with power contol).

The pump is available with a through drive to mount a gear pump or a second axial piston pump

Output flow is proportional to drive speed and pump displacement and is steplessly variable between maximum and zero displacement

RE 93 100/05.06 1/16Replace: 07.03

ContentsOrdering Code / Standard Program 2

Technical Data 3

Through Drive 3

Control Devices 4

Unit Dimensions, Size 60 6

Unit Dimensions, Size 95 8

Unit Dimensions, Size 190 (with impeller) 10

Unit Dimensions, Size 260 (with impeller) 12

Unit Dimensions, Size 520 14

General Notes 16

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�/16 Bosch Rexroth AG A�0VO RE 93 100/05.06

Ordering Code / Standard Program

Axial piston unit01 Swashplate design, variable (Back to back - design) A�0V

Charge pump (impeller) 60 95 190 �60 5�0

02without charge pump (no code) ● ● – – ●

with charge pump – – ● ● – L

Operation03 Double pump, open circuit O

Size04 ≈ Displacement Vg max in cm3 (per rotary group) 60 95 190 �60 5�0

Control devices 60 95 190 �60 5�0

05

see RE 92703 (A10VO/53) ● – – – –see RE 92500 (A11VO) – ● ● ● –see RE 92050 (A4VSO) and RE 92060, RE 92064, RE 92076 – – – – ●

Series06 Series 1, Index 0 10

Direction of rotation

07viewed on shaft end clockwise R

counter-clockwise L

Seals

08NBR (nitril-caoutchouc), shaft seal ring in FKM (fluor-caoutchouc) ● ● ● ● – NFKM (fluor-caoutchouc) – – – – ● V

Shaft end 60 95 190 �60 5�0

10

Splined shaft DIN 5480 – ● ● ● ● ZSplined shaft, ANSI B92.1a-1976 ● ● – – – S

– – ● ● – TParallel keyed shaft, DIN 6885 – – – – ● P

Mounting flange 60 95 190 �60 5�0

09

SAE J744 – 4-hole ● ● ● ● – DTo fit flywheel housing (conformin to SAE J617) of internal combustion engine (details on request)

– ● ● – – G

ISO 3019-2 – 8-hole – – – – ● H

Service line ports 60 95 190 �60 5�0

11

Two service line ports and one scution port at site, opposite (fastening thread metric) ● ● ● ● – �4

At the site two service line ports each, opposite and one suction port displaced by 90° (fastening thread metric)

– – – – ● �6

Boost pump and through drive1) 60 95 190 �60 5�0

12

without boost pump, without through drive ● ● ● ● – N00without boost pump, with through driveFlange SAE J744 Splined shaft hub82-2 (A) 5/8 in 9T 16/32DP (A) m m m m – K01127-2 (C) 1 1/4in 14T 12/24DP (C) – – – – ● K07with through drive shaft, without hub, without intermediate flange, closed by a cover – – – – ● K99

● = available m = available on request – = not available 1) Please contact us

A�0V O / 10 –01 02 03 04 05 06 07 08 09 10 11 12

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Bosch Rexroth AGRE 93 100/05.06 A�0VO 3/16

Technical DataTable of values (theoretical values, without efficiencies ηmh and ηv; values rounded)

Sizewithout charge pump with charge pump

60 95 190

�60

5�0

Displacement Vg max cm3 60 93,8 192,7 260 520

(per rotary group) Vg min cm3 0 0 0 0 0

Speed

maximal 1) at Vg max nmax min–1 2700 2350 2500 2) 2300 2) 1450

Speed max. 3)

at Vg ≤ Vg max nmax min–1 3200 2780 2500 2300 1720

Flow

at nmax and Vg max qv max L/min 2x162 2x220 2x482 2x598 2x754

Power at qV max

and Dp = 350 bar Pmax kW 1354) 257 562 698 880

Torque at Vg max

at long-term (Dp = 350 bar) Tmax Nm 477 4) 1045 2147 2897 5793

max. perm., short term (Dp = 400 bar) Tmax Nm 602 4) 1194 2454 3310 6621Moment of inertia (of the rotating parts)

J kgm2 0,0113 0,0346 0,0604 0,0912 0,696

Mass approx. m kg 44 640

1) The values are quoted for an absolute pressure (pabs) of 1 bar at suction port S and mineral operating fluid. 2) The values are quoted for an absolute pressure (pabs) of at least 0.8 bar at suction port S and mineral operating fluid. 3) The values are quoted for Vg < Vg max or increase of the input pressure pabs at suction port S. 4) Dp = 250 bar (long-term operation) or rather 315 bar (short term).

