Aw Aerospace

Rome – 05.11.2011

AEROSPACE is our consulting service dedicated to manufacturing companies, airframers, integrators and large engineering prime-contractors operating in the field of Defence, Space, Military & Commercial Aviation.

AIRWORKS // Aerospace Profile

MONFALCONE // 01.12.2009

AIROur Symbol.

In traditional cultures, AIR is often seen as a universal power or a pure substance.

According to ancient Greek philosophy AIR is the element in relationship with imagination and thought, focusing on

ideas which have not materialized yet.

WORKSOur Facts.Airbus A350, A330F, A380, A380F, Bombardier LJ 85, International Space Station Node 2, Boeing B787, Aermacchi M346, Lockheed-Martin F-35 JSF, C130J (R.E.S.A.R.), ESA Galileo, Alenia SAR2000, ASI KA, YAMAL, and more.

AIRWORKS - AEROSPACE PROFILE2

OUR SYMBOL

MONFALCONE // 01.12.2009AIRWORKS - AEROSPACE PROFILE3

AIRWORKSAerospace. Mechanics. Industry.

AIRWORKS


CompanyWHAT IS AIRWORKS?

AIRWORKS is a engineering consultancy for high performance products. We support sectors like Space, Aviation, Power Generation, Automotive, Heavy Industry.

The company is operating at international level and is focused on Structures & Mechanics. We deal with:

Project ManagementResearch & DevelopmentStructural & Mechanical Design Advanced Composite Materials & Lightweight DesignMechanisms and KinematicsStructural & Thermostructural Analysis. Fatigue.Structural Dynamics, AeroelasticityCertificationIndustrialization

COMPANY


Evolution

EVOLUTION

CONTINUOUS GROWTH

AIRWORKS sets Structural Mechanics as his reference

discipline, but it’s flexible and able to encompass many

different industrial sectors.

Starting from the Aerospace industry, the company is

continuously expanding the range of structures that is able

to develop, analyse, certify.

The list of standard that we work with is in constant

evolution (JAR 25-23, NASA, ESDU, IEC64100, ISO EN

13790, etc..).


Structure

STRUCTURE

OUR COMPANY AT A GLANCE

2 Offices: Rome (Cnt. Italy) & Gorizia (North. Italy)–

3 Business: Aerospace, Mechanics, Industry –

Current Capacity: 36000 hours / year–

10 years / person: our average working exp.–

BUSINESS MANAGEMENT

Space Structures // [email protected]

Aero Structures // [email protected]

Machines // [email protected]

Power Structures // [email protected]

Process Industry // [email protected]


What We Do

WHAT WE DO

MECHANICS

Advanced Mechanical Engineering

Composite Materials Mechanisms Wind Power Combustion Engines Vehicles & Machines Consumer Products Light-Weight Construction

INDUSTRY

Industrial Machines & Equipment

Machinery Production Plant Heavy Industry Process Industry Offshore & Industrial Plants Tools

AEROSPACE

Development for Space and Aviation

Military Airframes Commercial Aircraft Structures Tools & Test Rigs Mechanisms Space Structures & MGSE Antennas, Satellites


“QUANTITY” OR EFFECTIVENES?

AIRWORKS chooses Responsibility, Quality and Performance.

We have reversed the typical engineering consultancy Business Model: we mainly employ personnel exceeding 10 years of experience in Engineering and Project Management. Our engineering is not “quantitative”. Rather than “providing manpower”, we focus on sophisticated services and strong technical management skills, taking full responsibility of the work we are assigned.

We offer execution to projects, but most of all new potential and expertise to realise our customers ideas.

We are structured to go beyond pure Design, and face your actual problems.

AIRWORKS thinks about projects, not about hours or manpower. We are positioned on the market to support your company in managing each or all phases of Product Development, from R&D and conceptual studies to the industrialization.

AIRWORKS crosses different industrial sectors, always focusing on Structural & Mechanical Engineering

To each project we add thousands & thousands hours of experience gained through several different applications.Expect new ideas.

“Quantity” or Effectiveness?


OfferingManagement. Design. Analysis.

