Ax Watermanagement
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Transcript of Ax Watermanagement
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Solutions for watermanagement
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PHOENIX CONTACT 3
Pumping station
Water tower
Water management
Remote control
Reliable monitoring of
remote stations
Controling/Regulating
Always in control of the process
Clear watertank
Protection
Never giving surge voltages a
chance
Transmission/Communication
Reliable transmission of
sensitive process data
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4 PHOENIX CONTACT
Optimized components for thewater treatment process
Water management
Well
Reliable transmission of measured values, so
that the automation solutions down the line
can read them in and process them
correspondingly That is the prerequisite
for an ideal water treatment process.
FO converters with integrated monitoring of
the transmission path, system-compliant
surge protection circuits, as well as
parameterizable measuring transducers withlimit value monitoring guarantee a smooth
transmission of operating data. System
cabling provides a clear and organized
connection between the control technology
and the signal conductors. The process
visualization system displays everything
clearly on the screen in the control center.
Ideal water treatment with Phoenix Contact!
Protection
Switching drives
safely and monitoring
pumps
Electronic motor starters withmotor management (ELR-MM) not
only ensure that drives are
switched safely and without wear;
using the integrated effective
power measurement and motor
management, pumps can also be
protected against dry run and
blocked filters. The motor
becomes a sensor even through
the bus system.
Controling/Regulating
Reliable switching
Coupling relays of the PLC range are
compact, pluggable and can be
connected directly to the PLC by
means of the system cabling. That
makes for well-organized control
cabinets and facilitates troubleshooting
in the event of operational
malfunctions.
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PHOENIX CONTACT 5Water management
Filter 1 Filter 2
2 Well 3
Rinsing pump
Fan
Aerationcompressor
Pump 1 Pump 2 Pump 3
Pressuretank
Transmission/Communication
Long transmission paths
Fast transmission of data
Visualization
Protection
One requirement does not necessarily rule out the other.
FO converters from Phoenix Contact make long FO
distances possible and have integrated monitoring of the
transmission path.
Troubleshooting is then just child's play!
Always an eye on the
process
Monitoring levels and pump
running times, pinpointing
alarms precisely and sending a
text message to the service
engineer These are just a few
of the features of our
visualization system.
Never giving surge voltages a
chance
Effective protection against
dangerous surge voltages is not
only sensible for the data lines in
distributed installations, but also for the
infeed. Flashtrab Compact, the new surge
protection system provides reliable protection,
even where there are different mains types.
Transmission
All the connection technologies One system
For signal and power cabling, the CLIPLINE complete
system has the right connection method for every
application. From motor cabling with the screw connection
system up to 240 mm2 , and through to the time-saving fastconnection technology QT for signal wiring.
Regardless of the solution you opt for, all the connection
technologies can be combined with each other with the
same accessories.
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6 PHOENIX CONTACT
w i r e l e s s
Reliable networking ofdistributed systems
Water management
Supply
Distributed systems Centralized control
technology.
These are the challenges faced by MCR
technology and the technology for the
transmission of the measured values and
operating messages over long distances.
Phoenix Contact provides the corresponding
communication media: FO converters, leased
line or dial modems together and always withthe matching surge protection devices
Everything from one system kit.
Your advantages: Continuity from measured
value acquisition, via the local PLC, and on to
displaying with the process
visualization system in
the control center.
No loss of data in
the event of a
power failure
Power supply units from
Phoenix Contact offer the
best solutions for the supply of
12 V, 24 V or 48 V systems. And if the
mains supply does ever fail, the
24 V DC UPS system gives you the
certainty that the controller can
continue to function and then be shut
down later in a controlled manner
without data being lost.
Transmission/Communication
With the aid of wireless signal transmission, it is
possible to overcome barriers and acquire signals
where it is almost impossible to lay cables. The
bidirectional system transmits both analog and digital
signals in both directions. Extension modules are
mounted in a row quickly and simply via the
integrated bus foot. The system can be perfectly
adapted to meet the special requirements of the
application using the extension modules, each of
which provides four additional analog signals or eight
additional digital signals.
Wireless transmission of signals
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8 PHOENIX CONTACT Water management
AUTOMATIONWORX Automation in distributedsystem structures
Integrating distributed sites, such as pumping
stations, rainwater overflow tanks or
reservoir towers is in water management
systems a major aspect for a universal
approach to the automation solution.
Fieldbus systems and distributed controllers
have become standard in the past years.
Improved water management is achieved by
simple and cost-effective expansion optionsas well as the increased availability of the
entire system. The use of uniform automation
components guarantees a universal data
structure within the overall system.
