AVK INDUSTRIAL PRODUCTS - quarter turn fasteners · AVK INDUSTRIAL PRODUCTS, located in Southern...

ENGINEERING MANUAL EM-7

AVK INDUSTRIAL PRODUCTS '4 131-11 COMPANY

MARKET LEADER IN BLIND THREADED INSERTS AND STUDS AVK's Quality Management System is registered to ISO/TS16949 and IS09001

AVK's Environmental Management System is registered to IS014001

RoHS AVK is committed to protecting our environment. All standard in-house plating is RoHS compliant. AVK reserves COMPLIANT the right to substitute orders placed under Non-RoHS compliant platings with a comparable Trivalent plating. 2 2

MARKET LEADER IN BLIND THREADED INSERTS AND STUDSAVK’s Quality Management System is registered to ISO/TS16949 and ISO9001

AVK’s Environmental Management System is registered to ISO14001

AVK is committed to protecting our environment. All standard in-house plating is RoHS compliant. AVK reserves the right to substitute orders placed under Non-RoHS compliant platings with a comparable Trivalent plating.

RoHSCOMPLIANT


25323 RYE CANYON ROAD, VALENCIA, CALIFORNIA 91355-1271TELEPHONE: 661-257-2329 FAX: 661-257-8043 WEBSITE: www.avkfasteners.com

AVK RESERVES THE RIGHT TO CHANGE PRODUCT SPECIFICATIONS TO IMPLEMENT QUALITY IMPROVEMENTS OR PART PERFORMANCE. SPECIFICATIONS PROVIDED PRIOR TO APRIL 2013 HAVE BEEN UPDATED IN THIS CATALOG.

© 2015 - ENGINEERING MANUAL EM-7 10-01-15

AVK INDUSTRIAL PRODUCTSAVK Industrial Products, a Precision Castparts Company, produces all of its blind threaded captive fasteners

at its factory in Southern California which is located just miles northwest of downtown Los Angeles. We have been manufacturing high quality blind threaded captive fasteners for over 30 years.

AVK FASTENERS ARE MADE IN THE U.S.AAVK’s Quality Management System is registered to ISO/TS16949 and ISO9001


AVK sells its products through Authorized Distributors which are supported by AVK’s Factory-Trained Field Sales Staff. For additional

information contact your local AVK Distributor or contact an AVK Sales Representative.

DISTRIBUTED BY:

A-L Series, A-K Series, A-H Series, A-R Series, A-S Series, A-T Series, A-O Series, R-N Series, E-L Series, E-H Series, Composi-Sert, C-S Series, C-L Series, One-Set, OST, PreSet,

SPP2 Tool, SPP3 Tool Data Master, CVI, Hi-Torquer, “Improving The Way We Assemble The World,” and Spinwall Technology are Trademarks of Avibank Mfg., Inc.

A-W Series, AVK and are Registered Trademarks of Avibank Mfg., Inc. Lubriplate is a registered trademark of Lubriplate Lubricants Co.




RoHSCOMPLIANT











DISTRIBUTED BY:




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AVK

WELCOME TO THE WORLD OF AVK

AVK INDUSTRIAL PRODUCTS, located in Southern California, is a Precision Castparts Company. AVK manufactures blind installed threaded fasteners for transportation and general industrial markets world-wide. We feature product lines of both unified (INCH) and metric fasteners along with numerous special designs that meet customer application requirements.

At AVK,we are dedicated to...

"IMPROVING THE WAY WE ASSEMBLE THE WORLDTM"

BLIND INSTALLED THREADED INSERTS AND STUDS

A blind installed threaded fastener is defined as a fastener with internal or external threads that can be installed into a panel, tube or other structure from the front side without need to see or access the backside, or "blind" side to complete the installation. Once installed the fastener remains captive to which a mating component can be attached using standard hardware.

This engineering manual contains technical information on all AVK standardized product lines including sales drawings and information on installation tooling.

LIMITED WARRANTY AND EXCLUSIVE REMEDY

AVK Industrial Products division is a subsidiary of Precision Castparts ("Seller). Seller warrants that products sold hereunder conform to industry standards specified herein and will be free from defects in materials and workmanship. THIS WARRANTY IS EXPRESSLY GIVEN IN LIEU OF ANY AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND IN LIEU OF ANY OTHER OBLIGATION ON THE PART OR THE SELLER. Seller will, at its option, repair or replace free of charge (excluding all shipping and handling costs) any products which have not been subject to misuse, abuse or modification and which in its sole determination were not manufactured in compliance with the warranty given above.

It is expressly understood that any technical advice furnished by or on behalf of Seller with respect to the use of its goods or services is given without charge, and Seller assumes no obligations or liability for the advice given or results obtained. All such results being given and accepted is at Buyer's Risk.

THE REMEDY PROVIDED FOR HEREIN SHALL BE THE EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY OR ANY CLAIM ARISING IN ANY WAY OUT OF THE MANUFACTURE, SALE, OR USE OF THESE PRODUCTS. In no event shall Seller be liable for consequential, incidental or any other damages of any nature whatsoever except those specifically provided herein for any breach of warranty or any claim arising in any way out of the manufacture, sale, or use of these products. No other person is authorized by Seller to give any other warranty, written or oral, pertaining to the products.

0 2

WELCOME TO THE WORLD OF AVK

WARRANTY

At AVK,we are dedicated to…

BLIND INSTALLED THREADED INSERTS AND STUDS

LIMITED WARRANTY AND EXCLUSIVE REMEDY

AVK INDUSTRIAL PRODUCTS, located in Southern California, is a Precision Castparts Company. AVK manufactures blind installed threaded fasteners for transportation and general industrial markets world-wide. We feature product lines of both unified (INCH) and metric fasteners along with numerous special designs that meet customer application requirements.

AVK Industrial Products division is a subsidiary of Precision Castparts (“Seller”). Seller warrants that products sold hereunder conform to industry standards specified herein and will be free from defects in materials and workmanship. THIS WARRANTY IS EXPRESSLY GIVEN IN LIEU OF ANY AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND IN LIEU OF ANY OTHER OBLIGATION ON THE PART OR THE SELLER. Seller will, at its option, repair or replace free of charge (excluding all shipping and handling costs) any products which have not been subject to misuse, abuse or modification and which in its sole determination were not manufactured in compliance with the warranty given above.

It is expressly understood that any technical advice furnished by or on behalf of Seller with respect to the use of its goods or services is given without charge, and Seller assumes no obligations or liability for the advice given or results obtained. All such results being given and accepted is at Buyer’s Risk.

THE REMEDY PROVIDED FOR HEREIN SHALL BE THE EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY OR ANY CLAIM ARISING IN ANY WAY OUT OF THE MANUFACTURE, SALE, OR USE OF THESE PRODUCTS. In no event shall Seller be liable for consequential, incidental or any other damages of any nature whatsoever except those specifically provided herein for any breach of warranty or any claim arising in any way out of the manufacture, sale, or use of these products. No other person is authorized by Seller to give any other warranty, written or oral, pertaining to the products.

A blind installed threaded fastener is defined as a fastener with internal or external threads that can be installed into a panel, tube or other structure from the front side without need to see or access the backside, or “blind” side to complete the installation. Once installed the fastener remains captive to which a mating component can be attached using standard hardware.

This engineering manual contains technical information on all AVK standardized product lines including sales drawings and information on installation tooling.

“IMPROVING THE WAY WE ASSEMBLE THE WORLD™”

2 2

ENGINEERING MANUAL

This engineering manual contains the full AVK product line, application ideas, features and benefits, sales drawings with dimensions and tolerances, material and finish specifications, and technical information on the selection and use of all installation tooling Systems.

PRODUCT INDEX PAGE

Welcome to the World of AVK 2

Capabilities 4

Product Introduction 5

Spinwall Technology and Installation Tool Types 5 - 6

Advantages 7

Typical AVK Applications 8-9

I il I TM

A-L Series Knurled Threaded Insert

10 - 11

I 0 ' ri TM

A-K Series Knurled Threaded Insert

12 - 13

rG1; TM

A-H Series Threaded Hex Insert

14 - 15

F21:J TM

A-R Series Threaded Insert

16 - 17

10 II TM

A-L Series Sealed Head Threaded Insert

18 SEALED

0 TM

A-H Series Sealed Head Threaded Hex Insert

19 SEALED

AS— A-S Series Captive Threaded Stud

20 - 21 TM A-T Series Knurled Threaded Insert 22 - 23

r:.\IYA ® A-W Series Knurled Threaded Insert 24

VOITM

A-O Series Threaded Insert RNTM R-N Series Rivet Nut Threaded Insert 26 - 27 EL TM

E-L Metric Series Knurled Threaded Insert TM E-H Metric Series Threaded Hex Insert

28

25

28

WDS-1..I TM

IL;al New Product Composi-sertTM 29 crLIT.,

New Product Compression Limitor

30

ARO Spin-Spin Pneumatic Tools 31 - 35

Pneumatic Rapid Insert Tool 36

SPP ToolTm Systems - Spin Pull to Pressure 37 - 38

Battery Powered Portable Tools 39 - 40

Hand Tools and Kits 41 - 43

Guidelines for Successful Applications 44

Basic Test Data 45

Dimensional Conversions 46

Plating Chart 47

2

ENGINEERING MANUAL

PRODUCT INDEX

This engineering manual contains the full AVK product line, application ideas, features and benefits, sales drawings with dimensions and tolerances, material and finish specifications, and technical information on the selection and use of all installation tooling Systems.

3

PAGE

SEALED

SEALED

A-L Series Knurled Threaded Insert 10 - 11

E-L Metric Series Knurled Threaded Insert 28

A-K Series Knurled Threaded Insert 12 - 13

A-H Series Threaded Hex Insert 14 - 15

E-H Metric Series Threaded Hex Insert

New Product Composi-sertTM

New Product Compression Limitor

28

A-R Series Threaded Insert 16 - 17

A-L Series Sealed Head Threaded Insert 18

A-H Series Sealed Head Threaded Hex Insert 19

A-S Series Captive Threaded Stud 20 - 21

A-T Series Knurled Threaded Insert 22 - 23

A-W Series Knurled Threaded Insert 24

A-O Series Threaded Insert 25

R-N Series Rivet Nut Threaded Insert 26 - 27

ARO Spin-Spin Pneumatic Tools 31 - 35

SPP Tool™ Systems - Spin Pull to Pressure 37 - 38

Battery Powered Portable Tools 39 - 40

Hand Tools and Kits 41 - 43

Guidelines for Successful Applications 44

Basic Test Data 45

Dimensional Conversions 46

Pneumatic Rapid Insert Tool 36

Plating Chart 47

29

30

Welcome to the World of AVK

Capabilities

Product Introduction

Spinwall Technology and Installation Tool Types

Advantages

Typical AVK Applications

2

4

5

5 - 6

7

8-9

3

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CAPABILITIES

AVK SALES PROFESSIONALS: AVK's sales representatives and customer service staff are dedicated to assist our customers in providing demonstrations, samples, and technical support. Our global network of Authorized Distributors assist in these efforts and provide for our customer's logistical product needs.

ENGINEERING SUPPORT: AVK's engineering and installation tool support staff transforms our customers' needs and ideas into robust designs that have become industry standards for innovation and reliability.

MANUFACTURING: Housed in a 80,000 sq.ft.facility, AVK utilizes state of the art cold forming equipment to produce net shape products at speeds of up to 240 pieces per minute. Secondary customized internal thread rolling, assem-bly equipment and a "Lean" manufacturing philoso-phy help to produce products that exceed our customers' expectations from quality and delivery.

0

QUALITY: Our staff of quality experts are dedicated to the principles of ISO/TS16949 and IS014001. They are continuously working to improve an already world class quality product to even higher levels.

4

CAPABILITIES

AVK SALES PROFESSIONALS:AVK’s sales representatives and customer service staff are dedicated to assist our customers in providing demonstrations, samples, and technical support. Our global network of Authorized Distributors assist in these efforts and provide for our customer’s logistical product needs.

ENGINEERING SUPPORT: AVK’s engineering and installation tool support staff transforms our customers’ needs and ideas into robust designs that have become industry standards for innovation and reliability.

MANUFACTURING:Housed in a 80,000 sq. ft. facility, AVK utilizes state of the art cold forming equipment to produce net shape products at speeds of up to 240 pieces per minute. Secondary customized internal thread rolling, assem-bly equipment and a “Lean” manufacturing philoso-phy help to produce products that exceed our customers’ expectations from quality and delivery.

QUALITY:Our staff of quality experts are dedicated to the principles of ISO/TS16949 and ISO14001. They are continuously working to improve an already world class quality product to evenhigher levels.

4

TM TM

/21; SERIES

TM TM

FAAV

SERIES

Ikj

SERIES SERIES

PRODUCT INTRODUCTION

AVK has developed specific manufacturing technology that sets our products apart from other blind installed fastener manufacturers. We call what we do "Spinwall TechnologyTM." AVK's Spinwall TechnologyTM blind installed fasteners consist of two types. Internally threaded inserts and externally threaded studs. Both products can be installed into a flat, tubular or other shaped materials using hand operated or pneumatic hand held tools right on your assembly line without adjustment even if the parent material varies in thickness. Our products can be installed after paint or other finishes is applied to your product which eliminates the need for thread masking.

INSTALLATION SEQUENCE

Here is how the AVK product is installed "blind."

1/4 turn the AVK

The fastener is placed

The forward trigger is

The reverse trigger is

The mating component fastener onto the tool's

into the hole. depressed and the

depressed and the

is then attached using threaded mandrel. fastener is installed

tool unthreads from conventional hardware.

properly. the installed fastener.

SPINWALL TECHNOLOGYTM PRODUCT DESIGN

Round serrated body threaded insert for excellent spin out resistance in drilled or punched holes. Available in steel, aluminum, brass, and monel.

Hex Body threaded insert for punched holes provides exceptional spin out resistance. Available in steel, brass and 302 stainless steel.

Pre-Bulbed slotted body design for exceptional pull out resistance in drilled or punched holes in plastics, composites and thin sheet metal applica-tions. Available in steel.

Round serrated body threaded stud is ideal as a location device to support heavy components before final installation with a mating nut. Available in steel.

SPINWALL TECHNOLOGYTM

Spinwall TechnologyTM ...Sets AVK apart You will notice throughout this catalog references to the phrase Spinwall TechnologyTM. This phrase describes the philosophy of our product's design, manufacturing and installation systems.

Our Spinwall TechnologyTM products are manufactured on high-speed, state-of-the-art cold forming equipment on which very precise tolerances are achieved. This capability allows AVK to produce products with unique mechanical and installation properties that result in the AVK product filling the hole prior to backside flange formation. Read more about hole fill and the other advantages of Spinwall TechnologyTM on the separate product profile pages.

Our Spinwall TechnologyTM products can be installed using three different types of installation tooling...

5

Here is how the AVK product is installed “blind.”

PRODUCT INTRODUCTION

INSTALLATION SEQUENCE

SPINWALL TECHNOLOGY™ PRODUCT DESIGN

SPINWALL TECHNOLOGY™

AVK has developed specific manufacturing technology that sets our products apart from other blind installed fastener manufacturers. We call what we do “Spinwall Technology™.” AVK’s Spinwall Technology™ blind installed fasteners consist of two types. Internally threaded inserts and externally threaded studs. Both products can be installed into a flat, tubular or other shaped materials using hand operated or pneumatic hand held tools right on your assembly line without adjustment even if the parent material varies in thickness. Our products can be installed after paint or other finishes is applied to your product which eliminates the need for thread masking.

1/4 turn the AVK fastener onto the tool’s threaded mandrel.

Round serrated body threaded insert for excellent spin out resistance in drilled or punched holes. Available in steel, aluminum, brass, and monel.

Hex Body threaded insert for punched holes provides exceptional spin out resistance. Available in steel, brass and 302 stainless steel.

Pre-Bulbed slotted body design for exceptional pull out resistance in drilled or punched holes in plastics, composites and thin sheet metal applica-tions. Available in steel.

Round serrated body threaded stud is ideal as a location device to support heavy components before final installation with a mating nut. Available in steel.

The fastener is placed into the hole.

The forward trigger is depressed and the fastener is installed properly.

The reverse trigger is depressed and the tool unthreads from the installed fastener.

The mating component is then attached using conventional hardware.

5

You will notice throughout this catalog references to the phrase Spinwall Technology™. This phrase describes the philosophy of our product’s design, manufacturing and installation systems.

Our Spinwall Technology™ products can be installed using three different types of installation tooling...

Spinwall Technology™ ...Sets AVK apart

Our Spinwall Technology™ products are manufactured on high-speed, state-of-the-art cold forming equipment on which very precise tolerances are achieved. This capability allows AVK to produce products with unique mechanical and installation properties that result in the AVK product filling the hole prior to backside flange formation. Read more about hole fill and the other advantages of Spinwall Technology™ on the separate product profile pages.

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ARO PNEUMATI STALL ORQUE TOOL The ARO pneumatic stall torque type tool installs AVK as follows...

Imo

AVK5500 AVK4878

1

AVK4705

AVK PP TOOLTM SYSTE SPIN P 0 PRESSUR

INSTALLATION TOOL TYPES

The expendable tool is used for lower consumer cost or field installations.

The lever or plier style tools are used for experimental or field installations.

The pneumatic and battery tool is used for production line work.

4i.\\ (4

.!

Automation system can be used for installations

PUSH TO START - SINGLE ACTION INSTALLATION TOOLS Single stage trigger for complete thread on and reverse thread off for faster insert installations.

SPP 3 ToolTm Data Master

1/4 turn the fastener onto the ARO

Depress the top trigger until the

Depress the lower trigger and the tool mandrel and place the

tool stalls and the AVK fastener is

tool unthreads from the installed

fastener into the hole. collapsed. part.

The SPP Tool utilizes an ARO pneumatic stall torque tool and incorporates an integrated hydraulic cylinder

powered by a remote hydraulic power pack system.

1

1/4 turn the fastener onto the SPP

Depress the tool trigger and the tool

Depress the tool reverse trigger ToolTm mandrel and place the

spins into the fastener and automati- and the tool spins out of the

fastener into the hole. cally exerts a pressure controlled pull

installed fastener. installing the fastener.

AUTOMATION

O

Automation benefits are as follows:

• Labor savings

• Single or multi-simultaneous insert installation • Maximum up-time providing optimal production output

• Multiple work station configurations are available

• Robotic arm with hole locating vision system is available

• Insert collapse load can be verified

See pages 31-43 for installation tooling. 6

The ARO pneumatic stall torque type tool installs AVK as follows…

Single stage trigger for complete thread on and reverse thread off for faster insert installations.

AVK5500 AVK4705

Automation benefits are as follows:

See pages 31- 43 for installation tooling.

Labor savingsSingle or multi-simultaneous insert installationMaximum up-time providing optimal production outputMultiple work station configurations are availableRobotic arm with hole locating vision system is availableInsert collapse load can be verified

ARO PNEUMATIC STALL TORQUE TOOL

AVK SPP TOOL™ SYSTEM - SPIN PULL TO PRESSURE

AUTOMATION

1/4 turn the fastener onto the ARO tool mandrel and place the fastener into the hole.

1/4 turn the fastener onto the SPP Tool™ mandrel and place the fastener into the hole.

The SPP Tool™ utilizes an ARO pneumatic stall torque tool and incorporates an integrated hydraulic cylinder powered by a remote hydraulic power pack system.

Depress the tool trigger and the tool spins into the fastener and automati-cally exerts a pressure controlled pull installing the fastener.

Depress the tool reverse trigger and the tool spins out of the installed fastener.

Depress the top trigger until the tool stalls and the AVK fastener is collapsed.

Depress the lower trigger and the tool unthreads from the installed part.

1 2 3

1 2 3

INSTALLATION TOOL TYPES

PUSH TO START - SINGLE ACTION INSTALLATION TOOLS

6

The expendable tool is used for lower consumer cost or field installations.

The lever or plier style tools are used for experimental or field installations.

The pneumatic and battery tool is used for production line work.

Automation system can be used for installations

AVK4878 SPP 3 ToolTM Data Master

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le a

ADVANTAGES OF ASSEMBLY WITH AVK

Here are a few reasons why the use of AVK's blind installed fasteners are "Improving The Way We Assemble The WorldTM"

MATERIAL THICKNESS Material thickness is being reduced to save weight, fuel, pollution and raw material cost. Fastening to thin materials is simple and reliable with AVK. AVK fasteners can be installed into thinner materials with greater ease than can be accomplished with weld nuts, pierce nuts, clinch nuts, thread tapping and thread forming screws.

.020 MIN

*Minimum grips vary pe thread size

INSTALLS BLIND New material structures such as hydro formed tubing, alumi-num extrusions and composite panels are being specified due to their strength to weight ratios. These materials form blind applications and are ideal for AVK fasteners versus other types of fasteners.

NEAT AND CLEAN Welding and the attachment of weld fasteners are being replaced %Will 111111111 with AVK due to health and clean air requirements for workers. The alternatives are expensive capital equipment vacuuming and air scrub- ber equipment. Weld fasteners also burn away pre-applied galvanized finishes requiring re-work to prevent corrosion. Pre-painted materials cannot be used with weld fasteners as the paint prevents weld nut attachment. Use of pre-painted materials can eliminate painting facility costs and environmental issues. Weld fasteners must be applied before a product is painted. Thread masking procedures are eliminated by the use of AVK as our products can be installed after paint.

PLASTICS & COMPOSITES Plastics and composites are being used for products to take advantage of their molding, corrosion resistance, coloring and strength to weight ratios. AVK has specific products for blow, rotational, compression, vacuum, scrimp, honeycomb, processed plastic and composites.

Products designed for consumer assembly to reduce in plant assembly costs use AVK to provide strong threads for the attachment of component parts using conventional hardware.

7

.020 MIN

*Minimum grips vary per thread size

ADVANTAGES OF ASSEMBLY WITH AVK

Here are a few reasons why the use of AVK’s blind installed fasteners are “Improving The Way We Assemble The World™”

Material thickness is being reduced to save weight, fuel, pollution and raw material cost. Fastening to thin materials is simple and reliable with AVK. AVK fasteners can be installed into thinner materials with greater ease than can be accomplished with weld nuts, pierce nuts, clinch nuts, thread tapping and thread forming screws.

New material structures such as hydro formed tubing, alumi-num extrusions and composite panels are being specified due to their strength to weight ratios. These materials form blind applications and are ideal for AVK fasteners versusother types of fasteners.

INSTALLS BLIND

MATERIAL THICKNESS

NEAT AND CLEAN

PLASTICS & COMPOSITES

Welding and the attachment of weld fasteners are being replaced with AVK due to health and clean air requirements for workers. The alternatives are expensive capital equipment vacuuming and air scrub-ber equipment. Weld fasteners also burn away pre-applied galvanized finishes requiring re-work to prevent corrosion. Pre-painted materials cannot be used with weld fasteners as the paint prevents weld nut attachment. Use of pre-painted materials can eliminate painting facility costs and environmental issues. Weld fasteners must be applied before a product is painted. Thread masking procedures are eliminated by the use of AVK as our products can be installed after paint.

Plastics and composites are being used for products to take advantage of their molding, corrosion resistance, coloring and strength to weight ratios. AVK has specific products for blow, rotational, compression, vacuum, scrimp, honeycomb, processed plastic and composites.

Products designed for consumer assembly to reduce in plant assembly costs use AVK to provide strong threads for the attachment of component parts using conventional hardware.

7

TYPICAL AVK APPLICATIONS

VEHICLE - RADIATOR ATTACHMENT AUTOMOBILES - SPOILER TO TRUNK

r SOLAR PANELS & SYSTEMS Assembly of solar panel frame extrusions to solar panels • Telescoping tube assembly, and tracking sheet metal enclosures

1 MEDICAL EQUIPMENT Wheelchair Hand Rims • Wheelchair Seats/ Backs • Handles/Casters to Carts • Components to Hospital Beds • Aluminum Walker Assembly

MILITARY GROUND SUPPORT Ducts/Wireways to Shelters • Electronics to Shelters • Missile Container Assembly • Antenna Assembly • Hardware to Shelters

MILITARY VEHICLES Side Mirrors to Body • Armor to Body • Bulletproof Glass to Body • Instruments to Dash • Cargo Hold Down to Floor Pan

OFFICE FURNITURE Modular Unit Stacking • Hardware/Hinges to Unit • Leg Leveling • Knock-Down Assembly •

Partition Electrical Components

RECREATION Playground Equipment Assembly • Bicycle Frame Water Bottle Attachment • Basketball Pole Assembly • Golf Cart Roof Supports to Body • Consumer Assembly of Toys

REFRIGERATION Hinges to Doors/Cabinet • Handles to Doors • Shelf Brackets to Wall • Compressor to Base Pan • Leg Leveling

RV INDUSTRY Instruments to Boat Dash • Bow Rails to Deck • Components to Snowmobile • Components to Motorcycles • RV Awning Assembly

TRUCKS/TRAILERS Mirrors/Lights to Cab • Grab Handles to Cab • Firewall Attachments • Instruments to Dash • Exhaust/Wind Deflectors

)

E-COAT/PAINTED SHEET METAL

FORMED SHEET METAL

OFFICE FURNITURE - LEG LEVELING

BLOW OR ROTATIONAL MOLDED PLASTICS

FARM EQUIPMENT - GUARD TO TUBULAR FRAME

HYDROFORMED STEEL TUBING ,-

VEHICLE ROOF - LUGGAGE RACK RAIL

r

BLOW MOLDED PLASTIC

8

VEHICLE ROOF — LUGGAGE RACK RAIL

AUTOMOBILES — SPOILER TO TRUNK

FARM EQUIPMENT — GUARD TO TUBULAR FRAME

SOLAR PANELS & SYSTEMSAssembly of solar panel frame extrusions to solarpanels • Telescoping tube assembly, and trackingsheet metal enclosures

MEDICAL EQUIPMENTWheelchair Hand Rims • Wheelchair Seats/ Backs• Handles/Casters to Carts • Components toHospital Beds • Aluminum Walker Assembly

MILITARY GROUND SUPPORTDucts/Wireways to Shelters • Electronics toShelters • Missile Container Assembly• Antenna Assembly • Hardware to Shelters

MILITARY VEHICLESSide Mirrors to Body • Armor to Body • Bulletproof Glass to Body • Instruments to Dash • Cargo Hold Down to Floor Pan

OFFICE FURNITUREModular Unit Stacking • Hardware/Hinges to Unit • Leg Leveling • Knock-Down Assembly •Partition Electrical Components

RECREATIONPlayground Equipment Assembly • Bicycle FrameWater Bottle Attachment • Basketball PoleAssembly • Golf Cart Roof Supports to Body •Consumer Assembly of Toys

REFRIGERATIONHinges to Doors/Cabinet • Handles to Doors• Shelf Brackets to Wall • Compressor to Base Pan • Leg Leveling

RV INDUSTRYInstruments to Boat Dash • Bow Rails to Deck •Components to Snowmobile • Components to Motorcycles • RV Awning Assembly

TRUCKS/TRAILERSMirrors/Lights to Cab • Grab Handles to Cab •Firewall Attachments • Instruments to Dash •Exhaust/Wind Deflectors


BLOW MOLDED PLASTIC

BLOW OR ROTATIONAL MOLDED PLASTICS

HYDROFORMED STEEL TUBING

VEHICLE — RADIATOR ATTACHMENT

OFFICE FURNITURE — LEG LEVELING

FORMED SHEET METAL


8


-IF-

VEHICLE DASH PANEL — ABS MODULE MOUNTING AIR CONDITIONER BASE PAN — COMPRESSOR MOUNTING

di AEROSPACE Galley Equipment Casters to Frame • Aircraft Seating Footrests to Frame • Aircraft Seat Trays to Frame • Bulkhead Partition Mounting Brackets Shipping Container Hinges and Latches to Frame

APPLIANCES Refrigerator Hinge to Cabinet • Refrigerator Handle to Door • Leg Leveler • Components to Cabinet • Under the Counter Attachments

ARCHITECTURAL Vinyl Window Hardware to Frame • Aluminum Door

Hardware to Frame • Threshold Sweeps to Frame • Aluminum Railing 7" Joints • Patio Enclosure Construction

AUTO/SPORT-UTILITY VEHICLES Luggage Racks to Roof • Spoilers to Trunk Lids • Option Controls to Dash Panel • Under Hood Option Items • Grab Handles • Air Bag Attachments

ELECTRONICS CABINETRY Hardware to Cabinet • Hinges to Cabinet • Leg Levelers • Components to Frame • Lifting Anchors

EXERCISE EQUIPMENT Stationary Bike Floor Supports to Frame • Treadmill Controls to Frame • Sheet Metal Covers over Motors • Weightlifting Frame Assembly • Electronics to Unit

LAWN/GARDEN FARM IMPLEMENT Mirrors/Lights to Cab • Components to Decking • Guards to Framing • Seats to Framing • Access Panels to Frame

FURNITURE Aluminum Furniture Assembly • Leg Leveling •

Brass Headboards to Frame • Patio Table Assembly • Tubular Bed Frame Assembly

HEATING/AIR CONDITIONING Compressors to Base Pans • Access Doors to Cabinet • Motors to Blower Housing • Blower Housing to Unit • Burner Assembly to Unit

E-COAT/PAINTED SHEET METAL GALVANIZED SHEET METAL

0

ALUMINUM EXTRUSIONS

ENTRY DOORS — PUSH BARS TO DOOR FRAME

POWDER COATED STEEL TUBE

BICYCLE FRAME — WATER BOTTLE BRACKET

PREPAINTED FOAM CORE SHEET METAL

REFRIGERATION EQUIPMENT — HINGES TO CABINET

9AIR CONDITIONER BASE PAN — COMPRESSOR MOUNTING

BICYCLE FRAME — WATER BOTTLE BRACKET

ENTRY DOORS — PUSH BARS TO DOOR FRAME

VEHICLE DASH PANEL — ABS MODULE MOUNTING

AEROSPACEGalley Equipment Casters to Frame • Aircraft Seating Footrests to Frame • Aircraft Seat Trays toFrame • Bulkhead Partition Mounting BracketsShipping Container Hinges and Latches to Frame

APPLIANCESRefrigerator Hinge to Cabinet • RefrigeratorHandle to Door • Leg Leveler • Components toCabinet • Under the Counter Attachments

ARCHITECTURALVinyl Window Hardware to Frame • Aluminum DoorHardware to Frame • Threshold Sweeps to Frame •Aluminum Railing “T” Joints • Patio Enclosure Construction

AUTO/SPORT-UTILITY VEHICLESLuggage Racks to Roof • Spoilers to Trunk Lids •Option Controls to Dash Panel • Under HoodOption Items • Grab Handles • Air Bag Attachments

ELECTRONICS CABINETRYHardware to Cabinet • Hinges to Cabinet • LegLevelers • Components to Frame • Lifting Anchors

EXERCISE EQUIPMENTStationary Bike Floor Supports to Frame• Treadmill Controls to Frame • Sheet MetalCovers over Motors • Weightlifting FrameAssembly • Electronics to Unit

LAWN/GARDEN FARM IMPLEMENT

FURNITUREAluminum Furniture Assembly • Leg Leveling •Brass Headboards to Frame • Patio TableAssembly • Tubular Bed Frame Assembly

HEATING/AIR CONDITIONINGCompressors to Base Pans • Access Doors toCabinet • Motors to Blower Housing • BlowerHousing to Unit • Burner Assembly to Unit

GALVANIZED SHEET METAL

ALUMINUM EXTRUSIONS


PREPAINTED FOAM CORE SHEET METAL

REFRIGERATION EQUIPMENT — HINGES TO CABINET


9

Mirrors/Lights to Cab • Components to Decking •Guards to Framing • Seats to Framing • AccessPanels to Frame

POWDER COATED STEEL TUBE

L11.

TM

SERIES

KN THREADED URLED

A-L SERIES INSERT PROFILE

The A-L Series Insert features a knurled body and large diameter—low profile head making it ideal for use in punched or drilled holes. The Steel A-L Series Insert offers the highest all around strength characteristics and has been designed to be used with Grade 5 or Metric 8.8/9.8 mating screws. The A-L Series is AVK's most versatile performer.

The A-L Series Insert can be installed using AVK's ARO brand pneumatic tools or AVK's SPP Tool System pneumatic/hydraulic tooling. These tools can be located at any position on your assembly line. The A-L Series can be installed either before or after finish.

SPINWALL TECHNOLOGYTM As the A-L Series is installed, the knurled body expands 360° FILLING THE HOLE. This feature provides exceptional torque strength and vibration resistance.

HOW HOLE FILL WORKS FOR YOU The installation tool then continues to install the insert forming a

—7 backside flange even in multiple

or variable thickness materials WITHOUT ADJUSTMENT.

DESIGN BENEFITS 'NM EXCEPTIONAL TORQUE STRENGTH is achieved as the insert's knurled body expands FILLING THE HOLE.

QUALITY INSTALLATIONS even in variable thickness materials are assured by AVK's spin/spin ARO pneumatic tools and our pneumatic hydraulic SPP Tool Systems.

SUPERIOR THREAD STRENGTH is provided due to our internal rolled thread manufacturing process.

A THREADS GAUGE before and after installation due to the increased cross-sectional thickness of the thread area. Thread dilation is prevented.

INVENTORY REDUCTION is possible because of the A-L Series' wide grip range capacity. It is 2.5 times greater than conventional rivet nuts.

SUPERIOR CORROSION RESISTANCE is provided by our standard zinc/yellow trivalent finish (120 hours. salt spray to white corrosion). For exceptional corrosion protection we offer a trivalent tin/zinc alloy finish.

AVAILABLE in steel. Additional materials such as aluminum, brass and monel are available by special order. Contact an AVK Sales Representatives.

ADDITIONAL DESIGN

SEALED HEAD

A PVC foam seal is bonded to the underside of the head _ and when installed provides a weather tight seal. (Also available in the closed end version.) See page 18 for important grip information.

WEDGE HEAD

The addition of wedges under the head provides even greater torque capability, especially in soft or thin materials and is excellent for electrical grounding applications. Contact an AVK Sales Representative for details.

ORIGINAL CLOSED END

Thread area is enclosed eliminating leakage past the threads from either side of the application. See page 11.

LIGHT CLOSED END

Offers the same benefits as the original with 5-30% weight savings

10

SPINWALL TECHNOLOGY™HOW HOLE FILL WORKS FOR YOU

SEALED HEAD WEDGE HEADORIGINALCLOSED END

A-L SERIES INSERT PROFILE

The A-L Series Insert features a knurled body and large diameter—low profile head making it ideal for use in punched or drilled holes. The Steel A-L Series Insert offers the highest all around strength characteristics and has been designed to be used with Grade 5 or Metric 8.8/9.8 mating screws. The A-L Series is AVK’s most versatile performer.

The A-L Series Insert can be installed using AVK’s ARO brand pneumatic tools or AVK’s SPP Tool™ System pneumatic/hydraulic tooling. These tools can be located at any position on your assembly line. The A-L Series can be installed either before or after finish.

As the A-L Series is installed, the knurled body expands 360° FILLING THE HOLE. This feature provides exceptional torque strength and vibration resistance.

The installation tool then continues to install the insert forming a backside flange even in multiple or variable thickness materials WITHOUT ADJUSTMENT.

DESIGN BENEFITS

ADDITIONAL DESIGN TYPES

EXCEPTIONAL TORQUE STRENGTH is achieved as the insert’s knurled body expands FILLING THE HOLE.

QUALITY INSTALLATIONS even in variable thickness materials are assured by AVK’s spin/spin ARO pneumatic tools and our pneumatic hydraulic SPP Tool™ Systems.


THREADS GAUGE before and after installation due to the increased cross-sectional thickness of the thread area. Thread dilation is prevented.

INVENTORY REDUCTION is possible because of the A-L Series’ wide grip range capacity. It is 2.5 times greater than conventional rivet nuts.


AVAILABLE in steel. Additional materials such as aluminum, brass and monel are available by special order. Contact an AVK Sales Representatives.

Thread area is enclosed eliminating leakage past the threads from either side of the applica-tion. See page 11.

A PVC foam seal is bonded to the underside of the head and when installed provides a weather tight seal. (Also available in the closed end version.) See page 18 for important grip information.

LIGHTCLOSED END

Offers the same benefits as the original with 5-30% weight savings

The addition of wedges under the head provides even greater torque capability, especially in soft or thin materials and is excellent for electrical grounding applications. Contact an AVK Sales Representative for details.

10

TM

Flal SERIES

SAMPLE NUMBER: ALS3T-420-165

AL )

MATERIAL TYPE

UNIFIED (INCH) AND METRIC THREAD SIZES

CLOSED END TYPE OPEN END TYPE HH 1 1-4- HD -01

Thread Specifications: Unified 2B/21 per ASME B1.1 Metric 6H/21 per ASME B1.13M

HF11,

LB KNURLED THREADED

THREAD SIZE

THREAD CALL OUT

GRIP RANGE

GRIP CALL OUT

HOLE SIZE +.006 / -.000

HD ±.010 ±.025*

HH ±.003

L ±.015

D MAX.

IL MAX.

LB MAX.

ILB MAX.

IATD" MAX.

6-32 UNC 632 .020 - .080 80 17/64 (.2656) 390 .030 .420 .265 305 .755 .640 .610 6-32 UNC 632 .080 - .130 130 17/64 (.2656) 390 .030 .470 .265 305 .755 .580 .670 8-32 UNC 832 .020 - .080 80 17/64 (.2656) 390 .030 .420 .265 305 .755 .640 .610 8-32 UNC 832 .080 - .130 130 17/64 (.2656) 390 .030 .470 .265 305 .755 .580 .670

10-24 UNC 1024 .020 - .130 130 19/64 (.2969) .415 .030 .475 .296 315 1.005 .845 .730 10-24 UNC 1024 .130 - .225 225 19/64 (.2969) .415 .030 .585 .296 315 1.005 .735 .840 10-32 UNF 1032 .020 - .130 130 19/64 (.2969) .415 .030 .475 .296 315 1.005 .845 .730 10-32 UNF 1032 .130 - .225 225 19/64 (.2969) .415 .030 .585 .296 315 1.005 .735 .840 1/4-20 UNC 420 .027 - .165 165 25/64 (3906) .500 .030 .580 .390 380 1.205 1.005 .895 1/4-20 UNC 420 .165 -.260 260 25/64 (3906) .500 .030 .680 .390 380 1.205 .905 1.035

5/16-18 UNC 518 .027 - .150 150 17/32 (.5312) .685* .035 .690 .530 .470 1.405 1.175 .995 5/16-18 UNC 518 .150 - .312 312 17/32 (.5312) .685* .035 .805 .530 .425 1.405 1.025 1.120 3/8-16 UNC 616 .027 - .150 150 17/32 (.5312) .685* .035 .690 .530 .470 1.405 1.175 .995 3/8-16 UNC 616 .150 - .312 312 17/32 (.5312) .685* .035 .805 .530 .425 1.405 1.025 1.120 1/2-13 UNC 813 .063 - .200 200 11/16 (.6875) .865* .047 1.150 .685 .850 2380 2.070 1.505 1/2-13 UNC 813 .200 - .350 350 11/16 (.6875) .865* .047 1.300 .685 .850 2380 1.920 1.505 1/2-13 UNC 813 .350 - .500 500 11/16 (.6875) .865* .047 1.450 .685 .860 2380 1.770 1.505

THREAD SIZE

THREAD CALL OUT

GRIP RANGE

GRIP CALL OUT

HOLE SIZE +0,15 / -0,00

HD ±0,25 ±0,64*

HH ±0,08

L ±0,38

D MAX.

IL MAX.

LB MAX.

ILB MAX.

IATD" MAX.