OFFERING


OFFERING

ManagementOur Offering

Support in R&D Projects & Innovation –

Outsourcing of Work Packages –

Co-Development of Products –

Project Organization –

Project Control & Management –

Technical Advisors –

Part Lists & Documentation –

Work Preparation. Logistics. Procurement –

Main Software Knowledge MS Project –MS Office –

Main Areas of Expertise

Aviation Products –

Space Projects & Antennas –

Engines and Power Generation –

Industrial Machines & Production Plants –

Ground Vehicles –

Composites –


OFFERING

DesignOur Offering

Conceptual Design –

3D Modeling of Parts & Assemblies –

2D Drawings (Parts, Assy, Inst., Rigging) –

Main Software KnowledgeCatia V4 & V5, including Aerosheet Metal

–Catia V5 Composite Part Design –

Pro-Engineer –Solid Works –

Main Expertise

Aerostructures, Primary & Secondary –

Mechanisms –

Composite Structures –

Rigging –

Space Structures & Equipment –

System Integration –

Engines for Nuclear & Naval Applications –

Industrial Machines –

Earthmoving Vehicles –


OFFERING

AnalysisOur Offering

FE models for Parts & Large Assemblies –

CAE & FEM based Analyses –

Conventional Analytical Calculations –

Reporting for Product Certification –

Optimization (Durability,Stiffness,Weight) –

Main Software KnowledgeMSC. Patran // Nastran // Adams // Marc –

Hypermesh –Matlab, Mathcad, Visual Basic, Fortran –

Main Expertise

Structural & thermo-structural FE analysis –

Aero-elastic analysis (flutter, dynamic response) –

Structural Dynamics & Vibrations –

Analysis of Composite Structures –

Stiffness and stability calculations (linear & non-linear) –

Fatigue Analysis –

Kinematical simulation of Multibody systems –

FEM + Mechanical Testing Based Analyses –


AerospaceDevelopment for Space & Aviation

PROJECTS


AerospaceDEVELOPMENT FOR SPACE & AVIATION

AEROSPACE is our dedicated service for the developers of Space & Aviation sector. Our main experiences:

AVIATION

Cargo Doors & Latching MechanismsBusiness Jet Wingbox + Control SurfacesNacellesBusiness, Commercial & Military Fuselages

SPACE

Space Modules (ISS)Satellite StructuresCFRP AntennasMechanical Ground Support Equipment

AEROSPACE


AEROSPACE – PROJECTS & BACKGROUND

Military AirframesLONG-TERM PRODUCT SUPPORT

AIRWORKS has a significant background in Military and Defence structures. Our people supported Aermacchi M346

Program for over 45,000 hours.

AERMACCHI – M346 Advanced Fighter Trainer (2000-2007)

Design and analysis of Fwd Fuselage (1st -2nd Prototypes) Analysis of Flaps and Ailerons Canopy Mechanism analysis Fwd Fuselage, Flaps, Ailerons FE models development Static stress certification reports Support to Static & Dynamic Full Scale Testing. Test Reports. Aft Fuselage & VSTAB analysis (3rd Prototype)

AFT FUSELAGE

LOCKEED JSF-CTOL // F35

Static Analysis of AFT Fuselage Frames, TailHook

Emergency Door.

Certification Reports.

MECHANISMS

C130J - RESAR

Design and analysis of mechanisms for unlocking an

emergency life-raft



Commercial AviationOur team has participated to all latest Airbus and Boeing programs. We selected here some reference projects from program Airbus A380.

NACELLES

AIRBUS A380-800

Static & Fatigue Analysis of the Fixed Fan Duct & Thrust

Reverser. Certification Reports.

12500 working hours.

WING

AIRBUS A380-800

Static Analysis and Certification Reports for Fixed Leading

Edge, Actuator Hinges and Ribs of the Trailing Edge.

PAX FLOOR GRID

AIRBUS A350-900

Preliminary analysis and structural sizings of longitudinal

Pax Floor Grid structural components.



Business AircraftsPRODUCT CONCEPTION

Since the very project start, AIRWORKS has been feeding structural conceptual design of Learjet 85, an all composite

Business Jet.

For this program our operations extended to Germany and Canada, at Bombardier Product Development Center.