Remote control without
software configuration
Inline field multiplexer
Point-to-point data transmission of digital and analog signalsvia one single two conductor cable up to 12 km* saves wiring
expenses. It is also possible to use cables that have already
been laid, but are not being used. Software-assisted
configuration is not necessary.
Remote control center
max.12 kmdepending on thecable type and theEMC environmentalconditions
Expanding the remote control
station No problemUp to 8196 digital or 512 analog inputs oroutputs can be connected directly or via afieldbus. The widest variety of digital andanalog input and output modules, motorcontrol switches, temperature controllers orsafety modules is available in IP20 or IP67.Also, it is possible to expand the remotecontrol station by adding text and touchpanels or industrial PCs. The barriers to datadissemination are down thanks to openinterfaces such as OPC, as well ascompatibility with different SCADA systems.
*
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PHOENIX CONTACT 9
LNK
ACT
100
Reset
10/100 BASE-
ETH PSI-DATA/FAX-MODEM/RS232Ord.-No.27 08 203
PSI-DATA/FAX-MODEM/RS232
Ord.-No.27 08 203
ell
Remote control center
Leased line Well 1
Well 2
Dialed connection
Mobile phone
systems
Dial connection in the
terrestrial network
Tower reservoir
Water management
PC WORX is the
common automation
software for all field
controllers (FC/RFC), and
embedded controllers (ILC)
from Phoenix Contact.
Programming in acc. with IEC 61131,
configuration and diagnostics of the complete
system is here united in one software tool.
The Inline controller family is a modern, highly
modular compact control system. The Inline
controllers can be mounted in the control
cabinet or in the terminal box and can be used
as centralized and distributed controllers.
Irrespective of whether leased lines, analog
dial-up connections, ISDN, mobile phone or
wireless data communication is used, Phoenix
Contact controllers can be expanded into the
modular remote control station. Efficiency
means: Control technology and remote
control station in one device. When adapted
to your application, it is possible to set up a
modular remote control station with the
Inline automation toolkit.
With Inline, you put together theautomation functions required to suit
your personal needs. For this purpose,
there are such functions as:
Digital and analog inputs and outputs Counters and circuit breakers
Temperature regulating functions Pneumatics
Inline Controller
AUTOMATIONWORX for remote systems
AUTOMATIONWORX
For remote systems ReSy
Inline The Automation Kit
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Convince yourselves of ourcompetence!
Vertical integration of
all data via Interbus
and EthernetThe Oerbke water treatment
plant in Lneburger Heide is a
federally owned drinking
water treatment plant
responsible for the military
facilities on the military
training site in Bergen, as well
as the town of Fallingbostel
with the foods industries Kraft
Foods and Eckes-Granini.
As part of the modernization
of one works, all the data that
occurs is transmitted fast and
smoothly from the different
parts of the plant right into
the commercial department
of the district council. The
automation concept
implemented involves
Ethernet connections from
the host computer to the
main PLC, as well as
distributed mini controllers in
the various sites.
Even the wells have been
Bhl-Iggelheim
Drinking water is supplied to
the municipality of Bhl-
Iggelheim, west of
Ludwigshafen, via three main
stations: A pumping station
with main well, a water tower
and the well. between these
three stations.
However, there are no data
lines available. No problem for
automation technology from
Phoenix Contact. In all three
stations, there are
autonomous automation
stations of the same type for
the local automation tasks.
The stations consist of an
intelligent remote field
controller with connected
digital and analog I/O modules.
This is where the process data
is read in or out. A wireless
data modem is responsible for
the remote transmission of
data between the stations.
PHOENIX CONTACT GmbH & Co.KG
32823 Blomberg, Germany
Phone: ++49/52 35/3-00
Fax: ++49/52 35/3-1 07 99
www.phoenixcontact.com
integrated with remote
control technology in the
overall concept.
Oerbke waterworks
Remote control technology
for drinking water supply
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Convinceyourselvesofour
competence!
PurificationplantinBadSalzuflen
involvedmanyinterruptions
inoperationandledtoagreat
amountofservicing.In
conjunctionwithPhoenix
Contact,acomprehensive
surgeprotectionconceptwas
compileddesignedtomatch
theparticularfeaturesofthe
watertreatmentplantinBad
Salzuflen.