M4 x 0,7 ISO 470 0,50 - 2,00 2.0 6,75 9,91 0,76 10,67 6,73 7,75 19,18 16,26 15,49 M4 x 0,7 ISO 470 2,00 - 3,30 33 6,75 9,91 0,76 11,94 6,73 7,75 19,18 14,73 17,02 M5 x 0,8 ISO 580 0,50 - 3,30 33 7,60 10,54 0,76 12,07 7,52 8,00 25,53 21,46 18,54 M5 x 0,8 ISO 580 3,30 - 5,70 5.7 7,60 10,54 0,76 14,86 7,52 8,00 25,53 18,67 21,34 M6 x 1,0 ISO 610 0,70 - 4,20 4.2 10,00 12,70 0,76 14,73 9,91 9,65 30,61 25,53 22,73 M6 x 1,0 ISO 610 4,20 - 6,60 6.6 10,00 12,70 0,76 17,27 9,91 9,65 30,61 22,99 26,29

M8 x 1,25 ISO 8125 0,70 - 3,80 3.8 13,50 17,40* 0,89 17,53 13,46 11,94 35,69 29,85 25,27 M8 x 1,25 ISO 8125 3,80 - 7,90 7.9 13,50 17,40* 0,89 20,45 13,46 10,80 35,69 26,04 28,45 M10 x 1,5 ISO 1015 0,70 - 3,80 3.8 13,50 17,40* 0,89 17,53 13,46 11,94 35,69 29,85 25,27 M10 x 1,5 ISO 1015 3,80 - 7,90 7.9 13,50 17,40* 0,89 20,45 13,46 10,80 35,69 26,04 28,45

M12 x 1,75 ISO 12175 1,60 -5,10 5.1 17,45 21,97* 1,19 29,21 17,4 21,59 60,45 52,58 38,23 M12 x 1,75 ISO 12175 5,10 - 8,90 8.9 17,45 21,97* 1,19 33,02 17,4 21,59 60,45 48,77 38,23 M12 x 1,75 ISO 12175 8,90 - 12,7 12.7 17,45 21,97* 1,19 36,83 17,4 21,84 60,45 44,96 38,23

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details. NOTE 3: Additional grip lengths are available. Contact an AVK Sales Representative for details. **Dimensions in minimum grip condition. ***NOTE 4: Closed End CRES inserts have a reduced "LB" and 'LB" dimension. Contact an AVK sales rep for details.

FINISH RoHS COMPLIANT

PART NUMBERING SYSTEM

CALL OUT GRADE

5 Steel 1010/1008

A Aluminum 5056

B Brass 270/260

M Monel 400

C CRES 302***

CALL OUT SPECIFICATION

3T ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (80) WITH CLEAR PROTECTIVE COATING

4T YELLOW ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (81.) WITH CLEAR PROTECTIVE COATING

9T TIN ZINC TRIVALENT PER ESP-P-004-0003 (80) WITH CLEAR PROTECTIVE COATING

Note: For Additional Plating See Chart on Page 47

See installation tool selection on page 31 - 43.

CALL OUT TYPE

BLANK Open End

B Closed End

5 Sealed (See Pg.18)

W Wedge Head

•

PRODUCT SERIES

THREAD CALL OUT

GRIP CALL OUT

11

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip.NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details.NOTE 3: Additional grip lengths are available. Contact an AVK Sales Representative for details. **Dimensions in minimum grip condition.***NOTE 4: Closed End CRES inserts have a reduced “LB” and “ILB” dimension. Contact an AVK sales rep for details.

MATERIALPRODUCTSERIES

CALLOUT

3T

AL


( ) ( ) ( )- ( ) - ( )


SPECIFICATION

ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (8µ) WITH CLEAR PROTECTIVE COATING

4T YELLOW ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (8µ) WITH CLEAR PROTECTIVE COATING

9T


TIN ZINC TRIVALENT PER ESP-P-004, .0003 (8µ) WITH CLEAR PROTECTIVE COATING

TYPE

TYPE

Open End

Closed EndB

Sealed (See Pg.18)S

Wedge HeadW

Thread Specifications: Unified 2B/21 per ASME B1.1Metric 6H/21 per ASME B1.13M


HD

IL GRIPRANGE LB

HH

L

HH

ILBIATDD D

OPEN END TYPE CLOSED END TYPE

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HH±.003

L±.015

DMAX.

ILMAX.

ILBMAX.

IATD**MAX.

LBMAX.

HOLE SIZE+.006 / -.000

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HD ±0,25 ±0,64*

HD ±.010 ±.025*

HH±0,08

L±0,38

DMAX.

ILMAX.

ILBMAX.

IATD**MAX.

LBMAX.

HOLE SIZE+0,15 / -0,00

6-32 UNC6-32 UNC8-32 UNC8-32 UNC

10-24 UNC10-24 UNC10-32 UNF10-32 UNF

1/4-20 UNC1/4-20 UNC

5/16-18 UNC5/16-18 UNC3/8-16 UNC3/8-16 UNC1/2-13 UNC1/2-13 UNC1/2-13 UNC

632632832832

1024102410321032420420518518616616813813813

.020 - .080

.080 - .130

.020 - .080

.080 - .130

.020 - .130

.130 - .225

.020 - .130

.130 - .225

.027 - .165

.165 - .260

.027 - .150

.150 - .312

.027 - .150

.150 - .312

.063 - .200

.200 - .350

.350 - .500

8013080

130130225130225165260150312150312200350500

.390

.390

.390

.390

.415

.415

.415

.415

.500

.500.685*.685*.685*.685*.865*.865*.865*

.030

.030

.030

.030

.030

.030

.030

.030

.030

.030

.035

.035

.035

.035

.047

.047

.047

.420

.470

.420

.470

.475

.585

.475

.585

.580

.680

.690

.805

.690

.8051.1501.3001.450

.265

.265

.265

.265

.296

.296

.296

.296

.390

.390

.530

.530

.530

.530

.685

.685

.685

.305

.305

.305

.305

.315

.315

.315

.315

.380

.380

.470

.425

.470

.425

.850

.850

.860

.755

.755

.755

.7551.0051.0051.0051.0051.2051.2051.4051.4051.4051.4052.3802.3802.380

.640

.580

.640

.580

.845

.735

.845

.7351.005.905

1.1751.0251.1751.0252.0701.9201.770

.610

.670

.610

.670

.730

.840

.730

.840

.8951.035.995

1.120.995

1.1201.5051.5051.505

17/64 (.2656)17/64 (.2656)17/64 (.2656)17/64 (.2656)19/64 (.2969)19/64 (.2969)19/64 (.2969)19/64 (.2969)25/64 (.3906)25/64 (.3906)17/32 (.5312)17/32 (.5312)17/32 (.5312)17/32 (.5312)11/16 (.6875)11/16 (.6875)11/16 (.6875)

M4 x 0,7 ISOM4 x 0,7 ISOM5 x 0,8 ISOM5 x 0,8 ISOM6 x 1,0 ISOM6 x 1,0 ISO

M8 x 1,25 ISOM8 x 1,25 ISOM10 x 1,5 ISOM10 x 1,5 ISO

M12 x 1,75 ISOM12 x 1,75 ISOM12 x 1,75 ISO

470470580580610610

8125812510151015

121751217512175

0,50 - 2,002,00 - 3,300,50 - 3,303,30 - 5,700,70 - 4,204,20 - 6,600,70 - 3,803,80 - 7,900,70 - 3,803,80 - 7,901,60 - 5,105,10 - 8,908,90 - 12,7

2.03.33.35.74.26.63.87.93.87.95.18.9

12.7

6,756,757,607,60

10,0010,0013,5013,5013,5013,5017,4517,4517,45

9,919,91

10,5410,5412,7012,7017,40*17,40*17,40*17,40*21,97*21,97*21,97*

0,760,760,760,760,760,760,890,890,890,891,191,191,19

10,6711,9412,0714,8614,7317,2717,5320,4517,5320,4529,2133,0236,83

6,736,737,527,529,919,91

13,4613,4613,4613,4617,417,417,4

7,757,758,008,009,659,65

11,9410,8011,9410,8021,5921,5921,84

19,1819,1825,5325,5330,6130,6135,6935,6935,6935,6960,4560,4560,45

16,2614,7321,4618,6725,5322,9929,8526,0429,8526,0452,5848,7744,96

15,4917,0218,5421,3422,7326,2925,2728,4525,2728,4538,2338,2338,23


THREADCALL OUT

GRIPCALL OUT

CALLOUT

BLANK

CALLOUT GRADE

Steel 1010/1008S

Aluminum 5056A

Brass 270/260B

Monel 400M

CRES 302***CSee installation tool selection on page 31 - 43.

SERIES

11

RoHSCOMPLIANT

FWAHL

SmallO



SPINWALL TECHNOLOGY"' HOW HOLE FILL WORKS FOR YOU

As the A-K Series is installed, the knurled body expands 360° FILLING THE HOLE.This feature provides exceptional torque strength and vibration resistance.


FAKI1

TM

SERIES

KN THREADED URLED

A-K SERIES INSERT PROFILE

The A-K Series Insert features a knurled body and a reduced profile head to allow for virtually flush installation. Countersink drilling or dimpling of the parent material can be eliminated. The Steel A-K Series is designed to be used with Grade 5 or Metric Class 8.8/9.8 mating screws.

The A-K Series Insert can be installed using AVK's ARO brand pneumatic tools or AVK's SPPTm pneumatic/hydraulic tooling. These tools can be located at any position on your assembly line. The A-K Series Insert can be installed either before or after finish.

DESIGN BENEFITS '91=111"' VIRTUALLY FLUSH INSTALLATIONS are achieved without special hole preparation due to the A-K Series minimal head profile.

EXCEPTIONAL TORQUE STRENGTH is achieved as the insert's knurled body expands FILLING THE HOLE.

QUALITY INSTALLATIONS even in variable thickness materials are assured by AVK's spin/spin ARO pneumatic tools and our pneumatic/hydraulic SPP Tool Systems.



INVENTORY REDUCTION is possible because of the A-K Series' wide grip range capacity. It is 2.5 times greater than conventional rivet nuts.

SUPERIOR CORROSION RESISTANCE is provided by our standard zinc/yellow trivalent finish (120 hours. Salt spray to white corrosion). For exceptional corrosion protection we offer a trivalent tin/zinc alloy finish.

AVAILABLE in steel. Additional materials such as aluminum, brass and monel are available by special order. Contact an AVK Sales Representative for details.


ORIGINAL CLOSED END

Thread area is enclosed eliminating leakage past the threads from either side of the application. See page 13.

LIGHT CLOSED END

Offers the same benefits as the original with a 5 - 30% weight savings.

12

A-K SERIES INSERT PROFILE

DESIGN BENEFITS


ORIGINALCLOSED END


LIGHTCLOSED END

Offers the same benefits as the original with a 5 – 30% weight savings.

The A-K Series Insert features a knurled body and a reduced profile head to allow for virtually flush installation. Countersink drilling or dimpling of the parent material can be eliminated. The Steel A-K Series is designed to be used with Grade 5 or Metric Class 8.8/9.8 mating screws.

The A-K Series Insert can be installed using AVK’s ARO brand pneumatic tools or AVK’s SPP™ pneumatic/hydraulic tooling. These tools can be located at any position on your assembly line. The A-K Series Insert can be installed either before or after finish.


As the A-K Series is installed, the knurled body expands 360° FILLING THE HOLE. This feature provides exceptional torque strength and vibration resistance.


VIRTUALLY FLUSH INSTALLATIONS are achieved without special hole preparation due to the A-K Series minimal head profile.

EXCEPTIONAL TORQUE STRENGTH is achieved as the insert’s knurled body expands FILLING THE HOLE.

QUALITY INSTALLATIONS even in variable thickness materials are assured by AVK’s spin/spin ARO pneumatic tools and our pneumatic/hydraulic SPP Tool™ Systems.



INVENTORY REDUCTION is possible because of the A-K Series’ wide grip range capacity. It is 2.5 times greater than conventional rivet nuts.

SUPERIOR CORROSION RESISTANCE is provided by our standard zinc/yellow trivalent finish (120 hours. Salt spray to white corrosion). For exceptional corrosion protection we offer a trivalent tin/zinc alloy finish.

AVAILABLE in steel. Additional materials such as aluminum, brass and monel are available by special order. Contact an AVK Sales Representative for details.

12

TM

FAAK1 SERIES


SAMPLE NUMBER: AKS3T-420-165

AK ( )

TYPE MATERIAL


co


Thread Specifications: Unified Metric

2B/21 per ASME B1.1 6H/21 per ASME B1.13M

THREAD SIZE

THREAD CALL OUT

GRIP RANGE

GRIP CALL OUT

HOLE SIZE +.006 / -.000

HD ±.015

HH ±.003

L ±.015

D MAX.

IL MAX.

LB MAX.

ILB MAX.

IATD* MAX.

6-32 UNC 632 .020 - .080 80 17/64 (.2656) 310 .019 .420 .265 305 .755 .640 .610 6-32 UNC 632 .080 - .130 130 17/64 (.2656) 310 .019 .470 .265 305 .755 .580 .670 8-32 UNC 832 .020 - .080 80 17/64 (.2656) 310 .019 .420 .265 305 .755 .640 .610 8-32 UNC 832 .080 - .130 130 17/64 (.2656) 310 .019 .470 .265 305 .755 .580 .670

10-24 UNC 1024 .020 - .130 130 19/64 (.2969) 340 .019 .475 .296 315 1.005 .845 .730 10-24 UNC 1024 .130 - .225 225 19/64 (.2969) 340 .019 .585 .296 315 1.005 .735 .840 10-32 UNF 1032 .020 - .130 130 19/64 (.2969) 340 .019 .475 .296 315 1.005 .845 .730 10-32 UNF 1032 .130 - .225 225 19/64 (.2969) 340 .019 .585 .296 315 1.005 .735 .840 1/4-20 UNC 420 .027 - .165 165 25/64 (3906) .455 .023 .580 .390 380 1.205 1.005 .895 1/4-20 UNC 420 .165 -.260 260 25/64 (3906) .455 .023 .680 .390 380 1.205 .905 1.035

5/16-18 UNC 518 .027 - .150 150 17/32 (.5312) .595 .023 .690 .530 .470 1.405 1.175 .995 5/16-18 UNC 518 .150 - .312 312 17/32 (.5312) .595 .023 .805 .530 .425 1.405 1.025 1.120 3/8-16 UNC 616 .027 - .150 150 17/32 (.5312) .595 .023 .690 .530 .470 1.405 1.175 .995 3/8-16 UNC 616 .150 - .312 312 17/32 (.5312) .595 .023 .805 .530 .425 1.405 1.025 1.120

THREAD SIZE

THREAD CALL OUT

GRIP RANGE

GRIP CALL OUT

HOLE SIZE +0,15 / -0,00

HD ±0,38

HH ±0,08

L ±0,38

D MAX.

IL MAX.

LB MAX.

ILB MAX.

IATD* MAX.

M4 x 0,7 ISO 470 0,50 - 2,00 2.0 6,75 7,87 0,48 10,67 6,73 7,75 19,18 16,26 15,49 M4 x 0,7 ISO 470 2,00 - 3,30 33 6,75 7,87 0,48 11,94 6,73 7,75 19,18 14,73 17,02 M5 x 0,8 ISO 580 0,50 - 3,30 33 7,60 8,64 0,48 12,07 7,52 8,00 25,53 21,46 18,54 M5 x 0,8 ISO 580 3,30 - 5,70 5.7 7,60 8,64 0,48 14,86 7,52 8,00 25,53 18,67 21,34 M6 x 1,0 ISO 610 0,70 - 4,20 4.2 10,00 11,56 0,58 14,73 9,91 9,65 30,61 25,53 22,73 M6 x 1,0 ISO 610 4,20 - 6,60 6.6 10,00 11,56 0,58 17,27 9,91 9,65 30,61 22,99 26,29

M8 x 1,25 ISO 8125 0,70 - 3,80 3.8 13,50 15,11 0,58 17,53 13,46 11,94 35,69 29,85 25,27 M8 x 1,25 ISO 8125 3,80 - 7,90 7.9 13,50 15,11 0,58 20,45 13,46 10,80 35,69 26,04 28,45 M10 x 1,5 ISO 1015 0,70 - 3,80 3.8 13,50 15,11 0,58 17,53 13,46 11,94 35,69 29,85 25,27 M10 x 1,5 ISO 1015 3,80 - 7,90 7.9 13,50 15,11 0,58 20,45 13,46 10,80 35,69 26,04 28,45

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details. NOTE 3: Additional grip lengths are available. Contact an AVK Sales Representative for details. *Dimensions in minimum grip condition. NOTE 4: Contact an AVK Sales Representative regarding optional materials.

CALL OUT GRADE

5 Steel 1010/1008

A Aluminum 5056

B Brass 270/260

M Monel 400

FINISH ROHS COMPLIANT







HH

LB

HH [4- HD -01

KNURLED THREADED

CALL OUT TYPE

BLANK Open End

B Closed End

THREAD CALL OUT

GRIP CALL OUT

PRODUCT SERIES

13

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HH±.003

HD±.015

HD±0,38

L±.015

DMAX.

ILMAX.

ILBMAX.

IATD*MAX.

LBMAX.

HOLE SIZE+.006 / -.000

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HH±0,08

L±0,38

DMAX.

ILMAX.

ILBMAX.

IATD*MAX.

LBMAX.

HOLE SIZE+0,15 / -0,00

6-32 UNC6-32 UNC8-32 UNC8-32 UNC

10-24 UNC10-24 UNC10-32 UNF10-32 UNF

1/4-20 UNC1/4-20 UNC

5/16-18 UNC5/16-18 UNC3/8-16 UNC3/8-16 UNC

632632832832

1024102410321032420420518518616616

.020 - .080

.080 - .130

.020 - .080

.080 - .130

.020 - .130

.130 - .225

.020 - .130

.130 - .225

.027 - .165

.165 - .260

.027 - .150

.150 - .312

.027 - .150

.150 - .312

8013080

130130225130225165260150312150312

.310

.310

.310

.310

.340

.340

.340

.340

.455

.455

.595

.595

.595

.595

.019

.019

.019

.019

.019

.019

.019

.019

.023

.023

.023

.023

.023

.023

.420

.470

.420

.470

.475

.585

.475

.585

.580

.680

.690

.805

.690

.805

.265

.265

.265

.265

.296

.296

.296

.296

.390

.390

.530

.530

.530

.530

.305

.305

.305

.305

.315

.315

.315

.315

.380

.380

.470

.425

.470

.425

.755

.755

.755

.7551.0051.0051.0051.0051.2051.2051.4051.4051.4051.405

.640

.580

.640

.580

.845

.735

.845

.7351.005.905

1.1751.0251.1751.025

.610

.670

.610

.670

.730

.840

.730

.840

.8951.035.995

1.120.995

1.120

17/64 (.2656)17/64 (.2656)17/64 (.2656)17/64 (.2656)19/64 (.2969)19/64 (.2969)19/64 (.2969)19/64 (.2969)25/64 (.3906)25/64 (.3906)17/32 (.5312)17/32 (.5312)17/32 (.5312)17/32 (.5312)



470470580580610610

8125812510151015

0,50 - 2,002,00 - 3,300,50 - 3,303,30 - 5,700,70 - 4,204,20 - 6,600,70 - 3,803,80 - 7,900,70 - 3,803,80 - 7,90

2.03.33.35.74.26.63.87.93.87.9

6,756,757,607,60

10,0010,0013,5013,5013,5013,50

7,877,878,648,64

11,5611,5615,1115,1115,1115,11

0,480,480,480,480,580,580,580,580,580,58

10,6711,9412,0714,8614,7317,2717,5320,4517,5320,45

6,736,737,527,529,919,91

13,4613,4613,4613,46

7,757,758,008,009,659,65

11,9410,8011,9410,80

19,1819,1825,5325,5330,6130,6135,6935,6935,6935,69

16,2614,7321,4618,6725,5322,9929,8526,0429,8526,04

15,4917,0218,5421,3422,7326,2925,2728,4525,2728,45

HD

IL GRIPRANGE LB

HH

L

HH

ILBIATDD D





CALLOUT

CALLOUTGRADE

Steel 1010/1008S 3T

AK

SAMPLE NUMBER: AKS3T-420-165

( ) ( ) ( )- ( ) - ( )

FINISH ROHS COMPLIANT

SPECIFICATION



9T



TYPE

TYPE

Open End

Closed EndB



A

B

M

Aluminum 5056

Brass 270/260

Monel 400

THREADCALL OUT

GRIPCALL OUT

CALLOUT

BLANK

13

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip.NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details.NOTE 3: Additional grip lengths are available. Contact an AVK Sales Representative for details. *Dimensions in minimum grip condition.NOTE 4: Contact an AVK Sales Representative regarding optional materials.

RoHSCOMPLIANT

FWAHL

SmallO



ORIGINAL CLOSED END

Thread area is enclosed eliminat-ing leakage past the threads from either side of the application. See page 15.

F21 ;

TM

SERIES

INSERT THREADED HEX INSERT

A-H SERIES INSERT PROFILE

The A-H Series Insert features a radius corner hex body. When installed into a corresponding hex hole, the radius corners of the A-H Series Insert expand and fill the hole corners providing exceptional resistance to spinning in the panel. The Steel A-H Series is designed to be used with Grade 5 or Metric Class 8.8/9.8 mating screws.

The A-H Series Insert can be installed using AVK's ARO brand pneumatic tools or AVK's SPPTm pneumatic/hydraulic tooling systems. These tools can be located at any position on your assembly line. The A-H Series Insert can be installed either before or after finish.

As the A-H Series is installed, the radius cornered hex body expands FILLING THE HOLE.This feature provides exceptional torque strength and vibration resistance.

SPINWALL i LCHNULUiYTM HOW HOLE FILL WORKS FOR YOU The installation

tool then continues to install the insert forming a backside flange even in multiple or variable thickness materials WITHOUT ADJUSTMENT.

DESIGN BENEFITS ‘W' EXCEPTIONAL resistance to spinning in the panel is achieved as the A-H Series' hex body expands FILLING THE HOLE.

AVOID STRESS FRACTURES of your material and prolong punch and die life by specifying a radius corner in your hex hole. This is possible when using the A-H Series radius hex body insert.

QUALITY INSTALLATIONS even in variable thickness materials are assured by AVK's spin/spin ARO pneumatic tools and our pneumatic/hydraulic SPP Tool Systems.



INVENTORY REDUCTION is possible because of the A-H Series' wide grip range capacity. It is 2.5 times greater than conventional rivet nuts.


AVAILABLE in steel. Additional materials such as aluminum, brass and monel are available by special order. Contact an AVK Sales Representative.

ADDITIONAL DESIGN TYPE

LIGHT CLOSED END

Offers the same benefits as the original with a 5-30% weight savings.

SEALED HEAD


OPEN END

Stainless Steel Hex body insert available in specific thread ranges only. Please contact an AVK Sales Representative for more information.

14

A-H SERIES INSERT PROFILE

The A-H Series Insert features a radius corner hex body. When installed into a corresponding hex hole, the radius corners of the A-H Series Insert expand and fill the hole corners providing exceptional resistance to spinning in the panel. The Steel A-H Series is designed to be used with Grade 5 or Metric Class 8.8/9.8 mating screws.

The A-H Series Insert can be installed using AVK’s ARO brand pneumatic tools or AVK’s SPP™ pneumatic/hydraulic tooling systems. These tools can be located at any position on your assembly line. The A-H Series Insert can be installed either before or after finish.

SPINWALL TECHNOLOGY™HOW HOLE FILL WORKS FOR YOUAs the A-H Series

is installed, the radius cornered hex body expands FILLING THE HOLE. This feature provides exceptional torque strength and vibration resistance.

DESIGN BENEFITS

EXCEPTIONAL resistance to spinning in the panel is achieved as the A-H Series’ hex body expands FILLING THE HOLE.

AVOID STRESS FRACTURES of your material and prolong punch and die life by specifying a radius corner in your hex hole. This is possible when using the A-H Series radius hex body insert.

QUALITY INSTALLATIONS even in variable thickness materials are assured by AVK’s spin/spin ARO pneumatic tools and our pneumatic/hydraulic SPP Tool™ Systems.



INVENTORY REDUCTION is possible because of the A-H Series’ wide grip range capacity. It is 2.5 times greater than conventional rivet nuts.


AVAILABLE in steel. Additional materials such as aluminum, brass and monel are available by special order. Contact an AVK Sales Representative.


SEALED HEAD OPEN ENDORIGINALCLOSED END

Thread area is enclosed eliminat-ing leakage past the threads from either side of the application. See page 15.

LIGHTCLOSED END

Offers the same benefits as the original with a 5-30% weight savings.


Stainless Steel Hex body insert available in specific thread ranges only. Please contact an AVK Sales Representative for more information.


14

Mfr.

IL GRIP

RANGE

Thread Specifications: Unified 2B/21 per ASME B1.1 Metric 6H/21 per ASME 61.13M

INSERT THREADED HEX INSERT

HH

LB

NOTE: FOR RADIUS CORNER, SEER DIM.


OPEN END TYPE

CLOSED END TYPE HOLE DETAIL

rAtl

TM

SERIES

THREAD THREAD GRIP GRIP HOLE SIZE

SIZE CALL OUT RANGE CALL OUT (ACROSS FLATS)

+.004 / -.000

HD ±.010 ±.025*

HH L D IL LB ILB IATD" ±.003 ±.015 MAX. MAX. MAX. MAX. MAX. MAX.

6-32 UNC 632 .020 - .080 80 .250 375 .027 385 .249 .295 .755 .640 .575 .015 6-32 UNC 632 .080 - .130 130 .250 375 .027 .435 .249 .295 .755 .580 .640 .015 8-32 UNC 832 .020 - .080 80 .250 375 .027 385 .249 .295 .755 .640 .575 .015 8-32 UNC 832 .080 - .130 130 .250 375 .027 .435 .249 .295 .755 .580 .640 .015

10-24 UNC 1024 .020 - .130 130 .281 390 .027 .435 .280 .275 1.045 .845 .695 .020 10-24 UNC 1024 .130 - .225 225 .281 390 .027 .535 .280 .275 1.045 .735 .805 .020 10-32 UNF 1032 .020 - .130 130 .281 390 .027 .435 .280 .275 1.045 .845 .695 .020 10-32 UNF 1032 .130 - .225 225 .281 390 .027 .535 .280 .275 1.045 .735 .805 .020 1/4-20 UNC 420 .027 -.165 165 375 .510 .030 .585 374 .400 1.205 1.015 .945 .040 1/4-20 UNC 420 .165 - .260 260 375 .510 .030 .685 374 .400 1.205 .915 1.085 .040

5/16-18 UNC 518 .027 -.150 150 .500 .655* .035 .685 .499 .530 1.460 1.235 1.045 .040 5/16-18 UNC 518 .150 - .312 312 .500 .655* .035 .845 .499 .515 1.460 1.220 1.170 .040 3/8-16 UNC 616 .027 -.150 150 .500 .655* .035 .685 .499 .530 1.460 1.235 1.045 .040 3/8-16 UNC 616 .150 - .312 312 .500 .655* .035 .845 .499 .515 1.460 1.220 1.170 .040 1/2-13 UNC 813 .063 - .200 200 .687 .865* .047 1.150 .686 .850 2.380 2.070 1.505 .040 1/2-13 UNC 813 .200 - .350 350 .687 .865* .047 1300 .686 .850 2.380 1.920 1.505 .040 1/2-13 UNC 813 350 - .500 500 .687 .865* .047 1.450 .686 .860 2.380 1.770 1.505 .040

THREAD THREAD GRIP GRIP HOLE SIZE

SIZE CALL OUT RANGE

CALL OUT (ACROSS FLATS) +0,10 / -0,00

HD ±0,25 ±0,64*

HH L D IL LB ILB IATD" ±0,08 ±0,38 MAX. MAX. MAX. MAX. MAX. MAX.

M4 x 0,7 ISO 470 0,50 - 2,00 2.0 6,35 9,53 0,68 9,78 6,35 7,49 19,18 16,26 14,61 0,38 M4 x 0,7150 470 2,00 - 3,30 3.3 6,35 9,53 0,68 11,05 6,35 7,49 19,18 14,73 16,26 0,38 M5 x 0,8150 580 0,50 - 3,30 3.3 7,14 9,91 0,68 11,05 7,10 6,99 26,54 21,46 17,65 0,50 M5 x 0,8150 580 3,30 - 5,70 5.7 7,14 9,91 0,68 13,59 7,10 6,99 26,54 18,67 20,45 0,50 M6 x 1,0150 610 0,70 - 4,20 4.2 9,53 12,96 0,76 14,86 9,50 10,16 30,61 25,78 24,00 1,00 M6 x 1,0150 610 4,20 - 6,60 6.6 9,53 12,96 0,76 17,40 9,50 10,16 30,61 23,24 27,56 1,00

M8 x 1,25 ISO 8125 0,70 - 3,80 3.8 12,70 16,64* 0,89 17,40 12,70 13,46 37,08 31,37 26,54 1,00 M8 x 1,25150 8125 3,80 - 7,90 7.9 12,70 16,64* 0,89 21,46 12,70 13,08 37,08 30,99 29,72 1,00 M10 x 1,5 ISO 1015 0,70 - 3,80 3.8 12,70 16,64* 0,89 17,40 12,70 13,46 37,08 31,37 26,54 1,00 M10 x 1,5150 1015 3,80 - 7,90 7.9 12,70 16,64* 0,89 21,46 12,70 13,08 37,08 30,99 29,72 1,00

M12 x 1,75 ISO 12175 1,60- 5,10 5.1 17,45 21,97* 1,19 29,21 17,42 21,59 60,45 52,58 38,23 1,00 M12 x 1,75 ISO 12175 5,10 - 8,90 8.9 17,45 21,97* 1,19 33,02 17,42 21,59 60,45 48,77 38,23 1,00 M12 x 1,75 ISO 12175 8,90 - 12,7 12.7 17,45 21,97* 1,19 36,83 17,42 21,84 60,45 44,96 38,23 1,00

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details NOTE 3: Additional grip lengths are available in certain thread sizes. Contact an AVK Sales Representative for details. " D i m e n s i o n s in minimum grip condition. ***NOTE 4: Closed End CRES inserts have a reduced "LB" and ILB" dimension. Contact an AVK sales rep for details.


SAMPLE NUMBER: AHS3T-420-165

AH ( )

PRODUCT SERIES

MATERIAL

FINISH RoHS COMPLIANT THREAD

CALL OUT

GRIP CALL OUT

TYPE

CALL OUT TYPE

BLANK Open End

B Closed End

5 Sealed (See Pg.19)

CALL OUT GRADE

S Steel 1010/1008

A Aluminum 5056

B Brass 270/260

M Monel 400

C CRES 302***






See installation tool selection on page 31 - 43. 15

HDHH

ILGRIP

RANGE

HH

LB ILBIATDL

D

NOTE: FORRADIUS CORNER,SEE R DIM.



OPEN END TYPE CLOSED END TYPE HOLE DETAIL

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip.NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for detailsNOTE 3: Additional grip lengths are available in certain thread sizes. Contact an AVK Sales Representative for details. **Dimensions in minimum grip condition.***NOTE 4: Closed End CRES inserts have a reduced “LB” and “ILB” dimension. Contact an AVK sales rep for details.



CALLOUT

CALLOUTGRADE

Steel 1010/1008S 3T

AH

SAMPLE NUMBER: AHS3T-420-165

( ) ( ) ( )- ( ) - ( )


SPECIFICATION



9T



TYPE

TYPE

Open End

Closed EndB

Sealed (See Pg.19)S

Aluminum 5056A

Brass 270/260B

Monel 400M


THREADCALL OUT

GRIPCALL OUT

CALLOUT

BLANK

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HH±.003

L±.015

DMAX.

ILMAX.

ILBMAX.

IATD**MAX.

LBMAX.

HOLE SIZE(ACROSS FLATS)+.004 / -.000

HOLE SIZE(ACROSS FLATS)+0,10 / -0,00

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HD ±0,25 ±0,64*

HD ±.010 ±.025*

HH±0,08

L±0,38

DMAX.

ILMAX.

ILBMAX.

IATD**MAX.

LBMAX.

6-32 UNC6-32 UNC8-32 UNC8-32 UNC

10-24 UNC10-24 UNC10-32 UNF10-32 UNF

1/4-20 UNC1/4-20 UNC


632632832832

1024102410321032420420518518616616813813813

.020 - .080

.080 - .130

.020 - .080

.080 - .130

.020 - .130

.130 - .225

.020 - .130

.130 - .225

.027 - .165

.165 - .260

.027 - .150

.150 - .312

.027 - .150

.150 - .312

.063 - .200

.200 - .350

.350 - .500

8013080

130130225130225165260150312150312200350500

.375

.375

.375

.375

.390

.390

.390

.390

.510

.510.655*.655*.655*.655*.865*.865*.865*

.027

.027

.027

.027

.027

.027

.027

.027

.030

.030

.035

.035

.035

.035

.047

.047

.047

.385

.435

.385

.435

.435

.535

.435

.535

.585

.685

.685

.845

.685

.8451.1501.3001.450

.249

.249

.249

.249

.280

.280

.280

.280

.374

.374

.499

.499

.499

.499

.686

.686

.686

.295

.295

.295

.295

.275

.275

.275

.275

.400

.400

.530

.515

.530

.515

.850

.850

.860

.755

.755

.755

.7551.0451.0451.0451.0451.2051.2051.4601.4601.4601.4602.3802.3802.380

.640

.580

.640

.580

.845

.735

.845

.7351.015.915

1.2351.2201.2351.2202.0701.9201.770

.575

.640

.575

.640

.695

.805

.695

.805

.9451.0851.0451.1701.0451.1701.5051.5051.505

.250

.250

.250

.250

.281

.281

.281

.281

.375

.375

.500

.500

.500

.500

.687

.687

.687




470470580580610610

8125812510151015

121751217512175

0,50 - 2,002,00 - 3,300,50 - 3,303,30 - 5,700,70 - 4,204,20 - 6,600,70 - 3,803,80 - 7,900,70 - 3,803,80 - 7,901,60 - 5,105,10 - 8,908,90 - 12,7

2.03.33.35.74.26.63.87.93.87.95.18.9

12.7

6,356,357,147,149,539,53

12,7012,7012,7012,7017,4517,4517,45

9,539,539,919,91

12,9612,9616,64*16,64*16,64*16,64*21,97*21,97*21,97*

0,680,680,680,680,760,760,890,890,890,891,191,191,19

9,7811,0511,0513,5914,8617,4017,4021,4617,4021,4629,2133,0236,83

6,356,357,107,109,509,50

12,7012,7012,7012,7017,4217,4217,42

7,497,496,996,99

10,1610,1613,4613,0813,4613,0821,5921,5921,84

19,1819,1826,5426,5430,6130,6137,0837,0837,0837,0860,4560,4560,45

16,2614,7321,4618,6725,7823,2431,3730,9931,3730,9952,5848,7744,96

14,6116,2617,6520,4524,0027,5626,5429,7226,5429,7238,2338,2338,23

RMAX.

RMAX.

.015

.015

.015

.015

.020

.020

.020

.020

.040

.040

.040

.040

.040

.040

.040

.040

.040

0,380,380,500,501,001,001,001,001,001,001,001,001,00

15

RoHSCOMPLIANT

FWAHL

SmallO



TM

SERIES

INSERT THREADED INSERT

AIR TOOL SELECTION - ARO TOOL

A-R STUDS

An A-R blind side, petaled footprint produces exceptional pull-out combined with a stud for component attachment. Contact an AVK Sales Representa-tive for availability.

STRAIGHT BODY DESIGN

A straight body A-R Series insert is ideal for thin sheet metals, tubing & plastic applications where high pull-out is required. Contact an AVK Sales Representa-tive for availability.

A-R SERIES INSERT PROFILE

The A-R Series threaded insert has been designed for use in plastics and thin gauge sheet

metal applications where increased pull-out resistance is required.

The A-R Series features a PreSetTm slotted body design that when installed folds into four

segments gripping the backside of the parent material. This design feature allows the A-R

Series to be installed into single, variable or multiple thickness materials using AVK's ARO

torque-stall pneumatic tools or AVK's pneumatic/hydraulic SPP Tool Systems.

A-R Series PreSetTM Design

How it works for you:The Preset slightly expanded slotted body design of the A-R Series enables it to be installed using torque type tools.

HOW IT WORKS FOR YOU

Hand or pneumatic torque tools will install the A-R Series in single, variable or multiple thickness.

TT

DESIGN BENEFITS

• INSTALLS USING TORQUE stall type tooling due to the

slightly expanded slotted body design. This is important when working with plastics that vary in thickness. No

adjustment of the tool is necessary when installing the part into variable thickness materials.

INSTALLS USING HAND WRENCHED TORQUE type tools.

Ideal for use in kits and consumer installation applications.

PROVIDES EXCEPTIONAL pull out resistance in soft plastics or thin sheet metal applications even if holes are hand

drilled and oversized.

SUPERIOR CORROSION RESISTANCE because all surfaces

of the slotted body are plated. Standard plating is zinc/yellow trivalent finish (120 hours to white corrosion).

For exceptional corrosion protection we offer a trivalent tin/zinc alloy finish.

Superior thread strength due to AVK's internal roll

threading process.

• AVAILABLE IN STEEL.

AIR TOOL SELECTION - SPP TOOLTM 4

The A-R Series has been designed to install with either the SPP ToolTm Systems or the ARO type tool. The SPP ToolTm Systems will install

the A-R Series per the suggested grip ranges shown on page 17. See page 36 and 37 for SPP ToolTm Systems information.

The ARO pneumatic tool shown on page 35 will install the A-R Series threaded insert. It will affect the published grip range of the part

based on the tools' RPM and the density of the parent material. See the chart on page 17 for grip range information. AVK suggests trial

installations in the actual application before specifying the optimum ARO tool.

ADDITIONAL DESIGN

SPECIAL HEAD DESIGNS

Special head configura-tions such as square or wedge head can increase the inserts holding resistance in the parent material. Contact an AVK Sales Representative for availability.

16

DESIGN BENEFITS

A-R SERIES INSERT PROFILE

The A-R Series threaded insert has been designed for use in plastics and thin gauge sheet metal applications where increased pull-out resistance is required.

The A-R Series features a PreSet™ slotted body design that when installed folds into four segments gripping the backside of the parent material. This design feature allows the A-R Series to be installed into single, variable or multiple thickness materials using AVK’s ARO torque-stall pneumatic tools or AVK’s pneumatic/hydraulic SPP Tool™ Systems.

A-R Series PreSet™ DesignHOW IT WORKS FOR YOUHow it works for you: The

Preset slightly expanded slotted body design of the A-R Series enables it to be installed using torque type tools.

Hand or pneumatic torque tools will install the A-R Series in single, variable or multiple thickness.

AIR TOOL SELECTION - SPP TOOL™

AIR TOOL SELECTION - ARO TOOL

INSTALLS USING TORQUE stall type tooling due to the slightly expanded slotted body design. This is important when working with plastics that vary in thickness. No adjustment of the tool is necessary when installing the part into variable thickness materials.

INSTALLS USING HAND WRENCHED TORQUE type tools. Ideal for use in kits and consumer installation applications.

PROVIDES EXCEPTIONAL pull out resistance in soft plastics or thin sheet metal applications even if holes are hand drilled and oversized.

SUPERIOR CORROSION RESISTANCE because all surfaces of the slotted body are plated. Standard plating is zinc/yellow trivalent finish (120 hours to white corrosion). For exceptional corrosion protection we offer a trivalent tin/zinc alloy finish.

Superior thread strength due to AVK’s internal roll threading process.

AVAILABLE IN STEEL.


The A-R Series has been designed to install with either the SPP Tool™ Systems or the ARO type tool. The SPP Tool™ Systems will install the A-R Series per the suggested grip ranges shown on page 17. See page 36 and 37 for SPP Tool™ Systems information.

The ARO pneumatic tool shown on page 35 will install the A-R Series threaded insert. It will affect the published grip range of the part based on the tools’ RPM and the density of the parent material. See the chart on page 17 for grip range information. AVK suggests trial installations in the actual application before specifying the optimum ARO tool.

SPECIAL HEAD DESIGNS STRAIGHT BODY DESIGNA-R STUDS

An A-R blind side, petaled footprint produces exceptional pull-out combined with a stud for component attachment. Contact an AVK Sales Representa-tive for availability.

Special head configura-tions such as square or wedge head can increase the inserts holding resistance in the parent material. Contact an AVK Sales Representative for availability.

A straight body A-R Series insert is ideal for thin sheet metals, tubing & plastic applications where high pull-out is required. Contact an AVK Sales Representa-tive for availability.

16

TM

11,11 ',J SERIES

METRIC MARK GRIP

!DENT. MARK

HH 1.6- HD -Di

RoHS COMPLIANT PART NUMBERING SYSTEM

SAMPLE NUMBER: ARS3T-420-280

AR ( )

MATERIAL FINISH RoHS COMPLIANT


AVKTRADEMARK

Thread Specifications: Unified Metric

2B/21 per ASME B1.1 6H/21 per ASME B1.13M

THREAD SIZE

THREAD CALL OUT

GRIP RANGE

GRIP CALL OUT

HOLE SIZE HD HH D MAX.

IL MAX.