Through DrivePlease contact us.

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4/16 Bosch Rexroth AG A�0VO RE 93 100/05.06

Example circuit diagram Size 60: DFR

X2

L3L4

B2

X1

L1L2

B1

S

Example circuit diagram Size 95...�60: HD1D

Y Y

g min g maxV V

M1B12T T R

B BM

g ming max VV

M 1A S1 2TTR

GAAM

Control Devices

Page 5: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

Bosch Rexroth AGRE 93 100/05.06 A�0VO 5/16

Control DevicesExample circuit diagram Size 5�0: LR�DN

B4B3

MB3MB4

S MS

MB2MB1

B1B2 M3

M4

P3

U2R(L)2 T2 K3 K4

Pst2

Mst2

(P2) (P4)

M2M1

P1

R(L)1T1K2K1U1

Pst1

Mst1

Further technical datas as soon as control devices see

for size 60 ____________________ RE 95703 (A10VO/53)

for sizes 95 ... 260 _____________ RE 92500 (A11VO)

for size 520 __________________ RE 92050 (A4VSO), RE 92060, RE 92064, RE 92076

Page 6: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

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Unit Dimensions, Size 60 Before finalizing your design, please request a approved installation drawing. Dimensions in mm

For controller selection see RE 9�703 (A10VO/53)

210.5

88.9

15.5434

304117

1512.7

45° 45°

14.3

3131

ø25

146114.5

50.8

ø69

52.4

26.2

38140

ø127

148

114.

5

137

87

9090

Y

X

L4

B1

B2

S

L3L1

L2

ø162

View Z

View Y

Page 7: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

Bosch Rexroth AGRE 93 100/05.06 A�0VO 7/16

Unit Dimensions, Size 60 Before finalizing your design, please request a approved installation drawing. Dimensions in mm

Shaft end

S Splined shaft 1 1/4in 14T 12/24DP 1) (SAE J744 – 32-4 (C))

ø34.

9

8

619

5/16

-18U

NC

-2B

47.555.4

PortsB1, B2 Service ports (High pressure series) SAE J518 1in Fastening thread DIN 13 M10x1,5; 17 deep 2)S Suction port SAE J518 2 1/2 in Fastening thread DIN 13 M12x1,75; 20 deep 2)L1,2,3,4 Case drain DIN 3852 7/8-14UNF-2B 240 Nm 2)

1) ANSI B92.1a-1976, pressure angle 30°, flat rood, side fit, tolerance class 52) please observe the general notes for the max. tightening torques on page 16

Page 8: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

�/16 Bosch Rexroth AG A�0VO RE 93 100/05.06

Unit Dimensions, Size 95 Before finalizing your design, please request a approved installation drawing. Dimensions in mm

For controller selection see RE9�500 (A11VO)

B

A

B

A

R

MB MAM1AM1B

S

T1

T2T1

R

T1

T2 RT2

T1

G

B; A

W

G

T2 S

X

Y

3838

27.8

ø2557.2

211338

155

102

98

246.5

69.912

0.7

ø90

106.4

508492

246.5

2013

505015

2.4

135

ø161

.6

View Z

View Y

View W

Page 9: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

Bosch Rexroth AGRE 93 100/05.06 A�0VO 9/16

Unit Dimensions, Size 95 Before finalizing your design, please request a approved installation drawing. Dimensions in mm

Shaft ends

Z Splined shaft DIN 5480 W45x2x30x21x9g

S Splined shaft 1 3/4in 13T 8/16DP 1) (SAE J744 – 44-4 (D))

12

ø50

50

36

ø101

M16

x22 )

3 )

60

8

ø50

12

1236

ø101

5/8-

11U

NC

-2B

6775

PortsA, B Service ports (High pressure series) SAE J518 1in Fastening threads DIN 13 M12x1,75; 17 deep 3)S Suction port (standard series) SAE J518 3 1/2 in Fastening threads DIN 13 M16x2; 24 deep 3)T1, T2 Case drain DIN3852 M26x1,5; 14 deep 230 Nm 3)MA, MB Gauge point positioning chamber DIN3852 M12x1,5; 12 deep 50 Nm 3)MA1, MB1 Gauge point for service port DIN3852 M12x1,5; 12 deep 50 Nm 3)R Air bleed, drain port DIN3852 M26x1,5; 14 deep 230 Nm 3)G Control pressure port (controller) 4) DIN3852 M14x1,5; 12 deep 80 Nm 3)