Thewaterpurificationplant
inBadSalzuflenhasbeen
operatingwithahighdegree
ofautomationformany
years.Inthepast,however,
thesurgeprotectionwasnot
modernizedinlinewiththis
technology,afactthat
WatertreatmentplantMllbergen
Thefullybiologicalsewage
treatmentplantMllbergenin NorthRhine-Westphalia
treatsthewastewaterofthe
foursoutherndistrictsof
PortaWestfalica,the
equivalentofacapacityof
12,000averageinhabitant
values.Duringthelast
modernization,theaeration
technology,thetechnology
forpreliminarypurification
andthetechnologyforthe
removalofwaterfromthesludgewerereplaced,and
electricalandautomation
technologyupgradedto
complywiththestateofthe
art.Notonlytheentirewater
treatmentplant,butalso
distributedpumpstationsand
storm-waterreservoirsare
controlled,monitoredand
protectedwithtechnology
fromPhoenixContact.
PHOENIXCONTACTGmbH&Co.KG
32823Blomberg,Germany
Phone:++49/5235/3-00
Fax:++49/5235/3-10799
www.phoenixcontact.com
Monitoringpumpstations
viaanalogtelephonelines
Completeprotection
againstsurgevoltagesCompetent
servicefroma
singlesource!
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PHOENIXCONTACT9
LNK
ACT
100
Reset
10/100BASE-
ETH
LNK
ACT
100
Reset
10/100BASE-
ETH
LNK
ACT
100
Reset
10/100BASE-
ETH
LNK
ACT
100
Reset
10/100BASE-
ETH
LNK
ACT
100
Reset
10/100BASE-
ETH
LNK
ACT
100
Reset
10/100BASE-
ETH
IndustrialEthernetnetworking
Inflow
Controlroom
Forsmallautomatedunits,theModularManagedSwitchcanbeadaptedtotheplant-specificrequirements.HereisanexampleoftwistedpairnetworkingtothelocalPLC,redundantnetworkingtothehigher-levelFOnetwork.
Alltheplantinformationcomestogetheratthecontrolroomswitch.Here,theoptionofredundantpowersupply,forexample,isparticularlyimportant,toincreasetheavailabilityofalltheplantinformation.
BiologySecondarypurification
Toensurethatthemostcost-efficientsolutionischosen,interfacemodulesfortwistedpair,glassfiberandHCSfiberdatatransmissionarecombined.
Redundantdatatransmissionprovidestopavailabilityofthenetwork.
Mechanicalcleaning
Dependingonthesystemanddatastructureandofcourse
alsobearingexpensesinmind,itisoftensensibletoincludeunmanagedswitchesintheoverallconcept.ThesecomponentsalsoofferthepossibilityofdatatransmissionviaTP,glass,HCSorpolymerfiber.
Problemswithplanningand
projectplanning?
ThespecialistsfromPhoenixContact
willbepleasedtoofferyousupport.
Getintouchwithus.
Alwaystherightsolution:
Modular,managed
FactoryLineswitchesAdaptiontotheparticular
connectionrequirementThe
ModularManagedSwitchfromthe
EthernetrangebyPhoenixContact
candojustthat:numberofpositions,
connectorandtransmissionmedium.
Itisthefirstindustrialswitchthatcan
beexpandedseamlesslyfromeightto
24ports.Thereareinterfacemodulesfortwistedpairs,glassfiberorthe
economicalEthernetinstallationwith
polymerandHCSfibers,withwhich
theswitchcanbeadaptedexactlyto
eachparticularapplication.
Wastewatermanagement
OurembeddedcontrollerssuchasILC350/370withPROFINETconnectionreliablycontroltheentireprocess.
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8PHOENIXCONTACT
Ethernetindustrialstandardin
wastewatermanagement
Wastewatermanagement
Insewageandwaterworks,itisusualto
controlindividualsectionswithseparate
PLCsforavailabilityreasons.Inthepast,
proprietarysystemswereusedfor
networkingthesecontrollers.
Nowadays,industrialEthernetis
performingthisfunctionmoreandmore
often.Asintheofficeworld,infrastructure
components(e.g.switches)areusedfor
networking.Thedemandsplacedonthese
componentswithregardtoavailability,immunitytointerference,modularityand
installationinharshindustrialenvironments
aremuchhigher.
FullrangeofEthernet
applicationoptions
Simpleprojectplanningandinstallation,systemspecificnetworkexpansion,convenientdiagnostics
andlong-termavailabilityThisisnotaproblemfor
theEthernet-basedautomationsolutionsfrom
PhoenixContact.Startupanddiagnosticsfor
Ethernetnetworksandtheirinfrastructureis
carriedoutwithFactoryManager.Thissoftwareis
inapositiontocheckconnections,operatingand
datatransmissionmodesatanytimeandcaneven
detectcriticalsystemstates
beforethedevicefails.
UsinganSNMPOPC
server,allreceived
processdataaretransferredtothe
PCapplicationin
theofficeandfield
level.