GRIP ID

MARK

.396 .645 .063 1.015 1/420 UNC 420 .020 - .280 .280 .390 .610 .053 .985 .382 .520 Blank

.396 .645 .063 1.249 1/420 UNC 420 .280 - .500 .500 .390 .610 .053 1.219 .382 .520 1 Rad

.506 .770 .067 1.156 5/16-18 UNC 518 .020 - .280 .280 .500 .740 .057 1.126 .495 .775 Blank

.506 .770 .067 1.390 5/16-18 UNC 518 .280 - .500 .500 .500 .740 .057 1.360 .495 .775 1 Rad

.600 .895 .093 1.233 3/8-16 UNC 616 .020 - .280 .280 .594 .865 .083 1.205 .587 .775 Blank

.600 .895 .093 1.452 3/8-16 UNC 616 .280 - .500 .500 .594 .865 .083 1.422 .587 .775 1Rad

THREAD SIZE

THREAD CALL OUT

GRIP RANGE

GRIP CALL OUT

HOLE SIZE HD HH D MAX.

IL MAX.

GRIP ID

MARK

10,15 16,38 1,60 25,78 M6 x 1,0 ISO 610 0,5 - 7,1 7.1 10,00 15,49 1,35 25,02 9,80 13,21 Blank

10,15 16,38 1,60 31,72 M6 x 1,0 ISO 610 7,1 - 12,7 12.7 10,00 15,49 1,35 30,96 9,80 13,21 1 Rad

M8 x 1,25 ISO 8125 0,5 - 7,1 7.1 12,85 12,70

19,56 18,80

1,70 1,45

29,36 28,60

12,57 19,69 Blank

M8 x 1,25 ISO 8125 7,1 - 12,7 12.7 12,85 12,70

19,56 18,80

1,70 1,45

35,31 34,54

12,57 19,69 1 Rad

M10 x 1,5 ISO 1015 0,5 - 7,1 7.1 15,24 15,09

22,73 21,97

2,36 2,11

31,32 30,61

14,91 19,69 Blank

M10 x 1.50 ISO 1015 7,1 - 12,7 12.7 15,24 15,09

22,73 21,97

2,36 2,11

36,88 36,10

14,91 19,69 1 Rad

NOTE 1: Grip range stated in the dimensional chart above can be achieved using pull type installation tools and may be variable based on hole size and parent material density. AVK recommends trial installations to determine actual grip range in the application. NOTE 2: Grip ranges will be less than stated above when using torque type installation tools. Grip range will be affected by the tool RPM speed, stall torque, hole size and parent material density. AVK recommends trial installations to determine actual grip. See page 34 for torque tool selection guidelines

CALL OUT GRADE

5 Steel 1010/1008

For air tool selection see pages 35 and 37


3T ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (81.) WITH CLEAR PROTECTIVE COATING


9T TIN ZINC TRIVALENT PER ESP-P-004, .0003 (81.) WITH CLEAR PROTECTIVE COATING


INSER THREADED INSERT

PRODUCT SERIES

THREAD CALL OUT

GRIP CALL OUT

17



CALLOUT

CALLOUTGRADE

Steel 1010/1008S 3T

AR

SAMPLE NUMBER: ARS3T-420-280

( ) ( ) - ( ) - ( )


SPECIFICATION



9T



For air tool selection see pages 35 and 37


THREADCALL OUT

GRIPCALL OUT

METRICMARK

AVK TRADEMARK

HHHD

L D

IL

GRIPRANGE

GRIPIDENT.MARK


NOTE 1: Grip range stated in the dimensional chart above can be achieved using pull type installation tools and may be variable based on hole size and parent material density. AVK recommends trial installations to determine actual grip range in the application. NOTE 2: Grip ranges will be less than stated above when using torque type installation tools. Grip range will be affected by the tool RPM speed, stall torque, hole size and parent material density. AVK recommends trial installations to determine actual grip. See page 34 for torque tool selection guidelines

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HHHD L DMAX.

ILMAX.

GRIPID

MARK

GRIPID

MARK

HOLE SIZE

HHHD L DMAX.

ILMAX.

HOLE SIZETHREAD

SIZETHREAD

CALL OUTGRIP

RANGEGRIP

CALL OUT

1/4-20 UNC

1/4-20 UNC

5/16-18 UNC

5/16-18 UNC

3/8-16 UNC

3/8-16 UNC

420

420

518

518

616

616

.020 - .280

.280 - .500

.020 - .280

.280 - .500

.020 - .280

.280 - .500

.280

.500

.280

.500

.280

.500

.520

.520

.775

.775

.775

.775

Blank

1 Rad

Blank

1 Rad

Blank

1Rad

.396

.390

.396

.390

.506

.500

.506

.500

.600

.594

.600

.594

.645

.610

.645

.610

.770

.740

.770

.740

.895

.865

.895

.865

.063

.053

.063

.053

.067

.057

.067

.057

.093

.083

.093

.083

1.015.985

1.2491.219

1.1561.126

1.3901.360

1.2331.205

1.4521.422

.382

.382

.495

.495

.587

.587

10,1510,0010,1510,0012,8512,7012,8512,7015,2415,0915,2415,09

16,3815,4916,3815,4919,5618,8019,5618,8022,7321,9722,7321,97

1,601,351,601,351,701,451,701,452,362,112,362,11

25,7825,0231,7230,9629,3628,6035,3134,5431,3230,6136,8836,10

9,80

9,80

12,57

12,57

14,91

14,91

M6 x 1,0 ISO

M6 x 1,0 ISO

M8 x 1,25 ISO

M8 x 1,25 ISO

M10 x 1,5 ISO

M10 x 1.50 ISO

610

610

8125

8125

1015

1015

0,5 - 7,1

7,1 - 12,7

0,5 - 7,1

7,1 - 12,7

0,5 - 7,1

7,1 - 12,7

7.1

12.7

7.1

12.7

7.1

12.7

13,21

13,21

19,69

19,69

19,69

19,69

Blank

1 Rad

Blank

1 Rad

Blank

1 Rad

17

RoHSCOMPLIANT

FWAHL

SmallO



-L SERIES SEALED HEAD INSERT PROFILE TM

ILB ilATD

THREAD CALL OUT

632 632 832 832 1024 1024 1032 1032 420 420 518 518 616 616 813 813 813

GRIP HOLE SIZE

80

17/64 (.2656) 130

17/64 (.2656) 80

17/64 (.2656) 130

17/64 (.2656) 130

19/64 (.2969) 225

19/64 (.2969) 130

19/64 (.2969) 225

19/64 (.2969) 165

25/64 (3906) 260

25/64 (3906) 150

17/32 (.5312) 312

17/32 (.5312) 150

17/32 (.5312) 312

17/32 (.5312) 200

11/16 (.6875) 350

11/16 (.6875) 500

11/16 (.6875)

THREAD SIZE

GRIP

6-32 UNC 6-32 UNC 8-32 UNC 8-32 UNC

10-24 UNC 10-24 UNC 10-32 UNF 10-32 UNF 1/4-20 UNC 1/4-20 UNC

5/16-18 UNC 5/16-18 UNC 3/8-16 UNC 3/8-16 UNC 1/2-13 UNC 1/2-13 UNC 1/2-13 UNC

.020 - .060

.060 - .100

.020 - .060

.060 - .100

.020 - .100

.100 -.175

.020 - .100

.100 -.175

.027 - .125

.125 -.195

.027 - .115

.130 - .250

.027 - .115

.130 - .250

.063 - .150

.150 - .280 .280 - .400

RANGE CALL OUT +.006 / -.000

THREAD THREAD SIZE CALL OUT

GRIP GRIP HOLE SIZE RANGE CALL OUT +0,15 /-0,00

M4 x 0,7 ISO 470 0,50 -1,52 M4 x 0,7 ISO 470 1,52 - 2,54 M5 x 0,8 ISO 580 0,50 - 2,54 M5 x 0,8 ISO 580 2,54 - 4,45 M6 x 1,0 ISO 610 0,70 - 3,17 M6 x 1,0 ISO 610 3,17 - 4,95

M8 x 1,25 ISO 8125 0,70 - 2,92 M8 x 1,25 ISO 8125 3,30 - 6,35 M10 x 1,5 ISO 1015 0,70 - 2,92 M10 x 1,5 ISO 1015 3,30 - 6,35

M12 x 1,75 ISO 12175 1,60 - 3,81 M12 x 1,75 ISO 12175 3,81 - 7,11 M12 x 1,75 150 12175 7,11 - 10,16

2.0 6,75 33 6,75 33 7,60 5.7 7,60 4.2 10,00 6.6 10,00 3.8 13,50 7.9 13,50 3.8 13,50 7.9 13,50 5.1 17,45 8.9 17,45 12.7 17,45

RoHS COMPLIANT PART NUMBERING YSTE


AL ( )

MATERIAL TYPE FINISH RoHS COMPLIANT THREAD

CALL OUT

I I PRODUCT

SERIES GRIP

CALL OUT

FAAKI1

SERIES

SHERT 4L011§9T 1 The A-L Series Sealed Head Insert provides all the features of the standard A-L Series Insert plus the addition of a PVC foam seal that is bonded to the underside head of the insert. This feature provides a weather resistant seal that will withstand 50 PSI - 3.4 BARS of pressure.

OPEN END TYPE HH I-HD

1- L

D Thread Specifications: Unified 2B/21 per ASME B1.1 Metric 6H/21 per ASME 61.13M

HH CLOSED END TYPE

GRIP LB RANGE

IL


HD ±.010 ±.025*

HH ±.003

L ±.015

D MAX.

IL MAX.

LB MAX.

ILB MAX.

IATIr4 MAX.

.390 .030 .420 .265 .305 .755 .640 .610

.390 .030 .470 .265 .305 .755 .580 .670

.390 .030 .420 .265 .305 .755 .640 .610

.390 .030 .470 .265 .305 .755 .580 .670

.415 .030 .475 .296 .315 1.005 .845 .730

.415 .030 .585 .296 .315 1.005 .735 .840

.415 .030 .475 .296 .315 1.005 .845 .730

.415 .030 .585 .296 .315 1.005 .735 .840

.500 .030 .580 .390 .380 1.205 1.005 .895

.500 .030 .680 .390 .380 1.205 .905 1.035 .685* .035 .690 .530 .470 1.405 1.175 .995 .685* .035 .805 .530 .425 1.405 1.025 1.120 .685* .035 .690 .530 .470 1.405 1.175 .995 .685* .035 .805 .530 .425 1.405 1.025 1.120 .865* .047 1.150 .685 .850 2.380 2.070 1.505 .865* .047 1300 .685 .850 2.380 1.920 1.505 .865* .047 1.450 .685 .860 2.380 1.770 1.505

HD ±0,25 ±0,64*

HH ±0,08 ±0,38

D MAX.

IL MAX.

LB MAX.

ILB MAX.

IATD" MAX.

9,91 0,76 10,67 6,73 7,75 19,18 16,26 15,49 9,91 0,76 11,94 6,73 7,75 19,18 14,73 17,02

10,54 0,76 12,07 7,52 8,00 25,53 21,46 18,54 10,54 0,76 14,86 7,52 8,00 25,53 18,67 21,34 12,70 0,76 14,73 9,91 9,65 30,61 25,53 22,73 12,70 0,76 17,27 9,91 9,65 30,61 22,99 26,29 17,40* 0,89 17,53 13,46 11,94 35,69 29,85 25,27 17,40* 0,89 20,45 13,46 10,80 35,69 26,04 28,45 17,40* 0,89 17,53 13,46 11,94 35,69 29,85 25,27 17,40* 0,89 20,45 13,46 10,80 35,69 26,04 28,45 21,97* 1,19 29,21 17,4 21,59 60,45 52,58 38,23 21,97* 1,19 33,02 17,4 21,59 60,45 48,77 38,23 21,97* 1,19 36,83 17,4 21,84 60,45 44,96 38,23

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details. NOTE 3: The A-L Series shown on this page incorporates an under head seal which reduces the standard grip range of the part based on the seal thickness. The grip call out remains based on the standard part for part numbering simplicity. NOTE 4: The PVC foam seal is not recommended for use with petroleum based liquids. **Dimensions in minimum grip condition. ***NOTE 5: Closed End CRES inserts have a reduced "LB" and ILB" dimension. Contact an AVK sales rep for details.

CALL OUT GRADE

S Steel 1010/1008

A Aluminum 5056

B Brass 270/260

M Monel 400

C CRES 302***


-,- 3 I ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (Bp)

WITH CLEAR PROTECTIVE COATING

-,- 4 I YELLOW ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (Bp) WITH CLEAR PROTECTIVE COATING

-,- 9 I

TIN ZINC TRIVALENT PER ESP-P-004, .0003 (Bp) WITH CLEAR PROTECTIVE COATING


See installation tool selection on page 31 - 43..

CALL OUT TYPE

BLANK Open End

B Closed End

S Sealed

W Wedge Head 18

HD

D ILD

LBGRIPRANGE

HH

L

HH

ILBIATD

A-L SERIES SEALED HEAD INSERT PROFILEThe A-L Series Sealed Head Insert provides all the features of the standard A-L Series Insert plus the addition of a PVC foam seal that is bonded to the underside head of the insert. This feature provides a weather resistant seal that will withstand 50 PSI - 3.4 BARS of pressure.


Thread Specifications:Unified 2B/21 per ASME B1.1Metric 6H/21 per ASME B1.13M

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip.NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details.NOTE 3: The A-L Series shown on this page incorporates an under head seal which reduces the standard grip range of the part based on the seal thickness. The grip call out remains based on the standard part for part numbering simplicity.NOTE 4: The PVC foam seal is not recommended for use with petroleum based liquids. **Dimensions in minimum grip condition.***NOTE 5: Closed End CRES inserts have a reduced “LB” and “ILB” dimension. Contact an AVK sales rep for details.

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HH±.003

L±.015

DMAX.

ILMAX.

ILBMAX.

IATD**MAX.

LBMAX.

HOLE SIZE+.006 / -.000

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HD ±0,25 ±0,64*

HD ±.010 ±.025*

HH±0,08

L±0,38

DMAX.

ILMAX.

ILBMAX.

IATD**MAX.

LBMAX.

HOLE SIZE+0,15 / -0,00

6-32 UNC6-32 UNC8-32 UNC8-32 UNC

10-24 UNC10-24 UNC10-32 UNF10-32 UNF

1/4-20 UNC1/4-20 UNC


632632832832

1024102410321032420420518518616616813813813

.020 - .060

.060 - .100

.020 - .060

.060 - .100

.020 - .100

.100 - .175

.020 - .100

.100 - .175

.027 - .125

.125 - .195

.027 - .115

.130 - .250

.027 - .115

.130 - .250

.063 - .150

.150 - .280.280 - .400

8013080

130130225130225165260150312150312200350500

.390

.390

.390

.390

.415

.415

.415

.415

.500

.500.685*.685*.685*.685*.865*.865*.865*

.030

.030

.030

.030

.030

.030

.030

.030

.030

.030

.035

.035

.035

.035

.047

.047

.047

.420

.470

.420

.470

.475

.585

.475

.585

.580

.680

.690

.805

.690

.8051.1501.3001.450

.265

.265

.265

.265

.296

.296

.296

.296

.390

.390

.530

.530

.530

.530

.685

.685

.685

.305

.305

.305

.305

.315

.315

.315

.315

.380

.380

.470

.425

.470

.425

.850

.850

.860

.755

.755

.755

.7551.0051.0051.0051.0051.2051.2051.4051.4051.4051.4052.3802.3802.380

.640

.580

.640

.580

.845

.735

.845

.7351.005.905

1.1751.0251.1751.0252.0701.9201.770

.610

.670

.610

.670

.730

.840

.730

.840

.8951.035.995

1.120.995

1.1201.5051.5051.505

17/64 (.2656)17/64 (.2656)17/64 (.2656)17/64 (.2656)19/64 (.2969)19/64 (.2969)19/64 (.2969)19/64 (.2969)25/64 (.3906)25/64 (.3906)17/32 (.5312)17/32 (.5312)17/32 (.5312)17/32 (.5312)11/16 (.6875)11/16 (.6875)11/16 (.6875)




470470580580610610

8125812510151015

121751217512175

0,50 - 1,521,52 - 2,540,50 - 2,542,54 - 4,450,70 - 3,173,17 - 4,950,70 - 2,923,30 - 6,350,70 - 2,923,30 - 6,351,60 - 3,813,81 - 7,11

7,11 - 10,16

2.03.33.35.74.26.63.87.93.87.95.18.9

12.7

6,756,757,607,60

10,0010,0013,5013,5013,5013,5017,4517,4517,45

9,919,91

10,5410,5412,7012,7017,40*17,40*17,40*17,40*21,97*21,97*21,97*

0,760,760,760,760,760,760,890,890,890,891,191,191,19

10,6711,9412,0714,8614,7317,2717,5320,4517,5320,4529,2133,0236,83

6,736,737,527,529,919,91

13,4613,4613,4613,4617,417,417,4

7,757,758,008,009,659,65

11,9410,8011,9410,8021,5921,5921,84

19,1819,1825,5325,5330,6130,6135,6935,6935,6935,6960,4560,4560,45

16,2614,7321,4618,6725,5322,9929,8526,0429,8526,0452,5848,7744,96

15,4917,0218,5421,3422,7326,2925,2728,4525,2728,4538,2338,2338,23



CALLOUT

3T

ALSAMPLE NUMBER: ALS3T-420-165S

( ) ( ) ( )- ( ) - ( )


SPECIFICATION



9T



TYPE

TYPE

Open End

Closed EndB

Sealed S

Wedge HeadW


THREADCALL OUT

GRIPCALL OUT

CALLOUT

BLANK

CALLOUT GRADE

Steel 1010/1008S

Aluminum 5056A

Brass 270/260B

Monel 400M

CRES 302***CSee installation tool selection on page 31 - 43..18

RoHSCOMPLIANT

FWAHL

SmallO



TM

F21 ;

SERIES

PART NUMBERING SYSTEM SAMPLE NUMBER: AHS3T-420-1655

AH ( )

MATERIAL TYPE

A-H SERIES SEALED HEAD INSERT PROFILE The A-H Series Sealed Head Insert provides all the features of the standard A-H Series Insert plus the addition of a PVC foam seal that is bonded to the underside head of the insert. This feature provides a weather resistant seal that will withstand 50 P51-3.4 bars of pressure. SEALED HEAD

THREADED HEX INSERT

Thread Specifications: Unified 26/21 per ASME B1.1 Metric 6H/21 per ASME B1.13M


THREAD SIZE

THREAD CALL OUT

GRIP RANGE

GRIP CALL OUT

HOLE SIZE (ACROSS FLATS) +.004 / -.000

HD

±.010±.003 ±.025*

HH L ±.015

D MAX.

IL MAX.

LB MAX.

ILB MAX.

IATLY" MAX.

R MAX.

6-32 UNC 632 .020 - .060 80 .250 .375 .027 385 .249 .295 .755 .640 .575 .015 6-32 UNC 632 .060 - .100 130 .250 .375 .027 .435 .249 .295 .755 .580 .640 .015

8-32 UNC 832 .020 - .060 80 .250 .375 .027 385 .249 .295 .755 .640 .575 .015 8-32 UNC 832 .060 - .100 130 .250 .375 .027 .435 .249 .295 .755 .580 .640 .015

10-24 UNC 1024 .020 - .100 130 .281 .390 .027 .435 .280 .275 1.045 .845 .695 .020 10-24 UNC 1024 .100 - .175 225 .281 .390 .027 .535 .280 .275 1.045 .735 .805 .020 10-32 UNF 1032 .020 - .100 130 .281 .390 .027 .435 .280 .275 1.045 .845 .695 .020 10-32 UNF 1032 .100 - .175 225 .281 .390 .027 .535 .280 .275 1.045 .735 .805 .020

1/4-20 UNC 420 .027 - .125 165 .375 .510 .030 .585 .374 .400 1.205 1.015 .945 .040 1/4-20 UNC 420 .125 - .195 260 .375 .510 .030 .685 .374 .400 1.205 .915 1.085 .040

5/16-18 UNC 518 .027 -.115 150 .500 .655* .035 .685 .499 .530 1.460 1.235 1.045 .040 5/16-18 UNC 518 .130 - .250 312 .500 .655* .035 .845 .499 .515 1.460 1.220 1.170 .040

3/8-16 UNC 616 .027 -.115 150 .500 .655* .035 .685 .499 .530 1.460 1.235 1.045 .040 3/8-16 UNC 616 .130 - .250 312 .500 .655* .035 .845 .499 .515 1.460 1.220 1.170 .040

1/2-13 UNC 813 .063 -.150 200 .687 .865* .047 1.150 .686 .850 2380 2.070 1.505 1.505 1/2-13 UNC 813 .150 - .280 350 .687 .865* .047 1300 .686 .850 2380 1.920 1.505 1.505

1/2-13 UNC 813 .280 - .400 500 .687 .865* .047 1.450 .686 .860 2380 1.770 1.505 1.505

THREAD THREAD GRIP GRIP HOLE SIZE HD

±0,25 HH L D IL LB ILB IATLY" R SIZE CALL OUT RANGE CALL OUT

(ACROSS FLATS) +0,10 / -0,00 ±0,64* ±0,08 ±0,38 MAX. MAX. MAX. MAX. MAX. MAX.

M4 x 0,7 ISO 470 0,50 - 1,52 2.0 6,35 9,53 0,68 9,78 6,35 7,49 19,18 16,26 14,61 0,38 M4 x 0,7 ISO 470 1,52 - 2,54 33 6,35 9,53 0,68 11,05 6,35 7,49 19,18 14,73 16,26 0,38 M5 x 0,8150 580 0,50 - 2,54 33 7,14 9,91 0,68 11,05 7,10 6,99 26,54 21,46 17,65 0,50

M5 x 0,8150 580 2,54 - 4,45 5.7 7,14 9,91 0,68 13,59 7,10 6,99 26,54 18,67 20,45 0,50 M6 x 1,0 ISO 610 0,70 - 3,17 4.2 9,53 12,96 0,76 14,86 9,50 10,16 30,61 25,78 24,00 1,00

M6 x 1,0 ISO 610 3,17 - 4,95 6.6 9,53 12,96 0,76 17,40 9,50 10,16 30,61 23,24 27,56 1,00 M8 x 1,25 ISO 8125 0,70 - 2,92 3.8 12,70 16,64* 0,89 17,40 12,70 13,46 37,08 31,37 26,54 1,00 M8 x 1,25 ISO 8125 3,30 - 6,35 7.9 12,70 16,64* 0,89 21,46 12,70 13,08 37,08 30,99 29,72 1,00 M10 x1,5150 1015 0,70 - 2,92 3.8 12,70 16,64* 0,89 17,40 12,70 13,46 37,08 31,37 26,54 1,00

M10 x1,5150 1015 3,30 - 6,35 7.9 12,70 16,64* 0,89 21,46 12,70 13,08 37,08 30,99 29,72 1,00 M12 x1,75 ISO 12175 1,60 - 3,81 5.1 17,45 21,97* 1,19 29,21 17,42 21,59 60,45 52,58 38,23 38,23 M12 x1,75 ISO 12175 3,81 -7,11 8.9 17,45 21,97* 1,19 33,02 17,42 21,59 60,45 48,77 38,23 38,23 M12 x1,75 ISO 12175 7,11 - 10,16 12.7 17,45 21,97* 1,19 36,83 17,42 21,84 60,45 44,96 38,23 38,23 NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details. NOTE 3: The A-H Series shown on this page incorporates an under head seal which reduces the standard grip range of the part based on the seal thickness. The grip call out remains based on the standard part for part numbering simplicity. NOTE 4: The PVC foam seal is not recommended for use with petroleum based liquids...Dimensions in minimum grip condition. ***NOTE 5: Closed End CRES inserts have a reduced "LB" and "ILB" dimension. Contact an AVK sales rep for details.


CALL OUT GRADE

S Steel 1010/1008

A Aluminum 5056

B Brass 270/260

M Monel 400

C CRES 302."'

CALL OUT SPECIFICATION 31 ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (Bp)

WITH CLEAR PROTECTIVE COATING

4T YELLOW ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (Bp) WITH CLEAR PROTECTIVE COATING

91

TIN ZINC TRIVALENT PER ESP-P-004, .0003 (Bp) WITH CLEAR PROTECTIVE COATING



CALL OUT TYPE

BLANK Open End

B Closed End

S Sealed

CLOSED END TYPI HOLE DETAIL HH

OPEN END TYPE HH ,

-0-1

GRIP RANGE* See Note 3

IL

NOTE: FOR RADIUS CORNER, SEER DIM.

LB

PRODUCT SERIES

GRIP CALL OUT

THREAD CALL OUT

19

HDHH

ILGRIP

RANGE*

HH

LB ILBIATDL

D

NOTE: FORRADIUS CORNER,SEE R DIM.

See Note 3

A-H SERIES SEALED HEAD INSERT PROFILEThe A-H Series Sealed Head Insert provides all the features of the standard A-H Series Insert plus the addition of a PVC foam seal that is bonded to the underside head of the insert. This feature provides a weather resistant seal that will withstand 50 PSI–3.4 bars of pressure.

OPEN END TYPE CLOSED END TYPE HOLE DETAIL

Thread Specifications:Unified 2B/21 per ASME B1.1Metric 6H/21 per ASME B1.13M

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HH±.003

L±.015

DMAX.

ILMAX.

ILBMAX.

IATD**MAX.

LBMAX.

HOLE SIZE(ACROSS FLATS)+.004 / -.000

HOLE SIZE(ACROSS FLATS)+0,10 / -0,00

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HD ±0,25 ±0,64*

HD ±.010 ±.025*

HH±0,08

L±0,38

DMAX.

ILMAX.

ILBMAX.

IATD**MAX.

LBMAX.

6-32 UNC6-32 UNC8-32 UNC8-32 UNC

10-24 UNC10-24 UNC10-32 UNF10-32 UNF

1/4-20 UNC1/4-20 UNC


632632832832

1024102410321032420420518518616616813813813

.020 - .060

.060 - .100

.020 - .060

.060 - .100

.020 - .100

.100 - .175

.020 - .100

.100 - .175

.027 - .125

.125 - .195

.027 - .115

.130 - .250

.027 - .115

.130 - .250

.063 - .150

.150 - .280

.280 - .400

8013080

130130225130225165260150312150312200350500

.375

.375

.375

.375

.390

.390

.390

.390

.510

.510.655*.655*.655*.655*.865*.865*.865*

.027

.027

.027

.027

.027

.027

.027

.027

.030

.030

.035

.035

.035

.035

.047

.047

.047

.385

.435

.385

.435

.435

.535

.435

.535

.585

.685

.685

.845

.685

.8451.1501.3001.450

.249

.249

.249

.249

.280

.280

.280

.280

.374

.374

.499

.499

.499

.499

.686

.686

.686

.295

.295

.295

.295

.275

.275

.275

.275

.400

.400

.530

.515

.530

.515

.850

.850

.860

.755

.755

.755

.7551.0451.0451.0451.0451.2051.2051.4601.4601.4601.4602.3802.3802.380

.640

.580

.640

.580

.845

.735

.845

.7351.015.915

1.2351.2201.2351.2202.0701.9201.770

.575

.640

.575

.640

.695

.805

.695

.805

.9451.0851.0451.1701.0451.1701.5051.5051.505

.250

.250

.250

.250

.281

.281

.281

.281

.375

.375

.500

.500

.500

.500

.687

.687

.687




470470580580610610

8125812510151015

121751217512175

0,50 - 1,521,52 - 2,540,50 - 2,542,54 - 4,450,70 - 3,173,17 - 4,950,70 - 2,923,30 - 6,350,70 - 2,923,30 - 6,351,60 - 3,813,81 - 7,11

7,11 - 10,16

2.03.33.35.74.26.63.87.93.87.95.18.9

12.7

6,356,357,147,149,539,53

12,7012,7012,7012,7017,4517,4517,45

9,539,539,919,91

12,9612,9616,64*16,64*16,64*16,64*21,97*21,97*21,97*

0,680,680,680,680,760,760,890,890,890,891,191,191,19

9,7811,0511,0513,5914,8617,4017,4021,4617,4021,4629,2133,0236,83

6,356,357,107,109,509,50

12,7012,7012,7012,7017,4217,4217,42

7,497,496,996,99

10,1610,1613,4613,0813,4613,0821,5921,5921,84

19,1819,1826,5426,5430,6130,6137,0837,0837,0837,0860,4560,4560,45

16,2614,7321,4618,6725,7823,2431,3730,9931,3730,9952,5848,7744,96

14,6116,2617,6520,4524,0027,5626,5429,7226,5429,7238,2338,2338,23

RMAX.

RMAX.

.015

.015

.015

.015

.020

.020

.020

.020

.040

.040

.040

.040

.040

.0401.5051.5051.505

0,380,380,500,501,001,001,001,001,001,00

38,2338,2338,23


CALLOUT

CALLOUTGRADE

Steel 1010/1008S 3T

AHSAMPLE NUMBER: AHS3T-420-165S

( ) ( ) ( )- ( ) - ( )


SPECIFICATION



9T



TYPE

TYPE

Open End

Closed EndB

SealedS

Aluminum 5056A

Brass 270/260B

Monel 400M


THREADCALL OUT

GRIPCALL OUT

CALLOUT

BLANK

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip.NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details.NOTE 3: The A-H Series shown on this page incorporates an under head seal which reduces the standard grip range of the part based on the seal thickness. The grip call out remains based on the standard part for part numbering simplicity.NOTE 4: The PVC foam seal is not recommended for use with petroleum based liquids. **Dimensions in minimum grip condition.***NOTE 5: Closed End CRES inserts have a reduced “LB” and “ILB” dimension. Contact an AVK sales rep for details.



19

RoHSCOMPLIANT

FWAHL

SmallO



HEX BODY

The hex shell offers exceptional resistance to spinning once installed. Also available in full body hex version. Contact an AVK Sales Representa-tive for more information.

SEALED HEAD

A PVC foam seal is bonded to the underside of the head and when installed provides a weather tight seal. Note that the addition of a seal reduces the parts grip range. Contact an AVK Sales Representative for more information.

WEDGE HEAD

The addition of wedges under the head provides even greater torque capability, especially in soft or thin materials, and is excellent for electrical grounding applications. Contact an AVK Sales Representative for more information.

DOG POINT

An optional Dog-Point provides ease in installing mating hardware and reduces the possibility of cross-threading. AVK offers Dog-Points I in a variety of configurations. Contact an AVK Sales Representative for more information.

FIV

TM

SERIES

CAPTIVE THREADED STUD

A-S SERIES STUD PROFILE

The A-S Series Stud offers a unique design advantage in that once installed, a threaded stud is left protruding from the workpiece. Component parts can be located on the stud until final assembly is accomplished with a mating nut. The A-S series is an ideal alternative to clinch or weld studs. The A-S Series is designed to be used with Grade 5 or Metric Class 8.8/9.8 non thread locking type nuts.

The A-S Series Stud is installed using AVK's ARO brand pneumatic tools or AVK's SPPTm pneumatic/hydraulic tool systems. These tools can be located at any position on your assembly line. The A-S Series Stud can be installed either before or after finish.

SPINWALL TECHNOLOGY"' HOW HOLE FILL WORKS FOR YOU

«m(O1111111)1m 111111111111111111

cauulnnnr 111111111111111

As the A-S Series is installed, the knurled body expands 360° FILLING THE HOLI This feature provides excep-tional torque strength and vibration resistance.

41111111 NOP 1 *((111111)))))))

■

The installation tool then continues to install the stud forming a backside flange even in variable thickness material WITHOUT ADJUSTMENT.

DESIGN BENEFITS

PROTRUDING STUD allows component parts to be located on the stud until final assembly is accom-plished with a mating nut.

EXCEPTIONAL TORQUE STRENGTH is achieved as the stud's knurled body expands FILLING THE HOLE.

QUALITY INSTALLATIONS even in variable thickness materials are assured by AVK's spin/spin ARO pneumatic or AVK's pneumatic/hydraulic SPP Tool systems.

ELIMINATE PAINT MASKING procedures as required with weld or clinch studs. The A-S Series Stud can be installed after painting.

SUPERIOR CORROSION RESISTANCE is provided by our standard zinc/yellow trivalent finish (120 hours. Salt spray to white corrosion). Alternative finishes are available.

AVAILABLE in Steel 1010/1008 shell - Steel 1038 threaded stud.


20

A-S SERIES STUD PROFILE

DESIGN BENEFITS


The A-S Series Stud offers a unique design advantage in that once installed, a threaded stud is left protruding from the workpiece. Component parts can be located on the stud until final assembly is accomplished with a mating nut. The A-S series is an ideal alternative to clinch or weld studs. The A-S Series is designed to be used with Grade 5 or Metric Class 8.8/9.8 non thread locking type nuts.

The A-S Series Stud is installed using AVK’s ARO brand pneumatic tools or AVK’s SPP™ pneumatic/hydraulic tool systems. These tools can be located at any position on your assembly line. The A-S Series Stud can be installed either before or after finish.


As the A-S Series is installed, the knurled body expands 360° FILLING THE HOLE. This feature provides excep-tional torque strength and vibration resistance.

The installation tool then continues to install the stud forming a backside flange even in variable thickness material WITHOUT ADJUSTMENT.

PROTRUDING STUD allows component parts to be located on the stud until final assembly is accom-plished with a mating nut.

EXCEPTIONAL TORQUE STRENGTH is achieved as the stud’s knurled body expands FILLING THE HOLE.

QUALITY INSTALLATIONS even in variable thickness materials are assured by AVK’s spin/spin ARO pneumatic or AVK’s pneumatic/hydraulic SPP Tool™ systems.

ELIMINATE PAINT MASKING procedures as required with weld or clinch studs. The A-S Series Stud can be installed after painting.

SUPERIOR CORROSION RESISTANCE is provided by our standard zinc/yellow trivalent finish (120 hours. Salt spray to white corrosion). Alternative finishes are available.

AVAILABLE in Steel 1010/1008 shell - Steel 1038 threaded stud.

WEDGE HEAD HEX BODYSEALED HEAD

A PVC foam seal is bonded to the underside of the head and when installed provides a weather tight seal. Note that the addition of a seal reduces the parts grip range. Contact an AVK Sales Representative for more information.

The addition of wedges under the head provides even greater torque capability, especially in soft or thin materials, and is excellent for electrical grounding applications. Contact an AVK Sales Representative for more information.

The hex shell offers exceptional resistance to spinning once installed. Also available in full body hex version. Contact an AVK Sales Representa-tive for more information.

DOG POINT

An optional Dog-Point provides ease in installing mating hardware and reduces the possibility of cross-threading. AVK offers Dog-Points in a variety of configurations. Contact an AVK Sales Representative for more information.

20

**ISL

`O 1111111111111111 !, 6cUIIIN06

IL GRIP RANGE

.360

.360

.360

.360

.380

.380

.380

.380

.465

.465

.600

.555

.600

.535

.265

.265

.265

.265

.296

.296

.296

.296

.390

.390

.530

.530

.530

.530

.485

.535

.485

.535

.545

.655

.545

.655

.670

.770

.810

.925

.810

.925

.030

.030

.030

.030

.030

.030

.030

.030

.030

.030

.035

.035

.035

.035

.390

.390

.390

.390

.415

.415

.415

.415

.500

.500

.685*

.685*

.685*

.685*

80

130

80

130

130

225

130

225

165

260

150

312

150

312

632

632

832

832

1024

1024

1032

1032

420

420

518

518

616

616

.750 750 .700 700 .750 750 .700 700 .750 750 .655 655 .750 750 .655 655

1.000 1000 .905 905

1.125 1125 .963 963

1.250 1250 1.088 1088

.500 500 .450 400 .500 500 .450 400 .500 500 .405 405 .500 500 .405 405 .625 625 .530 530 .625 625 .463 463 .750 750 .588 588

.625 625 .575 575 .625 625 .575 575 .625 625 .530 530 .625 625 .530 530

.8125 8125 .7175 7175 .875 875 .713 713

1.000 1000 .838 838

.020-.080

.080-.130

.020-.080

.080-.130

.020-.130

.130-.225

.020-.130

.130-.225

.027-.165

.165-.260

.027-.150

.150-312

.027-.150

.150-312

6-32 UNC

6-32 UNC

8-32 UNC

8-32 UNC

10-24 UNC

10-24 UNC

10-32 UNF

10-32 UNF

1/4-20 UNC

1/4-20 UNC

5/16-18 UNC

5/16-18 UNC

3/8-16 UNC

3/8-16 UNC

17/64 (.2656)

17/64 (.2656)

17/64 (.2656)

17/64 (.2656)

19/64 (.2969)

19/64 (.2969)

19/64 (.2969)

19/64 (.2969)

25/64 (3906)

25/64 (3906)

17/32 (.5312)

17/32 (.5312)

17/32 (.5312)

17/32 (.5312)

THREAD CALL OUT

GRIP CALL OUT

PRODUCT SERIES

MATERIAL

CALL OUT GRADE

S Steel Shell 1010 Steel Stud 1038

Other Materials Available Upon Request

• See installation tool selection on page 31 - 43.

TYPE

CALL OUT TYPE

BLANK Standard

S Sealed Head

W Wedge Head

H Hex Body

DP Dog Point



„ 3 I

ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (80) WITH CLEAR PROTECTIVE COATING

,- 4 1

YELLOW ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (81.) WITH CLEAR PROTECTIVE COATING

„ V I

TIN ZINC TRIVALENT PER ESP-P-004-0003 (80) WITH CLEAR PROTECTIVE COATING


STUD LENGTH

CALL OUT

UNIFIED (INCH) AND METRIC THREAD SIZES HD

**NOTE: The ISL Dimension shown below is the height of the installed stud at max grip. The height of the stud will increase if it is installed into thinner material. To calculate actual ISL use this formula: Max grip - actual grip + ISL =Actual ISL

Thread Specifications: Unified 2A/21 per ASME B1.1 Metric 6G/21 per ASME B1.13M

FIV

TM

SERIES

STUD CAPTIVE THREADED STUD

HH

THREAD SIZE

THREAD GRIP CALL OUT RANGE

GRIP CALL OUT

STUD LENGTHS** ISL ISL ISL

CALL OUT CALL OUT CALL OUT

HOLE SIZE +.006 / -.000

HD ±.010 ±.025*

HH ±.003 ±.020

D IL MAX. MAX.

THREAD SIZE


GRIP CALL OUT

STUD LENGTHS** ISL ISL ISL

CALL OUT CALL OUT CALL OUT

HOLE SIZE +0,15 /-0,00

HD ±0,25 ±0,64*

HH ±0,08 ±0,50

D IL MAX. MAX.

470

470

580

580

610

610

8125

8125

1015

1015

2.0

33

33

5.7

4.2

6.6

3.8

7.9

3.8

7.9

M4 x 0,7 ISO

M4 x 0,7 ISO

M5 x 0,8 ISO

M5 x 0,8 ISO

M6 x 1,0 ISO

M6 x 1,0 ISO

M8 x 1,25 ISO

M8 x 1,25 ISO

M10 x1,51S0

M10 x1,51S0

0,50 - 2,00

2,00 - 3,30

0,50 - 3,30

3,30 - 5,70

0,70 - 4,20

4,20 - 6,60

0,70 - 3,80

3,80 - 7,90

0,70 - 3,80

3,80 - 7,90

12,0 12

10,7 10.7 12,0 12 9,6 9.6

15,0 15

12,6 12.6 16,0 16

11,9 11.9 20,0 20

15,9 15.9

15,0 20,0 15 20

13,7 18,7 13.7 18.7 15,0 20,0 15 20

12,6 17,6 12.6 17.6 20,0 25,0 20 25

17,6 22,6 17.6 22.6 22,0 28,0 22 28

17,9 23,9 17.9 23.9 25,0 30,0 25 30

20,9 25,9 20.9 25.9

6,75

9,91

0,76

12,32

6,73

9,15

6,75

9,91

0,76

13,59

6,73

9,15

7,60

10,54

0,76

13,84

7,52

9,65

7,60

10,54

0,76

16,64

7,52

9,65

10,00

12,70

0,76

17,02

9,91

11,81

10,00

12,70

0,76

19,56

9,91

11,81

13,50

17,40*

0,89

20,57

13,46

15,24

13,50

17,40*

0,89

23,50

13,46

14,10

13,50

17,40*

0,89

20,57

13,46

15,24

13,50

17,40*

0,89

23,50

13,46

13,60

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details. **Dimensions in maximum grip condition.

PART NUMBERING SYSTE RoHS COMPLIANT

SAMPLE NUMBER: ASS3T-420-165-625

AS ( )

21

HD

DL

HH

IL GRIPRANGE

**ISL


Thread Specifications: Unified 2A/21 per ASME B1.1Metric 6G/21 per ASME B1.13M

**NOTE: The ISL Dimension shown below is the height of the installed stud at max grip. The height of the stud will increase if it is installed into thinner material. To calculate actual ISL use this formula: Max grip – actual grip + ISL = Actual ISL


CALLOUT

CALLOUTGRADE

Steel Shell 1010Steel Stud 1038

S

Other Materials AvailableUpon Request

3T

AS

SAMPLE NUMBER: ASS3T-420-165-625

( ) ( ) ( )- ( ) - ( )


SPECIFICATION



9T



TYPE

TYPE

Standard

Sealed HeadS



THREADCALL OUT

GRIPCALL OUT

- ( )

STUDLENGTH

CALL OUT

CALLOUT

BLANK

Hex Body

Dog PointDP

H

Wedge HeadW

21

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip.NOTE 2: Additional UNF fine threads are available. Contact an AVK Sales Representative for details. **Dimensions in maximum grip condition.