1) ANSI B92.1a-1976, pressure angle 30°, flat rood, side fit, tolerance class 52) Center bore according to DIN 332 (thread according to DIN13)3) please observe the general notes for the max. tightening torques on page 164) At design with stroke limiter (H..., U2), HD and EP with fitting GE10-PLM (in other case is port G plugged)

Page 10: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

10/16 Bosch Rexroth AG A�0VO RE 93 100/05.06

Unit Dimensions, Size 190 (with impeller)Before finalizing your design, please re-quest a approved installation drawing. Dimensions in mm

For controller selection see RE9�500 (A11VO)

M1MB1 M2 MB2

G2G1 T1T2 RR

B1 B2 T2T1 G1 G2

T2 T1S

R

Z

Y

B SW

S

T1 B1 B2 T2

B1;B2

36.5

79.4

ø38

402.3282.3

ø165

.1

92.1

152.

4ø1

25

224.

5

66

164

66

15.927

700.5684.6

404.3280.3

494.3

190.3

116

134

112

134

112

342

132

View Z

View Y

View W

Page 11: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

Bosch Rexroth AGRE 93 100/05.06 A�0VO 11/16

Shaft ends

Z Splined shaft DIN 5480 W50x2x30x24x9g

T Splined shaft 2in 15T 8/16DP 1) (SAE J744 – 50-4 (F))

12

ø60

55

36

ø126

M16

x22 )

3 )

65

11

ø60

14

1236

ø126

5/8-

11U

NC

-2B

8088

ConnectionsB1, B2 Service ports (High pressure series) SAE J518 1 1/2 in Fastening threads DIN 13 M16x2; 21 deepS Suction port (standard series) SAE J518 5 in Fastening threads DIN 13 M16x2; 23 deepT1, T2 Case drain DIN3852 M33x2; 18 deep 540 Nm 4)M1, M2 Gauge point positioning chamber DIN3852 M12x1,5; 12 deep 50 Nm 4)MB1, MB2 Gauge point for service port DIN3852 M12x1,5; 12 deep 50 Nm 4)R Air bleed, drain port DIN3852 M33x2; 16 deep 540 Nm 4)G1, G2 Control pressure port (controller) 4) DIN3852 M14x1,5; 12 deep 80 Nm 4)

1) ANSI B92.1a-1976, pressure angle 30°, flat rood, side fit, tolerance class 52) Center bore according to DIN 332 (thread according to DIN13)3) please observe the general notes for the max. tightening torques on page 164) At design with stroke limiter (H..., U2), HD and EP with fitting GE10-PLM (in other case is port G plugged)

Unit Dimensions, Size 190 (with impeller)Before finalizing your design, please request a approved installation drawing. Dimensions in mm

Page 12: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

1�/16 Bosch Rexroth AG A�0VO RE 93 100/05.06

Unit Dimensions, Size 260 (with impeller)Before finalizing your design, please request a approved installation drawing. Dimensions in mm

For controller selection see RE9�500 (A11VO)

2

R

B B1 2 T2

S T1T2

T1 G G

M M M MB1 B21 2G G

R

R

1

2T1

2

T

T T

B B

B

1 2

S

1 2

1 2

Z

W B S

ø38

79.4

439311

ø165

.1

130

224.

517

4 7272

15.930

766750

442308

536

214

36.5

152 126

149

126

375

92.1

152.

4ø1

25

Y

View Z

View Y

View W

Page 13: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

Bosch Rexroth AGRE 93 100/05.06 A�0VO 13/16

Shaft ends

Z Splined shaft DIN 5480 W60x2x30x28x9g

T Splined shaft 2 1/4in 17T 8/16DP 1)

15

ø70

58

42

ø131

M20

x2.5

2 )3 )

66

11

ø70

14

1542

ø131

3/4-

10U

NC

-2B

8088

ConnectionsB1, B2 Service ports (High pressure series) SAE J518 1 1/2 in Fastening threads DIN 13 M16x2; 21 deep 3)S Suction port (standard series) SAE J518 5 in Fastening threads DIN 13 M16x2; 23 deep 3)T1, T2 Case drain DIN3852 M33x2; 18 deep 540 Nm 3)M1, M2 Gauge point positioning chamber DIN3852 M12x1,5; 12 deep 50 Nm 3)MB1, MB2 Gauge point for service port DIN3852 M12x1,5; 12 deep 50 Nm 3)R Air bleed, drain port DIN3852 M33x2; 16 deep 540 Nm 3)G1, G2 Control pressure port (controller) 3) DIN3852 M14x1,5; 12 deep 80 Nm 3)

