Aw450 43 Tech Info

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    Aisin Warner 450-43LE 1998-UpNissan UDIsuzu RNJ

    Mitsubishi FUSO

    Yea r: 1999

    Month: J anuaryEx. B : Fe brua ry

    C: March

    D: April

    *

    *

    L: Decemb er

    Serial Numbers

    AIS IN S EIKI C O. , LTD.

    S ERIAL NO.

    9A0001

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    O/D direct clutch C0 Connects O/D sun gear and O/D carrier.

    Front Clutch C1 Transmit the engine torque from the input shaft to the intermediate shaft.

    Rear clutch C2 Transmit the engine torque from the front clutch hub to the front and rearplanetary sun gear.

    O/D brake B0 Locks the O/D planetary sun gear.

    2nd brake B1 Locks the front and rear planetary sun gear.

    1st & Rev. brake B2 Locks the front planetary carrier.

    O/D one-way clutch F0 Locks the O/D sun gear and O/D planetary carrier during acceleration in1st, 2nd or 3rd gear.

    One-way clutch No.2 F1 Locks the front planetary carrier during acceleration in 1st gear.

    No.1 shift solenoid S1 The ON/OFF combinations of the two solenoids are used to control theNo.2 shift solenoid S2 gear position.

    Component name Symbol Function

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    VEHICLE SPEED SENSOR-2

    1. Block the wheels.

    2. Disconnect the negativebattery cable.

    3. Disconnect the harnessconnector from vehiclespeed sensor 2.

    4. Connect the vehicle speedsensor connector terminal (1)to the battery (+) terminal andterminal (2) to the battery (-) terminal.

    5. Connect a resistance of 1.3 k to 1.5 k(1.4W or more) between terminals (1)and (3).

    CAUTION: Be extremely careful not toconnect the battery (+) terminal to thevehicle speed sensor terminal (3). Thismay damage the vehicle speed sensor.

    6. Rotate the shaft of the vehicle speed sensorslowly and measure the voltage at both endswith a digital voltmeter.

    Measure

    The voltage, with one rotation of vehiclespeed sensor shaft, fluctuates four times in

    the following range: 10 to 14 V 2V or less.

    Resista nce ()

    at approx.

    200

    C (680

    F)Solenoid

    Vehicle speed sensor-2 is attached on the speedometer driven gear assembly.

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    Lower Valve Body:1. Manual Va lve

    2. 1-2 S hift Va lve

    3. 3-4 S hift Va lve

    4. P res s ure Relief Va lve

    5. P rima ry Reg ula tor Va lve

    6. Lock-up C ontrol Va lve7. C0 Exhaus t Va lve

    8. 2-3 Timing Va lve

    9. Cut-ba ck Valve

    1s t 2nd 3rd 4th

    g ea r g ea r g ea r g ea r

    No. 1 s hift s olenoid ON ON OFF OFF

    No. 2 s hift s olenoid OFF ON ON OFF

    G ea r P osition

    Solenoid

    Pressure Tap Location

    Range

    D

    R

    Engine S peed

    Id ling S ta lling

    77-114 P S I 144-215 P S I

    5/110-164P S I 5/203-306 P S I

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    Upper Valve Body1. 2-3 Shift Valve2. Reverse Inhibitor Valve3. Modulator Valve

    4. Throttle Valve5. Secondary Regulator Valve6. Reducing Valve7. Lock-up Signal Valve8. Accumulator Control Valve9. Low Coast Modulator Valve

    10. Orifice Control Valve11. Low Inhibitor Valve

    12. Check Valve

    1. C-22. B-13. B-04. B-1

    (A) Check Ball Locations(1) Strainer

    Air Check

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    Ring GearFlange Orientation

    Rear End Play .30-.70mm/.012"-.028"

    MeasuringRear End PlayP d

    Front End Play .40-.90mm/.016"-.035"

    Air Check

    (A) Forward (C) Direct, Orificed(B) Direct (D) Intermediate

    (A)

    (D)

    (B)

    (C)

    1. Place the plate on the center support.Tool required: 5-8840-2647-0 Plate

    2. Using calipers, measure distance (A) betweenthe tops of the plate and the thrust washer onthe front planetary gear.

    3. Using calipers, measure the thickness (B) of the

    plate.

    4. Turn over the center support together with

    the thrust washer, and place it on a flat surface.5. Inserting the calipers into the thrust washer

    hole, measure the distance (C) between it andthe flat surface.Center Support thrust clearance: A (B +C)Standard thrust clearance: 0.30-0.70 mm(0.0118-0.0276 in.)Maximum thrust clearance: 0.90 mm (0.0354 in.)

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    Front Clutch Clearance

    .155"-.167" / 3.93-4.23mm

    O.D. Direct Clutch Pack Clearance.071"-.082" / 1.8-2.07mm)

    O.D. Brake Clutch Pack Clearance.049"-.073" / 1.25-1.85mm)

    Rear Clutch Pack Clearance

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    Low/Reverse Clutch Pack Clearance.130"-.150" / 3.3-3.8mm

    P a rt tig htened Nm lbft (lbin)

    Oil P ump c over x Oil pump body 21 15

    Upper va lve body x low er va lve body 5.5 4

    Ma nua l detent s pring x Low er va lve body 5.5 (47)

    C 1 a c cumula tor cover x Tra ns mis s ion ca s e 8 (69)

    Tra ns mis s ion c a s e x Extens ion hous ing 37 27

    C enter s upport s et bolt 25 18

    Oil pa n x Tra ns mis s ion c a s e 7 (61)

    Tra ns mis s ion c a s e x Tra ns mis s ion hous ing 64 47

    ATF tempera ture s ens or x Tra ns mis s ion ca s e 25 18

    Inhib itor s w itc h x Tra ns mis s ion c a s e 12.5 (78)

    Inhib itor s w itc h x Ma nua l va lve s ha ft 7 (61)

    C ontrol s ha ft x Tra ns mis s ion ca s e 12.5 (78)

    Oil pump x Tra ns mis s ion c a s e 25 18

    Va lve body x Tra ns mis s ion c a s e 10 (87)

    S olenoid va lve x Va lve body 10 (87)

    Oil s tra iner x Va lve body 10 (87)

    Dra in plug x Oil pa n 27 20

    S peed s ens or x Tra ns mis s ion ca s e 8 (69)

    P TO c over x Tra ns mis s ion c a s e 15 11

    TORQUE SPECIFICATIONS