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HH±.003

HD±.010

±.025*

HD±0,25

±0,64*

L±.020

DMAX.

ILMAX.

HOLE SIZE+.006 / -.000

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

STUD LENGTHS**

ISL

CALL OUT

ISL

CALL OUT

ISL

CALL OUT

HH±0,08

L±0,50

DMAX.

ILMAX.

HOLE SIZE+0,15 / -0,00

6-32 UNC

6-32 UNC

8-32 UNC

8-32 UNC

10-24 UNC

10-24 UNC

10-32 UNF

10-32 UNF

1/4-20 UNC

1/4-20 UNC

5/16-18 UNC

5/16-18 UNC

3/8-16 UNC

3/8-16 UNC

632

632

832

832

1024

1024

1032

1032

420

420

518

518

616

616

.020-.080

.080-.130

.020-.080

.080-.130

.020-.130

.130-.225

.020-.130

.130-.225

.027-.165

.165-.260

.027-.150

.150-.312

.027-.150

.150-.312

80

130

80

130

130

225

130

225

165

260

150

312

150

312

.500500.450400.500500.450400.500500.405405.500500.405405.625625.530530.625625.463463.750750.588588

.625625.575575.625625.575575.625625.530530.625625.530530

.81258125.71757175.875875.713713

1.0001000.838838

.750750.700700.750750.700700.750750.655655.750750.655655

1.0001000.905905

1.1251125.963963

1.25012501.0881088

12,012

10,710.712,0129,69.6

15,015

12,612.616,016

11,911.920,020

15,915.9

15,015

13,713.715,015

12,612.620,020

17,617.622,022

17,917.925,025

20,920.9

20,020

18,718.720,020

17,617.625,025

22,622.628,028

23,923.930,030

25,925.9

.390

.390

.390

.390

.415

.415

.415

.415

.500

.500

.685*

.685*

.685*

.685*

.030

.030

.030

.030

.030

.030

.030

.030

.030

.030

.035

.035

.035

.035

.485

.535

.485

.535

.545

.655

.545

.655

.670

.770

.810

.925

.810

.925

.265

.265

.265

.265

.296

.296

.296

.296

.390

.390

.530

.530

.530

.530

.360

.360

.360

.360

.380

.380

.380

.380

.465

.465

.600

.555

.600

.535

17/64 (.2656)

17/64 (.2656)

17/64 (.2656)

17/64 (.2656)

19/64 (.2969)

19/64 (.2969)

19/64 (.2969)

19/64 (.2969)

25/64 (.3906)

25/64 (.3906)

17/32 (.5312)

17/32 (.5312)

17/32 (.5312)

17/32 (.5312)

M4 x 0,7 ISO

M4 x 0,7 ISO

M5 x 0,8 ISO

M5 x 0,8 ISO

M6 x 1,0 ISO

M6 x 1,0 ISO

M8 x 1,25 ISO

M8 x 1,25 ISO

M10 x 1,5 ISO

M10 x 1,5 ISO

470

470

580

580

610

610

8125

8125

1015

1015

0,50 - 2,00

2,00 - 3,30

0,50 - 3,30

3,30 - 5,70

0,70 - 4,20

4,20 - 6,60

0,70 - 3,80

3,80 - 7,90

0,70 - 3,80

3,80 - 7,90

2.0

3.3

3.3

5.7

4.2

6.6

3.8

7.9

3.8

7.9

6,75

6,75

7,60

7,60

10,00

10,00

13,50

13,50

13,50

13,50

9,91

9,91

10,54

10,54

12,70

12,70

17,40*

17,40*

17,40*

17,40*

0,76

0,76

0,76

0,76

0,76

0,76

0,89

0,89

0,89

0,89

12,32

13,59

13,84

16,64

17,02

19,56

20,57

23,50

20,57

23,50

6,73

6,73

7,52

7,52

9,91

9,91

13,46

13,46

13,46

13,46

9,15

9,15

9,65

9,65

11,81

11,81

15,24

14,10

15,24

13,60

STUD LENGTHS**

ISL

CALL OUT

ISL

CALL OUT

ISL

CALL OUT

RoHSCOMPLIANT

FWAHL

SmallO



rAtIl I

TM

SERIES

KN THREADED URLED

A-T SERIES INSERT PROFILE

The A-T Series Insert is unique in that it can be installed into most any material above .030/,76 mm in thickness. As the A-T Series is installed, the threaded portion is completely swaged 360° into the sleeve portion and the hole. This permits the A-T Series to be used with Grade 8/Metric 12.9 mating screws.

The A-T Series Insert is installed using lightweight, handheld pneumatic ARO tools that can be located at any position in your product's assembly sequence. The A-T Series Insert can be installed either prior to or after finish.

360° SWAGING HOW IT WORKS FOR YOU

As the A-T Series Insert is installed, the threaded nut portion is drawn into the upper sleeve portion.

As this occurs a 360° swaging action takes place anchoring A-T Series Insert in the parent material.

DESIGN BENEFITS

REDUCED OVERALL LENGTH of the installed A-T Series Insert allows it to be used in limited clearance applications.

QUALITY INSTALLATIONS even in variable thickness materials are assured by our spin/spin torque stall tools (featured on page 30).

INVENTORY REDUCTION is possible because one A-T Series Insert will work in any thickness.

INSTALLS INTO MOST ANY MATERIAL with a thickness over .030/,76 mm.

CAN BE USED WITH GRADE 8/METRIC CLASS 12.9 SCREWS due to the A-T Series high shear load capability.

AVAILABLE in Steel, Aluminum, Brass and Series 304 Stainless Steel are available by special order. Contact an AVK Sales Representative for details.

ADDITIONAL DESIGN TYPES JOINT DESIGN PRACTICES

CLOSED END


AVK recommends that the mating part comes in contact with the head of the A-T Series Insert. If a gap or clearance hole exists between the mating part and the A-T Series Insert, the threaded nut portion may rotate or pull through the parent material.

NOT RECOMMENDED

RECOMMENDED

22

The A-T Series Insert is unique in that it can be installed into most any material above .030/,76 mm in thickness. As the A-T Series is installed, the threaded portion is completely swaged 360° into the sleeve portion and the hole. This permits the A-T Series to be used with Grade 8/Metric 12.9 mating screws.

The A-T Series Insert is installed using lightweight, handheld pneumatic ARO tools that can be located at any position in your product’s assembly sequence. The A-T Series Insert can be installed either prior to or after finish.

CLOSED END

NOT RECOMMENDED RECOMMENDED


A-T SERIES INSERT PROFILE

DESIGN BENEFITS

ADDITIONAL DESIGN TYPES JOINT DESIGN PRACTICES

360° SWAGINGHOW IT WORKS FOR YOU

As the A-T Series Insert is installed, the threaded nut portion is drawn into the upper sleeve portion.

As this occurs a 360° swaging action takes place anchoring A-T Series Insert in the parent material.

REDUCED OVERALL LENGTH of the installed A-T Series Insert allows it to be used in limited clearance applications.

QUALITY INSTALLATIONS even in variable thickness materials are assured by our spin/spin torque stall tools (featured on page 30).

INVENTORY REDUCTION is possible because one A-T Series Insert will work in any thickness.

INSTALLS INTO MOST ANY MATERIAL with a thickness over .030/,76 mm.

CAN BE USED WITH GRADE 8/METRIC CLASS 12.9 SCREWS due to the A-T Series high shear load capability.

AVAILABLE in Steel, Aluminum, Brass and Series 304 Stainless Steel are available by special order. Contact an AVK Sales Representative for details.

AVK recommends that the mating part comes in contact with the head of the A-T Series Insert. If a gap or clearance hole exists between the mating part and the A-T Series Insert, the threaded nut portion may rotate or pull through the parent material.

22

timatom HOLE

DEPTH ILB -2 IATD LB

IL

GRIP RANGE INSER

KNURLED THREADED INSERTS

TYPE

MATERIAL PRODUCT SERIES

UNIFIED (INCH) AND METRIC THREAD SIZES OPEN END TYPE

CLOSED END TYPF 1.-HD [-HD -01

rA,11 TM

SERIES

THREAD THREAD HD L D IL LB ILB IATD HOLE DEPTH SIZE CALL OUT ±.005 ±.015 MAX. REF. ±.015 REF. MAX. MIN.

4-40 UNC 440 .211 .370 .1875 .205 .660 .495 .395 .400

6-32 UNC 632 .240 .370 .2185 .205 .675 .505 .410 .400 8-32 UNC 832 .269 .370 .2495 .205 .675 .505 .410 .400

10-24 UNC 1024 .306 .370 .2805 .205 .685 .520 .385 .400 10-32 UNF 1032 .306 .370 .2805 .205 .685 .520 .385 .400 1/4-20 UNC 420 .400 .515 .3745 .275 1.005 .760 .615 .540

5/16-18 UNC 518 .528 .615 .4995 325 1.065 .770 .630 .640

3/8-16 UNC 616 .588 .745 .5615 390 1.450 1.095 .890 .770

1/2-13 UNC 813 .800 .935 .7485 .485 NA NA NA .960

THREAD THREAD HD L D IL LB ILB IATD HOLE DEPTH SIZE CALL OUT ±0,13 ±0,38 MAX. REF. ±0,38 REF. MAX. MIN.

M3 x 0,5 ISO 350 5,36 9,40 4,76 5,21 16,77 12,57 10,03 10,16 M4 x 0,7 ISO 470 6,83 9,40 6,34 5,21 17,15 12,83 10,41 10,16

M5 x 0,8 ISO 580 7,77 9,40 7,12 5,21 17,40 13,21 9,78 10,16 M6 x 1,0 ISO 610 10,16 13,08 9,51 6,99 25,53 19,30 15,62 13,72

M8 x 1,25 ISO 8125 13,41 15,62 12,69 8,26 27,05 19,56 16,00 16,26 M10 x 1,5 ISO 1015 14,94 18,92 14,26 9,91 36,83 27,81 22,61 19,56

M12 x 1,75 ISO 12175 20,32 23,75 19,01 12,32 NA NA NA 24,38

HOLE SIZE / MATERIAL THICKNESS CHART THREAD

SIZE .030 - .090 MAT. THICKNESS DRILL SIZE DECIMAL

.091 - .124 MAT. THICKNESS

DRILL SIZE DECIMAL

.125 - .186 MAT. THICKNESS

DRILL SIZE DECIMAL

.187 - OVER MAT. THICKNESS

DRILL SIZE DECIMAL

4-40 UNC

6-32 UNC 8-32 UNC

3/16

7/32 1/4

.1875

.2188

.2500

#10

#2 "F"

.1935

.2210

.2570

#10

#1 17/64

.1935

.2280

.2656

#9 #1

17/64

.1960

.2280

.2656 10-24 UNC 9/32 .2812 "L" .2900 .2900 19/64 .2969 10-32 UNF 9/32 .2812 "L" .2900 .2900 19/64 .2969 1/4-20 UNC 3/8 .3750 3/8 3750 "W" 3860 25/64 3906

5/16-18 UNC 1/2 .5000 1/2 .5000 33/64 .5156 33/64 .5156

3/8-16 UNC 9/16 .5625 9/16 .5625 37/64 .5781 37/64 .5781 1/2-13 UNC 3/4 .7500 49/64 .7656 25/32 .7810 51/64 .7970

THREAD SIZE

0,76 - 2,29 MAT. THICKNESS

DRILL SIZE DECIMAL


DRILL SIZE DECIMAL


DRILL SIZE DECIMAL

4,72 - OVER MAT. THICKNESS

DRILL SIZE DECIMAL

M3 x 0,5 ISO 4,75 .1875 4,90 .1935 4,90 .1935 4,97 .1960 M4 x 0,7 ISO 6,35 .2500 6,52 .2570 6,74 .2656 6,74 .2656 M5 x 0,8 ISO 7,14 .2812 7,36 .2900 7,36 .2900 7,54 .2969

M6 x 1,0 ISO 9,52 .3750 9,52 3750 9,80 3860 9,92 3906 M8 x 1,25 ISO

M10 x 1,5 ISO M12 x 1,75 ISO

12,70

14,28

19,05

.5000

.5625

.7500

12,70

14,28 19,44

.5000

.5625

.7656

13,09

14,68 19,83

.5156

.5781

.7810

13,09

14,68 20,24

.5156

.5781

.7970

FINISH:The standard specified finish for the A-T Series Insert is tin. Alteration to this finish will reduce performance.*THREAD CLASS:T he A-T Series Insert's internal threads are manufactured oversized to compensate for resulting thread portion shrinkage during the installation swaging process. They are not gaugeable prior to or after installation but will be compatible with Class 2A/3A or 6g screws after installation.

NOTE: Hole sizes: The application should be tested before hole size is specified.

PART NUMBERING SYSTEM SAMPLE NUMBER: ATS5-610

AT ) )

CALL OUT GRADE

S Steel , Low Carbon

A Aluminum 6061-T6

B Brass 360 or 464

C CRES 304

See installation tool selection on page 31 - 43

FINISH RoHS COMPLIANT THREAD

CALL OUT

CALL OUT

SPECIFICATION

2 CAD PLATE PER AMS-QQ-P-416, TY I CLASS 3

3R PLAIN ZINC PER ASTM-8-633, FE/ZN .0003 (8p)

5 DULL TIN PER MIL-T-10727 TY 1.0003

9T TIN ZINC TRIVALENT PER ESP-P-008,.0003 (8p)


CALL OUT TYPE

BLANK Open End

502 Closed End

MATERIAL TYPE

IDENTIFICATION GROOVES All materials for the A-T Series when plated look similar. Radial grooves are machined into the part for material identification.

NONE

STEEL 1

STAINLESS 2

BRASS 3

ALUMINUM

23

HD

ILBGRIP

RANGELB

IATDD

BLIND HOLE

HOLEDEPTH

HD

ILDL

UNIFIED (INCH) AND METRIC THREAD SIZESOPEN END TYPE CLOSED END TYPE


CALLOUT

3R

ATSAMPLE NUMBER: ATS5-610

( ) ( ) - ( )


SPECIFICATION

PLAIN ZINC PER ASTM-B-633, FE/ZN .0003 (8µ)


5 DULL TIN PER MIL-T-10727 TY I .0003

9T


TIN ZINC TRIVALENT PER ESP-P-008, .0003 (8µ)

THREADCALL OUT

CALLOUT GRADE

Steel , Low CarbonS

Aluminum 6061-T6A

Brass 360 or 464B

CRES 304C

TYPE

( )

CALLOUT TYPE

Closed End

Open End


FINISH:The standard specified finish for the A-T Series Insert is tin. Alteration to this finish will reduce performance.*THREAD CLASS:The A-T Series Insert’s internal threads are manufactured oversized to compensate for resulting thread portion shrinkage during the installation swaging process. They are not gaugeable prior to or after installation but will be compatible with Class 2A/3A or 6g screws after installation.

NOTE: Hole sizes: The application should be tested before hole size is specified.

All materials for the A-T Series when plated look similar. Radial grooves are machined into the part for material identification.

MATERIAL TYPE IDENTIFICATION GROOVES

NONE STEEL1 STAINLESS2 BRASS3 ALUMINUM

THREADSIZE

THREADCALL OUT

L±.015

DMAX.

ILREF.

ILBREF.

IATDMAX.

HOLE DEPTHMIN.

LB±.015

HD ±.005

4-40 UNC6-32 UNC8-32 UNC

10-24 UNC10-32 UNF

1/4-20 UNC5/16-18 UNC3/8-16 UNC1/2-13 UNC

440632832

10241032420518616813

.211

.240

.269

.306

.306

.400

.528

.588

.800

.370

.370

.370

.370

.370

.515

.615

.745

.935

.1875

.2185

.2495

.2805

.2805

.3745

.4995

.5615

.7485

.205

.205

.205

.205

.205

.275

.325

.390

.485

.660

.675

.675

.685

.6851.0051.0651.450

NA

.495

.505

.505

.520

.520

.760

.7701.095

NA

.395

.410

.410

.385

.385

.615

.630

.890NA

.400

.400

.400

.400

.400

.540

.640

.770

.960

THREADSIZE

THREADCALL OUT

L±0,38

DMAX.

ILREF.

ILBREF.

IATDMAX.

HOLE DEPTHMIN.

LB±0,38

HD ±0,13


M8 x 1,25 ISOM10 x 1,5 ISO

M12 x 1,75 ISO

350470580610

81251015

12175

5,366,837,77

10,1613,4114,9420,32

9,409,409,40

13,0815,6218,9223,75

4,766,347,129,51

12,6914,2619,01

5,215,215,216,998,269,91

12,32

16,7717,1517,4025,5327,0536,83

NA

12,5712,8313,2119,3019,5627,81

NA

10,0310,419,78

15,6216,0022,61

NA

10,1610,1610,1613,7216,2619,5624,38

THREADSIZE

.030 - .090 MAT. THICKNESSDRILL SIZE DECIMAL

4-40 UNC6-32 UNC8-32 UNC

10-24 UNC10-32 UNF

1/4-20 UNC5/16-18 UNC3/8-16 UNC1/2-13 UNC

3/167/321/4

9/329/323/81/2

9/163/4

.1875

.2188

.2500

.2812

.2812

.3750

.5000

.5625

.7500


HOLE SIZE / MATERIAL THICKNESS CHART.091 - .124 MAT. THICKNESSDRILL SIZE DECIMAL

#10#2“F”“L”“L”3/81/2

9/1649/64

.1935

.2210

.2570

.2900

.2900

.3750

.5000

.5625

.7656

.125 - .186 MAT. THICKNESSDRILL SIZE DECIMAL

#10#1

17/64“L”“L”“W”

33/6437/6425/32

.1935

.2280

.2656

.2900

.2900

.3860

.5156

.5781

.7810

.187 - OVER MAT. THICKNESSDRILL SIZE DECIMAL

#9#1

17/6419/6419/6425/6433/6437/6451/64

.1960

.2280

.2656

.2969

.2969

.3906

.5156

.5781

.7970

THREADSIZE

0,76 - 2,29 MAT. THICKNESSDRILL SIZE DECIMAL


M8 x 1,25 ISOM10 x 1,5 ISO

M12 x 1,75 ISO

4,756,357,149,52

12,7014,2819,05

.1875

.2500

.2812

.3750

.5000

.5625

.7500


4,906,527,369,52

12,7014,2819,44

.1935

.2570

.2900

.3750

.5000

.5625

.7656


4,906,747,369,80

13,0914,6819,83

.1935

.2656

.2900

.3860

.5156

.5781

.7810

4,72 - OVER MAT. THICKNESSDRILL SIZE DECIMAL

4,976,747,549,92

13,0914,6820,24

.1960

.2656

.2969

.3906

.5156

.5781

.7970

23

BLANK

502

FWAHL

SmallO



TT SERIES

INSER KNURLED THREADED INSERTS

CALL OUT GRADE

S Steel, Low Carbon

B Brass 360 or 464




3R PLAIN ZINC PER ASTM-B-633, FE/ZN .0003 (8p)


9T TIN ZINC TRIVALENT PER ESP-P-008, .0003 (8p)



THREAD CALL OUT

PRODUCT SERIES

MATERIAL

NONE STEEL 2 BRASS

A-W SERIES INSERT PROFILE

The A-W Series Insert can be installed into most any material softer than itself that is thicker than .062/1,57. The A-W Series provides exceptional shear strength and pull out in fiberglass and plywoods. The brass A-W Series Insert is particularly useful for the fiberglass boat industry.

The A-W Series Insert is installed using lightweight, handheld pneumatic tools that can be located at any position in your product's assembly sequence. The A-W Series Insert can be installed either prior to or after finish.

HD -1.-1

it

MATERIAL THICKNESS .062/1,57

MIN.

UNIFIED (INCH) AND METRIC THREAD

THREAD SIZE

THREAD CALL OUT

HOLE SIZE +.005 / -.000

HD ±.005

L ±.015

D MAX.

IL REF.

HOLE DEPTH MIN.

6-32 UNC 632 15/64 (.234) .255 .370 .233 .205 .400

8-32 UNC 832 17/64 (.266) .285 .370 .264 .205 .400

10-24 UNC 1024 19/64 (.297) .320 .370 .295 .205 .400

10-32 UNF 1032 19/64 (.297) .320 .370 .295 .205 .400

1/4-20 UNC 420 25/64(.391) .415 .515 .389 .275 .540

5/16-18 UNC 518 17/32 (.531) .550 .615 .528 325 .640

3/8-16 UNC 616 19/32 (.594) .615 .740 .590 390 .770

THREAD SIZE

THREAD CALL OUT

HOLE SIZE +0,13 / -0,00

HD ±0,13

L ±0,38

D MAX.

IL REF.

HOLE DEPTH MIN.

M4 x 0,7 ISO 470 6,75 7,24 9,40 6,71 5,21 10,16

M5 x 0,8 ISO 580 7,54 8,13 9,40 7,50 5,21 10,16

M6 x 1,0 ISO 610 9,92 10,54 13,08 9,88 6,99 13,72

M8 x 1,25 ISO 8125 13,49 13,97 15,62 13,41 8,26 16,26

M10 x 1,5 ISO 1015 15,00 15,62 18,80 14,99 9,91 19,56

NOTE 1: Additional UNF thread sizes available. Contact an AVK Sales Representative for details.

NOTE 2: HOLE SIZE: The A-W Series Insert hole size will be dependent on parent material density. Experimentation is required for optimum performance.

NOTE 3: FINISH: The standard specified finish for the A-W Series Insert is tin. Alteration to this finish will reduce performance.

*THREAD CLASS: The A-W Series Insert's internal threads are manufactured oversized to compensate for resulting thread portion shrinkage during the

installation swaging process. They are not gaugeable prior to or after installation but will be compatible with Class 2A/3A or 6g screws after installation.

PART NUMBERING SYSTEM MATERIAL TYPE IDENTIFICATION GROOVES

All materials for the A-W Series when plated look similar. Radial grooves are machined into the part for material identification.

SAMPLE NUMBER: AWS5-420

AW ( )

24

HD

DLIL

MATERIALTHICKNESS.062/1,57

MIN.

HOLEDEPTH

BLIND HOLE

A-W SERIES INSERT PROFILE

The A-W Series Insert can be installed into most any material softer than itself that is thicker than .062/1,57. The A-W Series provides exceptional shear strength and pull out in fiberglass and plywoods. The brass A-W Series Insert is particularly useful for the fiberglass boat industry.

The A-W Series Insert is installed using lightweight, handheld pneumatic tools that can be located at any position in your product’s assembly sequence. The A-W Series Insert can be installed either prior to or after finish.



AWSAMPLE NUMBER: AWS5-420

( ) ( ) - ( )

FINISH RoHS COMPLIANTTHREAD

CALL OUT

CALLOUT GRADE

Steel, Low CarbonS

Brass 360 or 464B



24

THREADSIZE

THREADCALL OUT

L±.015

DMAX.

ILREF.

HOLE DEPTHMIN.

HD ±.005

6-32 UNC

8-32 UNC

10-24 UNC

10-32 UNF

1/4-20 UNC

5/16-18 UNC

3/8-16 UNC

632

832

1024

1032

420

518

616

15/64 (.234)

17/64 (.266)

19/64 (.297)

19/64 (.297)

25/64 (.391)

17/32 (.531)

19/32 (.594)

.255

.285

.320

.320

.415

.550

.615

.370

.370

.370

.370

.515

.615

.740

.233

.264

.295

.295

.389

.528

.590

.205

.205

.205

.205

.275

.325

.390

.400

.400

.400

.400

.540

.640

.770

THREADSIZE

THREADCALL OUT

L±0,38

DMAX.

ILREF.

HOLE DEPTHMIN.

HD ±0,13

M4 x 0,7 ISO

M5 x 0,8 ISO

M6 x 1,0 ISO

M8 x 1,25 ISO

M10 x 1,5 ISO

470

580

610

8125

1015

6,75

7,54

9,92

13,49

15,00

7,24

8,13

10,54

13,97

15,62

9,40

9,40

13,08

15,62

18,80

6,71

7,50

9,88

13,41

14,99

5,21

5,21

6,99

8,26

9,91

10,16

10,16

13,72

16,26

19,56

HOLE SIZE+.005 / -.000

HOLE SIZE+0,13 / -0,00

NOTE 1: Additional UNF thread sizes available. Contact an AVK Sales Representative for details.NOTE 2: HOLE SIZE: The A-W Series Insert hole size will be dependent on parent material density. Experimentation is required for optimum performance. NOTE 3: FINISH: The standard specified finish for the A-W Series Insert is tin. Alteration to this finish will reduce performance. *THREAD CLASS: The A-W Series Insert’s internal threads are manufactured oversized to compensate for resulting thread portion shrinkage during the installation swaging process. They are not gaugeable prior to or after installation but will be compatible with Class 2A/3A or 6g screws after installation.

All materials for the A-W Series when plated look similar. Radial grooves are machined into the part for material identification.

MATERIAL TYPE IDENTIFICATION GROOVES

NONE STEEL2 BRASS

CALLOUT

3R

SPECIFICATION

PLAIN ZINC PER ASTM-B-633, FE/ZN .0003 (8µ)



9T



FWAHL

SmallO



OA]

TM

SERIES

INSER1 THREADED INSERT

A-O SERIES PROFILE

The A-O Series Insert features a reduced profile head design which is similar to the superior A-K Series Insert. It also has a smaller body diameter than the A-K Series Insert. The A-O Series Insert can be specified when the application design parameters require a smaller hole or closer hole to edge tolerances.

The A-O Series can be installed with AVK's ARO brand pneumatic tools or AVK's pneumatic/hydraulic SPP Tool system. These tools can be located at any position on your assembly line. The A-O Series can be installed either prior to or after finish further enhancing its flexibility in your manufacturing environment.

Thread Specifications: Unified 26/21 per ASME B1.1 Metric 6H/21 per ASME B1.13M

HH

1'4- HD -0'1


THREAD SIZE

THREAD CALL OUT

GRIP RANGE GRIP

CALL OUT HOLE SIZE

+.006 / -.000 HD

±.010 HH

±.003 L

±.015 D

MAX. IL

MAX.

6-32 UNC 632 .020 -.080 80 1/4 (.250) 300 .018 .385 .249 315

8-32 UNC 832 .020 -.080 80 1/4 (.250) 300 .018 .385 .249 315

10-24 UNC 1024 .020 -.130 130 9/32 (.2812) 320 .020 .440 .280 330

10-32 UNF 1032 .020 - .130 130 9/32 (.2812) 320 .020 .440 .280 330

1/4-20 UNC 420 .030 - .165 165 3/8 (375) .425 .022 .580 374 .440

5/16-18 UNC 518 .040 -.200 200 1/2 (.500) .560 .022 .690 .499 .540

3/8-16 UNC 616 .040 -.200 200 1/2 (.500) .560 .022 .690 .499 .540

THREAD SIZE

THREAD CALL OUT

GRIP RANGE GRIP CALL OUT

HOLE SIZE +0,15 / -0,00

HD ±0,25

HH ±0,08

L ±0,38

D MAX.

IL MAX.

M4 x 0,7 ISO 470 0,50 - 2,00 2.0 6,4 7,49 0,46 9,78 6,32 8,00

M5 x 0,8 ISO 580 0,50 - 3,30 33 7,2 8,13 0,51 11,18 7,11 8,38

M6 x 1,0 ISO 610 0,76 - 4,20 4.2 9,6 10,80 0,56 14,73 9,50 11,18

M8 x 1,25 ISO 8125 1,02 -5,10 5.1 12,7 14,22 0,56 17,53 12,67 13,72

M10 x1,51S0 1015 1,02 -5,10 5.1 12,7 14,22 0,56 17,53 12,67 13,72

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip.

NOTE 2: UNF fine threads are available. Contact an AVK Sales Representative for details.


SAMPLE NUMBER: AOS4T-420-165

AO ( )

PRODUCT SERIES

MATERIAL FINISH RoHS COMPLIANT THREAD

CALL OUT GRIP

CALL OUT

CALL OUT GRADE

S Steel 1010/1008


CALL OUT SPECIFICATION „ 3 I

ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (81.) WITH CLEAR PROTECTIVE COATING


„ V I

TIN ZINC TRIVALENT PER ESP-P-004, .0003 (81.) WITH CLEAR PROTECTIVE COATING


25

D

L

HH

IL GRIPRANGE

HD


A-O SERIES PROFILE



NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: UNF fine threads are available. Contact an AVK Sales Representative for details.

The A-O Series Insert features a reduced profile head design which is similar to the superior A-K Series Insert. It also has a smaller body diameter than the A-K Series Insert. The A-O Series Insert can be specified when the application design parameters require a smaller hole or closer hole to edge tolerances.

The A-O Series can be installed with AVK’s ARO brand pneumatic tools or AVK’s pneumatic/hydraulic SPP Tool™ system. These tools can be located at any position on your assembly line. The A-O Series can be installed either prior to or after finish further enhancing its flexibility in your manufacturing environment.


AO

SAMPLE NUMBER: AOS4T-420-165

( ) ( ) - ( )

FINISH RoHS COMPLIANTTHREAD

CALL OUT

- ( )

GRIPCALL OUT

CALLOUT GRADE

Steel 1010/1008S


CALLOUT

3T

SPECIFICATION



9T



THREADSIZE

THREADCALL OUT

L±.015

DMAX.

ILMAX.

GRIP RANGEHH

±.003

6-32 UNC

8-32 UNC

10-24 UNC

10-32 UNF

1/4-20 UNC

5/16-18 UNC

3/8-16 UNC

632

832

1024

1032

420

518

616

1/4 (.250)

1/4 (.250)

9/32 (.2812)

9/32 (.2812)

3/8 (.375)

1/2 (.500)

1/2 (.500)

.018

.018

.020

.020

.022

.022

.022

.385

.385

.440

.440

.580

.690

.690

.249

.249

.280

.280

.374

.499

.499

.315

.315

.330

.330

.440

.540

.540

.020 - .080

.020 - .080

.020 - .130

.020 - .130

.030 - .165

.040 - .200

.040 - .200

THREADSIZE

THREADCALL OUT

L±0,38

DMAX.

ILMAX.

GRIP RANGEHH

±0,08

M4 x 0,7 ISO

M5 x 0,8 ISO

M6 x 1,0 ISO

M8 x 1,25 ISO

M10 x 1,5 ISO

470

580

610

8125

1015

GRIPCALL OUT

80

80

130

130

165

200

200

GRIPCALL OUT

2.0

3.3

4.2

5.1

5.1

6,4

7,2

9,6

12,7

12,7

0,46

0,51

0,56

0,56

0,56

HD ±.010

.300

.300

.320

.320

.425

.560

.560

HD ±0,25

7,49

8,13

10,80

14,22

14,22

9,78

11,18

14,73

17,53

17,53

6,32

7,11

9,50

12,67

12,67

8,00

8,38

11,18

13,72

13,72

0,50 - 2,00

0,50 - 3,30

0,76 - 4,20

1,02 - 5,10

1,02 - 5,10

HOLE SIZE+.006 / -.000

HOLE SIZE+0,15 / -0,00

25

RoHSCOMPLIANT

FWAHL

SmallO



TM

,IP4 17 SERIES

R-N SERIES RIVET NUT PROFILE

100° COUNTERSUNK HEAD

A 100° countersunk head

countersunk hole

profile when installed

....

into a matching

provides a flush installation. Contact an AVK Sales Representative for availability.

KEYED HEAD

An underside of the head "key" projection when placed into a matching "keyed" hole design provides additional torque resistance. Contact an AVK Sales Representative for availability.

CLOSED END

Thread area is enclosed eliminating leakage past the threads from either side of the application. Contact an AVK Sales Representative for availability.

The Steel R-N Series Rivet Nut features a heavy duty head profile and increased wall thickness in the collapse area. This makes the R-N Series ideal for leg leveling applications as shown on page 8. The Steel R-N Series is designed to be used with Grade 5 or Metric Class 8.8/9.8 mating screws.

The R-N Series Rivet Nut can be installed using AVK's pneumatic/ hydraulic SPP Tool systems or the specific rivet nut tools shown on page 36. The R-N Series Rivet Nut's heavier wall thickness and resulting upset load requires this type of tool be used for installation. The R-N Series can be installed either prior to or after finish.

RNET NUT THREADED INSERT

COW FUKIVilN6 fECHNOLUUYTM HOW IT WORKS FOR YOU

The R-N Series Rivet Nuts are manufactured using state-of-the-art cold forming technology. This provides very precise tolerances. All surfaces of the R-N Series are FORMED, not machined. This provides excellent quality.

The internal thread of the R-N Series Rivet Nut is roll FORMED not machined. This provides excellent thread strength.

DESIGN BENEFITS

INCREASED PUSH-OUT LOADS are achievable in leg leveling applications when using the R-N Series due to its heavy duty head profile and thick wall construction.


SUPERIOR CORROSION RESISTANCE is provided by our "9T" finish (500 hours plus) see page 47.

UNIFORM INSTALLATION is guaranteed because of the dimensional tolerances and concentricity tolerances built into our product made possible by our cold forming technology.

AVAILABLE in steel and aluminum. For additional materi-als, contact AVK for availability.

NAS1329 and NAS1330 with "DFAR" material is available upon request.

ADDITIONAL DESIGN ..)

26

COLD FORMING TECHNOLOGY™HOW IT WORKS FOR YOU

R-N SERIES RIVET NUT PROFILE

The Steel R-N Series Rivet Nut features a heavy duty head profile and increased wall thickness in the collapse area. This makes the R-N Series ideal for leg leveling applications as shown on page 8. The Steel R-N Series is designed to be used with Grade 5 or Metric Class 8.8/9.8 mating screws.

The R-N Series Rivet Nut can be installed using AVK’s pneumatic/ hydraulic SPP Tool™ systems or the specific rivet nut tools shown on page 36. The R-N Series Rivet Nut’s heavier wall thickness and resulting upset load requires this type oftool be used for installation. The R-N Series can be installed either prior to or after finish.

The R-N Series Rivet Nuts are manufactured using state-of-the-art cold forming technology. This provides very precise tolerances. All surfaces of the R-N Series are FORMED, not machined. This provides excellent quality.

The internal thread of the R-N Series Rivet Nut is roll FORMED not machined. This provides excellent thread strength.

DESIGN BENEFITS

INCREASED PUSH-OUT LOADS are achievable in leg leveling applications when using the R-N Series due to its heavy duty head profile and thick wall construction.


SUPERIOR CORROSION RESISTANCE is provided by our “9T” finish (500 hours plus) see page 47.

UNIFORM INSTALLATION is guaranteed because of the dimensional tolerances and concentricity tolerances built into our product made possible by our cold forming technology.

AVAILABLE in steel and aluminum. For additional materi-als, contact AVK for availability.

NAS1329 and NAS1330 with “DFAR” material is available upon request.


CLOSED END

Thread area is enclosed eliminating leakage past the threads from either side of the application. Contact an AVK Sales Representative for availability.

KEYED HEAD

An underside of the head “key” projection when placed into a matching “keyed” hole design provides additional torque resistance. Contact an AVK Sales Representative for availability.

100° COUNTERSUNK HEAD

A 100° countersunk head profile when installed into a matching countersunk hole provides a flush installation. Contact an AVK Sales Representative for availability.

26

"M" INDICATES METRIC THREAD

OPEN END TYPF HH

I-4- HD -.I

RADIAL GRIP I.D. MARK

MFG. I.D. MARK

GRIP RANGE

IL

TM

SERIES

RNET NUT THREADED INSERT

D +.000

IL

-.004 REF.

.155 .230

.155 .230

.155 .230

.189 .300

.189 .315

.189 .270

.221 .300

.221 .315

.221 .270

.250 .380

.250 .390

.250 .390

.332 .450

.332 .450

.332 .450

.413 .505

.413 .555

.413 .540

.490 .585

.490 .595

.490 .605

.625 .605

.625 .630

.625 .640

D IL

+0,00 -0,10

REF.

3,93 5,61 3,93 5,61 3,93 5,61 5,61 7,08 5,61 7,08 5,61 7,08 7,13 10,09 7,13 10,09 7,13 10,09 8,43 10,58 8,43 10,58 8,43 10,58

10,48 11,83 10,48 11,83 10,48 11,83 12,44 13,20 12,44 13,20 12,44 13,20 15,46 16,45 15,46 16,45 15,46 16,45

FLATHEAD UNIFIED (INCH) AND METRIC THREAD SIZES

THREAD THREAD GRIP GRIP I.D. HOLE SIZE HD HH SIZE CALL OUT RANGE CALL OUT MARK +.003 / -.000 ±.015 NOM. ±.015

4-40 UNC 440 .010 - .060 60 BLANK 5/32 (.155) .270 .025 .345 4-40 UNC 440 .060 - .085 85 1-RAD 5/32 (.155) .270 .025 .370 4-40 UNC 440 .085 -.110 110 2-RAD 5/32 (.155) .270 .025 .400 6-32 UNC 632 .010 - .075 75 1-RAD #12 (.189) .325 .032 .438 6-32 UNC 632 .075 - .120 120 3-RAD #12 (.189) .325 .032 .500 6-32 UNC 632 .120 - .160 160 5-RAD #12 (.189) .325 .032 .500 8-32 UNC 832 .010 - .075 75 1-RAD #2 (.221) .357 .032 .438 8-32 UNC 832 .075 - .120 120 3-RAD #2 (.221) .357 .032 .500 8-32 UNC 832 .120 - .160 160 5-RAD #2 (.221) .357 .032 .500 10-32 UNF 1032 .010 - .080 80 BLANK 1/4 (.250) .406 .038 .531 10-32 UNF 1032 .080 - .130 130 1-RAD 1/4 (.250) .406 .038 .594 10-32 UNF 1032 .130 - .180 180 2-RAD 1/4 (.250) .406 .038 .641 1/4-20 UNC 420 .020 - .080 80 BLANK Q (.332) .475 .058 .625 1/4-20 UNC 420 .080 - .140 140 1-RAD Q (.332) .475 .058 .687 1/4-20 UNC 420 .140 - .200 200 2-RAD Q (.332) .475 .058 .750 5/16-18 UNC 518 .030 - .125 125 BLANK Z (.413) .665 .062 .750 5/16-18 UNC 518 .125 - .200 200 1-RAD Z (.413) .665 .062 .875 5/16-18 UNC 518 .200 - .275 275 2-RAD Z (.413) .665 .062 .937 3/8-16 UNC 616 .030 -.115 115 BLANK 12,5mm (.490) .781 .088 .844 3/8-16 UNC 616 .115 - .200 200 1-RAD 12,5mm (.490) .781 .088 .938 3/8-16 UNC 616 .200 - .285 285 2-RAD 12,5mm (.490) .781 .088 1.031 1/2-13 UNC 813 .050 - .150 150 BLANK 5/8 (.625) .906 .085 .906 1/2-13 UNC 813 .150 - .250 250 1-RAD 5/8 (.625) .906 .085 1.031 1/2-13 UNC 813 .250 - .350 350 2-RAD 5/8 (.625) .906 .085 1.141

THREAD THREAD GRIP GRIP I.D. HOLE SIZE HD HH SIZE CALL OUT RANGE CALL OUT MARK +0,08 / -0,00 ±0,38 NOM. ±0,38

M3 x 0,5 ISO 350 0,25 - 1,00 1.0 BLANK 3,94 6,68 0,63 8,00 M3 x 0,5 ISO 350 1,00 - 1,75 1.75 1-RAD 3,94 6,68 0,63 8,75 M3 x 0,5 ISO 350 1,75 - 2,50 2.5 2-RAD 3,94 6,68 0,63 9,50 M4 x 0,7 ISO 470 0,25 - 2,00 2.0 BLANK 5,60 9,01 0,81 11,00 M4 x 0,7 ISO 470 2,00 - 3,00 3.0 1-RAD 5,60 9,01 0,81 12,00 M4 x 0,7 ISO 470 3,00 - 4,00 4.0 2-RAD 5,60 9,01 0,81 13,00 M5 x 0,8 ISO 580 0,25 - 2,00 2.0 BLANK 7,20 11,17 1,22 14,50 M5 x 0,8 ISO 580 2,00 - 3,50 3.5 1-RAD 7,20 11,17 1,22 16,00 M5 x 0,8 ISO 580 3,50 - 5,00 5.0 2-RAD 7,20 11,17 1,22 17,50 M6 x 1,0 ISO 610 0,75 - 2,00 2.0 BLANK 8,50 13,43 1,47 15,50 M6 x 1,0 ISO 610 2,00 - 3,50 3.5 1-RAD 8,50 13,43 1,47 17,00 M6 x 1,0 ISO 610 3,50 - 5,00 5.0 2-RAD 8,50 13,43 1,47 18,50

M8 x 1,25 150 8125 1,00 - 3,00 3.0 BLANK 10,50 16,65 1,57 18,00 M8 x 1,25 ISO 8125 3,00 - 5,00 5.0 1-RAD 10,50 16,65 1,57 20,00 M8 x 1,25 ISO 8125 5,00 - 7,00 7.0 2-RAD 10,50 16,65 1,57 22,00 M10 x 1,5 150 1015 1,00 - 3,00 3.0 BLANK 12,50 19,50 2,23 20,00 M10 x 1,5 150 1015 3,00 - 5,50 5.5 1-RAD 12,50 19,50 2,23 22,50 M10 x 1,5 150 1015 5,50 - 8,00 8.0 2-RAD 12,50 19,50 2,23 25,00

M12 x 1,75 150 12175 1,00 - 3,00 3.0 BLANK 15,50 22,79 2,23 24,00

M12 x 1,75 150 12175 3,00 - 5,50 5.5 1-RAD 15,50 22,79 2,23 26,50

M12 x 1,75 150 12175 5,50 - 8,00 8.0 2-RAD 15,50 22,79 2,23 29,00

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: Additional UNF and UNC threads are available. Contact an AVK Sales Representative for details. NOTE 3: RN Series threads are not gaugeable after installation. NOTE 4: Additional grip sizes, materials, head styles and closed end versions are available by special order. Contact an AVK Sales Representative for details.