FactoryLineswitcheswith
standardfunctions
TheFactoryLinestandardFLSwitchSFseriesof
switchesallowsyoutoexpandnetworksfastand
inexpensively.Thankstotheflathousingformandthe
highportdensity,theswitchesarepredestinedfor
universalanddistributeduse.Industrialdeviceshave
eightor16ports,wherebyuptotwoportsaredesigned
inmultimodeglassfiber.Thecoppercablessupport
transmissionratesof10Mbpsand100Mbps,the
glassfibercablesratesof100Mbps.Alow
pricedoesnotnecessarilyruleoutawide
performancerange:
Startupandmaintenancetimeis
reducedbytheredundantpowersupplyandthesignalingcontacts;the
copperportvariantsprovide
autocrossingandautonegotiation
functions.
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PHOENIXCONTACT7
T I QSS I QpHI
LI
TDI
LI
PI
FI
TDI
PI
L I I
Wastewatermanagement
Gasstoragetank
Digestertower
Heatexchanger
Sludgecirculation
Fromthesludgethickener
Supply
PowersupplyunitintheExarea
Fortheinstallationof24Vpowersupply
unitsinthepotentiallyexplosivearea,
PhoenixContacthastheperfect
solutionwithQuintpowersupplyunits
(5A,10A)forZone2.
Transmission
Signalandpowercablingin
theExarea
Controling/Regulating
DistributedregulationTempcon,theautonomousregulatingmodulefromPhoenix
Contactnotonlyofferstheoptionofregulatinguptofour
differentcontrolcircuitsindependentlyofoneanother,butis
alsoparticularlysuitableforregulatingtemperature,sincethe
temperaturesignalscanbeconnecteddirectlytothemodule.
Thedevicecanbeparameterizedquicklyviaaserialinterface
usingthecorrespondingsoftware.
Transmission/Communication
Space-savingtemperaturemonitoring
Head-mountedtemperaturetransducersfor
PT100orthermocouplemeasurements
canbeinstalledintheconnecting
headswithverylittlespace
eveninpotentiallyexplosive
areas.
Configurationtakesplace
fromthecontrolsystem
usingtheHART
protocol.
Forthepotentiallyexplosivearea
insystems,PhoenixContactoffers
EExeapprovedmodular
terminalblockswith
screw,spring-cage,leg
spring,andfast
connectionsystems.
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6PHOENIXCONTACT
FI
Controllingprocessesinthedigester
towerwithPHOENIXCONTACT
Wastewatermanagement
Forthehighlyexplosiveatmosphereinthe
digestertower,PhoenixContacthasan
extensiverangeofproductswithEx
certification:Modularterminalblocks,power
supplyunitsthatareinstalleddirectlyinthe
Exarea,orintrinsicallysafegalvanicisolators
withoptionalintegratedsurgeprotection
elementsensurethattheprocessesinthe
digestertowerrunsmoothly.The
occurrenceofdangerousdifferencesin
potentialorevenarcsparkoversisavoidedbyalightningandsurgeprotectionconcept
designedforyoursystemandconsistingof
externalandinternallightningprotection,
equipotentialbondingandgroundingsystem.
Gasmotor
Fortheremovalofwaterfrom
sludge
Protection
Transmission/
Communication
Flexibilityinthefaceof
varyingrequirements
Safeisolationfromthepotentially
explosiveareaandsurgeprotection
forthesignalsincludedintegrated
inthebaseterminalblockThisis
offeredbytheProcessInterface
productrange.Byseparatingthebase
terminalblockandtheelectronics
unit,itispossibletoreactflexiblytoawiderangeofrequirements.
Protection
Surgeprotectioninthe
potentiallyexplosivearea
TheTermitrabTTmodularterminalblocksfrom
PhoenixContactwithmulti-stagesurgeprotection,
protect0-20mAor0-10Vsignalseffectively
againstsurgevoltages.Certificationforthe
potentiallyexplosiveareaisnaturallyincluded.
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PHOENIXCONTACT5
Q_IRC
TIQ_I
Q_I
Q_IRC
FIC
L_I
UC
FI
Q_IRQ_IR
FI
CFI
PI
FICQ_IFIPI
UC
UCQ_IR
wireless
Remotecontrol
Controling/Regulating
Wireless
communication
Distributeddataacquisition
Tosecondarysedimentation
Secondarysedimentationtank
Fromthesecondary
sedimentation
Nitrification
Circulationsludge
Ventilation
Recirculationsludge
todrain
Topreliminarythickening
Wastewatermanagement
Protection
Surgeprotection
increasesavailability
Transmission/Communication
Youwouldliketouse
wirelesstransmissiontocarry
measuredvaluesandsignalsfromvariouspointsinthesystemtothecentralcontroller,sothatyoudonotneedtoworry
aboutcableducts,slipringsandsparecables?Noproblemfor
InterfaceWireless!