1) ANSI B92.1a-1976, pressure angle 30°, flat rood, side fit, tolerance class 52) Center bore according to DIN 332 (thread according to DIN13)3) please observe the general notes for the max. tightening torques on page 164) At design with stroke limiter (H..., U2), HD and EP with fitting GE10-PLM (in other case is port G plugged)

Unit Dimensions, Size 260 (with impeller)Before finalizing your design, please request a approved installation drawing. Dimensions in mm

Page 14: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

14/16 Bosch Rexroth AG A�0VO RE 93 100/05.06

Unit Dimensions, Size 520 Before finalizing your design, please request a approved installation drawing. Dimensions in mm

For controller selection see RE9�064 (A4VS)

Picture for counter-clockwise

K1,K3

K2,K4

22°30'

45°

R

U

15°

15°0 15°15

°0

Pst2

R(L) K1

MB1(MB2) MB3(MB4)

S

B1 B3

K3 T

Pst1

Y

Y

X

S MS

B1, B3 (offen)B2, B4 (verschlossen)

1054

306

152.4ø125

92.1

96.8

ø50

6060

44.5

497.5155

920

4716+5

ø225

189

16

5030

ø315

ø233

140 279

716

392

306

1515

392

190

510

190ø2

4

155155190190

8x45°(=360°)

ø405

ø360

L

View Z

View Y

Page 15: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

Bosch Rexroth AGRE 93 100/05.06 A�0VO 15/16

Shaft ends

Z Splined shaft DIN 5480 W80x3x30x25x9g

P Parallel keyed shaft DIN 6885

42ø1

00

M20

x2.5

2 )3 )

15

1490

85m

6ø8

0

42

130

15

ø100

M20

x2.5

2 )3 )

ConnectionsB1 - B4 Service line ports (High pressure series) SAE J518 2 in Fastening threads DIN 13 M20x2,5; 24 deep 3)S Suction port (standard series) SAE J518 5 in Fastening threads DIN 13 M16x2; 24 deep 3)K1 - K4 Flush ports M48x2; 22 deep 960 Nm 3)MB1, MB4 Gauge point for operating pressure DIN3852 M18x1,5; 12 deep 140 Nm 3)MS Gauge point for suction port DIN3852 M18x1,5; 12 deep 140 Nm 3)Pst1, Pst2 Pilot pressure port M14x1,5; 12 deep 80 Nm 3)R (L) Air bleed, drain port DIN3852 M48x2; 22 deep 960 Nm 3)T Case drain DIN3852 M48x2; 22 deep 960 Nm 3)U Flush port DIN3852 M18x1,5; 12 deep 140 Nm 3)

1) ANSI B92.1a-1976, pressure angle 30°, flat rood, side fit, tolerance class 52) Center bore according to DIN 332 (thread according to DIN13)3) please observe the general notes for the max. tightening torques on page 164) At design with stroke limiter (H1) with fitting GE10-PLM (in other case is port G plugged)

Unit Dimensions, Size 520 Before finalizing your design, please request a approved installation drawing. Dimensions in mm

Page 16: Axial Piston RE 93 100/05.06 1 Variable Double …...1) ANSI B92.1a-1976, pressure angle 30 , flat rood, side fit, tolerance class 5 2) Center bore according to DIN 332 (thread according

16/16 Bosch Rexroth AG A�0VO RE 93 100/05.06

© This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.

The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

Subject to change.

Bosch Rexroth AG HydraulicsProduct Segment Axial Piston UnitsElchingen Plant Glockeraustrasse 2 89275 Elchingen, Germany Phone +49 (0) 73 08 82-0 Facsimile +49 (0) 73 08 72 [email protected] www.boschrexroth.com/brm

Horb PlantAn den Kelterwiesen 14 72160 Horb, Germany Phone +49 (0) 74 51 92-0 Facsimile +49 (0) 74 51 82 21

– The pump A20VO is designed to be used in open circuits.

– Project planning, assembly and commissioning of the pump require the invovement of trained personnel.

– The working and functional ports are only designed to accommadate hydraulic piping.

– There is a danger of burns from the pump and especially the solenoids during and shortly after operation. Suitable safety precautions, e.g. protective clothing plan.

– The characteristic curve may shift depending on the operating status (operating pressure, fluid temperature) of the pump.

– Tightening torques: - The tightening torques specified in this data sheet are maximum values and may not be exceeded (maximum value for screw thread). Manufacturer specifications for the max. permissible tightening torques of the used fittings must be observed! - For DIN 13 fastening screws we recommend checking the tightening torque individually according to VDI 2230 Edition 2003.

– The data and information contained herein must be adhered to.

General Notes