Thread Specifications: Unified MIL-5-7742/ASME-B1.1 Metric 6H/21 per ASME B1.13M

PART NUMBERING SYSTEM 11RoHS COMPLIANT

SAMPLE NUMBER: RNS3T-420-80

RN ( )

PRODUCT SERIES

MATERIAL

CALL OUT GRADE

S Steel C1110/1108

A Aluminum 6053/5056

CH Alloy Steel 4037

SS CRES 430

For air tool selection see page 36-37



3T ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (8p)

4T YELLOW ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (8p)

9T TIN ZINC TRIVALENT PER ESP-P-004,.0003 (8P)


THREAD CALL OUT

GRIP CALL OUT TYPE

CALL OUT TYPE

BLANK Open End

B Closed End

S Sealed

W Wedge Head 27

HD

D

IL GRIPRANGE

L

HH"M" INDICATESMETRIC THREAD

MFG.I.D.MARK

RADIALGRIPI.D. MARK

M

Thread Specifications: Unified MIL-S-7742/ASME-B1.1Metric 6H/21 per ASME B1.13M

FLATHEAD UNIFIED (INCH) AND METRIC THREAD SIZES

OPEN END TYPE


CALLOUT

3T

RNSAMPLE NUMBER: RNS3T-420-80

( ) ( ) ( )- ( ) - ( )


SPECIFICATION

ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (8µ)

4T YELLOW ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (8µ)

9T



TYPE

TYPE

Open End

Closed EndB

SealedS

Wedge HeadW


THREADCALL OUT

GRIPCALL OUT

CALLOUT

BLANK

CALLOUT GRADE

Steel C1110/1108S

Aluminum 6053/5056A

CH Alloy Steel 4037

SS CRES 430

For air tool selection see page 36-37

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: Additional UNF and UNC threads are available. Contact an AVK Sales Representative for details.NOTE 3: RN Series threads are not gaugeable after installation. NOTE 4: Additional grip sizes, materials, head styles and closed end versions are available by special order. Contact an AVK Sales Representative for details.

27

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HHNOM.

L±.015

D+.000-.004

D+0,00-0,10

ILREF.

HOLE SIZE+.003 / -.000

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HD ±0,38

HD ±.015

HHNOM.

L±0,38

ILREF.

HOLE SIZE+0,08 / -0,00

4-40 UNC4-40 UNC4-40 UNC6-32 UNC6-32 UNC6-32 UNC8-32 UNC8-32 UNC8-32 UNC

10-32 UNF10-32 UNF10-32 UNF

1/4-20 UNC1/4-20 UNC1/4-20 UNC

5/16-18 UNC5/16-18 UNC5/16-18 UNC3/8-16 UNC3/8-16 UNC3/8-16 UNC1/2-13 UNC1/2-13 UNC1/2-13 UNC

440440440632632632832832832

103210321032420420420518518518616616616813813813

.010 - .060

.060 - .085

.085 - .110

.010 - .075

.075 - .120

.120 - .160

.010 - .075

.075 - .120

.120 - .160

.010 - .080

.080 - .130

.130 - .180

.020 - .080

.080 - .140

.140 - .200

.030 - .125

.125 - .200

.200 - .275

.030 - .115

.115 - .200

.200 - .285

.050 - .150

.150 - .250

.250 - .350

6085

11075

12016075

12016080

13018080

140200125200275115200285150250350

.270

.270

.270

.325

.325

.325

.357

.357

.357

.406

.406

.406

.475

.475

.475

.665

.665

.665

.781

.781

.781

.906

.906

.906

.025

.025

.025

.032

.032

.032

.032

.032

.032

.038

.038

.038

.058

.058

.058

.062

.062

.062

.088

.088

.088

.085

.085

.085

.345

.370

.400

.438

.500

.500

.438

.500

.500

.531

.594

.641

.625

.687

.750

.750

.875

.937

.844

.9381.031.906

1.0311.141

.155

.155

.155

.189

.189

.189

.221

.221

.221

.250

.250

.250

.332

.332

.332

.413

.413

.413

.490

.490

.490

.625

.625

.625

.230

.230

.230

.300

.315

.270

.300

.315

.270

.380

.390

.390

.450

.450

.450

.505

.555

.540

.585

.595

.605

.605

.630

.640

5/325/325/32#12#12#12#2#2#21/41/41/4QQQZZZ

12,5mm12,5mm12,5mm

5/85/85/8

(.155)(.155)(.155)(.189)(.189)(.189)(.221)(.221)(.221)(.250)(.250)(.250)(.332)(.332)(.332)(.413)(.413)(.413)(.490)(.490)(.490)(.625)(.625)(.625)

M3 x 0,5 ISOM3 x 0,5 ISOM3 x 0,5 ISOM4 x 0,7 ISOM4 x 0,7 ISOM4 x 0,7 ISOM5 x 0,8 ISOM5 x 0,8 ISOM5 x 0,8 ISOM6 x 1,0 ISOM6 x 1,0 ISOM6 x 1,0 ISO



350350350470470470580580580610610610

812581258125101510151015

121751217512175

0,25 - 1,001,00 - 1,751,75 - 2,500,25 - 2,002,00 - 3,003,00 - 4,000,25 - 2,002,00 - 3,503,50 - 5,000,75 - 2,002,00 - 3,503,50 - 5,001,00 - 3,003,00 - 5,005,00 - 7,001,00 - 3,003,00 - 5,505,50 - 8,001,00 - 3,003,00 - 5,505,50 - 8,00

1.01.752.52.03.04.02.03.55.02.03.55.03.05.07.03.05.58.03.05.58.0

3,943,943,945,605,605,607,207,207,208,508,508,50

10,5010,5010,5012,5012,5012,5015,5015,5015,50

6,686,686,689,019,019,01

11,1711,1711,1713,4313,4313,4316,6516,6516,6519,5019,5019,5022,7922,7922,79

0,630,630,630,810,810,811,221,221,221,471,471,471,571,571,572,232,232,232,232,232,23

8,008,759,50

11,0012,0013,0014,5016,0017,5015,5017,0018,5018,0020,0022,0020,0022,5025,0024,0026,5029,00

3,933,933,935,615,615,617,137,137,138,438,438,43

10,4810,4810,4812,4412,4412,4415,4615,4615,46

5,615,615,617,087,087,08

10,0910,0910,0910,5810,5810,5811,8311,8311,8313,2013,2013,2016,4516,4516,45

I.D.MARK

I.D.MARK

BLANK1-RAD2-RAD1-RAD3-RAD5-RAD1-RAD3-RAD5-RADBLANK1-RAD2-RADBLANK1-RAD2-RADBLANK1-RAD2-RADBLANK1-RAD2-RADBLANK1-RAD2-RAD

BLANK1-RAD2-RADBLANK1-RAD2-RADBLANK1-RAD2-RADBLANK1-RAD2-RADBLANK1-RAD2-RADBLANK1-RAD2-RADBLANK1-RAD2-RAD

RoHSCOMPLIANT

FWAHL

SmallO



GRIP RANGE

I-

GRIP RANGE -Tr

THREAD CALL OUT

GRIP CALL OUT TYPE

CALL OUT TYPE

BLANK Open End

B Closed End

TM

TM

E-L & E-H METRIC SERIES INSERT PROFILE

SERIES

The E-L & E-H Metric Series Insert product line offers insert designs to accommodate "true metric" hole sizes. Closed end product and a variety of head configurations are also available. Please contact an AVK Sales Representative for details.

SERIES

KNU THREADED RLED

INSERT

THREADED HEX INSERT

(E-L) OPEN END TYPE

(E-L) HOLE DETAIL (E-H) OPEN END TYPE

(E-H) HOLE DETAIL

Thread Specifications: Metric 6H/21 per ASME B1.13M

METRIC THREAD SIZES

THREAD SIZE

IP THREAD CALL OUT

GRIP RANGE

GRIP CALL OUT

A/H HOLE SIZE

+0,15 / -0,00

HD ±0,25 ±0,64*

HH ±0,08

L ±0,38

D MAX.

IL MAX.

TM

M4 x 0,7 ISO 470 0,50 - 3,00 3,0 6,0 9,0 1,0 10,3 6,0 5,8

M5 x 0,8 ISO 580 0,50 - 3,00 3,0 7,0 10,0 1,0 12,0 7,0 7,3 M6 x 1,0 ISO 610 0,50 - 3,00 3,0 9,0 13,0 1,5 13,0 9,0 8,0

M6 x 1,0 ISO 610 3,00 - 5,50 5,5 9,0 13,0 1,5 15,7 9,0 8,2 M8 x 1,25 ISO 8125 0,50 - 3,00 3,0 11,0 16,0* 1,5 16,5 11,0 11,0

M8 x 1,25 ISO 8125 3,00 - 5,50 5,5 11,0 16,0* 1,5 19,2 11,0 11,1 M10 x 1,5 ISO 1015 0,70 - 3,50 3,5 13,0 19,0* 2,0 20,0 13,0 13,9

TM

THREAD SIZE

THREAD CALL OUT

GRIP RANGE

GRIP CALL OUT

A/F HOLE SIZE

+0,15 / -0,00

HD ±0,25 ±0,64*

HH ±0,08

L ±0,38

D MAX.

IL MAX.

M4 x 0,7 ISO 470 0,50 - 3,00 3,0 6,0 9,0 1,0 10,3 6,0 5,8 M5 x 0,8 ISO 580 0,50 - 3,00 3,0 7,0 10,0 1,0 12,0 7,0 7,3

M6 x 1,0 ISO 610 0,50 - 3,00 3,0 9,0 13,0 1,5 13,0 9,0 8,0 M6 x 1,0 ISO 610 3,00 - 5,50 5,5 9,0 13,0 1,5 15,7 9,0 8,2

M8 x 1,25 ISO 8125 0,50 - 3,00 3,0 11,0 16,0* 1,5 16,5 11,0 11,2 M8 x 1,25 ISO 8125 3,00 - 5,50 5,5 11,0 16,0* 1,5 19,2 11,0 11,2

g 1

SERIES

SERIES

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip. NOTE 2: Closed End Type and special head configurations available. Contact an AVK Sales Representative for details.

PART NUMBERING SYSTE

SAMPLE NUMBER: ELS3T-610-3,0

EL ( )

PRODUCT SERIES

MATERIAL

CALL OUT GRADE

5 Steel 1010/1008

A Aluminum 5056

B Brass 270/260

M Monel 400



3T ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (80

4T YELLOW ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (80

9T TIN ZINC TRIVALENT PER ESP-P-004, .0003 (80


Note: Contact AVK for tool selection.

0 28

E-L & E-H METRIC SERIES INSERT PROFILE

The E-L & E-H Metric Series Insert product line offers insert designs to accommodate “true metric” hole sizes. Closed end product and a variety of head configurations are also available. Please contact an AVK Sales Representative for details.

HD

IL GRIPRANGE

L

HH

D

HD A/FA/H HH

IL GRIPRANGE

L

D

(E-H) OPEN END TYPE(E-L) OPEN END TYPE (E-H) HOLE DETAIL(E-L) HOLE DETAIL

Thread Specifications: Metric 6H/21 per ASME B1.13M

28


CALLOUT

CALLOUTGRADE

Steel 1010/1008S 3T

EL

SAMPLE NUMBER: ELS3T-610-3,0

( ) ( ) ( )- ( ) - ( )


SPECIFICATION

ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (8µ)

4T YELLOW ZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (8µ)

9T



TYPE

TYPE

Open End

Closed EndB

Note: Contact AVK for tool selection.


METRIC THREAD SIZES

A

B

M

Aluminum 5056

Brass 270/260

Monel 400

THREADCALL OUT

GRIPCALL OUT

CALLOUT

BLANK

NOTE 1: Grip range can be affected by parent material density and actual hole size. AVK suggests trial installations to determine optimum grip.NOTE 2: Closed End Type and special head configurations available. Contact an AVK Sales Representative for details.

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HH±0,08

L±0,38

DMAX.

ILMAX.

A/FHOLE SIZE

+0,15 / -0,00


M8 x 1,25 ISOM8 x 1,25 ISO

470580610610

81258125

0,50 - 3,000,50 - 3,000,50 - 3,003,00 - 5,500,50 - 3,003,00 - 5,50

3,03,03,05,53,05,5

6,07,09,09,0

11,011,0

9,010,013,013,016,0*16,0*

1,01,01,51,51,51,5

10,312,013,015,716,519,2

6,07,09,09,0

11,011,0

5,87,38,08,2

11,211,2

HD±0,25 ±0,64*

HD±0,25 ±0,64*

THREADSIZE

THREADCALL OUT

GRIPRANGE

GRIPCALL OUT

HH±0,08

L±0,38

DMAX.

ILMAX.

A/HHOLE SIZE

+0,15 / -0,00



470580610610

812581251015

0,50 - 3,000,50 - 3,000,50 - 3,003,00 - 5,500,50 - 3,003,00 - 5,500,70 - 3,50

3,03,03,05,53,05,53,5

6,07,09,09,0

11,011,013,0

9,010,013,013,016,0*16,0*19,0*

1,01,01,51,51,51,52,0

10,312,013,015,716,519,220,0

6,07,09,09,0

11,011,013,0

5,87,38,08,2

11,011,113,9

RoHSCOMPLIANT

FWAHL

SmallO



SEAL.

_J MAX.

(0 - - .111111111111111114

NEW PRODUCTS

:111k

TM

SERIES

• Various Grip Ranges

• Increased Spin-Out performance over Standard Style Inserts and Rivetnuts.

• Multiple Panel Clamping Capabilities.

THREAD SIZE

M5X0.80 M5X0.80 M5X0.80 M6X1.0 M6X1.0 M6X1.0 M6X1.0

M8X1.25 M8X1.25 M8X1.25 M8X1.25

THREAD CALL OUT

580 580 580 610 610 610 610 8125 8125 8125 8125

OP

EN

EN

D T

YP

Nimaindonmignoi., OF '3D')

AXIAL KNURL

GRIP RANGE

0.5-3.5 3.0-6.0 5.0-8.0 0.7-4.0 3.5-6.5 6.0-9.0

7.5-10.5 0.7-3.8 2.5-5.5 5.0-8.0

7.5-10.5

HOLE SIZE HD HH L SD IL

MAX.

HH

0.84-0.68

LB MAX

28.53-27.77

ILB MAX.

22.00

SD

0.84-0.68 28.53-27.77 22.00 10.79 0.84-0.68 3333-32.57 22.00 0.84-0.68 30.61-29.85 25.53 0.84-0.68 30.61-29.85 22.99

16.00 0.84-0.68 36.83-36.19 25.53 0.84-0.68 36.83-36.19 22.99 0.97-0.81 35.69-34.93 29.85 0.97-0.81 35.69-34.93 26.04 0.97-0.81 41.66-40.89 29.85 22.39

0.97-0.81 41.66-40.89 26.04

THREAD SIZE

M5X0.80 M5X0.80 M5X0.80 M6X1.0 M6X1.0 M6X1.0 M6X1.0

M8X1.25 M8X1.25 M8X1.25 M8X1.25

CLO

SE

D E

ND

TY

PI


580

0.5-3.5 580

3.0-6.0 580

5.0-8.0 610

0.7-4.0 610

3.5-6.5 610

6.0-9.0 610

8.5-11.5 8125

0.7-3.8 8125

2.5-5.5 8125

5.0-8.0 8125

7.5-10.5

GRIP CALL OUT

HOLE SIZE

3.5 6.0 8.0 4.0 6.5 9.0

11.5 3.8 5.5 8.0

10.5

7.75-7.60 7.75-7.60 7.75-7.60

10.15-10.00 10.15-10.00 10.15-10.00 10.15-10.00 13.65-13.50 13.65-13.50 13.65-13.50 13.65-13.50

HD

10.16-9.66 10.79-10.29 10.79-10.29 16.00-15.00 16.00-15.00 16.00-15.00 16.00-15.00 22.39-21.15 22.39-21.15 22.39-21.15 22.39-21.15


CALL OUT SPECIFICATION 3T z

wliNTCH

TCRLIEVAA

RLE

PNR

TOT

PEEC

RTIVE

M4A

-6TI

FE/ZN .0003 (8v)

4T YELLOW CLEAR

OWZIN PROTECTIVECTRIVALEN

ATT

CP

OERA

IGTA4-B-633, FE/ZN .0003 (8v)

WITH

9T TIN ZINC TRIVALENT PER ESP-P-004, .0003 (8v) WITH CLEAR PROTECTIVE COATING

MATERIAL TYPE

CALL OUT TYPE

BLANK Open End

B Closed End

S Sealed

THREAD CALL OUT

GRIP CALL OUT

GRADE CALL OUT

S Steel 1010/1008

PRODUCT SERIES

C-S SERIES INSERT - Patent No. 8,226,339 B2 AVK introduces a new high torque insert for the commercial and industrial markets. The new COMPOST-SERTTm insert accommodates various grip thicknesses and can be used in a variety of structural materials. Available thread sizes: #10, 1/4, 5/16, M5, M6, M8.

THREAD SIZE

GRIP CALL OUT

3.5 6.0 8.0 4.0 6.5 9.0

10.5 3.8 5.5 8.0

10.5

Can be used on a Variety of Structural Materials (including Composite & SMC).

• Sealed or AVK'S SPP Tooln" Systems or Stroke Tools Non-Sealed Designs can be used.

7.75-7.60 7.75-7.60 7.75-7.60

10.15-10.00 10.15-10.00 10.15-10.00 10.15-10.00 13.65-13.50 13.65-13.50 13.65-13.50 13.65-13.50

D Low Profile Head Style INSERT

10.79-10.29 0.84-0.68 12.45-11.69 8.00 10.79-10.29 0.84-0.68 15.24-14.48 8.00 10.79 10.79-10.29 0.84-0.68 18.03-17.27 8.00 16.00-15.00 0.84-0.68 15.11-14.35 9.65 16.00-15.00 0.84-0.68 17.65-16.89 9.65 16.00-15.00 0.84-0.68 20.83-20.07 9.65 16.00

16.00-15.00 0.84-0.68 24.00-23.24 9.65 2239-21.15 0.97-0.81 17.91-17.15 11.94 2239-21.15 0.97-0.81 20.83-20.07 10.80 2239 2239-21.15 0.97-0.81 25.91-25.15 13.97 2239-21.15 0.97-0.81 28.91-28.15 13.97

(*PH 1-*-- THREAD SDTE

PART NUMBERING SYSTEM RoHS COMPLIANT

SAMPLE NUMBER: CSS4T-610-6.5 CS )

29

C-S SERIES INSERT - Patent No. 8,226,339 B2

AVK introduces a new high torque insert for the commercial and industrial markets. The new COMPOSI-SERTTM insert accommodates various grip thicknesses and can be used in a variety of structural materials. Available thread sizes: #10, 1/4, 5/16, M5, M6, M8.

Various Grip Ranges

Increased Spin-Out performance overStandard Style Inserts and Rivetnuts.

Multiple Panel Clamping Capabilities.

Can be used on a Variety of Structural Materials (including Composite & SMC).

AVK’S SPP ToolTM Systems or Stroke Tools can be used.

29

THREADSIZE

THREADCALL OUT

LIL

MAX.SD

GRIP RANGE HH

M5X0.80

M5X0.80

M5X0.80

M6X1.0

M6X1.0

M6X1.0

M6X1.0

M8X1.25

M8X1.25

M8X1.25

M8X1.25

580

580

580

610

610

610

610

8125

8125

8125

8125

7.75-7.60

7.75-7.60

7.75-7.60

10.15-10.00

10.15-10.00

10.15-10.00

10.15-10.00

13.65-13.50

13.65-13.50

13.65-13.50

13.65-13.50

0.84-0.68

0.84-0.68

0.84-0.68

0.84-0.68

0.84-0.68

0.84-0.68

0.84-0.68

0.97-0.81

0.97-0.81

0.97-0.81

0.97-0.81

12.45-11.69

15.24-14.48

18.03-17.27

15.11-14.35

17.65-16.89

20.83-20.07

24.00-23.24

17.91-17.15

20.83-20.07

25.91-25.15

28.91-28.15

8.00

8.00

8.00

9.65

9.65

9.65

9.65

11.94

10.80

13.97

13.97

10.79

16.00

22.39

0.5-3.5

3.0-6.0

5.0-8.0

0.7-4.0

3.5-6.5

6.0-9.0

7.5-10.5

0.7-3.8

2.5-5.5

5.0-8.0

7.5-10.5

GRIPCALL OUT

3.5

6.0

8.0

4.0

6.5

9.0

10.5

3.8

5.5

8.0

10.5

HD

10.79-10.29

10.79-10.29

10.79-10.29

16.00-15.00

16.00-15.00

16.00-15.00

16.00-15.00

22.39-21.15

22.39-21.15

22.39-21.15

22.39-21.15

HOLE SIZE

PHOTOS NEEDED

THREADSIZE

THREADCALL OUT LB MAX

ILBMAX.

SDGRIP

RANGE HH

M5X0.80

M5X0.80

M5X0.80

M6X1.0

M6X1.0

M6X1.0

M6X1.0

M8X1.25

M8X1.25

M8X1.25

M8X1.25

580

580

580

610

610

610

610

8125

8125

8125

8125

7.75-7.60

7.75-7.60

7.75-7.60

10.15-10.00

10.15-10.00

10.15-10.00

10.15-10.00

13.65-13.50

13.65-13.50

13.65-13.50

13.65-13.50

0.84-0.68

0.84-0.68

0.84-0.68

0.84-0.68

0.84-0.68

0.84-0.68

0.84-0.68

0.97-0.81

0.97-0.81

0.97-0.81

0.97-0.81

28.53-27.77

28.53-27.77

33.33-32.57

30.61-29.85

30.61-29.85

36.83-36.19

36.83-36.19

35.69-34.93

35.69-34.93

41.66-40.89

41.66-40.89

22.00

22.00

22.00

25.53

22.99

25.53

22.99

29.85

26.04

29.85

26.04

10.79

16.00

22.39

0.5-3.5

3.0-6.0

5.0-8.0

0.7-4.0

3.5-6.5

6.0-9.0

8.5-11.5

0.7-3.8

2.5-5.5

5.0-8.0

7.5-10.5

GRIPCALL OUT

3.5

6.0

8.0

4.0

6.5

9.0

11.5

3.8

5.5

8.0

10.5

HD

10.16-9.66

10.79-10.29

10.79-10.29

16.00-15.00

16.00-15.00

16.00-15.00

16.00-15.00

22.39-21.15

22.39-21.15

22.39-21.15

22.39-21.15

HOLE SIZE


CSSAMPLE NUMBER: CSS4T-610-6.5

( ) ( ) ( )- ( ) - ( )

FINISH RoHS COMPLIANT TYPE

TYPE

Open EndClosed EndBSealedS


THREADCALL OUT

GRIPCALL OUT

CALLOUT

BLANK

CALLOUT GRADE

Steel 1010/1008S

Low Profile Head Style

Sealed or Non-Sealed Designs

RoHSCOMPLIANT

OP

EN E

ND

TY

PE

CLO

SED

EN

D T

YP

E

CALLOUT

3T

SPECIFICATIONZINC TRIVALENT PER ASTM-B-633, FE/ZN .0003 (8µ) WITH CLEAR PROTECTIVE COATING


9T TIN ZINC TRIVALENT PER ESP-P-004, .0003 (8µ) WITH CLEAR PROTECTIVE COATING

FWAHL

SmallO



NEW

SERIES

TM

PRODUCTS

C-L SERIES COMPRESSION LIMITER

MATING NUT & BOLT ASSEMBLY

COMPRESSION

COMPRESSION LIMITER

INSTALLED COMPRESSION

LIMITER

COMPOSITE MATERIAL

Compensation for Expansion & Contraction of Composite Material.

• Maintain Joint Stability.

• Protect Composite Material from Damage.

• Reduce Rework from Cracked Assemblies.

• Creates Clean Holes with Alignment Points.

• Reduce Assembly Rejection and Maintain Production Through-Put.

Excellent for Automotive and Truck Composite Modular Assemblies.

Compression limiters are utilized daily in

applications where a compressive load is applied to

a composite assembly. The compression limiter

distributes and transfers clamp load when the

mating bolt or screw is installed into a composite

assembly. This distribution of clamp load prevents

damage to your assembly and compensates for

expansion and contraction of the composite

substraight. Thus, the compression limiter will

provide consistent joint integrity allowing your joint

assembly to remain tight.

Compression limiters are designed specifically for

customer's requirements.Simply call your local

AVK Sales Representative and provide your

requirements.

a) 30

Compression limiters are utilized daily in applications where a compressive load is applied to a composite assembly. The compression limiter distributes and transfers clamp load when the mating bolt or screw is installed into a composite assembly. This distribution of clamp load prevents damage to your assembly and compensates for expansion and contraction of the composite substraight. Thus, the compression limiter will provide consistent joint integrity allowing your joint assembly to remain tight.

Compression limiters are designed specifically for customer’s requirements.Simply call your local AVK Sales Representative and provide your requirements.

Compensation for Expansion & Contraction of Composite Material.

Maintain Joint Stability.

Protect Composite Material from Damage.

Reduce Rework from Cracked Assemblies.

Creates Clean Holes with Alignment Points.

Reduce Assembly Rejection and Maintain Production Through-Put.

Excellent for Automotive and Truck Composite Modular Assemblies.

COMPOSITEMATERIALCOMPRESSION

LIMITER

INSTALLEDCOMPRESSION

LIMITER

MATING NUT & BOLTASSEMBLY

C-L SERIES COMPRESSION LIMITER

Photo Here

_

ESIGN BENEFIT

411111#3004; THREAD ADAPTION KIT *Patent No. 4,121,444

HOW THE AVK TOOL WORKS

The operator quarter turns an AVK threaded insert onto the tool mandrel and places it into the hole in the parent material.

The top trigger is depressed and the tool mandrel spins into the insert.

The head of the threaded insert is gripped by the knurling at the nose piece preventing it from spinning as the threaded area of the insert "walks" up the mandrel.

AVK PNEUMATIC TOOLS PROFILE

AVK has selected the ARO Brand Pneumatic Tool for its ergonomic design and outstanding dependability. The rocker style forward and reverse trigger is easy and comfortable to use.

PNEUMATIC The AVK pneumatic tool features a Quick-Change thread adaption kit. This patented* feature allows for easy access to the thread size component parts. AVK's Pneumatic tools provide the highest RPM for the thread size selected resulting in optimum installation speed.

TOOLS

As this occurs, the AVK insert expands within the hole wall providing hole fill and then forms a secondary flange against the backside of the parent material.

The tool continues to torque the insert's threads causing the knurling to bite into the backside edge of the parent material.

The tool then stalls when it reaches its predetermined stall torque. This occurs even if the parent material varies in thickness. The tool needs no adjustment to install AVK's products in variable thickness materials.

The operator then presses the lower reverse trigger and the mandrel spins out of the installed part.

The AVK ARO tool uses torque to install the AVK product. It needs no adjustment to install the product in variable thickness material.

The ergonomic design of the AVK ARO tool makes it feel comfort-able to the operator and weighs in at 3 lbs. (1.36 kg).

The rocker style trigger is easy to use & minimizes operator fatigue.

The knurled nose assembly eliminates any torque "kick" during installation.

Preventative maintenance is quick and easy with AVK's patented* quick-change thread adaption kit. No tools are required.

The rugged design of the tool casing, its components and the AVK thread adaption kit provides you with reliability.

ADDITIONAL DESIGN TYP

SPECIAL DESIGNS

AVK can design a thread adaption kit nose assembly to fit your particular application needs.

RIGHT ANGLE DESIGN

The Right Angle Inline Style Tool is designed for limited access applications.

17

INLINE DESIGN

The Inline Style Tool is designed for vertical installations.

HEAD FORMING THREAD ADAPTION KIT

A Head Forming T.A.K. is available to contour the AVK insert's head to the radius of a tube to increase torque capability.

• 31

AVK PNEUMATIC TOOLS PROFILE

HOW THE AVK TOOL WORKS


AVK has selected the ARO Brand Pneumatic Tool for its ergonomic design and outstanding dependability. The rocker style forward and reverse trigger is easy and comfortable to use.

The AVK pneumatic tool features a Quick-Change thread adaption kit. This patented* feature allows for easy access to the thread size component parts. AVK’s Pneumatic tools provide the highest RPM for the thread size selected resulting in optimum installation speed.

The AVK ARO tool uses torque to install the AVK product. It needs no adjustment to install the product in variable thickness material.

The ergonomic design of the AVK ARO tool makes it feel comfort-able to the operator and weighs in at 3 lbs. (1.36 kg).

The rocker style trigger is easy to use & minimizes operator fatigue.

The knurled nose assembly eliminates any torque “kick” during installation.

Preventative maintenance is quick and easy with AVK’s patented* quick-change thread adaption kit. No tools are required.

The rugged design of the tool casing, its components and the AVK thread adaption kit provides you with reliability.

INLINE DESIGN

The Inline Style Tool is designed for vertical installations.

RIGHT ANGLE DESIGN

The Right Angle Inline Style Tool is designed for limited access applications.

DESIGN BENEFITS

The operator quarter turns an AVK threaded insert onto the tool mandrel and places it into the hole in the parent material.

The top trigger is depressed and the tool mandrel spins into the insert.

The head of the threaded insert is gripped by the knurling at the nose piece preventing it from spinning as the threaded area of the insert “walks” up the mandrel.

As this occurs, the AVK insert expands within the hole wall providing hole fill and then forms a secondary flange against the backside of the parent material.

The tool continues to torque the insert’s threads causing the knurling to bite into the backside edge of the parent material.

The tool then stalls when it reaches its predetermined stall torque. This occurs even if the parent material varies in thickness. The tool needs no adjustment to install AVK’s products in variable thickness materials.

The operator then presses the lower reverse trigger and the mandrel spins out of the installed part.

HEAD FORMING THREAD ADAPTION KIT

A Head Forming T.A.K. is available to contour the AVK insert’s head to the radius of a tube to increase torque capability.

SPECIAL DESIGNS

AVK can design a thread adaption kit nose assembly to fit your particular application needs.

THREAD ADAPTION KIT *Patent No. 4,121,444

30

PNEUMATIC

TM

LI t SERIES

TM TM TM

F DIA.

E DIA.

D DIA.

B 01

AK1

SERIES SERIES

Flal

SERIES

TM

AVK PNEUMATIC TOOL SPECIFICATIONS

TOOLS hA (-O) Ach,"

The tool shown on this page has been specifically designed to install the A-L, A-K, A-H, A-P and A-O Series Inserts.

Once you have selected the type of insert and thread size required for your application, select the appropriate RPM tool from the chart below.

DIMENSIONAL DATA / TOOL SET-UP REQUIREMENTS

RPM WEIGHT LBS. (Kg)

A 13 D DIA.

E DIA.

F DIA. MAX.

G

3,000 2.55 1.86 4.75 7.75 1.57 1.00 .400 1.3 (1.15) (47,24) (120,6) (196,8) (39,87) (25,40) (10,16) (33,0)

1,500 2.58 1.86 4.75 7.75 1.57 1.00 .400 1.3 (1.17) (47,24) (120,6) (196,8) (39,87) (25,40) (10,16) (33,0)

900 3.18 1.86 6.00 9.00 1.57 1.00 .500 1.3 (1.44) (47,24) (152,4) (228,6) (39,87) (25,40) (12,7) (33,0)

600 3.18 1.86 6.00 9.00 1.57 1.00 .640 1.3 (1.44) (47,24) (152,4) (228,6) (39,87) (25,40) (16,25) (33,0)

350 3.25 1.86 5.37 8.37 1.50 1.42 .900 NA (1.46) (47,24) (136,3) (212,5) (38,10) (36,06) (22,86) (NA)

PROPER AIR SUPPLY SET-UP REQUIRES:

. 90-110 PSI (6.2-7.5 BARS) dynamic (tool running) air pressure at 25 S.C.F.M.

• Inline oiler/separator

• Air pressure gauge and regulator

• 5/16 or 7,92 mm minimum hose ID

• 5/16 or 7,92 mm minimum fittings ID

SPECIAL FEATURE-The AKPT nose cone design incorporates a special pilot/serrated tip that is essential to proper insert installation. The "A-K" prefix in the tool part number designates this feature

19‘11=111111111.0061111111

)

A

THREAD ADAPTION KIT

This chart designates the tool, spare parts and dynamic (tool running) air pressure requirements for our most popular steel product. Consult the AVK tool catalog or contact an AVK Sales Representative for tool RPM and air pressure settings for aluminum, brass and monel product.

AIR TOOL SELECTION /SPARE PARTS

THREAD SIZE

TOOL R.P.M

COMPLETE TOOL PART

NUMBER

THREAD ADAPTION

KIT

A HEX

DRIVE

B MANDREL

10 PER BAG

C BEARING

SET

D NOSE CONE

DYNAMIC AIR PRESSURE SETTINGS PSI-BARS

6-32 UNC 3000 AKPT30P632 AKPT632TAK 29NPT22 B35H632-1500 32PT1 77AKPT6 70 - 80 8-32 UNC 3000 AKPT30P832 AKPT832TAK 29NPT23 B35H832-1500 32PT2 77AKPT8 75 - 90 10-24 UNC 1500 AKPT15P1024 AKPT1024TAK 29NPT4 B35H1024-1750 32PT4 77AKPT10 60 - 80 10-32 UNF 1500 AKPT15P1032 AKPT1032TAK 29NPT4 B35H1032-1750 32PT4 77AKPT10 60 - 80

1/4-20 U NC 900 AKPT9P420 AKPT420TAK 29NPT5 B35H420-1500 32PT5 77AKPT250 70 - 90 5/16-18 U NC 600 AKPT6P518 AKPT518TAK 29NPT6 B35H518-2250 32PT7 77AKPT3125 80 - 110

3/8-16 UNC 600 AKPT6P616 AKPT616TAK 29NPT7 B35H616-2250 32PT8 77AKPT375 80 - 110 1/2-13 UNC 350 AKPT3P813 AKPT813CTA 29NPT26 B35H813-2500 30N PT500 77AKPT500 80 - 110 M4 x 0,7 ISO 3000 AKPT30P470 AKPT470TAK 29NPT24 B35H470-40 32PT3 77AKPT470 4.8 - 5.5 M5 x 0,8 ISO 1500 AKPT15P580 AKPT580TAK 29NPT10 B35H580-45 32PT4 77AKPT580 4.1 - 5.5

M6 x 1,0 ISO 900 AKPT9P610 AKPT610TAK 29NPT11 B35H610-40 32PT6 77AKPT610 4.8 - 6.2 M8 x 1,25 ISO 600 AKPT6P8125 AKPT8125TAK 29NPT12 B35H8125-55 32PT7 77AKPT8125 5.5 - 7.5 M10 x 1,50 ISO 600 AKPT6P1015 AKPT1015TAK 29NPT25 B3SH1015-55 32PT10 77AKPT1015 5.5 - 7.5 M12 x 1,75 ISO 350 AKPT3P12175 AKPT12175CTA 29NPT27 B35H12175-60 30N PT500 77AKPT12175 5.5 - 7.5

NOTE: UNF FINE THREAD COMPONENTS ARE AVAILABLE.

PREVENTATIVE MAINTENANCE REQUIREMENTS:

• The bearing set must be kept in a WET lubricated condition to assure proper tool operation. AVK suggests the use of high temperature grease such as LUBRIPLATE• BRAND 930 AA.

• The tool mandrel should be inspected for thread wear or damage and replaced. To test the condition of the mandrel, thread an AVK insert onto the mandrel backwards until it touches the pilot. If any drag is still felt, replace the mandrel with a new socket head cap screw.

32

THREAD ADAPTION KIT

The tool shown on this page has been specifically designed to install the A-L, A-K, A-H, A-P and A-O Series Inserts.


PROPER AIR SUPPLY SET-UP REQUIRES:90-110 PSI (6.2-7.5 BARS) dynamic (tool running) air pressure at 25 S.C.F.M.Inline oiler/separatorAir pressure gauge and regulator5/16 or 7,92 mm minimum hose ID5/16 or 7,92 mm minimum �ttings ID

PREVENTATIVE MAINTENANCE REQUIREMENTS:NOTE: UNF FINE THREAD COMPONENTS ARE AVAILABLE.

The bearing set must be kept in a WET lubricated condition to assure proper tool operation. AVK suggests the use of high temperature grease such as LUBRIPLATE® BRAND 930 AA.The tool mandrel should be inspected for thread wear or damage and replaced. To test the condition of the mandrel, thread an AVK insert onto the mandrel backwards until it touches the pilot. If any drag is still felt, replace the mandrel with a new socket head cap screw.

SPECIAL FEATURE—The AKPT nose cone design incorporates a special pilot/serrated tip that is essential to proper insert installation. The “A-K” pre�x in the tool part number designates this feature


AIR TOOL SELECTION / SPARE PARTS

A B C D

31

3,000

1,500

900

600

350

6-32 UNC8-32 UNC10-24 UNC10-32 UNF1/4-20 UNC5/16-18 UNC3/8-16 UNC1/2-13 UNCM4 x 0,7 ISOM5 x 0,8 ISOM6 x 1,0 ISOM8 x 1,25 ISOM10 x 1,50 ISOM12 x 1,75 ISO

3000300015001500900600600350

30001500900600600350

70 - 8075 - 9060 - 8060 - 8070 - 90

80 - 11080 - 11080 - 1104.8 - 5.54.1 - 5.54.8 - 6.25.5 - 7.55.5 - 7.55.5 - 7.5

AKPT30P632AKPT30P832AKPT15P1024AKPT15P1032AKPT9P420AKPT6P518AKPT6P616AKPT3P813AKPT30P470AKPT15P580AKPT9P610AKPT6P8125AKPT6P1015AKPT3P12175

AKPT632TAKAKPT832TAKAKPT1024TAKAKPT1032TAKAKPT420TAKAKPT518TAKAKPT616TAKAKPT813CTAAKPT470TAKAKPT580TAKAKPT610TAKAKPT8125TAKAKPT1015TAKAKPT12175CTA

29NPT2229NPT2329NPT429NPT429NPT529NPT629NPT729NPT2629NPT2429NPT1029NPT1129NPT1229NPT2529NPT27

B3SH632-1500B3SH832-1500B3SH1024-1750B3SH1032-1750B3SH420-1500B3SH518-2250B3SH616-2250B3SH813-2500B3SH470-40B3SH580-45B3SH610-40B3SH8125-55B3SH1015-55B3SH12175-60

32PT132PT232PT432PT432PT532PT732PT830NPT50032PT332PT432PT632PT732PT1030NPT500

77AKPT677AKPT877AKPT1077AKPT1077AKPT25077AKPT312577AKPT37577AKPT50077AKPT47077AKPT58077AKPT61077AKPT812577AKPT101577AKPT12175

2.55(1.15)2.58

(1.17)3.18

(1.44)3.18

(1.44)3.25

(1.46)

1.86(47,24)

1.86(47,24)

1.86(47,24)

1.86(47,24)

1.86(47,24)

4.75(120,6)

4.75(120,6)

6.00(152,4)

6.00(152,4)

5.37(136,3)

7.75(196,8)

7.75(196,8)

9.00(228,6)

9.00(228,6)

8.37(212,5)

1.57(39,87)

1.57(39,87)

1.57(39,87)

1.57(39,87)

1.50(38,10)

1.00(25,40)

1.00(25,40)

1.00(25,40)

1.00(25,40)

1.42(36,06)

.400(10,16)

.400(10,16)

.500(12,7).640

(16,25).900

(22,86)

1.3(33,0)

1.3(33,0)

1.3(33,0)

1.3(33,0)

NA(NA)

RPM A B C DDIA.