Reliablesignaltransmissionthatiseasytoextend.
Distributedinputoroutputofsignalsviadifferentfieldbus
systemsTheInlinesystemkithasnumerousdigitaland
analogmodulesforjustthispurpose.Amodularsystemthat
canbeputtogetherandaddedtoasneededorfittedwitha
distributedcontrollerguaranteestheavailabilityofyour
systemwithintegratedchannel-specificdiagnostics.
Measuringinstruments
mountedinexposed
positionsonthetanksare
particularlyatriskduringa
storm.Surgearrestersprotect
thesignallineandpowersupply
Apluggableandspace-saving
combinationinonearrester.
MatchingdifferentsignalstothePLC,suppressing
interferences,connecting
additionaldevices,orsimply
separatingpotentialsMINIAnalog
fulfillsallthesefunctionstoateeina
minimumofspace.
Measurementsignalconditioning
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4PHOENIXCONTACT
Q_IRQ_IR
PI
Solutionsformeasurementand
controltechnology
Totherecirculationpump
Denitrification
Controling/
Regulating
Seamlessandfast
datatransmission
Controling/Regulating
Simplemeasurement
Wastewaterpurification
Wastewatermanagement
Inordertoguaranteereliablefunctioningof
theplantatalltimes,therequirements
pertainingtothequalityandoperational
reliabilityofthecomponentsusedin
measurementandcontrolmustbehigh.
Nomatterwhetheryouwishtoprotect
measuringandanalyzinginstrumentsfrom
surgevoltages,transmit,conditionorprocess
measuredvaluesandsignalswithout
interferencePhoenixContactprovidesyou
withsolutionsandcomponentsthatareperfectlytailoredtoyourneeds,forfault-free
round-the-clockoperation.
TheS-MAXall-in-onemachine
controlsystemisahigh-end
systemthatcombinesfunctions
foropenandclosed-loopcontrol,
operationandmonitoring,and
communicationwiththemanagement
system.TwoEthernetportsanda
hostofotherinterfacessuchas
Interbus,Profibus,USBetc.makethe
S-MAXanall-roundtalent.
requiresevermoreaccurateandsensitive
MCRtechnology.PhoenixContact
ensuresthatalltheplantcomponentsinteractreliably.
Tocheckthepumponstartupandformaintenance,measuring
instrumentscansimplybeloopedinwithknifedisconnect
terminalblocks.Thestandardizeddisconnectzonein
theCLIPLINEcompletesystemalsoallows
componentorfuseplugstobeusedtoprotectthesignals.
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PHOENIXCONTACT3
ri- on
AeratorNitrificationSecondary
sedimentationtankSequence
Precipitatordosing
Mainoutfall
Activatedsludge
RawsludgeHalocarbonSewergas
Sludgepress
Preheater
Preliminarythickener
Gastank
Air/GasExcesswater
Excesssludge
Protection
Nevergivingsurge
voltagesachance
Transmission/Communication
Reliabletransmissionof
sensitiveprocessdata
Alwaysincontroloftheprocess
Controling/Regulating
Supply
Reliablepowersupplyfor
electricalsystems
Wastewatermanagement
Excesswater
Digestertower
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2PHOENIXCONTACT
Onesystemforallfunctions
Productsandsolutionsforwastewatermanagement
Visualization
Haveacleargripofall
thedata
Rake
SandfilterPrimarytreatmenttank
Inflow
Watertreatmentplantcontrolroom
Driedsludge(agriculture,
wastetip,combustion)
Wastewatermanagement
Remotecontrol
Reliablemonitoringof
remotestations
Growingrequirementsinthefieldofwaste
watermanagementresultinconstantlyrising
costpressureandincreasingsystem
complexity.Thismakesinnovative,flexible
andreliablesystemconceptsnecessary.
Regardlessofwhether
itisinthefieldor
controlcabinet:
PhoenixContactoffersseamless
systemsolutionsforallapplicationsin
serialorparallelsignalanddata
transmissionfromprocesscontrol
throughtoprocessvisualization,fromthe
sensortothecontrolsystem.Thisguaranteesmaximumsystemreliability,high
systemavailabilityandinexpensive
automationtechnology.
PhoenixContactYourpartnerfor
future-oriented,reliablewastewater
management.
Rainwateroverflowtank
Faeces
collection
station
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Solutionsforwastewatermanagement