BOMBARDIER LEARJET 85 – All Composite Business Jet

Global FE model management (Wing, Center & Aft Fus) Conceptual stress analysis Trade studies on wing planform Compliance of the wingbox (stiffness, weight, fuel volume) Wing CFRP optimization with respect to: loads, stiffness, fuel Studies on MLG attachment Studies on engine mounts and pylons Studies on Center & AFT Fuselage


Aircraft Doors

AIRBUS A330 FREIGHTER

MD CARGO DOOR

FE model generation. FEM management.

Static and Fatigue stress analysis, from concept to

certification.

AIRBUS A380F-800

MD & UD CARGO DOOR

FE model development & management, Static and

Fatigue Analysis.


BOEING 747-400

Cargo Door Structure 3D modelling

Tooling DesignTest and Rigging Procedures

Assembly Management.

SPECIALISTS IN DOORS

Our company takes complete responsibility of the stress analysis of Doors for commercial and business aircrafts.




LATCHING MECHANISM

AIRBUS A350 XWB

Design and Analysis of Cargo Doors Mechanisms (Common

Design Phase)

LATCHING MECHANISM

AIRBUS A330-800F

Analysis of the Latching mechanism of the MD Cargo Doors. Certification Reports.

MechanismsSPECIALISTS IN AEROSPACE MECHANISMSOur company takes complete responsibility design and analysis of mechanisms.In developing these systems, AIRWORKS works via a long standing partnership with the company QFP (Mr. A. Zuccari).QFP is an engineering and innovation consultancy since 2002, mainly focused on the aviation and automotive industries. QFP is specialized in design and stress of airframes and mechanisms, tooling design, reverse engineering and inspection.

BOEING 747-400

Cargo Door Mechanism 3D modelling

Tooling DesignTest and Rigging Procedures

Assembly Management.




Mechanism AnalysisCOMPLETE ANALYTICAL ASSESSMENT

Mechanism Kinematical Analysis Mechanism Jamming, Operative and Windmilling loads calculation Mechanism Tolerance and Misassembly analysis Fatigue and Damage Tolerance





Antennas & Satellites

CFRP SATELLITE ANTENNA

THALES ALENIA: Radarsat

FE modeling of a CFRP Antenna, Static & Dynamic

Analysis, Certification Reports.

CFRP SATELLITE ANTENNA

THALES ALENIA: Yamal

FE modeling of 2 CFRP Antennas, Static & Dynamic

Analysis, Certification Reports

INDUSTRIAL MACHINES

THALES ALENIA SPACE

Design of several automatic machines for satellites

(EMIS, CUPOLA,..)

OUR CORE SPACE COMPETENCE

Since year 2000, we have served Space Integrators in several engineering projects. A selection of those is provided here.

ESA/SPACE ENGINEERING – Galileo GROUND ANTENNABaseline antenna for satellites time synchronization.Preliminary design, industrialization studies, thermo-structural analysis, management of procurement & manufacturing.



Space Modules

ISS - NODE 2

THALES ALENIA: MDPS

MDPS: Meteorite Debris Protection System, Static &

Thermo-Structural analysis, Manufacturing

optimization, Certification Reports.

ISS - NODE 2

THALES ALENIA: COPS

COPS: Module Close Out Panels, Static & Thermo-

Structural analysis, Manufacturing

optimization, Concessions,


INTERNATIONAL SPACE STATION

AIRWORKS people have also been involved in the design of Node 2, a Space Module for the International

Space Station (ISS). We engineered both the protection system and the module close-out panels.


Tooling Design

DESIGN AND MANUFACTURING OF TOOLS

Together with our partner company QFP (Mr. A Zuccari) our services include tooling design and production:

Part Manufacturing (e.g. moulds) Assembly Jigs Test Rigs




Project ManagementPLANNING, PRODUCT MANAGEMENT,TECHNICAL DOCUMENTATION

Planning definition (.mpp) of all the activities and resources weekly updated Product configuration (P/N, qty, type, material, weight, etc.) always define and updated Technical documentation like Assembly Instruction, Product Description, QP, QTP,QTR, etc.



Contacts

CONTACTS

Aw Aerospace

Documents

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