EDIA.

FDIA. MAX. GWEIGHT

LBS. (Kg)

THREADSIZE

TOOLR.P.M

COMPLETETOOL PART

NUMBER

THREADADAPTION

KIT

AHEX

DRIVE

BMANDREL

10 PER BAG

CBEARING

SET

DNOSECONE

DYNAMIC AIRPRESSURESETTINGSPSI - BARS

This chart designates the tool, spare parts and dynamic (tool running) air pressure requirements for our most popular steel product. Consult the AVK tool catalog or contact an AVK Sales Representative for tool RPM and air pressure settings for aluminum, brass and monel product.

A CG

B

F DIA.

E DIA.

D DIA.


FWAHL

SmallO



M ratll SERIES

A PNEUMATIC

TOOLS


The tool shown on this page has been specifically designed to install the A-T, A-W, Series Inserts.


SERIES

RPM WEIGHT A LBS. (Kg)

13 D E F G DIA. DIA. DIA. MAX.

3,000

1,500

600

350

1.00

(25,40)

1.00 (25,40)

1.00 (25,40)

1.43 (36,32)



• 90-110 PSI (6.2-7.5 BARS) dynamic (tool running) air pressure at 25 S.C.F.M.





2.55 1.86 4.75 7.75 1.57 (1.15) (47,24) (120,6) (196,8) (39,87)

2.58 1.86 4.75 7.75 1.57 (1.17) (47,24) (120,6) (196,8) (39,87)

3.18 1.86 6.00 9.00 1.57 (1.44) (47,24) (152,4) (228,6) (39,87)

3.25 1.86 6.00 8.37 1.50 (1.46) (47,24) (152,4) (212,5) (38,10)

.350 (8,89)

1.3 (33,0)

.600 1.3 (15,24) (33,0)

.625 1.3 (15,87) (33,0)

.900 NA (22,86) (NA)

SPECIAL FEATURE-The NPT nose cone design incorporates a special serrated tip that is essential to proper insert installation. The "N" prefix in the tool part no. designates this feature.

THREAD ADAPTION KIT


This chart designates the tool, spare parts and dynamic (tool running) air pressure requirements for our most popular steel product. Consult the AVK tool catalog or contact an AVK Sales Representative for tool RPM and air pressure settings for aluminum, brass and stainless product.

THREAD SIZE

TOOL R.P.M

COMPLETE TOOL PART

NUMBER

THREAD ADAPTION

KIT

A HEX

DRIVE

B MANDREL

10 PER BAG

C BEARING

SET

D NOSE CONE


4-40 UNC 3000 NPT30P440 NPT440TAK 29NPT1 B35H400-750 30NPT4 77NPT4 36 - 40




10-32 UNF 1500 NPT15P1032 NPT1032TAK 29NPT4 B3SH1032-1500 30NPT10 77NPT10 60 - 85

1/4-20 UNC 1500 NPT15P420 NPT420TAK 29NPT5 B35H420-1250 30NPT250 77NPT250 70 - 95



1/2-13 UNC 350 NPT3P813 NPT813CTA 29NPT26 B35H813-2000 30NPT500 77NPT500 95 - 110

M3 x 0,5 ISO 3000 NPT30P350 NPT350TAK 29NPT8 B35H350-20 30NPTM3 77NPTM3 2.4 - 2.7





M10 x 1,50150 600 NPT6P1015 NPT1015TAK 29NPT25 B35H1015-45 32PT10 77NPT1015 6.2 - 7.5

M12 x 1,75150 350 NPT3P12175 NPT12175CTA 29NPT27 B35H12175-50 30NPT500 77NPTM12 6.2 - 7.5



The bearing set must be kept in a WET lubricated condition to assure proper tool LUBRIPLATE• BRAND 930 AA. The tool mandrel should be inspected for thread wear or damage and replaced. mandrel backwards until it touches the knurled nose cone. If any drag is still felt,

operation. AVK suggests the use of high temperature grease such as

To test the condition of the mandrel, thread an AVK insert onto the replace the mandrel with a new socket head cap screw.

33

The tool shown on this page has been specifically designed to install the A-T, A-W, Series Inserts.




SPECIAL FEATURE—The NPT nose cone design incorporates a special serrated tip that is essential to proper insert installation. The “N” pre�x in the tool part no. designates this feature.


4-40 UNC6-32 UNC8-32 UNC10-24 UNC10-32 UNF1/4-20 UNC5/16-18 UNC3/8-16 UNC1/2-13 UNCM3 x 0,5 ISOM4 x 0,7 ISOM5 x 0,8 ISOM6 x 1,0 ISOM8 x 1,25 ISOM10 x 1,50 ISOM12 x 1,75 ISO

300030003000150015001500600600350

3000300015001500600600350

36 - 4070 - 8060 - 8560 - 8560 - 8570 - 95

80 - 10090 - 11095 - 1102.4 - 2.74.1 - 5.54.1 - 5.54.8 - 6.55.5 - 6.86.2 - 7.56.2 - 7.5

NPT30P440NPT30P632NPT30P832NPT15P1024NPT15P1032NPT15P420NPT6P518NPT6P616NPT3P813NPT30P350NPT30P470NPT15P580NPT15P610NPT6P8125NPT6P1015NPT3P12175

NPT440TAKNPT632TAKNPT832TAKNPT1024TAKNPT1032TAKNPT420TAKNPT518TAKNPT616TAKNPT813CTANPT350TAKNPT470TAKNPT580TAKNPT610TAKNPT8125TAKNPT1015TAKNPT12175CTA

29NPT129NPT229NPT329NPT429NPT429NPT529NPT629NPT729NPT2629NPT829NPT929NPT1029NPT1129NPT1229NPT2529NPT27

B3SH400-750B3SH632-875B3SH832-875B3SH1024-1500B3SH1032-1500B3SH420-1250B3SH518-1750B3SH616-1750B3SH813-2000B3SH350-20B3SH470-20B3SH580-40B3SH610-35B3SH8125-45B3SH1015-45B3SH12175-50

30NPT430NPT630NPT830NPT1030NPT1030NPT25030NPT312530NPT37530NPT50030NPTM330NPTM430NPTM530NPTM630NPTM832PT1030NPT500

77NPT477NPT677NPT877NPT1077NPT1077NPT25077NPT312577NPT37577NPT50077NPTM377NPTM477NPTM577NPTM677NPTM877NPT101577NPTM12

THREADSIZE

TOOLR.P.M

COMPLETETOOL PART

NUMBER

THREADADAPTION

KIT

AHEX

DRIVE

BMANDREL

10 PER BAG

CBEARING

SET

DNOSECONE


This chart designates the tool, spare parts and dynamic (tool running) air pressure requirements for our most popular steel product. Consult the AVK tool catalog or contact an AVK Sales Representative for tool RPM and air pressure settings for aluminum, brass and stainless product.

3,000

1,500

600

350

2.55(1.15)2.58

(1.17)3.18

(1.44)3.25

(1.46)

1.86(47,24)

1.86(47,24)

1.86(47,24)

1.86(47,24)

4.75(120,6)

4.75(120,6)

6.00(152,4)

6.00(152,4)

7.75(196,8)

7.75(196,8)

9.00(228,6)

8.37(212,5)

1.57(39,87)

1.57(39,87)

1.57(39,87)

1.50(38,10)

1.00(25,40)

1.00(25,40)

1.00(25,40)

1.43(36,32)

.350(8,89).600

(15,24).625

(15,87).900

(22,86)

1.3(33,0)

1.3(33,0)

1.3(33,0)

NA(NA)

RPM A B C DDIA.

EDIA.

FDIA. MAX. GWEIGHT

LBS. (Kg)


The bearing set must be kept in a WET lubricated condition to assure proper tool operation. AVK suggests the use of high temperature grease such as LUBRIPLATE® BRAND 930 AA.The tool mandrel should be inspected for thread wear or damage and replaced. To test the condition of the mandrel, thread an AVK insert onto the mandrel backwards until it touches the knurled nose cone. If any drag is still felt, replace the mandrel with a new socket head cap screw.

A B C D

THREAD ADAPTION KIT


32

A CG

B

F DIA.

E DIA.

D DIA.

FWAHL

SmallO



PNEUMATIC

TOOLS

ratV

SERIES

TM

14-A -1.1

F DIA.

E DIA.

D DIA.

B 01


The tool shown on this page

has been specifically designed

to install the A-S Series Stud.

Once you have selected the

type of stud and thread size

required for your application,

refer to the chart below for air

tool selection.

DIMENSIONAL DATA / TOOL SET-UP REQUIREMENTS •

RPM WEIGHT LBS. (Kg)

A 13 D DIA.

E DIA.

F DIA. MAX.

G

3,000 2.55 1.86 4.75 7.75 1.57 1.00 .400 1.3 (1.15) (47,24) (120,6) (196,85) (39,87) (25,40) (10,16) (33,0)

1,500 2.58 1.86 4.75 7.75 1.57 1.00 .400 1.3 (1.17) (47,24) (120,6) (196,85) (39,87) (25,40) (10,16) (33,0)

900 3.18 1.86 6.00 9.00 1.57 1.00 .500 1.3 (1.44) (47,24) (152,4) (228,6) (39,87) (25,40) (12,7) (33,0)

600 3.18 1.86 6.00 8.37 1.57 1.00 .640 1.3 (1.44) (47,24) (152,4) (212,6) (39,87) (25,40) (16,25) (33,0)

A

C D

eamp000llim THREAD ADAPTION KIT


THREAD SIZE

TOOL R.P.M

COMPLETE TOOL PART

NUMBER

THREAD ADAPTION

KIT

A

C

D THREAD

BEARING

NOSE DRIVE

SET

CONE

DYNAMIC AIR PRESSURE SETTINGS PSI - BARS


. 90-110 PSI (6.2-7.5 BARS) dynamic (tool running) air pressure at 25 S.C.F.M.





SPECIAL FEATURE-This tool nose cone design incorporates a special serrated tip that is essential to proper installation.

3000

3000 1500

1500 900

600

600 3000

1500 900

600 600

6-32 UNC

8-32 UNC 10-24 UNC

10-32 UNF 1/4-20 UNC

5/16-18 UNC 3/8-16 UNC M4 x 0,7 ISO

M5 x 0,8 ISO

M6 x 1,0 ISO M8 x 1,25 ISO

M10 x 1,50150

ASPT30P632 ASPT30P832 ASPT15P1024 ASPT15P1032

ASPT9P420 ASPT6P518

ASPT6P616 ASPT30P470



ASPT632TAK ASPT832TAK


ASPT420TAK ASPT518CTA

ASPT616CTA ASPT470TAK


ASPT8125CTA ASPT1015CTA

29ASPT632 29ASPT832

29ASPT1024 29ASPT1032

29ASPT420 29ASPT518

29ASPT616 29ASPT470

29ASPT580 29ASPT610

29ASPT8125 29ASPT1015

32PT5 32PT5 32PT12 32PT12

32PT8 30NPT500

30NPT500 32PT5 32PT12

32PT8

30NPT500 30NPT500

77ASPT8 77ASPT8

77ASPT10

77ASPT10 77ASPT4

77ASPT8125 77ASPT8125

77ASPT8 77ASPT10

77ASPT4 77ASPT8125

77ASPT8125

70 - 80 75 - 90

60 - 80 60 - 80

70 - 90 80 - 110

80 - 110 4.8 - 5.5 4.1 - 5.5

5.5 - 6.2

5.5 - 7.5 5.5 - 7.5

NOTE: Air pressure settings are specified dynamic (tool running).


The bearing set must be kept in a WET lubricated condition to assure proper tool operation. AVK suggests the use of high temperature grease such as

LUBRIPLATE• BRAND 930 AA.

34

THREAD ADAPTION KIT

The tool shown on this page has been specifically designed to install the A-S Series Stud.

Once you have selected the type of stud and thread size required for your application, refer to the chart below for air tool selection.



SPECIAL FEATURE—This tool nose cone design incorporates a special serrated tip that is essential to proper installation.

3,000

1,500

900

600

2.55(1.15)2.58

(1.17)3.18

(1.44)3.18

(1.44)

1.86(47,24)

1.86(47,24)

1.86(47,24)

1.86(47,24)

4.75(120,6)

4.75(120,6)

6.00(152,4)

6.00(152,4)

7.75(196,85)

7.75(196,85)

9.00(228,6)

8.37(212,6)

1.57(39,87)

1.57(39,87)

1.57(39,87)

1.57(39,87)

1.00(25,40)

1.00(25,40)

1.00(25,40)

1.00(25,40)

.400(10,16)

.400(10,16)

.500(12,7).640

(16,25)

1.3(33,0)

1.3(33,0)

1.3(33,0)

1.3(33,0)

RPM A B C DDIA.

EDIA.

FDIA. MAX. GWEIGHT

LBS. (Kg)


PREVENTATIVE MAINTENANCE REQUIREMENTS:NOTE: Air pressure settings are speci�ed dynamic (tool running).

The bearing set must be kept in a WET lubricated condition to assure proper tool operation. AVK suggests the use of high temperature grease such as LUBRIPLATE® BRAND 930 AA.

A C D

6-32 UNC8-32 UNC10-24 UNC10-32 UNF1/4-20 UNC5/16-18 UNC3/8-16 UNCM4 x 0,7 ISOM5 x 0,8 ISOM6 x 1,0 ISOM8 x 1,25 ISOM10 x 1,50 ISO

3000300015001500900600600

30001500900600600

70 - 8075 - 9060 - 8060 - 8070 - 90

80 - 11080 - 1104.8 - 5.54.1 - 5.55.5 - 6.25.5 - 7.55.5 - 7.5

ASPT30P632ASPT30P832ASPT15P1024ASPT15P1032ASPT9P420ASPT6P518ASPT6P616ASPT30P470ASPT15P580ASPT9P610ASPT6P8125ASPT6P1015

ASPT632TAKASPT832TAKASPT1024TAKASPT1032TAKASPT420TAKASPT518CTAASPT616CTAASPT470TAKASPT580TAKASPT610TAKASPT8125CTAASPT1015CTA

29ASPT63229ASPT83229ASPT102429ASPT103229ASPT42029ASPT51829ASPT61629ASPT47029ASPT58029ASPT61029ASPT812529ASPT1015

32PT532PT532PT1232PT1232PT830NPT50030NPT50032PT532PT1232PT830NPT50030NPT500

77ASPT877ASPT877ASPT1077ASPT1077ASPT477ASPT812577ASPT812577ASPT877ASPT1077ASPT477ASPT812577ASPT8125

THREADSIZE

TOOLR.P.M

COMPLETETOOL PART

NUMBER

THREADADAPTION

KIT

ATHREAD

DRIVE

CBEARING

SET

DNOSECONE


33


A CG

B

F DIA.

E DIA.

D DIA.

FWAHL

SmallO



F21 ij SERIES

TM

PNEUMATIC

TOOLS

GRIP RANGE GRIP RANGE

A

THREAD ADAPTION KIT


PARENT MATERIAL

STEEL, ALUMINUM BLOW, ROTATIONAL FIBERGLASS SML SOFT PLASTICS

THREAD ADAPTION

KIT

L

B C SCREW BEARING

MANDREL SET


A HEX

DRIVE

AVK PART TOOL NUMBER R.P.M

D NOSE CONE


The tool shown on this page has been specifi-cally designed to install the A-R Series Inserts.

AVK recommends that trial installations be performed to determine the optimum tool for the fastener selected using actual application materials and hole sizes. Tool RPM and parent material density will affect the grip range of the fastener. See the chart below for guidelines.

DIMENSIONAL DATA / TOOL SET-UP REQUIREMENTS PROPER AIR SUPPLY SET-UP REQUIRES:

• 90-110 PSI (6.2-7.5 BARS) dynamic (tool

WEIGHT RPM LBS. (Kg)

A B C D DIA.

E DIA.

F DIA. MAX.

G

running) air pressure at 25 S.C.F.M. 1,500 2.58 1.86 4.75 7.75 1.57 1.00 .400 1.3

• Inline oiler/separator (1.17) (47,24) (120,6) (196,8) (39,87) (25,40) (10,16) (33,0) 3.18 900

(1.44) 1.86

(47,24) 6.00

(152,4) 9.00

(228,6) 1.57

(39,87) 1.00

(25,40) .500

(12,70) 1.3

(33,0) • Air pressure gauge and regulator

• 5/16 or 7,92 mm minimum hose ID SPECIAL FEATURE-The NPT nose cone design incorporates a special serrated tip that is essential to • 5/16 or 7,92 mm minimum fittings ID proper insert installation. The ''N" prefix in the tool part number designates this feature.

ARS4T-420-280 1500 .020 - .190 .020 - .250 ARPT15P420-280 ARPT420-280TAK 29NPT5 35H420-2000 32PT5 77NPT250 60 -70 900 .020 - .250 .020 - .250 ARPT9P420-280 40 - 60

ARS4T-420-500 1500 .250 - A30 .250 - A70 ARPT15P420-500 ARPT420-500TAK 29NPT5 35H420-2250 32PT5 77NPT250 60 - 70 900 .250 - 470 .250 - 470 ARPT9P420-500 40 - 60

ARS4T-518-280 900 .020 - .260 ARPT9P518-280 ARPT518-280TAK 29NPT6 351-1518-2500 32PT12 77NPT3125 70 - 90

AR54T-518-500 900+ .280 - .480 ARPT9P518-500 ARPT518-500TAK 29NPT6 35H518-2750 32PT12 77NPT3125 711.13- 90

ARS4T-616-280 600 .020 - .260 ARPT6P616-280 ARPT616-280TAK 29NPT7 35H616-2500 32PT8 77NPT375 70 - 90 ARS4T-616-500 .280,480 ARPT6P616-500 ARPT616-500TAK 29NPT7 35H616-2750 32PT8 77NPT375

ARS4T-610-7.1 1500 0.5 - 4.8 0.5 - 6.3 ARPT15P610-7.1 ARPT610-7.1TAK 29NPT11 35H610-50 32PT6 77NPTM6 4.1 - 4.8

900 0.5 - 6.3 0.5 - 6.3 ARPT9P610-7.1 2.8 - 4.1

ARS4T-610-12 r)

6.3 - 6.3 - 11.

. - 11.9

6.3 -11.9

ARPT15P610-12.7

ARPT9P610-12.7 ARPT610-12.7TAK 29NPT11 35H610-55 32PT6 77NPTM6

2.

ARS4T-8125-7.1 900 0.5 - 6.6 0.5 - 6.6 ARPT9P8125-7.1

ARPT8125-7.1TAK 29NPT12 35H8125-60 32PT7 77NPTM8 4.8 - 6.2

ARS4T-8125-12.7 900 7,1 - 12,2

ARPT9P8125-12.7 ARPT8125-12.7TAK 29NPT12 35H8125-65 32PT7 77NPTM8 4.8 - 6.2

ARS4T-1015-7.1 600 - 0.5 - 6.6 ARPT6P1015-7.1 ARPT1015-7.1TAK 29NPT25 35H1015-60 32PT10 77NPT1015 4.8 - 6.2

ARS4T-1015-12.7 600 7,1-12,2 -milM6P1015-12.7 35H1015-65



• The bearing set must be kept in a WET lubricated condition to assure proper tool operation. AVK suggests the use of high temperature grease such as LUBRIPLATE® BRAND 930 AA.

• The tool mandrel should be inspected for thread wear or damage and replaced. To test the condition of the mandrel, thread an AVK insert onto the mandrel backwards until it touches the pilot. If any drag is still felt, replace the mandrel with a new socket head cap screw.

THREAD ADAPTION KIT

The tool shown on this page has been specifi-cally designed to install the A-R Series Inserts.

AVK recommends that trial installations be performed to determine the optimum tool for the fastener selected using actual application materials and hole sizes. Tool RPM and parent material density will affect the grip range of the fastener. See the chart below for guidelines.

DIMENSIONAL DATA / TOOL SET-UP REQUIREMENTSPROPER AIR SUPPLY SET-UP REQUIRES:

90-110 PSI (6.2-7.5 BARS) dynamic (tool running) air pressure at 25 S.C.F.M.Inline oiler/separatorAir pressure gauge and regulator5/16 or 7,92 mm minimum hose ID5/16 or 7,92 mm minimum �ttings ID

SPECIAL FEATURE—The NPT nose cone design incorporates a special serrated tip that is essential to proper insert installation. The “N” pre�x in the tool part number designates this feature.

1,500

900

2.58(1.17)3.18

(1.44)

1.86(47,24)

1.86(47,24)

4.75(120,6)

6.00(152,4)

7.75(196,8)

9.00(228,6)

1.57(39,87)

1.57(39,87)

1.00(25,40)

1.00(25,40)

.400(10,16)

.500(12,70)

1.3(33,0)

1.3(33,0)

RPM A B C DDIA.

EDIA.

FDIA. MAX. GWEIGHT

LBS. (Kg)


A B C D

AVK PARTNUMBER

TOOLR.P.M

GRIP RANGE

PARENT MATERIAL

GRIP RANGE

STEEL, ALUMINUMFIBERGLASS SML

BLOW, ROTATIONALSOFT PLASTICS

COMPLETETOOL PART

NUMBER

THREADADAPTION

KIT

AHEX

DRIVE

BSCREW

MANDREL

CBEARING

SET

DNOSECONE


ARS4T-420-280

ARS4T-420-500

ARS4T-518-280

ARS4T-518-500

ARS4T-616-280ARS4T-616-500

ARS4T-610-7.1

ARS4T-610-12.7

ARS4T-8125-7.1

ARS4T-8125-12.7

ARS4T-1015-7.1

ARS4T-1015-12.7

ARPT420-280TAK

ARPT420-500TAK

ARPT518-280TAK

ARPT518-500TAK

ARPT616-280TAKARPT616-500TAK

ARPT610-7.1TAK

ARPT610-12.7TAK

ARPT8125-7.1TAK

ARPT8125-12.7TAK

ARPT1015-7.1TAK

29NPT5

29NPT5

29NPT6

29NPT6

29NPT729NPT7

29NPT11

29NPT11

29NPT12

29NPT12

29NPT25

32PT5

32PT5

32PT12

32PT12

32PT832PT8

32PT6

32PT6

32PT7

32PT7

32PT10

77NPT250

77NPT250

77NPT3125

77NPT3125

77NPT37577NPT375

77NPTM6

77NPTM6

77NPTM8

77NPTM8

77NPT1015

3SH420-2000

3SH420-2250

3SH518-2500

3SH518-2750

3SH616-25003SH616-2750

3SH610-50

3SH610-55

3SH8125-60

3SH8125-65

3SH1015-60

3SH1015-65

1500900

1500900

900-

900-

600600

1500900

1500900

900-

900-

600-

600

.020 - .190

.020 - .250

.250 - .430

.250 - .470

.020 - .260-

.280 - .480-

.020 - .260.280-.480

0.5 - 4.80.5 - 6.3

6.3 - 10.96.3 - 11.9

0.5 - 6.6-

7,1 - 12,2-

0.5 - 6.6-

7,1-12,2

60 -7040 - 60

60 - 7040 - 60

70 - 90-

70 - 90-

70 - 90-

4.1 - 4.82.8 - 4.1

4.1 - 4.82.8 - 4.1

4.8 - 6.2-

4.8 - 6.2-

4.8 - 6.2-

.020 - .250

.020 - .250

.250 - .470

.250 - .470

--

--

--

0.5 - 6.30.5 - 6.3

6.3 - 11.96.3 - 11.9

0.5 - 6.6-

--

--

ARPT15P420-280ARPT9P420-280

ARPT15P420-500ARPT9P420-500

ARPT9P518-280-

ARPT9P518-500-

ARPT6P616-280ARPT6P616-500

ARPT15P610-7.1ARPT9P610-7.1

ARPT15P610-12.7ARPT9P610-12.7

ARPT9P8125-7.1-

ARPT9P8125-12.7-

ARPT6P1015-7.1-

ARPT6P1015-12.7


The bearing set must be kept in a WET lubricated condition to assure proper tool operation. AVK suggests the use of high temperature grease such as LUBRIPLATE® BRAND 930 AA.The tool mandrel should be inspected for thread wear or damage and replaced. To test the condition of the mandrel, thread an AVK insert onto the mandrel backwards until it touches the pilot. If any drag is still felt, replace the mandrel with a new socket head cap screw.

A CG

B

F DIA.

E DIA.

D DIA.

34


35

FWAHL

SmallO



11116,-/I

• Dual Installation system - Traction (Pull to Pressure) & Stroke (Set stroke length).

• 5.7 Bars or 82 PSI air pressure require-ment.

• Will set M3-M12 and 6-32 to 1/2-13 inserts*.

• Ergonomic, light weight and well balanced at 2.4kg or 5.3 pounds.

• Durable impact resistance composite body reinforced with steel frame.

• Automatic insert mandrel feed by depressing the insert onto the mandrel.

• Single trigger installation sequence.

I And of course, rapid insert installation by way of our lOmm/.390 stroke.

*Note: AVK's One-SetTm Tool will not set the RN or AT Series in the 1/2-13 and M12 x 1,75 sizes.

AVK OSTTM PNEUMATIC RAPID INSERT TOOL - AVK5500

Time is money; and to reduce your installation cost with a rapid sure shot installation tool, AVK is pleased to introduce the AVK One-SetTm Tool (OSTTm) insert installation system. Our OSTrm is a multi-stroke and pull to pressure insert tool designed to meet any installation criteria.

OSTrm is s a light weight 53 pound ergonomic installation tool allowing you to select your Placement Method, Stroke or Pressure. Combined with a push to start threading system, and single trigger installation, this tool will offer a new standard in fast and easy insert installation for your product assembly.

PNEUMATIC

TOOLS

STANDARD

NOSE PIECE MANDREL

• •P ,',4,1Nd•P

STANDARD THREAD CONVERSION KIT

AIR TOOL SELE ION / SPARE PARTS

AVK5500 THREAD CONVERSION KITS

THREAD SIZE

AL, AK, AH, AO STANDARD

CONVERSION KIT

AT*, RN* CONVERSION

KIT MANDREL AL, AK, AH, AO

NOSE PIECE AT*, RN*

NOSE PIECE

6-32 UNC 5500-AL632TAK 5500-RN632TAK 18AVK5500-AL632 77AVK5500-AL632 77AVK5500-RN632

8-32 UNC 5500-AL832TAK 5500-RN832TAK 18AVK5500-AL832 77AVK5500-AL832 77AVK5500-RN832

10-24 U NC 5500-AL1024TAK 5500-RN1024TAK 18AVK5500-AL1024 77AVK5500-AL1024 77AVK5500-RN1024

10-32 UNF 5500-AL1032TAK 5500-RN1032TAK 18AVK5500-AL1032 77AVK5500-AL1032 77AVK5500-RN1032

1/4-20 UNC 5500-AL420TAK 5500-RN420TAK 18AVK5500-AL420 77AVK5500-AL420 77AVK5500-RN420

1/4-28 UNF 5500-AL428TAK 5500-RN428TAK 18AVK5500-AL428 77AVK5500-AL428 77AVK5500-RN428




3/8-24 UNF 5500-AL624TAK 5500-RN624TAK 18AVK5500-AL624 77AVK5500-AL624 77AVK5500-RN624

1/2-13 UNC 5500-AL813TAK See Note Below* 18AVK5500-AL813 77AVK5500-AL813 See Note Below*

M4 x 0,7 ISO 5500-AL470TAK 5500-RN470TAK 18AVK5500-AL470 77AVK5500-AL470 77AVK5500-RN470





M12 x1,75 ISO 5500-AL12175TAK See Note Below* 18AVK5500-AL12175 77AVK5500-AL12175 See Note Below*

) ) THREAD SIZE: TYPE:

Example 420 Blank = Standard Conversion Kit

) STYLE: AL or RN

PART NUMBERING SYSTEM SAMPLE NUMBER: AVK5500-AL420

AVK5500-

BASE TOOL PART NO.

36

FEATURES

AVK OST™ PNEUMATIC RAPID INSERT TOOL - AVK5500

Time is money; and to reduce your installation cost with a rapid sure shot installation tool, AVK is pleased to introduce the AVK One-Set™ Tool (OST™) insert installation system. Our OST™ is a multi-stroke and pull to pressure insert tool designed to meet any installation criteria.

OST™ is s a light weight 5.3 pound ergonomic installation tool allowing you to select your Placement Method, Stroke or Pressure. Combined with a push to start threading system, and single trigger installation, this tool will offer a new standard in fast and easy insert installation for your product assembly.

6-32 UNC

8-32 UNC

10-24 UNC

10-32 UNF

1/4-20 UNC

1/4-28 UNF

5/16-18 UNC

5/16-24 UNC

3/8-16 UNC

3/8-24 UNF

1/2-13 UNC

M4 x 0,7 ISO

M5 x 0,8 ISO

M6 x 1,0 ISO

M8 x 1,25 ISO

M10 x 1,50 ISO

M12 x 1,75 ISO

5500-AL632TAK

5500-AL832TAK

5500-AL1024TAK

5500-AL1032TAK

5500-AL420TAK

5500-AL428TAK

5500-AL518TAK

5500-AL524TAK

5500-AL616TAK

5500-AL624TAK

5500-AL813TAK

5500-AL470TAK

5500-AL580TAK

5500-AL610TAK

5500-AL8125TAK

5500-AL1015TAK

5500-AL12175TAK

5500-RN632TAK

5500-RN832TAK

5500-RN1024TAK

5500-RN1032TAK

5500-RN420TAK

5500-RN428TAK

5500-RN518TAK

5500-RN524TAK

5500-RN616TAK

5500-RN624TAK

See Note Below*

5500-RN470TAK

5500-RN580TAK

5500-RN610TAK

5500-RN8125TAK

5500-RN1015TAK

See Note Below*

THREADSIZE

AL, AK, AH, AOSTANDARD

CONVERSION KIT

AT*, RN*CONVERSION

KIT

18AVK5500-AL632

18AVK5500-AL832

18AVK5500-AL1024

18AVK5500-AL1032

18AVK5500-AL420

18AVK5500-AL428

18AVK5500-AL518

18AVK5500-AL524

18AVK5500-AL616

18AVK5500-AL624

18AVK5500-AL813

18AVK5500-AL470

18AVK5500-AL580

18AVK5500-AL610

18AVK5500-AL8125

18AVK5500-AL1015

18AVK5500-AL12175

MANDREL

AVK5500 THREAD CONVERSION KITS

77AVK5500-AL632

77AVK5500-AL832

77AVK5500-AL1024

77AVK5500-AL1032

77AVK5500-AL420

77AVK5500-AL428

77AVK5500-AL518

77AVK5500-AL524

77AVK5500-AL616

77AVK5500-AL624

77AVK5500-AL813

77AVK5500-AL470

77AVK5500-AL580

77AVK5500-AL610

77AVK5500-AL8125

77AVK5500-AL1015

77AVK5500-AL12175

AL, AK, AH, AONOSE PIECE

AT*, RN*NOSE PIECE

77AVK5500-RN632

77AVK5500-RN832

77AVK5500-RN1024

77AVK5500-RN1032

77AVK5500-RN420

77AVK5500-RN428

77AVK5500-RN518

77AVK5500-RN524

77AVK5500-RN616

77AVK5500-RN624

See Note Below*

77AVK5500-RN470

77AVK5500-RN580

77AVK5500-RN610

77AVK5500-RN8125

77AVK5500-RN1015

See Note Below*

Dual Installation system - Traction (Pull to Pressure) & Stroke (Set stroke length).

5.7 Bars or 82 PSI air pressure require-ment.

Will set M3-M12 and 6-32 to 1/2-13 inserts*.

Ergonomic, light weight and well balanced at 2.4kg or 5.3 pounds.

Durable impact resistance composite body reinforced with steel frame.

Automatic insert mandrel feed by depressing the insert onto the mandrel.

Single trigger installation sequence.

And of course, rapid insert installation by way of our 10mm/.390 stroke.


35

*Note: AVK’s One-Set™ Tool will not set the RN or AT Series in the 1/2-13 and M12 x 1,75 sizes.

STANDARD THREAD CONVERSION KIT

STANDARDMANDREL

NOSE PIECE

BASE TOOL PART NO.

STYLE: AL or RN

THREAD SIZE: Example 420

TYPE: Blank = Standard Conversion Kit

AVK5500- ( ) ( ) ( )

SAMPLE NUMBER: AVK5500-AL420PART NUMBERING SYSTEM

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NEW SPP2 TOOLTM SYSTEM INTRODUCTION

The New Modularized SPP2 Tool"' System has been designed exclusively to install AVK's complete line of blind installed fasteners. The term SPP2 ToolTmstands for Spin Pull to Pressure. The SPP2 ToolTm spins into the AVK fastener, automatically pulling the fasteners into a proper installation utilizing pressure as the upset control method. Pulling to pressure insures the AVK fastener will be installed correctly into single, multiple or variable thickness materials without adjustment.

TM

TOOL

TH 001 SYSTEM FEATURE

The Power Pack contains the air over hydraulic power system.The Power Pack is capable of providing 7,500 lbs. of pulling force enabling the tool to install any AVK product in any thread size up to 1/2" and M12. Combined with a NEW Pneumatic-Hydraulic Boost System providing a 15% to 20% faster cycle time for rapid installation.

The all new SPP2 ToolTm comes furnished with attached tool hangers, casters and durable air and hydraulic quick release fittings allowing the operator to pull the unit along the work floor.

The Power Pack can be adjusted to pull any AVK fastener with the simple adjustment of an air pressure regulator. Our new robust design features a see through glass hydraulic fluid reservoir for visual inspection of the hydraulic fluid level, enabling quick and easy adjustments.

The SPP2 ToolTm is lightweight and ergonomically designed. It features a rocker style trigger and a high speed motor that provides the quickest spin-in / spin-out of any tool on the market. The tool also has a patented quick release thread adaptation kit that makes thread size changes quick and easy with no wrenches required.

NEW SPP3 TOOLTM DATA MASTER

AVK is committed to superior quality, reducing rework cost, and providing optimal joint integrity for our customer's assemblies. With joint integrity in mind, AVK is pleased to introduce our SPP3 ToolTm Data Master PLC Linked Installation Tool System.

AVK's Data Master will analyze every insert installation by virtue of the on board PLC. The Data Master Pistol sets the insert and transmits air pressure signals to the PLC and converts that into usable installation verification information. This data appears on the systems computer screen as a good or faulty installation. The data is stored and collected for current and future evaluation to substantiate proper insert placement, indicating correct product assembly installation.

AVK's Data Master houses a redesigned space saving SPP3 ToolTm Power pack which is connected to the SPP3 ToolTm Pistol and linked to our on board PLC. Our Data Master collects data for SPC Analysis that you have set pertaining to your installation requirements and captures that data by using a standard spreadsheet software program. For installation verification for your company or customer's assemblies, please consider the AVK SPP3 ToolTm Data Master for secure joint integrity!

37

NEW SPP2 TOOL™ SYSTEM INTRODUCTION

The New Modularized SPP2 Tool™ System has been designed exclusively to install AVK’s complete line of blind installed fasteners. The term SPP2 Tool™stands for Spin Pull to Pressure. The SPP2 Tool™ spins into the AVK fastener, automatically pulling the fasteners into a proper installation utilizing pressure as the upset control method. Pulling to pressure insures the AVK fastener will be installed correctly into single, multiple or variable thickness materials without adjustment.

THE TOOL SYSTEM FEATURES

NEW SPP3 TOOL™ DATA MASTER

The Power Pack contains the air over hydraulic power system.The Power Pack is capable of providing 7,500 lbs. of pulling force enabling the tool to install any AVK product in any thread size up to 1/2” and M12. Combined with a NEW Pneumatic-Hydraulic Boost System providing a 15% to 20% faster cycle time for rapid installation.

The all new SPP2 Tool™ comes furnished with attached tool hangers, casters and durable air and hydraulic quick release fittings allowing the operator to pull the unit along the work floor.

The Power Pack can be adjusted to pull any AVK fastener with the simple adjustment of an air pressure regula-tor. Our new robust design features a see through glass hydraulic fluid reservoir for visual inspection of the hydraulic fluid level, enabling quick and easy adjustments.

The SPP2 Tool™ is lightweight and ergonomically designed. It features a rocker style trigger and a high speed motor that provides the quickest spin-in / spin-out of any tool on the market. The tool also has a patented quick release thread adaptation kit that makes thread size changes quick and easy with no wrenches required.

36

AVK is committed to superior quality, reducing rework cost, and providing optimal joint integrity for our customer’s assemblies. With joint integrity in mind, AVK is pleased to introduce our SPP3 Tool™ Data Master PLC Linked Installation Tool System.

AVK’s Data Master will analyze every insert installation by virtue of the on board PLC. The Data Master Pistol sets the insert and transmits air pressure signals to the PLC and converts that into usable installation verification information. This data appears on the systems computer screen as a good or faulty installation. The data is stored and collected for current and future evaluation to substantiate proper insert placement, indicating correct product assembly installation.

AVK’s Data Master houses a redesigned space saving SPP3 Tool™ Power pack which is connected to the SPP3 Tool™ Pistol and linked to our on board PLC. Our Data Master collects data for SPC Analysis that you have set pertaining to your installation requirements and captures that data by using a standard spreadsheet software program. For installation verification for your company or customer’s assemblies, please consider the AVK SPP3 Tool™ Data Master for secure joint integrity!

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TM

IN-LINE STYLE POWERTOOL PISTOL STYLE TOOL

APPROXIMATE WEIGHT (WITH TAlg: 3.71 LBS (1.68 kg)

AVK SPP2 TOOLTM TOOL SPECIFICATIONS

MINI PISTOL STYLE TOOL

5.810 MAX. (147.6 MM)

li\

7.970' MAX. (202.4 MM)

7.160' MAX. (181.9 MM)

1.700' MAX. 432 MM)

APPROXIMATE WEIGHT: •

2.95 LBS (134 kg)

2600 RPM AIR MOTOR

PULLING STROKE: STROKE: - - 0.250' MAX. (6.4 MM)

16.750' MAX. (425,5 MM)

15.000' MAX.

(71,1 MM) 2.800" REF.

(381,00 MM)

7.000' MAX.

2.800' MIN. (177,8 MM)

(71,1 MM)

10.750' MAX (273,1 MM)

9380' MAX. (238,3 MM)

5.100" MAX. (129,54 MM)

APPROXIMATE WEIGHT (WITH TAK): 4.29 LBS (1.95 kg)

:111J 50% TOOL

CALL OUT

HOSE LENGTH

CALL OUT

TOOL TYPE

POWER CONTROL TYPE

CALL OUT

SERIES

The SPP2 ToolTm hose assembly is available in 6', 8', 10', and 15' lengths. Hose weight 6'= 1.1 lbs., 8'= 1.32 lbs., 10'= 1.51 lbs., 15'= 2.0 lbs.

POWER CONTROL SYSTEM DIMENSIONS

19.750' MIN. (501,7 MM) 16.750' MIN. (425,5 MM)

11500' (292,1 MM)

HANGER DIAMETER: 0500' (12,7 MM) MIN 0.700' (17,8 MM) MA)

24.000' MAX. (609,6 MM)

19500'

(495,3 MM)

The hydraulic pull force capability of the SPP2 ToolTm is 7,500 lbs. max (35.6 kN) at 80 psi. Air pressure requirement to the power control system is 90 psi dynamic (6.2 bars).

PRODU T T • • L SELECTION

Product tool section added note: SPP2 ToolTm per the part numbers below will be supplied with mandrels to install 1st and 2nd grip fasteners. If longer grip fasteners are being used contact AVK for appropriate mandrel part numbers.

PRODUCT SERIES THREAD SIZE STEEL BRASS ALUMINUM MONEL STAINLESS STEEL

A-K, A-L #6-1/2 M4-M12 i / / it N/A

A-H #6-1/2 M4-M12 / / if if of

A-S #6-3/8 M4-M10 / N/A N/A N/A N/A

A-R 1/4-3/8 M6-M10 / N/A N/A N/A N/A

A-T #4-1/2 M3-M12 / i i i i

A-W #6-3/8 M4-M10 / i N/A N/A N/A

A-O #6-3/8 M4-M10 I/ N/A N/A I N/A

R-N #4-1/2 M3-M12 / N/A i N/A i (up to 3/8 & M10)

NOTE: See SPP2 ToolTm manual for set up, spare parts and preventative maintenance.

SAMPLE NUMBER: SPP2P8AL420

SPP2 ( )

( ) I I

SYSTEM TYPE

P Pistol

IL In Line

MP Mini Pistol

6 6 Feet 8 8 Feet 10 10 Feet 15 15 Feet

AL A-L, A-K, A-H, A-O AR A-R RN R-N, A-T, A-W AS A-S

AVK THREAD SIZE CALL OUT

38

The SPP2 Tool™ hose assembly is available in 6', 8', 10', and 15' lengths. Hose weight 6'= 1.1 lbs., 8'= 1.32 lbs., 10'= 1.51 lbs., 15’= 2.0 lbs.

IN-LINE STYLE POWER TOOL

APPROXIMATE WEIGHT (WITH TAK): 4.29 LBS (1.95 kg)

MINI PISTOL STYLE TOOLPISTOL STYLE TOOL

APPROXIMATE WEIGHT: 2.95 LBS (1.34 kg)

2600 RPM AIR MOTOR

PULLING STROKE: 0.250’ MAX. (6.4 MM)

7.970” MAX.(202.4 MM)

7.160” MAX.(181.9 MM)

5.810” MAX.(147.6 MM)

1.700” MAX.(43.2 MM)

10.750” MAX.(273,1 MM)

9.380” MAX.(238,3 MM)

2.800” MIN.(71,1 MM)

19.750” MIN. (501,7 MM)16.750” MIN. (425,5 MM)

24.000” MAX.(609,6 MM)

11.500”(292,1 MM)

HANGER DIAMETER:0.500” (12,7 MM) MIN.0.700” (17,8 MM) MAX.

19.500”(495,3 MM)

7.000” MAX.(177,8 MM)

APPROXIMATE WEIGHT (WITH TAK):3.71 LBS (1.68 kg)

16.750” MAX.(425,5 MM)

15.000” MAX.(381,00 MM)

2.800” REF.(71,1 MM)

5.100” MAX.(129,54 MM)

AVK SPP2 TOOL™ TOOL SPECIFICATIONS

POWER CONTROL SYSTEM DIMENSIONS

PRODUCT / TOOL SELECTION

The hydraulic pull force capability of the SPP2 Tool™ is 7,500 lbs. max (35.6 kN) at 80 psi. Air pressure requirement to the power control system is 90 psi dynamic (6.2 bars).

Product tool section added note: SPP2 Tool™ per the part numbers below will be supplied with mandrels to install 1st and 2nd grip fasteners. If longer grip fasteners are being used contact AVK for appropriate mandrel part numbers.

PRODUCT SERIES THREAD SIZE

A-K, A-L

A-H

A-S

A-R

A-T

A-W

A-O

R-N

#6-1/2 M4-M12

#6-1/2 M4-M12

#6-3/8 M4-M10

1/4-3/8 M6-M10

#4-1/2 M3-M12

#6-3/8 M4-M10

#6-3/8 M4-M10

#4-1/2 M3-M12

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

(up to 3/8 & M10)

STEEL BRASS ALUMINUM MONEL STAINLESS STEEL

TOOL TYPESYSTEM TYPE CALLOUT

CALLOUT

PistolP 6 6 Feet8 8 Feet

SPP2

SAMPLE NUMBER: SPP2P8AL420

( ) ( ) ( )( ) ( )

HOSE LENGTH

10 10 Feet15 15 Feet

AL A-L, A-K, A-H, A-OAR A-RRN R-N, A-T, A-WAS A-S

SERIES

Mini PistolMP

In LineIL

NOTE: See SPP2 Tool™ manual for set up, spare parts and preventative maintenance.

POWER CONTROLTYPE

AVK THREAD SIZECALL OUT

CALLOUT

37

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AVK PORTABLE BATTERY POWER TOOL - AVK4878

Portable Battery Power at your finger tips for Ease of Installation and Ergonomic comfort!

Worldwide first completely Electronic Power controlled Battery tool for the installation of

High-Torque Blind Rivet Nuts and Blind Rivet Studs

• Electronic Process Control ensures a stable and consistent installation.

• Spin-Spin installation without adjustment on different material thicknesses.

• Easy to handle, simple adjustment.

• High Process Security.

• Suitable for High-Torque Steel Inserts M4 - M10/#6 - 3/8" and Studs M4 - M6/#6 - 1/4".

PORTABLE

TOOLS

SPECIAL FEATURE—This tool nose cone design incorporates

a special serrated tip that is essential to proper installation.

HEX DRIVE MANDREL BEARING SET

.1

NOSE CONE

aiemmik 1

L )00111M) THREAD ADAPTION KIT

THREAD ADAPTION KIT SELECTION

THREAD

THREAD

THREAD SIZE

ADAPTION KIT

ADAPTION KIT

6-32 UNC 8-32 UNC 10-32 UNF 1/4-20 UNC

5/16-18 UNC 3/8-16 UNC M4 x 0,7150

M5 x 0,8150

M6 x 1,0 ISO M8 x 1,25 ISO

M10 x 1,50150

NPT632TAK NPT832TAK

NPT1032TAK NPT420TAK

NPT518TAK NPT616TAK

NPT470TAK NPT580TAK

NPT610TAK NPT8125TAK

NPT1015TAK

AKPT632TAK AKPT832TAK





AKPT1015TAK

POWER TOOL FEATURES - BENEFITS

• No air lines.

• Existing AVKTAK's easily installed/removed.

• Sets M4 - M10/#6 - 3/8" inserts, and M4 - M6/#6 - 1/4" studs.

• Ergonomics better than typical installation tools - no wrist torque, balanced better.

• Quieter than air tools.

• Process security- audible and visual verification.

• Bright LED to illuminate installation hole.

• Incrementally adjustable (90 settings) within five sizes either English or Metric.

• Good (10)/No Good (NO) electric readout after each install.

• Battery "Brain"- RFID chip prevents overcharging and monitors energy level stopping any action at 20% of battery life - No dropping off of power- No loose inserts.

• Installation is controlled electrically- not mechanically.

• After 1.5 million cycles tested no drop in Torque readings.

• One charge sets from 200 to 400 inserts depending on material.

• Single trigger operation.

• Highly portable.

THREAD ADAPTION KIT

AVK PORTABLE BATTERY POWER TOOL - AVK4878

THREAD ADAPTION KIT SELECTION

POWER TOOL FEATURES - BENEFITS

Electronic Process Control ensures a stable and consistent installation.Spin-Spin installation without adjustment on di�erent material thicknesses.Easy to handle, simple adjustment.High Process Security.Suitable for High-Torque Steel Inserts M4 - M10/#6 - 3/8” and Studs M4 - M6/#6 - 1/4”.

SPECIAL FEATURE—This tool nose cone design incorporates a special serrated tip that is essential to proper installation.

No air lines.

Existing AVK TAK's easily installed/removed.

Sets M4 - M10/#6 - 3/8” inserts, and M4 - M6/#6 - 1/4” studs.

Ergonomics better than typical installation tools - no wrist torque, balanced better.

Quieter than air tools.

Process security- audible and visual verification.

Bright LED to illuminate installation hole.

Incrementally adjustable (90 settings) within five sizes either English or Metric.

Good (I0)/No Good (NO) electric readout after each install.

Battery "Brain"- RFID chip prevents overcharging and monitors energy level stopping any action at 20% of battery life - No dropping off of power- No loose inserts.

Installation is controlled electrically- not mechanically.

After 1.5 million cycles tested no drop in Torque readings.

One charge sets from 200 to 400 inserts depending on material.

Single trigger operation.

Highly portable.

HEX DRIVE MANDREL BEARING SET NOSE CONE

Portable Battery Power at your finger tips for Ease of Installation and Ergonomic comfort!Worldwide first completely Electronic Power controlled Battery tool for the installation of High-Torque Blind Rivet Nuts and Blind Rivet Studs

6-32 UNC8-32 UNC10-32 UNF1/4-20 UNC5/16-18 UNC3/8-16 UNCM4 x 0,7 ISOM5 x 0,8 ISOM6 x 1,0 ISOM8 x 1,25 ISOM10 x 1,50 ISO

AKPT632TAKAKPT832TAKAKPT1032TAKAKPT420TAKAKPT518TAKAKPT616TAKAKPT470TAKAKPT580TAKAKPT610TAKAKPT8125TAKAKPT1015TAK

THREADSIZE

THREADADAPTION KIT

NPT632TAKNPT832TAKNPT1032TAKNPT420TAKNPT518TAKNPT616TAKNPT470TAKNPT580TAKNPT610TAKNPT8125TAKNPT1015TAK

THREADADAPTION KIT

38 39

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AVK CVITM (Cloud Verification Installation) INSERT TOOL - AVK6000

Cloud data collection, torque installation, tool adjustment and programmability of your tool by way of wireless connective links are at AVK for you! PORTABLE

TOOLS

Concerned about proper torque installation and confirmation of data to your customer, try the AVK CVITM Cloud Verification Installation Tool to resolve your assembly concerns. Our CVITM System will allow you to monitor and adjust up to 10 tools from your workstation or laptop with digital accuracy.

Rest assured that your CVITM tool will have plenty of power for installation with the on board 20 volt battery. Ergonomic's is assured by a light weight 4.35 pound tool with a high impact composite body for durability. Our CVITM tool is the perfect blend of cloud technology and a precision installation battery tool.

TOOL FEATURES - BENEFITS

CVITM uses standard AVK / TAK's and special adaption kits are available as well. Contact an AVK Sales Representative.

Will set all AVK products with the exception of R-N Rivet Nuts and CSTM Series Inserts.

User friendly display module displays results and accepts programming inputs.

Up to 8 user-programmable fastening configurations.

Stores cycle data for up to 1,200 run downs.

• Ergonomic, 4.35 pounds (2kg.)

• Well balanced for ease of handling.

• Wireless communication option delivers process control with I/O, automatic configuration switching and real-time data archiving via Process Communication Module (PCM).

Control 10 tools, verify torque installation and gather installation data via your work station or laptop.

Programmable torque, angle and speed settings.

Brushless motor tested beyond a million cycles.

Super bright LED headlight with programmable on/off.

Two 20V battery option provides maximum runtime.

NOSE CONE

BEARING SET

MANDREL HEX DRIVE

0061111111

THREAD ADAPTION KIT

Digital backlit display module displays results and offers quick

0 set-up programming inputs.

Using ICS software and a USB cable connection you can program or download data from the tool with your laptop.

Wireless communication option allows up to 10 tools to be connected to one PCM for data collection and configuration programming.

TOOL FEATURES - BENEFITS

AVK CVI™ (Cloud Verification Installation) INSERT TOOL - AVK6000

Cloud data collection, torque installation, tool adjustment and programmability of your tool by way of wireless connective links are at AVK for you!

Concerned about proper torque installation and confirmation of data to your customer, try the AVK CVI™ Cloud Verification Installation Tool to resolve your assembly concerns. Our CVI™ System will allow you to monitor and adjust up to 10 tools from your workstation or laptop with digital accuracy.

Rest assured that your CVI™ tool will have plenty of power for installation with the on board 20 volt battery. Ergonomic’s is assured by a light weight 4.35 pound tool with a high impact composite body for durability. Our CVI™ tool is the perfect blend of cloud technology and a precision installation battery tool.

CVI™ uses standard AVK / TAK’s and special adaption kits are available as well.Contact an AVK Sales Representative.

Will set all AVK products with the exception of R-N Rivet Nuts and CSTM Series Inserts.

User friendly display module displays results and accepts programming inputs.

Up to 8 user-programmable fastening configurations.

Stores cycle data for up to 1,200 run downs.

Ergonomic, 4.35 pounds (2kg.)

Well balanced for ease of handling.

Wireless communication option delivers process control with I/O, automatic configuration switching and real-time data archiving via Process Communication Module (PCM).

Control 10 tools, verify torque installation and gather installation data via your work station or laptop.

Programmable torque, angle and speed settings.

Brushless motor tested beyond a million cycles.

Super bright LED headlight with programmable on/off.

Two 20V battery option provides maximum runtime.

Digital backlit display module displays results and offers quick set-up programming inputs.

Using ICS software and a USB cable connection you can program or download data from the tool with your laptop.

Wireless communication option allows up to 10 tools to be connected to one PCM for data collection and configuration programming.

39

THREAD ADAPTION KIT

HEX DRIVEMANDRELBEARING SETNOSE CONE

40

AA170 PLIER TOOL

AVK HAND TOOL SPECIFICATIONS The tools shown on this page are engineered to install AVK's...

L111

SERIES

F21

SERIES

FAR1

SERIES

FAAK1 I

SERIES SERIES

TM TM TM TM TM HAND TOOLS

The following expendable tools are ideal for field repairs or consumer installation of AVK's products. Thread the AVK fastener onto the tool mandrel all the way up. Hold the tool with a box wrench and turn the mandrel with another box wrench or ratchet wrench until the AVK fastener is installed

A-K, A-L, A-P, AND A-O SERIES 1st AND 2nd GRIP PRODUCT

MODEL AA184

THREAD SIZE TOOL PART NO.

A-T AND A-W SERIES STANDARD PRODUCT

MODEL AAT916

THREAD SIZE TOOL PART NO.

AA184 AAT916

4-40 UNC N/A 4-40 UNC AAT916-440 6-32 UNC AA184-632 6-32 UNC AAT916-632 8-32 UNC AA184-832 8-32 UNC AAT916-832 10-24 UNC AA184-1024 10-24 UNC AAT916-1024 10-32 UNF AA184-1032 10-32 UNF AAT916-1032 1/4-20 UNC AA184-420 1/4-20 UNC AAT916-420 5/16-18 UNC AA184-518 5/16-18 UNC AAT916-518 3/8-16 UNC AA184-616 3/8-16 UNC AAT916-616 1/2-13 UNC AA184-813 1/2-13 UNC AAT916-813 M3 x 0,5 ISO N/A M3 x 0,5 ISO AAT916-350 M4 x 0,7 ISO AA184-470 M4 x 0,7 ISO AAT916-470 M5 x 0,8 ISO AA184-580 M5 x 0,8 ISO AAT916-580 M6 x 1,0 ISO AA184-610 M6 x1,0 ISO AAT916-610 M8 x 1,25 ISO AA184-8125 M8 x 1,25 ISO AAT916-8125 M10 x1,5 ISO AA184-1015 M10 x1,5 ISO AAT916-1015 M12 x1,75150 AA184-12175 M12 x1,75 ISO AAT916-12175

AA112 HI-TORQUERTM

The AA112 is ideal for prototyping or making repairs with the A-T and A-W Series threaded inserts. It features a patented Quick Change thread size nose assembly.

INSTALLATION:

• Thread insert fully onto mandrel.

• Place into hole.

• Hold grip bar while turning the "T" handle clockwise until insert is installed.

Turn 7" handle counter clock-wise to remove from insert.

THREAD SIZE CONVERSION KIT THREAD SIZE CONVERSION KIT

6-32 UNC AA271-632 8-32 UNC AA271-832 4-40 UNC AAT202-440 10-24 UNC AA271-1024 6-32 UNC AAT202-632 10-32 UNF AA271-1032 8-32 UNC AAT202-832 1/4-20 UNC AA271-420 10-24 UNC AAT202-1024 5/16-18 UNC AA271-518* 10-32 UNF AAT202-1032 3/8-16 UNC AA271-616* 1/4-20 UNC AAT202-420 M4 x 0,7 ISO AA271-470 5/16-18 UNC AAT202-518 M5 x 0,8 ISO AA271-580 3/8-16 UNC AAT202-616 M6 x 1,0 ISO AA271-610 M3 x 0,5 ISO AAT202-350 M8 x 1,25 ISO AA271-8125* M4 x 0,7 ISO AAT202-470 M10 x1,5 ISO AA271-1015* M5 x 0,8 ISO AAT202-580

M6 x1,0 ISO AAT202-610 *These sizes cannot be used with 2nd grip AVK fasteners M8 x 1,25 ISO AAT202-8125

M10 x1,5 ISO AAT202-1015

EXPENDABLE TOOLS

The AA170 tool is ideal for prototyping or making repairs with the A-K, A-L, A-H, A-P, A-O, E-L and E-H Series threaded inserts.

INSTALLATION:

• Thread AVK part onto tool.

• Place into Hole

• Squeeze handles.

A

SERIES SERIES

41

The tools shown on this page are engineered to install AVK’s…

AA184

INSTALLATION:INSTALLATION:

AAT916

AVK HAND TOOL SPECIFICATIONS

EXPENDABLE TOOLS

AA170 PLIER TOOL AA112 HI-TORQUER™

The following expendable tools are ideal for field repairs or consumer installation of AVK’s products. Thread the AVK fastener onto the tool mandrel all the way up. Hold the tool with a box wrench and turn the mandrel with another box wrench or ratchet wrench until the AVK fastener is installed

The AA170 tool is ideal for prototyping or making repairs with the A-K, A-L, A-H, A-P, A-O, E-L and E-H Series threaded inserts.

Thread AVK part onto tool.

Place into Hole

Squeeze handles.

The AA112 is ideal for prototyping or making repairswith the A-T and A-W Series threaded inserts. It features a patented Quick Change thread size nose assembly.


N/AAA184-632AA184-832AA184-1024AA184-1032AA184-420AA184-518AA184-616AA184-813N/AAA184-470AA184-580AA184-610AA184-8125AA184-1015AA184-12175

THREAD SIZE

A-K, A-L, A-P, AND A-O SERIES1st AND 2nd GRIP PRODUCT

MODEL AA184

TOOL PART NO.

6-32 UNC8-32 UNC10-24 UNC10-32 UNF1/4-20 UNC5/16-18 UNC3/8-16 UNCM4 x 0,7 ISOM5 x 0,8 ISOM6 x 1,0 ISOM8 x 1,25 ISOM10 x 1,5 ISO

AA271-632AA271-832AA271-1024AA271-1032AA271-420AA271-518*AA271-616*AA271-470AA271-580AA271-610AA271-8125*AA271-1015*

THREAD SIZE CONVERSION KIT

4-40 UNC6-32 UNC8-32 UNC10-24 UNC10-32 UNF1/4-20 UNC5/16-18 UNC3/8-16 UNCM3 x 0,5 ISOM4 x 0,7 ISOM5 x 0,8 ISOM6 x 1,0 ISOM8 x 1,25 ISOM10 x 1,5 ISO

AAT202-440AAT202-632AAT202-832AAT202-1024AAT202-1032AAT202-420AAT202-518AAT202-616AAT202-350AAT202-470AAT202-580AAT202-610AAT202-8125AAT202-1015

THREAD SIZE CONVERSION KIT


AAT916-440AAT916-632AAT916-832AAT916-1024AAT916-1032AAT916-420AAT916-518AAT916-616AAT916-813AAT916-350AAT916-470AAT916-580AAT916-610AAT916-8125AAT916-1015AAT916-12175

THREAD SIZE

A-T AND A-W SERIESSTANDARD PRODUCT

MODEL AAT916

TOOL PART NO.

Thread insert fully onto mandrel.

Place into hole.

Hold grip bar while turning the “T” handle clockwise until insert is installed.

Turn “T” handle counter clock-wise to remove from insert.

*These sizes cannot be used with 2nd grip AVK fasteners

40

FWAHL

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The hand tools shown on this page are used to install AVK's...

HAND Tool] AA480N & AA510N NEW "WRENCH-LESS" QUICK-RELEASE CONVERSION KIT

To provide a more user friendly manual tool for our marketplace, AVK's AA480N and AA510N installation hand tools now incorporate a new "Wrench-Less" quick-release conversion kit. AVK will continue to support pre-existing tools not utilizing this new conversion kit. When ordering conversion kits and mandrels for pre-existing tools, remove the "Al" from the part number shown in the chart below. Please contact an AVK Sales Representative for additional design change clarification.

I-ll

SERIES

TM FAA1

SERIES

TM 121 ; SERIES

TM FAA,Il t SERIES

Ifft, SERIES

TM

NO SERIES

TM F111 SERIES

TM

rtal PL SERIES

AI

SERIES

TM TM* Tke

AA480N OUBL ACTION LEVER TOOL

The AA480N tool features a visual stroke indicator and a convenient spin-off removal knob. This tool installs the full range of AVK's spinwall technology product in steel and aluminum and limited sizes of steel and aluminum rivet nuts. See chart below.

INSTALLATION:

• Set the appropriate stroke per the AVK tool instruction • Squeeze tool handles together until product sheet. is fully collapsed.

• Thread product fully onto tool mandrel. • Spin center knob counter-clockwise unthreading • Place into the hole in your parent material. tool mandrel from installed product.

AA510N PLUNGER-DOUBLE ACTION LEVER TOOL

The AA510N tool features a visual stroke indicator and a quick acting pull to remove plunger. Due to its larger size, this tool installs the full range of AVK's Spinwall TechnologyTM Threaded Insert Product in all materials and various steel and aluminum rivet nuts. See chart below.

INSTALLATION:

Set the appropriate stroke per the AVK tool instruction sheet. Withdraw plunger from tool. Hold product over tool mandrel while pushing plunger into tool fully threading product onto the tool mandrel.

Place into hole in your parent material. Squeeze tool handles together until product is fully collapsed. Pull plunger from tool unthreading mandrel from installed product.

• Denotes the product can be installed with the AA480N tool. + Denotes the product can be installed with the AA510N tool.

INSERT MATERIAL

A-L, A-K, A-H, A-P, A-O INSERT SERIES INSERTS MATERIAL

R-N, E-L, E-H, A-R* SERIES RIVET NUTS

STUD MATERIAL

A-S SERIES STUDS

THREAD SIZE

4-40 UNC 6-32 UNC 8-32 UNC 10-24 UNC 10-32 UNF 1/4-20 UNC 5/16-18 UNC 3/8-16 UNC 1/2-13 UNC M3 x 0,5 ISO M4 x 0,7 ISO M5 x 0,8 ISO M6 x 1,0 ISO M8 x 1,25 ISO M10 x 1,5 ISO M12 x 1,75150

STEEL ALUM

• +

• +

• +

• +

• +

+

++

++

++

++

• +

• +

• +

• +

• +

• +

++

++

++

++

CONVERSION KIT#

REPLACEMENT MANDREL# STEEL ALUM

CONVERSION IUT#

REPLACEMENT MANDREL# STEEL

CONVERSION KIT#

REPLACEMENT MANDREL#

• + • + N/A AA481-632N

N/A 18AA481-632N • + • +

AA483-440N AA483-632N

18AA481-440N 18AA481-632N •

N/A AA485-632N

N/A 18AA485-632N

AA481-832N 18AA481-832N • + • + AA483-832N 18AA481-832N • AA485-832N 18AA485-832N AA481-1024N 18AA481-1024N • + • + AA483-1024N 18AA481-1024N • AA485-1024N 18AA485-1024N AA481-1032N 18AA481-1032N • + • + AA483-1032N 18AA481-1032N • AA485-1032N 18AA485-1032N AA481-420N 18AA481-420N • + • + AA483-420N 18AA481-420N • AA485-420N 18AA485-420N AA481-518N 18AA481-518N + • + AA483-518N 18AA481-518N • AA485-518N 18AA485-518N AA481-616N 18AA481-616N + AA483-616N 18AA481-616N • AA485-616N 18AA485-616N AA481-813N 18AA481-813N N/A N/A N/A N/A N/A N/A • + • + AA483-350N 18AA481-350N N/A N/A AA481-470N 18AA481-470N • + • + AA483-470N 18AA481-470N • AA485-470N 18AA485-470N AA481-580N 18AA481-580N • + • + AA483-580N 18AA481-580N • AA485-580N 18AA485-580N AA481-610N 18AA481-610N • + • + AA483-610N 18AA481-610N • AA485-610N 18AA485-610N AA481-8125N 18AA481-8125N + • + AA483-8125N 18AA481-8125N • AA485-8125N 18AA485-8125N AA481-1015N 18AA481-1015N + AA483-1015N 18AA481-1015N • AA485-1015N 18AA485-1015N AA481-12175N 18AA481-12175N N/A N/A N/A N/A

NOTE: Additional UNF fine thread sizes are available. Contact an AVK Sales Representative for details. WARNING: Failure to adjust the approprioate stroke setting per the AVK tool instruction sheet may damage the tool. *Contact an AVK Sales Representative for A-R Series Installation Tool Data

42


AA510N PLUNGER-DOUBLE ACTION LEVER TOOL

The hand tools shown on this page are used to install AVK’s...

AA480N DOUBLE ACTION LEVER TOOL

The AA480N tool features a visual stroke indicator and a convenient spin-off removal knob. This tool installs the full range of AVK’s spinwall technology product in steel and aluminum and limited sizes of steel and aluminum rivet nuts. See chart below.

The AA510N tool features a visual stroke indicator and a quick acting pull to remove plunger. Due to its larger size, this tool installs the full range of AVK’s Spinwall Technology™ Threaded Insert Product in all materials and various steel and aluminum rivet nuts. See chart below.

NOTE: Additional UNF fine thread sizes are available. Contact an AVK Sales Representative for details.WARNING: Failure to adjust the approprioate stroke setting per the AVK tool instruction sheet may damage the tool.*Contact an AVK Sales Representative for A-R Series Installation Tool Data

INSTALLATION:

Set the appropriate stroke per the AVK tool instruction sheet.Thread product fully onto tool mandrel.Place into the hole in your parent material.

Squeeze tool handles together until product is fully collapsed.Spin center knob counter-clockwise unthreading tool mandrel from installed product.

INSTALLATION:

Set the appropriate stroke per the AVK tool instruction sheet.Withdraw plunger from tool.Hold product over tool mandrel while pushing plunger into tool fully threading product onto the tool mandrel.

Place into hole in your parent material.Squeeze tool handles together until product is fully collapsed.Pull plunger from tool unthreading mandrel from installed product.


N/AAA481-632NAA481-832NAA481-1024NAA481-1032NAA481-420NAA481-518NAA481-616NAA481-813NN/AAA481-470NAA481-580NAA481-610NAA481-8125NAA481-1015NAA481-12175N

N/A18AA481-632N18AA481-832N18AA481-1024N18AA481-1032N18AA481-420N18AA481-518N18AA481-616N18AA481-813NN/A18AA481-470N18AA481-580N18AA481-610N18AA481-8125N18AA481-1015N18AA481-12175N

• +• +• +• +• +• +• + +

• +• +• +• +• + +

• +• +• +• +• +• +• +• +

• +• +• +• +• +• +

THREAD SIZE

STEEL ALUMCONVERSION

KIT#REPLACEMENT

MANDREL#

INSERTMATERIAL

A-L, A-K, A-H, A-P, A-OSERIES INSERTS

AA483-440NAA483-632NAA483-832NAA483-1024NAA483-1032NAA483-420NAA483-518NAA483-616NN/AAA483-350NAA483-470NAA483-580NAA483-610NAA483-8125NAA483-1015NN/A

18AA481-440N18AA481-632N18AA481-832N18AA481-1024N18AA481-1032N18AA481-420N18AA481-518N18AA481-616NN/A18AA481-350N18AA481-470N18AA481-580N18AA481-610N18AA481-8125N18AA481-1015NN/A

• +• +• +• +• +• + +

• +• +• +• + +

• +• +• +• +• +• +• + +

• +• +• +• +• + +

STEEL ALUMCONVERSION

KIT#REPLACEMENT

MANDREL#

INSERTMATERIAL

R-N, E-L, E-H, A-R* SERIES RIVET NUTS

N/AAA485-632NAA485-832NAA485-1024NAA485-1032NAA485-420NAA485-518NAA485-616NN/AN/AAA485-470NAA485-580NAA485-610NAA485-8125NAA485-1015NN/A

N/A18AA485-632N18AA485-832N18AA485-1024N18AA485-1032N18AA485-420N18AA485-518N18AA485-616NN/AN/A18AA485-470N18AA485-580N18AA485-610N18AA485-8125N18AA485-1015NN/A

• • • • • • •

• • • • •

STEELCONVERSION

KIT#REPLACEMENT

MANDREL#

STUDMATERIAL A-S SERIES STUDS

• Denotes the product can be installed with the AA480N tool. + Denotes the product can be installed with the AA510N tool.

41

*

To provide a more user friendly manual tool for our marketplace, AVK’s AA480N and AA510N installation hand tools now incorporate a new “Wrench-Less” quick-release conversion kit. AVK will continue to support pre-existing tools not utilizing this new conversion kit. When ordering conversion kits and mandrels for pre-existing tools, remove the “N” from the part number shown in the chart below. Please contact an AVK Sales Representative for additional design change clarification.

NewMandrel

AA480N & AA510N NEW “WRENCH-LESS” QUICK-RELEASE CONVERSION KIT

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HITS

AVK KIT SPECIFICATIONS IN The Master Assortment Kits shown on this page have been designed for prototype, maintenance and repair applications.

A-L SERIES INSERT MASTER ASSORTMENT KITS

The A-L Series Kit is ideal for prototype and maintenance repair applications. The rugged hard shell plastic kit contains quantities of the A-L Series threaded inserts and the AA170 plier tool shown on page 40. It also contains a full compliment of thread size conversion kits and instruction label.

INCH SIZE KIT PART NUMBER AVK 2292

THREAD SIZE

INSERT QUANTITY

REFILL PAK PART NUMBER

CONVERSION KIT PART NUMBER

6-32 UNC 50 AALS4T-632-80 AA271-632

8-32 UNC 50 AALS4T-832-80 AA271-832

10-32 UNF 50 AALS4T-1032-130 AA271-1032

1/4-20 UNC 50 AALS4T-420-165 AA271-420

5/16-18 UNC 25 AALS4T-518-150 AA271-518

3/8-16 UNC 25 AALS4T-616-150 AA271-616

METRIC SIZE KIT PART NUMBER AVK 2293

THREAD SIZE

INSERT QUANTITY



M4 x 0,7 ISO 50 AALS4T-470-2.0 AA271-470

M5 x 0,8 ISO 50 AALS4T-580-3.3 AA271-580

M6 x 1,0 ISO 50 AALS4T-610-4.2 AA271-610

M8 x 1,25 ISO 25 AALS4T-8125-3.8 AA271-8125

M10 x 1,5 ISO 25 AALS4T-1015-3.8 AA271-1015

,•l SERIES

T SERIES INSERT MASTER ASSORTMENT KITS

The A-T Series master assortment kit is ideal for prototype and maintenance repair applications. The rugged hard shell plastic kit contains quantities of the A-T Series Inserts and the AA112 Hi-torquer tool shown on page 40. It also contains a full compliment of thread size conversion kits and instruction label.

ICI 1 SERIES

INCH SIZE KIT PART NUMBER AAT312A

THREAD SIZE

INSERT QUANTITY



4-40 UNC 50 AAT400-440 AAT202-440

6-32 UNC 50 AAT400-632 AAT202-632

8-32 UNC 50 AAT400-832 AAT202-832

10-32 UNF 50 AAT400-1032 AAT202-1032

1/4-20 UNC 50 AAT400-420 AAT202-420

5/16-18 UNC 25 AAT400-518 AAT202-518

METRIC SIZE KIT PART NUMBER AAT312B

THREAD SIZE

INSERT QUANTITY



M3 x 0,5 ISO 50 AAT400-350 AAT202-350

M4 x 0,7 ISO 50 AAT400-470 AAT202-470

M5 x 0,8 ISO 50 AAT400-580 AAT202-580

M6 x 1,0 ISO 50 AAT400-610 AAT202-610

M8 x 1,25 ISO 25 AAT400-8125 AAT202-8125

TM

0 43

AVK KIT SPECIFICATIONS

The Master Assortment Kits shown on this page have been designed for prototype, maintenance and repair applications.

The A-L Series Kit is ideal for prototype and maintenance repair applications. The rugged hard shell plastic kit contains quantities of the A-L Series threaded inserts and the AA170 plier tool shown on page 40. It also contains a full compliment of thread size conversion kits and instruction label.

The A-T Series master assortment kit is ideal for prototype and maintenance repair applications. The rugged hard shell plastic kit contains quantities of the A-T Series Inserts and the AA112 Hi-torquer tool shown on page 40. It also contains a full compliment of thread size conversion kits and instruction label.

A-L SERIES INSERT MASTER ASSORTMENT KITS

A-T SERIES INSERT MASTER ASSORTMENT KITS

6-32 UNC

8-32 UNC

10-32 UNF

1/4-20 UNC

5/16-18 UNC

3/8-16 UNC

50

50

50

50

25

25

AALS4T-632-80

AALS4T-832-80

AALS4T-1032-130

AALS4T-420-165

AALS4T-518-150

AALS4T-616-150

AA271-632

AA271-832

AA271-1032

AA271-420

AA271-518

AA271-616

THREAD SIZE

INCH SIZE KIT PART NUMBER AVK 2292

INSERTQUANTITY

REFILL PAKPART NUMBER

CONVERSION KITPART NUMBER

M4 x 0,7 ISO

M5 x 0,8 ISO

M6 x 1,0 ISO

M8 x 1,25 ISO

M10 x 1,5 ISO

50

50

50

25

25

AALS4T-470-2.0

AALS4T-580-3.3

AALS4T-610-4.2

AALS4T-8125-3.8

AALS4T-1015-3.8

AA271-470

AA271-580

AA271-610

AA271-8125

AA271-1015

THREAD SIZE

METRIC SIZE KIT PART NUMBER AVK 2293

INSERTQUANTITY



4-40 UNC

6-32 UNC

8-32 UNC

10-32 UNF

1/4-20 UNC

5/16-18 UNC

50

50

50

50

50

25

AAT400-440

AAT400-632

AAT400-832

AAT400-1032

AAT400-420

AAT400-518

AAT202-440

AAT202-632

AAT202-832

AAT202-1032

AAT202-420

AAT202-518

THREAD SIZE

INCH SIZE KIT PART NUMBER AAT312A

INSERTQUANTITY



M3 x 0,5 ISO

M4 x 0,7 ISO

M5 x 0,8 ISO

M6 x 1,0 ISO

M8 x 1,25 ISO

50

50

50

50

25

AAT400-350

AAT400-470

AAT400-580

AAT400-610

AAT400-8125

AAT202-350

AAT202-470

AAT202-580

AAT202-610

AAT202-8125

THREAD SIZE

METRIC SIZE KIT PART NUMBER AAT312B

INSERTQUANTITY



42

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(111111111110k iiiii

DESIGN CONSIDERATIONS/APPLICATION CHECKLIST

The following BEST PRACTICE information should be considered to insure proper application

design when using AVK fasteners. If you have any application questions, please contact an

AVK Sales Representative.

PARENT MATERIAL

The parent material should be dense enough to support the hole fill and clamp load applied by the AVK fastener during installation. Its thickness should be within the grip range of the AVK fastener. Experimen-tation is suggested to determine optimum fastener selection for plastics.

HOLE SIZE The hole produced in the parent material should be per the AVK catalog specifications. Tolerance for paint or coating buildup should be included to avoid an undersized hole condition. The hole should be

90*

square to the parent material. Care should be taken if utilizing punched holes. Oversized condition may occur on breakout side of parent material.

BURR Or

TAB

AVK PART ACCESS

The AVK fastener head should sit flat on the parent material. An obstruction to the tail of the AVK product or to the access of the power tool can be corrected by contacting AVK for alternative fastener designs and tooling configurations. The AVK tool should be held perpendicular to the application to avoid excess mandrel wear.

BACKSIDE SURFACE

The backside surface of the parent material should not contain a punch slug or excessive burr that exceeds the grip range of the AVK fastener. Such large obstructions may prohibit the AVK fastener from installing properly.

AIR SUPPLY AVK's Spinwall TechnologyTM ARO brand installation tools require a pressure range of 60-110 PSI (4,1-7,5 BARS) at 25 S.C.F.M. of volume. Hose and fitting inside diameters need to be a minimum of 5/16 (7,92). An inline oiler and pressure regulator is required. Pressure should be measured as dynamic with the tool running.

MATING PART HOLE SIZE/ALIGNMENT The mating part being attached should be non-rotational and contact the head of the AVK fastener. Its hole size should be .040 (1,0) smaller than the head diameter of the AVK fastener. The alignment of the mating part must provide perpendicular entry of the mating fastener into the AVK fastener.

MATING FASTENER For the A-K, A-L, A-T, A-W and A-O Series the mating fastener should be of a "free-spinning" design and of the grade or class as indicated in this catalog. If a mechanical, chemical locking or prevailing torque element is required, AVK recommends the design selection of the A-H Series in a hex punched hole. Specification of a dog point screw will minimize cross threading and speed the assembly process in any AVK application. Mating screws should be hand started and then power driven to minimize cross threading.

ASSEMBLY TORQUE

For appropriate assembly torques, see the suggested assembly torque data contained on page 44. AVK's products, when used per the data provided in this catalog, have been designed to be compatible with the torque requirements of Grade 5 or Metric Class 8.8/9.8 screws. AVK suggests customer testing to determine the optimum torque due to mating component fit and mating fastener lubrication/finish variations.

44

DESIGN CONSIDERATIONS/APPLICATION CHECKLISTThe following BEST PRACTICE information should be considered to insure proper application design when using AVK fasteners. If you have any application questions, please contact an AVK Sales Representative.

The parent material should be dense enough to support the hole fill and clamp load applied by the AVK fastener during installation. Its thickness should be within the grip range of the AVK fastener. Experimen-tation is suggested to determine optimum fastener selection for plastics.

The hole produced in the parent material should be per the AVK catalog specifications. Tolerance for paint or coating buildup should be included to avoid an undersized hole condition. The hole should be square to the parent material. Care should be taken if utilizing punched holes. Oversized condition may occur on breakout side of parent material.

The AVK fastener head should sit flat on the parent material. An obstruction to the tail of the AVK product or to the access of the power tool can be corrected by contacting AVK for alternative fastener designs and tooling configurations. The AVK tool should be held perpendicular to the application to avoid excess mandrel wear.

The backside surface of the parent material should not contain a punch slug or excessive burr that exceeds the grip range of the AVK fastener. Such large obstructions may prohibit the AVK fastener from installing properly.

AVK's Spinwall Technology™ ARO brand installation tools require a pressure range of 60-110 PSI (4,1-7,5 BARS) at 25 S.C.F.M. of volume. Hose and fitting inside diameters need to be a minimum of 5/16 (7,92). An inline oiler and pressure regulator is required. Pressure should be measured as dynamic with the tool running.

The mating part being attached should be non-rotational and contact the head of the AVK fastener. Its hole size should be .040 (1,0) smaller than the head diameter of the AVK fastener. The alignment of the mating part must provide perpendicular entry of the mating fastener into the AVK fastener.

For appropriate assembly torques, see the suggested assembly torque data contained on page 44. AVK’s products, when used per the data provided in this catalog, have been designed to be compatible with the torque requirements of Grade 5 or Metric Class 8.8/9.8 screws. AVK suggests customer testing to determine the optimum torque due to mating component fit and mating fastener lubrication/finish variations.

For the A-K, A-L, A-T, A-W and A-O Series the mating fastener should be of a "free-spinning” design and of the grade or class as indicated in this catalog. If a mechanical, chemical locking or prevailing torque element is required, AVK recommends the design selection of the A-H Series in a hex punched hole. Specification of a dog point screw will minimize cross threading and speed the assembly process in any AVK application. Mating screws should be hand started and then power driven to minimize cross threading.

43

90°

BURRor

TAB

PARENT MATERIAL

HOLE SIZE

AVK PART ACCESS

BACKSIDE SURFACE

AIR SUPPLY

MATING PART HOLE SIZE/ALIGNMENT

MATING FASTENER

ASSEMBLY TORQUE

THREAD SIZE 030 in

0,76 mm

IN STEEL SHEET

062 in 090 in

1,57 mm 2,28 mm

PULL-OUT

125 in 030 in

3,17 mm 0,76 mm

IN ALUMINUM SHEET

.062 in. .090 in.

1,57 mm 2,28 mm

125 in

3,17 mm

PUSH-OUT

IN STEEL

25 in

3,17 mm

SPIN-OUT*

IN STEEL IN ALUM

062 in .062 in.

1,57 mm 1,57 mm

ASSEMBLY TORQUE

6-32 310 850 1570 1830 320 830 1450 1580 12 8-32 310 850 1570 1830 320 830 1450 1580 22

10-24 460 1020 1730 2670 440 1000 1700 2380 32 10-32 460 1020 1730 2670 440 1000 1700 2380 36 1/4-20 510 1270 2090 3250 490 1180 1920 3020 75 5/16-18 520 1370 2380 3810 500 1350 2230 3670 156 3/8-16 520 1370 2380 3810 500 1350 2230 3670 276 1/2-13 2000 3040 4480 1830 2940 4350 660

M4 1.4 3.8 7.0 8.1 1.4 3.7 6.5 7.0 2.5 M5 2.0 4.5 7.7 11.9 2.0 4.5 7.6 10.6 5.0 M6 23 5.7 93 14.5 2.2 53 8.5 13.4 8.6 M8 23 6.1 10.6 17.0 2.2 6.0 9.9 163 21.0 M10 23 6.1 10.6 17.0 2.2 6.0 9.9 163 42.0 M12 8.9 13.5 19.9 8.1 13.1 19.4 72.0 6-32 270 660 990 860 270 660 830 840 40 40 12 8-32 270 660 990 860 270 660 830 840 40 40 22

10-24 420 990 1670 2520 380 880 1550 2050 80 70 32 10-32 420 990 1670 2520 380 880 1550 2050 80 70 36 1/4-20 460 1150 1780 2690 430 1530 2240 3210 130 90 75 5/16-18 480 1110 1870 2280 460 1050 1680 2890 240 230 156 3/8-16 480 1110 1870 2280 460 1050 1680 2890 240 230 276

M4 1.2 2.9 4.4 3.8 1.2 2.9 3.7 3.7 4.5 4.5 2.5 M5 1.9 4.4 7.4 11.2 1.7 3.9 6.9 9.1 9.0 7.9 5.0 M6 2.0 5.1 7.9 12.0 1.9 6.8 10.0 143 14.7 10.2 8.6 M8 2.1 4.9 83 10.1 2.0 4.7 7.5 12.9 27.1 25.5 21.0 M10 2.1 4.9 83 10.1 2.0 4.7 7.5 12.9 27.1 25.5 42.0 6-32 310 850 1570 1830 320 830 1450 1580 630 12 8-32 310 850 1570 1830 320 830 1450 1580 630 22

10-24 460 1020 1730 2670 440 1000 1700 2380 580 32 10-32 460 1020 1730 2670 440 1000 1700 2380 580 36 1/4-20 510 1270 2090 3250 490 1180 1920 3020 880 75 5/16-18 520 1370 2380 3810 500 1350 2230 3670 1140 156 3/8-16 520 1370 2380 3810 500 1350 2230 3670 1160 276

M4 1.4 3.8 7.0 8.1 1.4 3.7 6.5 4.4 2.7 2.5 M5 2.0 4.5 7.7 11.9 2.0 4.5 7.6 10.6 2.5 5.0 M6 23 5.7 93 14.5 2.2 53 8.5 13.4 3.8 8.6 M8 23 6.1 10.6 17.0 2.2 6.0 9.9 163 5.0 21.0 M10 23 6.1 10.6 17.0 2.2 6.0 9.9 163 5.1 42.0

1/4-20 350 860 1770 400 850 2100 2000 100 60 75 5/16-18 580 1210 2010 540 1110 2244 2690 180 110 156 3/8-16 630 1230 2050 590 1180 2110 3700 320 120 276 1/2-13 620 1320 2240 780 1390 2643 3880 450 220 660

M6 1.5 3.7 7.8 1.7 3.7 93 8.8 16.8 10.6 8.6 M8 2.5 53 8.9 2.6 2.9 9.9 11.9 303 12.7 21.0 M10 2.7 5.4 9.0 2.6 5.2 93 16.4 40.2 13.5 42.0 M12 2.7 5.8 9.9 3.4 6.1 11.7 17.2 533 48.8 72.0

R-N

SER

IES

A-L

I A

-K SE

RIE

S A

-H SE

RIE

S A

-S SE

RIE

S AVK TEST DATA The test data on this page is intended to provide the designer with approximate strength values in various materials and thicknesses. The figures shown are averages of multiple tests. AVK recommends that this data be used only as a guide since various application factors may affect AVK product performance. We recommend testing your application when an exact strength figure is required or the load to be applied comes close to the published data.

Unified (Inch) thread size data is provided in pounds (lbs.) for force and inch pounds (in-lbs.) for torque. Metric data is provided in kilonewtons (kN) for force and newton meters (Nm) for torque.

PULL-OUT i

PUSH-OUT SPIN-OUT ASSEMBLY TORQUE

,

4 1m

4

mu,

_m NON-ROTATION AL MATING PART)

CZ CZ3

TEST DATA

J' 13.

PULL-OUT is the force required to pull the AVK product from the parent material. The parent material is restrained by a hold down ring 3x the AVK part "D" dim.

PUSH-OUT is the force required to push the AVK product through the parent material. The parent material is supported by a hold down ring 3x the AVK part "D" dim.

SPIN-OUT is the torque required to turn the AVK product in the parent material after installation without influencing clamp load on the AVK product.

ASSEMBLY TORQUE is the amount of torque suggested for Grade 5 or Metric Class 8.8/9.8 mating hardware based on industry standards.

A-L,A-K, A-H,A-S Series product was tested with the -4 finish. R-N Series was Cadmium plated.

NOTE 1: Ultimate torque testing should be done using actual customer components and mating hardware due to plating/lubrication variables. AVK's fasteners have been designed to exceed the ultimate torque strength of the appropriate grade/class of mating hardware. NOTE 2: For test data on other AVK products, contact an AVK Sales Representative. *NOTE 3: R-N Series Spin-out. Test drop values are keyed steel rivet nuts tested in steel plates and keyed aluminum rivet nut tested in 2024-T4 aluminum plates.

0 45

PULL-OUT

NON-ROTATIONAL MATING PART

ASSEMBLY TORQUESPIN-OUT

AVK TEST DATAThe test data on this page is intended to provide the designer with approximate strength values in various materials and thicknesses. The figures shown are averages of multiple tests. AVK recommends that this data be used only as a guide since various application factors may affect AVK product performance. We recommend testing your application when an exact strength figure is required or the load to be applied comes close to the published data.


PUSH-OUT

PULL-OUT is the force required to pull the AVK product from the parent material. The parent material is restrained by a hold down ring 3x the AVK part “D” dim.

PUSH-OUT is the force required to push the AVK product through the parent material. The parent material is supported by a hold down ring 3x the AVK part “D” dim.



THREAD SIZE

A-L

/ A

-K S

ERIE

SA

-H S

ERIE

SA

-S S

ERIE

SR

-N S

ERIE

S

0,76 mm 1,57 mm 2,28 mm 1,57 mm 2,28 mm 3,17 mm 3,17 mm 1,57 mm1,57 mm3,17 mm 0,76 mm

.030 in. .062 in. .090 in. .062 in. .090 in. .125 in. .125 in. .062 in..062 in..125 in. .030 in.

IN STEEL SHEET IN STEEL IN STEELIN ALUMINUM SHEET

PULL-OUT PUSH-OUT SPIN-OUT*

IN ALUM ASSEMBLYTORQUE

6-328-32

10-2410-321/4-20

5/16-183/8-161/2-13

M4M5M6M8

M10M12

310310460460510520520

1.42.02.32.32.3

850850

1020102012701370137020003.84.55.76.16.18.9

157015701730173020902380238030407.07.79.3

10.610.613.5

320320440440490500500

1.42.02.22.22.2

830830

1000100011801350135018303.74.55.36.06.08.1

145014501700170019202230223029406.57.68.59.99.9

13.1

158015802380238030203670367043507.0

10.613.416.316.319.4

1222323675

1562766602.55.08.6

21.042.072.0

183018302670267032503810381044808.1

11.914.517.017.019.9

6-328-32

10-2410-321/4-20

5/16-183/8-16

M4M5M6M8

M10

2702704204204604804801.21.92.02.12.1

660660990990

1150111011102.94.45.14.94.9

990990

167016701780187018704.47.47.98.38.3

2702703803804304604601.21.71.92.02.0

660660880880

1530105010502.93.96.84.74.7

830830

155015502240168016803.76.9

10.07.57.5

840840

205020503210289028903.79.1

14.312.912.9

40408080

1302402404.59.0

14.727.127.1

4040707090

2302304.57.9

10.225.525.5

1222323675

1562762.55.08.6

21.042.0

860860

252025202690228022803.8

11.212.010.110.1

6-328-32

10-2410-321/4-20

5/16-183/8-16

M4M5M6M8

M10

3103104604605105205201.42.02.32.32.3

850850

102010201270137013703.84.55.76.16.1

15701570173017302090238023807.07.79.3

10.610.6

3203204404404905005001.42.02.22.22.2

830830

100010001180135013503.74.55.36.06.0

14501450170017001920223022306.57.68.59.99.9

15801580238023803020367036704.4

10.613.416.316.3

630630580580880

114011602.72.53.85.05.1

1222323675

1562762.55.08.6

21.042.0

18301830267026703250381038108.1

11.914.517.017.0

1/4-205/16-183/8-161/2-13

M6M8

M10M12

3505806306201.52.52.72.7

8601210123013203.75.35.45.8

17702010205022407.88.99.09.9

4005405907801.72.62.63.4

8501110118013903.72.95.26.1

21002244211026439.39.99.3

11.7

20002690370038808.8

11.916.417.2

10018032045016.830.340.253.3

6011012022010.612.713.548.8

751562766608.6

21.042.072.0

A-L, A-K, A-H, A-S Series product was tested with the -4 finish. R-N Series was Cadmium plated.

NOTE 1: Ultimate torque testing should be done using actual customer components and mating hardware due to plating/lubrication variables. AVK’s fasteners have been designed to exceed the ultimate torque strength of the appropriate grade/class of mating hardware. NOTE 2: For test data on other AVK products, contact an AVK Sales Representative.*NOTE 3: R-N Series Spin-out. Test drop values are keyed steel rivet nuts tested in steel plates and keyed aluminum rivet nut tested in 2024-T4 aluminum plates.44

PULL-OUT





PUSH-OUT





THREAD SIZE

A-L

/ A

-K S

ERIE

SA

-H S

ERIE

SA

-S S

ERIE

SR

-N S

ERIE

S






6-328-32

10-2410-321/4-20

5/16-183/8-161/2-13

M4M5M6M8

M10M12

310310460460510520520

1.42.02.32.32.3

850850

1020102012701370137020003.84.55.76.16.18.9

157015701730173020902380238030407.07.79.3

10.610.613.5

320320440440490500500

1.42.02.22.22.2

830830

1000100011801350135018303.74.55.36.06.08.1

145014501700170019202230223029406.57.68.59.99.9

13.1

158015802380238030203670367043507.0

10.613.416.316.319.4

1222323675

1562766602.55.08.6

21.042.072.0

183018302670267032503810381044808.1

11.914.517.017.019.9

6-328-32

10-2410-321/4-20

5/16-183/8-16

M4M5M6M8

M10

2702704204204604804801.21.92.02.12.1

660660990990

1150111011102.94.45.14.94.9

990990

167016701780187018704.47.47.98.38.3

2702703803804304604601.21.71.92.02.0

660660880880

1530105010502.93.96.84.74.7

830830

155015502240168016803.76.9

10.07.57.5

840840

205020503210289028903.79.1

14.312.912.9

40408080

1302402404.59.0

14.727.127.1

4040707090

2302304.57.9

10.225.525.5

1222323675

1562762.55.08.6

21.042.0

860860

252025202690228022803.8

11.212.010.110.1

6-328-32

10-2410-321/4-20

5/16-183/8-16

M4M5M6M8

M10

3103104604605105205201.42.02.32.32.3

850850

102010201270137013703.84.55.76.16.1

15701570173017302090238023807.07.79.3

10.610.6

3203204404404905005001.42.02.22.22.2

830830

100010001180135013503.74.55.36.06.0

14501450170017001920223022306.57.68.59.99.9

15801580238023803020367036704.4

10.613.416.316.3

630630580580880

114011602.72.53.85.05.1

1222323675

1562762.55.08.6

21.042.0

18301830267026703250381038108.1

11.914.517.017.0

1/4-205/16-183/8-161/2-13

M6M8

M10M12

3505806306201.52.52.72.7

8601210123013203.75.35.45.8

17702010205022407.88.99.09.9

4005405907801.72.62.63.4

8501110118013903.72.95.26.1

21002244211026439.39.99.3

11.7

20002690370038808.8

11.916.417.2

10018032045016.830.340.253.3

6011012022010.612.713.548.8

751562766608.6

21.042.072.0



PULL-OUT





PUSH-OUT





THREAD SIZE

A-L

/ A

-K S

ERIE

SA

-H S

ERIE

SA

-S S

ERIE

SR

-N S

ERIE

S






6-328-32

10-2410-321/4-20

5/16-183/8-161/2-13

M4M5M6M8

M10M12

310310460460510520520

1.42.02.32.32.3

850850

1020102012701370137020003.84.55.76.16.18.9

157015701730173020902380238030407.07.79.3

10.610.613.5

320320440440490500500

1.42.02.22.22.2

830830

1000100011801350135018303.74.55.36.06.08.1

145014501700170019202230223029406.57.68.59.99.9

13.1

158015802380238030203670367043507.0

10.613.416.316.319.4

1222323675

1562766602.55.08.6

21.042.072.0

183018302670267032503810381044808.1

11.914.517.017.019.9

6-328-32

10-2410-321/4-20

5/16-183/8-16

M4M5M6M8

M10

2702704204204604804801.21.92.02.12.1

660660990990

1150111011102.94.45.14.94.9

990990

167016701780187018704.47.47.98.38.3

2702703803804304604601.21.71.92.02.0

660660880880

1530105010502.93.96.84.74.7

830830

155015502240168016803.76.9

10.07.57.5

840840

205020503210289028903.79.1

14.312.912.9

40408080

1302402404.59.0

14.727.127.1

4040707090

2302304.57.9

10.225.525.5

1222323675

1562762.55.08.6

21.042.0

860860

252025202690228022803.8

11.212.010.110.1

6-328-32

10-2410-321/4-20

5/16-183/8-16

M4M5M6M8

M10

3103104604605105205201.42.02.32.32.3

850850

102010201270137013703.84.55.76.16.1

15701570173017302090238023807.07.79.3

10.610.6

3203204404404905005001.42.02.22.22.2

830830

100010001180135013503.74.55.36.06.0

14501450170017001920223022306.57.68.59.99.9

15801580238023803020367036704.4

10.613.416.316.3

630630580580880

114011602.72.53.85.05.1

1222323675

1562762.55.08.6

21.042.0

18301830267026703250381038108.1

11.914.517.017.0

1/4-205/16-183/8-161/2-13

M6M8

M10M12

3505806306201.52.52.72.7

8601210123013203.75.35.45.8

17702010205022407.88.99.09.9

4005405907801.72.62.63.4

8501110118013903.72.95.26.1

21002244211026439.39.99.3

11.7

20002690370038808.8

11.916.417.2

10018032045016.830.340.253.3

6011012022010.612.713.548.8

751562766608.6

21.042.072.0



rECHNICAI DATA

DECIMAL EQUIVALENTS & DRILL SIZE CHART

DRILL SIZE

INCH (Dec.)

METRIC (mm)

DRILL INCH SIZE (Dec.)

METRIC (mm)

DRILL SIZE

INCH (Dec.)

METRIC (mm)

DRILL SIZE

INCH (Dec.)

METRIC (mm)

DRILL SIZE

INCH (Dec.)

METRIC (mm)

80 .0135 ,343 50 .0700 1,778 22 .1570 3,988 G .2610 6,630 31/64 .4844 12,304 79 .0145 ,368 49 .0730 1,854 21 .1590 4,039 17/64 .2656 6,746 1/2 .5000 12,700

1/64 .0156 ,396 48 .0760 1,930 20 .1610 4,089 H .2660 6,756 33/64 .5156 13,096 78 .0160 ,406 5/64 .0781 1,984 19 .1660 4,216 I .2720 6,909 17/32 .5312 13,492 77 .0180 ,457 47 .0785 1,994 18 .1695 4,305 J .2770 7,036 35/64 .5469 13,891 76 .0200 ,508 46 .0810 2,057 11/64 .1719 4,366 K .2810 7,137 9/16 .5625 14,288 75 .0210 ,533 45 .0820 2,083 17 .1730 4,394 9/32 .2812 7,142 37/64 .5781 14,684 74 .0225 ,572 44 .0860 2,184 16 .1770 4,496 L .2900 7,366 19/32 .5938 15,083 73 .0240 ,609 43 .0890 2,261 15 .1800 4,572 M .2950 7,493 39/64 .6094 15,479 72 .0250 ,635 42 .0935 2,375 14 .1820 4,623 19/64 .2969 7,541 5/8 .6250 15,875 71 .0260 ,660 3/32 .0938 2,383 13 .1850 4,700 N 3020 7,671 41/64 .6406 16,271 70 .0280 ,711 41 .0960 2,438 3/16 .1875 4,763 5/16 3125 7,938 21/32 .6562 16,667 69 .0292 ,742 40 .0980 2,489 12 .1890 4,801 0 3160 8,026 43/64 .6719 17,066 68 .0310 ,787 39 .0995 2,527 11 .1910 4,851 P 3230 8,204 11/16 .6875 17,463

1/32 .0312 ,792 38 .1015 2,578 10 .1935 4,915 21/64 3281 8,334 45/64 .7031 17,859 67 .0320 ,813 37 .1040 2,642 9 .1960 4,978 Q 3320 8,433 23/32 .7188 18,258 66 .0330 ,838 36 .1065 2,705 8 .1990 5,055 R 3390 8,611 47/64 .7344 18,654 65 .0350 ,889 7/64 .1094 2,779 7 .2010 5,105 11/32 3438 8,733 3/4 .7500 19,050 64 .0360 ,914 35 .1100 2,794 13/64 .2031 5,159 S 3480 8,839 49/64 .7656 19,446 63 .0370 ,940 34 .1110 2,819 6 .2040 5,182 T 3580 9,093 25/32 .7812 19,842 62 .0380 ,965 33 .1130 2,870 5 .2055 5,220 23/64 3594 9,129 51/64 .7969 20,241 61 .0390 ,991 32 .1160 2,946 4 .2090 5,309 U 3680 9,347 13/16 .8125 20,638 60 .0400 1,016 31 .1200 3,048 3 .2130 5,410 3/8 3750 9,525 53/64 .8281 21,034 59 .0410 1,041 1/8 .1250 3,175 7/32 .2188 5,558 V 3770 9,576 27/32 .8438 21,433 58 .0420 1,067 30 .1285 3,264 2 .2210 5,613 W 3860 9,804 55/64 .8594 23,829 57 .0430 1,092 29 .1360 3,454 1 .2280 5,791 25/64 3906 9,921 7/8 .8750 22,225 56 .0465 1,181 28 .1405 3,569 A .2340 5,944 X 3970 10,084 57/64 .8906 22,621

3/64 .0469 1,191 9/64 .1406 3,571 15/64 .2344 5,954 Y .4040 10,262 29/32 .9062 23,017 55 .0520 1,321 27 .1440 3,658 B .2380 6,045 13/32 .4062 10,317 59/64 .9219 23,416 54 .0550 1,397 26 .1470 3,734 C .2420 6,147 Z .4130 10,490 15/16 .9375 23,813 53 .0595 1,511 25 .1495 3,797 D .2460 6,248 27/64 .4219 10,716 61/64 .9531 24,209

1/16 .0625 1,588 24 .1520 3,861 1/4 .2500 6,350 7/16 .4375 11,113 31/32 .9688 24,608 52 .0635 1,613 23 .1540 3,912 E .2500 6,350 29/64 .4531 11,509 63/64 .9844 25,004 51 .0670 1,702 5/32 .1562 3,967 F .2570 6,528 15/32 .4688 11,908 1 1.000 25,400

by 25.4 by 0.3048 by 2.54

by .03937 by 3.281 by .3937

to get MILLIMETERS (mm) to get METERS (m) to get CENTIMETERS (cm)

Multiply MILLIMETERS (mm) Multiply METERS (m) Multiply CENTIMETERS (cm)

LINEAR Multiply INCHES Multiply FEET Multiply INCHES

to get INCHES to get FEET to get INCHES

CLAMP LOAD

380 lbs. 580 lbs.

THREAD SIZ1

#4-40 - #6-32

SAE GRADE 5 BOLTS

ASSY TORQUE-DRY ASSY TORQUE-PLATED

8 in.- lbs. 6 in.- lbs. 16 in.- lbs. 12 in.- lbs.

lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs.

in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs.

900 1120 1285 2000 2300 3350 3700 4950 5600

30 43 49 96

120 204 228 360 420

22 32 36 75 86 156 168 276 300

in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs. in.- lbs.

#8-32 #10-24 #10-32 1/420 1/428 5/16-18 5/16-24 3/8-16 3/8-24

NO. OF

GAUGE

GAUGE 1. r NO. ir GAUGE in OF

ALUM STEEL GAUGE ALUM STEEL (B&S) (US STD.) (B&S) (US STD.)

VNO. OF

GAUGE

GAUGE

ALUM STEEL (B&S) (US STD.)

10 .1019 .1345 17 .0453 .0538 24 .0201 .0239 11 .0907 .1196 18 .0403 .0478 25 .0179 .0209 12 .0808 .1046 19 .0359 .0418 26 .0159 .0179 13 .0720 .0897 20 .0320 .0359 27 .0142 .0164 14 .0641 .0747 21 .0285 .0329 28 .0126 .0149 15 .0571 .0673 22 .0253 .0299 29 .0113 .0135 16 .0508 .0598 23 .0226 .0269 30 .0100 .0120

DECIMAL EQUIVALENT OF STANDARD GAUGE SHEET ALUMINUM & SHEET METAL

SUGGESTED ASSEMBLY TORQUE VALUES TO PRODUCE CORRESPONDING BOLT LOADS

METRIC CONVERSIONS

TORQUE Multiply INCH-POUNDS

by 0.11298

to get NEWTON-METERS (Nm)

Multiply NEWTON-METERS (Nm)

by 8.851

to get INCH-POUNDS Multiply FOOT-POUNDS

by 1.3558

to get NEWTON-METERS (Nm)

Multiply NEWTON-METERS (Nm)

by 0.7376

to get FOOT-POUNDS

FORCE Multiply POUNDS

by .00445

to get KILONEWTONS (kN)

Multiply KILONEWTONS (kN)

by 224.72

to get POUNDS

PRESSURE Multiply PSI

by .069

to get BARS

Multiply BARS

by 14.5

to get PSI

TROUBLE SHOOTING

SYMPTOM

1. Tool does not operate.

CHECK LIST

Air lines clear? Tool inlet clear? Tool exhaust clear? Motor Lubrication?

2. Tool runs but stalls before product is installed. Proper tool RPM for thread size being used? Adequate air pressure with tool running? TAK bearing in place and

lubricated? Damaged mandrel? Wrong grip part?

3. Tool strips product threads. Proper tool RPM for thread size being used? Too much air pressure? Has the mandrel worn too small?

4. Mandrels wear/break Is there too much air pressure? Is the tool being held perpendicular during installation?

Contact an AVK Sales Representative for Additional help and solutions. 46

DECIMAL EQUIVALENTS & DRILL SIZE CHART

METRIC CONVERSIONS

TROUBLE SHOOTING

DECIMAL EQUIVALENT OF STANDARD GAUGE SHEET ALUMINUM & SHEET METAL

SUGGESTED ASSEMBLY TORQUE VALUES TO PRODUCE CORRESPONDING BOLT LOADS

DRILLSIZE

INCH(Dec.)

METRIC(mm)

DRILLSIZE

INCH(Dec.)

METRIC(mm)

DRILLSIZE

INCH(Dec.)

METRIC(mm)

DRILLSIZE

INCH(Dec.)

METRIC(mm)

DRILLSIZE

INCH(Dec.)

METRIC(mm)

8079

1/647877767574737271706968

1/32676665646362616059585756

3/64555453

1/165251

10111213141516

#4-40#6-32#8-32

#10-24#10-321/4-201/4-28

5/16-185/16-243/8-163/8-24

380 lbs.580 lbs.900 lbs.1120 lbs.1285 lbs.2000 lbs.2300 lbs.3350 lbs.3700 lbs.4950 lbs.5600 lbs.

81630434996

120204228360420

6122232367586

156168276300

in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.

in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.in.- lbs.

NO.OF

GAUGE

NO.OF

GAUGEALUM(B&S)

GAUGE

STEEL(US STD.)

ALUM(B&S)

STEEL(US STD.)

NO.OF

GAUGE ALUM(B&S)

STEEL(US STD.)

.1019

.0907

.0808

.0720

.0641

.0571

.0508

.1345

.1196

.1046

.0897

.0747

.0673

.0598

.0453

.0403

.0359

.0320

.0285

.0253

.0226

.0538

.0478

.0418

.0359

.0329

.0299

.0269

17181920212223

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0239

.0209

.0179

.0164

.0149

.0135

.0120

24252627282930

.0135

.0145

.0156

.0160

.0180

.0200

.0210

.0225

.0240

.0250

.0260

.0280

.0292

.0310

.0312

.0320

.0330

.0350

.0360

.0370

.0380

.0390

.0400

.0410

.0420

.0430

.0465

.0469

.0520

.0550

.0595

.0625

.0635

.0670

,343,368,396,406,457,508,533,572,609,635,660,711,742,787,792,813,838,889,914,940,965,991

1,0161,0411,0671,0921,1811,1911,3211,3971,5111,5881,6131,702

504948

5/64474645444342

3/32414039383736

7/6435343332311/8302928

9/642726252423

5/32

1,7781,8541,9301,9841,9942,0572,0832,1842,2612,3752,3832,4382,4892,5272,5782,6422,7052,7792,7942,8192,8702,9463,0483,1753,2643,4543,5693,5713,6583,7343,7973,8613,9123,967

2221201918

11/641716151413

3/16121110987

13/646543

7/3221A

15/64BCD

1/4EF

.1570

.1590

.1610

.1660

.1695

.1719

.1730

.1770

.1800

.1820

.1850

.1875

.1890

.1910

.1935

.1960

.1990

.2010

.2031

.2040

.2055

.2090

.2130

.2188

.2210

.2280

.2340

.2344

.2380

.2420

.2460

.2500

.2500

.2570

3,9884,0394,0894,2164,3054,3664,3944,4964,5724,6234,7004,7634,8014,8514,9154,9785,0555,1055,1595,1825,2205,3095,4105,5585,6135,7915,9445,9546,0456,1476,2486,3506,3506,528

G17/64

HIJK

9/32LM

19/64N

5/16OP

21/64QR

11/32ST

23/64U

3/8VW

25/64XY

13/32Z

27/647/16

29/6415/32

.2610

.2656

.2660

.2720

.2770

.2810

.2812

.2900

.2950

.2969

.3020

.3125

.3160

.3230

.3281

.3320

.3390

.3438

.3480

.3580

.3594

.3680

.3750

.3770

.3860

.3906

.3970

.4040

.4062

.4130

.4219

.4375

.4531

.4688

6,6306,7466,7566,9097,0367,1377,1427,3667,4937,5417,6717,9388,0268,2048,3348,4338,6118,7338,8399,0939,1299,3479,5259,5769,8049,921

10,08410,26210,31710,49010,71611,11311,50911,908

31/641/2

33/6417/3235/649/16

37/6419/3239/64

5/841/6421/3243/6411/1645/6423/3247/64

3/449/6425/3251/6413/1653/6427/3255/64

7/857/6429/3259/6415/1661/6431/3263/64

1

.4844

.5000

.5156

.5312

.5469

.5625

.5781

.5938

.6094

.6250

.6406

.6562

.6719

.6875

.7031

.7188

.7344

.7500

.7656

.7812

.7969

.8125

.8281

.8438

.8594

.8750

.8906

.9062

.9219

.9375

.9531

.9688

.98441.000

12,30412,70013,09613,49213,89114,28814,68415,08315,47915,87516,27116,66717,06617,46317,85918,25818,65419,05019,44619,84220,24120,63821,03421,43323,82922,22522,62123,01723,41623,81324,20924,60825,00425,400

.0700

.0730

.0760

.0781

.0785

.0810

.0820

.0860

.0890

.0935

.0938

.0960

.0980

.0995

.1015

.1040

.1065

.1094

.1100

.1110

.1130

.1160

.1200

.1250

.1285

.1360

.1405

.1406

.1440

.1470

.1495

.1520

.1540

.1562

GAUGE GAUGETHREAD SIZE

CLAMP LOAD ASSY TORQUE - DRY

SAE GRADE 5 BOLTS

ASSY TORQUE - PLATED

LINEAR Multiply INCHESMultiply FEETMultiply INCHES

by 25.4by 0.3048by 2.54

by .03937by 3.281by .3937

to get INCHESto get FEETto get INCHES

to get MILLIMETERS (mm)to get METERS (m)to get CENTIMETERS (cm)

Multiply MILLIMETERS (mm)Multiply METERS (m)Multiply CENTIMETERS (cm)

TORQUE Multiply INCH-POUNDSMultiply FOOT-POUNDS

by 0.11298by 1.3558

by 8.851by 0.7376

to get INCH-POUNDSto get FOOT-POUNDS

to get NEWTON-METERS (Nm)to get NEWTON-METERS (Nm)

Multiply NEWTON-METERS (Nm)Multiply NEWTON-METERS (Nm)

FORCE Multiply POUNDS by .00445 by 224.72 to get POUNDSto get KILONEWTONS (kN) Multiply KILONEWTONS (kN)

PRESSURE

SYMPTOM CHECK LIST

Multiply PSI

1. Tool does not operate.

2. Tool runs but stalls before product is installed.

3. Tool strips product threads.

4. Mandrels wear/break.

Air lines clear? Tool inlet clear? Tool exhaust clear? Motor Lubrication?

Proper tool RPM for thread size being used? Adequate air pressure with tool running? TAK bearing in place andlubricated? Damaged mandrel? Wrong grip part?

Proper tool RPM for thread size being used? Too much air pressure? Has the mandrel worn too small?

Is there too much air pressure? Is the tool being held perpendicular during installation?

by .069 by 14.5 to get PSIto get BARS Multiply BARS

45Contact an AVK Sales Representative for Additional help and solutions.

AK, AL, AH, AS, AO, AT, AW, RN, EL, EH & CS SERIES PRODUCT FINISHES

AVK# TYPE SPECIFICATION THICKNESS COLOR WHITE RED

CORROSION CORROSION

PLATING CHART

j

.0003 min I Silver 12 hrs No Req.

12 hrs No Req.

3R Zinc ASTM-B-633, Fe/Zn 8p

AVK SPEC ESP-P-006 .0003 min Silver

PLATING DATA

1 Plain Finish Plain with clear protective coating

Clear

No Req. No Req.

2* Cad Plate/Clear AMS-QQ-P-416, TY I Class 3, clear and clear protective coating

.0002 min Silver No Req.

ASTM-B-633, Fe/Zn 8p, with clear

3 Zinc protective coating .0003 min Silver 12 hrs No Req.

AVK SPEC ESP-P-006 .0003 min Silver 12 hrs No Req.

3T Zinc Trivalent

ASTM-B-633, Fe/Zn 8p, with clear protective coating

.0003 min Silver 72 hrs No Req.

AVK SPEC ESP-P-003 .0003 min Silver 120 hrs 384 hrs

4 Yellow Zinc ASTM-B-633, Fe/Zn 8p, with clear protective coating

4T Yellow Zinc Trivalent

ASTM-B-633, Fe/Zn 8p, with clear protective coating

.0003 min Yellow 120 hrs No Req.

AVK SPEC ESP-P-002 .0003 min Yellow 120 hrs 458 - 800 hrs

5* Dull Tin MIL-T-10727 TY I with clear protective coating

.0003 min Gray No Req.

6* Silver Plate QQ-S-365 TY III, Grade A with clear protective coating

.0003 min Silver 96 hrs No Req.

AMS-QQ-P-416 TY II, class 2 yellow 7 Cadmium dichromate with clear protective .0003 min Gold 96 hrs No Re

coating

8 Chemical Film MIL-C 5541 with clear protective coating

Film No Color Specified

120 hrs No Req.

BPS-TZ-327 8p, with clear .0003 min Dull Gold 120 hrs 300 h 9 Yellow Tin Zinc _ protective coating

AVK SPEC ESP-P-007 .0003 min Dull Gold 120 hrs 300 h

9A Yellow Tin Zinc

BPS-TZ-327 10p, with clear protective coating

.0004 min Dull Gold 120 hrs 400 hrs

AVK SPEC ESP-P-007 (9A) .0004 min Dull Gold 120 hrs 400 hrs

9B Yellow Tin Zinc

BPS-TZ-327 12p, with clear protective coating

_ AVK SPEC ESP-P-007 (9B)

F.0005 min Dull Gold 120 hrs

.0005 min Dull Gold 120 hrs

9T* Tin Zinc Trivalent ESP-P-004 8p, with clear protective coating

.0003 min Silver 120 hrs 500 - 800 hrs

10 Zinc Nickel BPS-TZ-427 8p, with clear protective coating

.0003 min Silver 240 hrs 1000 h

Note 1: All of these finishes may be applied to any of the products listed at the top of the above chart. Note 2: *These finishes minus the clear protective coating can be applied to our AT and AW series products. Note 3: AVK reserves the right to substitute Trivalent ('r) finishes as an alternative on orders placed under non ROHS compliant platings.

Example: ALS9T-420-165 may substitute ALS9-420-165 Note 4: All Trivalent plating meets or exceeds Hexavalent plating requirements. e

PLATING CHART

AVK# TYPE SPECIFICATION


THICKNESS COLOR WHITE CORROSION

RED CORROSION

Plain with clear protective coating

.0002 min

.0005 min

.0003 min

.0003 min

.0003 min

.0003 min

Silver

Silver

12 hrs

12 hrs

Silver

Silver

120 hrs

72 hrs

No Req.

No Req.

384 hrs

No Req.

.0003 min

.0003 min

.0003 min

.0003 min

.0003 min

.0003 min

Film

.0003 min

Yellow

Yellow

120 hrs

120 hrs

458 - 800 hrs

No Req.

.0003 min

.0003 min

.0004 min

.0004 min

.0005 min

.0005 min

Dull Gold

Dull Gold

Dull Gold

Dull Gold

Dull Gold

Dull Gold

AMS-QQ-P-416 TY II, class 2 yellow dichromate with clear protective coating

ASTM-B-633, Fe/Zn 8µ, with clear protective coating

MIL-T-10727 TY I with clear protective coating

QQ-S-365 TY III, Grade A with clear protective coating

MIL-C 5541 with clear protective coating

ESP-P-004 8µ, with clear protective coating

BPS-TZ-427 8µ, with clear protective coating


AVK SPEC ESP-P-006


AVK SPEC ESP-P-003


AVK SPEC ESP-P-002


AVK SPEC ESP-P-007


AVK SPEC ESP-P-007 (9A)


AVK SPEC ESP-P-007 (9B)

1

2*

3

3T

4

4T

5*

6*

7

8

9

9A

9B

9T*

10 Zinc Nickel

Tin Zinc Trivalent

Yellow Tin Zinc

Yellow Tin Zinc

Yellow Tin Zinc

Chemical Film

Cadmium

Silver Plate

Dull Tin

Yellow Zinc Trivalent

Yellow Zinc

Zinc Trivalent

Zinc

Cad Plate/Clear

Plain Finish Clear No Req.

No Req.

No Req.

No Req.

No Req.

No Req.

No Req.

No Req.

No Req.

Silver

Silver

Silver

Silver

120 hrs

120 hrs

120 hrs

120 hrs

120 hrs

120 hrs

120 hrs

240 hrs

300 hrs

300 hrs

400 hrs

400 hrs

500 hrs

500 hrs

500 - 800 hrs

1000 hrs

Gold

No Color Specified

Gray

Yellow 96 hrs

24 hrs

96 hrs

96 hrs

120 hrs

AMS-QQ-P-416, TY I Class 3, clear and clear protective coating

Note 1: All of these finishes may be applied to any of the products listed at the top of the above chart.Note 2: *These finishes minus the clear protective coating can be applied to our AT and AW series products.Note 3: AVK reserves the right to substitute Trivalent ("T") finishes as an alternative on orders placed under non ROHS compliant platings. Example: ALS9T-420-165 may substitute ALS9-420-165Note 4: All Trivalent plating meets or exceeds Hexavalent plating requirements.

.0003 min

.0003 min

Silver

Silver

12 hrs

12 hrs

No Req.

No Req.ASTM-B-633, Fe/Zn 8µ

AVK SPEC ESP-P-006

3R Zinc

46

PLATING CHART

AVK# TYPE SPECIFICATION


THICKNESS COLOR WHITE CORROSION

RED CORROSION

Plain with clear protective coating

.0002 min

.0005 min

.0003 min

.0003 min

.0003 min

.0003 min

Silver

Silver

12 hrs

12 hrs

Silver

Silver

120 hrs

72 hrs

No Req.

No Req.

384 hrs

No Req.

.0003 min

.0003 min

.0003 min

.0003 min

.0003 min

.0003 min

Film

.0003 min

Yellow

Yellow

120 hrs

120 hrs

458 - 800 hrs

No Req.

.0003 min

.0003 min

.0004 min

.0004 min

.0005 min

.0005 min

Dull Gold

Dull Gold

Dull Gold

Dull Gold

Dull Gold

Dull Gold

AMS-QQ-P-416 TY II, class 2 yellow dichromate with clear protective coating


MIL-T-10727 TY I with clear protective coating

QQ-S-365 TY III, Grade A with clear protective coating

MIL-C 5541 with clear protective coating

ESP-P-004 8µ, with clear protective coating



AVK SPEC ESP-P-006


AVK SPEC ESP-P-003


AVK SPEC ESP-P-002


AVK SPEC ESP-P-007


AVK SPEC ESP-P-007 (9A)


AVK SPEC ESP-P-007 (9B)

1

2*

3

3T

4

4T

5*

6*

7

8

9

9A

9B

9T*

10 Zinc Nickel

Tin Zinc Trivalent

Yellow Tin Zinc

Yellow Tin Zinc

Yellow Tin Zinc

Chemical Film

Cadmium

Silver Plate

Dull Tin

Yellow Zinc Trivalent

Yellow Zinc

Zinc Trivalent

Zinc

Cad Plate/Clear

Plain Finish Clear No Req.

No Req.

No Req.

No Req.

No Req.

No Req.

No Req.

No Req.

No Req.

Silver

Silver

Silver

Silver

120 hrs

120 hrs

120 hrs

120 hrs

120 hrs

120 hrs

120 hrs

240 hrs

300 hrs

300 hrs

400 hrs

400 hrs

500 hrs

500 hrs

500 - 800 hrs

1000 hrs

Gold

No Color Specified

Gray

Yellow 96 hrs

24 hrs

96 hrs

96 hrs

120 hrs

AMS-QQ-P-416, TY I Class 3, clear and clear protective coating

Note 1: All of these finishes may be applied to any of the products listed at the top of the above chart.Note 2: *These finishes minus the clear protective coating can be applied to our AT and AW series products.Note 3: AVK reserves the right to substitute Trivalent ("T") finishes as an alternative on orders placed under non ROHS compliant platings. Example: ALS9T-420-165 may substitute ALS9-420-165Note 4: All Trivalent plating meets or exceeds Hexavalent plating requirements.

.0003 min

.0003 min

Silver

Silver

12 hrs

12 hrs

No Req.

No Req.ASTM-B-633, Fe/Zn 8µ

AVK SPEC ESP-P-006

3R Zinc

4647

AVK INDUSTRIAL PRODUCTS AVK Industrial Products, a Precision Castparts Company, produces all of its blind threaded captive fasteners


AVK FASTENERS ARE MADE IN THE U.S.A

AVK's Quality Management System is registered to 150/T516949 and IS09001 AVK's Environmental Management System is registered to IS014001

A-L Series, A-K Series, A-H Series, A-R Series, A-5 Series, A-T Series, A-O Series, R-N Series, E-L Series, E-H Series, Composi-Sert, C-5 Series, C-L Series, One-Set, OST, PreSet,

SPP2 Tool, SPP3 Tool Data Master, CVI, Hi-Torquer, "Improving The Way We Assemble The World," and Spinwall Technology are Trademarks of Avibank Mfg., Inc.


AVK sells its products through Authorized Distributors which are supported by AVK's Factory-Trained Field Sales Staff. For additional


DISTRIBUTED BY:

AVK INDUSTRIAL PRODUCTS A MI' COMPANY

25323 RYE CANYON ROAD, VALENCIA, CALIFORNIA 91355-1271

TELEPHONE: 661-257-2329 FAX: 661-257-8043 WEBSITE: www.avkfasteners.com

AVK RESERVES THE RIGHTTO CHANGE PRODUCT SPECIFICATIONS TO IMPLEMENT QUALITY IMPROVEMENTS OR PART PERFORMANCE. SPECIFICATIONS PROVIDED PRIOR TO APRIL 2013 HAVE BEEN UPDATED IN THIS CATALOG.

© 2015 - ENGINEERING MANUAL EM-7 10-01-15 2 2




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