Available Voltage and Current Combinations: HEINZINGER ERS ...
2
HIGH VOLTAGE BUT SMART 07/2020 Heinzinger electronic GmbH | Anton-Jakob-Str. 4 | 83026 Rosenheim | Germany Phone: +49 (0) 8031 2458 0 | Fax: +49 (0) 8031 2458 58 | Email: [email protected] ERS COMPACT Our solution for low power applications The relevance of 48V vehicle onboard power systems is grown through the use of Micro- and Mild-Hybrid-Sys- tems. This demands not only new components and modules, but also new requirements for the test sys- tems. In addition to the typical performance data, such as current and voltage, short-term overload capability and the dynamics of battery simulators have a central role, if you want to map driving cycles really realistical- ly. Both aspects are combined in the new ERS compact, making it the ideal bidirectional power supply for low voltage applications. The ERS com- pact has a continuous power of 5kW, 10kW, 15kW and a maximum power of 30kW and impulse current up to 1000A. A further advantage is the modular design of ERS-Compact. You have different voltage combinations up to 1000V and the possibility to connect in maximum 16 systems in parallel. So you are able to realize any voltage and current combinations. Further- more it enables you to easily upgrade the system at a later date. With the use of the latest FPGA, a transient time for voltage and current of less than 1.5ms can be reached. This means that driving cycles and wave-forms can be traced in real-ti- me. Positive side effect of the new technology, the efficiency of the ERS compact increases to a remarkable >93 % and you save additional energy. The ERS Compact can be used, as battery-simulator or as battery tes- ter. The intuitive touch-panel, combi- ned with the test-sequencer, arbitrary generator function and control soft- ware, support customers’ needs as „standalone“ unit. For use as sub-sys- tems in a higher-level testenviron- ment from the development stage through to series production the ERS Compact supply several interface like CAN or Ethernet. HEINZINGER ERS COMPACT 48V Solution Technical Benefits • Intuitive touch-panel for stand-alone operation. • Test-sequencer for indivi- dual drive cycles • Integrated arbitrary gene- rator • Modular design for casca- ding up to 16 systems in parallel. • Master-slave-control • USB, Ethernet and CAN Interface • Comprehensive security features • 2-quadrant-system 48V Mild-Hybrid Real-Time-Interface Available Voltage and Current Combinations: Configuration Master Master or Slave unit Master Master Power 0…30000W 0...15000W 0...10000W 0...5000 W Weight 44kg 32kg 25kg 18kg Model ERSC-60-1000/30 ERSC-60-360/15 ERSC-60-240/10 ERSC-60-120/5 Voltage 0...60V 0...60V 0...60V 0...60V Residual ripple <320mV PP /<25mV RMS <320mV PP /<25mV RMS <320mV PP /<25mV RMS <200mV PP /<16mV RMS Current ±1000A ±360A ±240A ±120A Isolation DC-/DC+ ±500V / +600V ±400V / ±400V ±400V / ±400V ±400V / ±400V Model ERSC-80-1000/30 ERSC-80-360/15 ERSC-80-240/10 ERSC-80-120/5 Voltage 0…80V 0…80V 0…80V 0…80V Residual ripple <320mV PP /<25mV RMS <320mV PP /<25mV RMS <320mV PP /<25mV RMS <200mV PP /<16mV RMS Current ±1000A ±360A ±240A ±120A Isolation DC-/DC+ ±500V / +600V ±400V / ±400V ±400V / ±400V ±400V / ±400V Model ERSC-200-420/30 ERSC-200-210/15 ERSC-200-140/10 ERSC-200-70/5 Voltage 0…200V 0…200V 0…200V 0…200V Residual ripple <300mV PP /<40mV RMS <300mV PP /<40mV RMS <300mV PP /<40mV RMS <300mV PP /<40mV RMS Current ±420A ±210A ±140A ±70A Isolation DC-/DC+ ±800V / +1000V ±400V / ±600V ±400V / ±600V ±400V / ±600V Model ERSC-360-240/30 ERSC-360-120/15 ERSC-360-80/10 ERSC-360-40/5 Voltage 0…360V 0…360V 0…360V 0…360V Residual ripple <320mV PP /<55mV RMS <320mV PP /<55mV RMS <320mV PP /<55mV RMS <320mV PP /<55mV RMS Current ±240A ±120A ±80A ±40A Isolation DC-/DC+ ±1500V / +2000V ±400V / ±600V ±400V / ±600V ±400V / ±600V Model ERSC-500-180/30 ERSC-500-90/15 ERSC-500-60/10 ERSC-500-30/5 Voltage 0…500V 0…500V 0…500V 0…500V Residual ripple <350mV PP /<70mV RMS <350mV PP /<70mV RMS <350mV PP /<70mV RMS <350mV PP /<70mV RMS Current ±180A ±90A ±60A ±30A Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V ±1500V / ±1800V ±1500V / ±1800V Model ERSC-750-120/30 ERSC-750-60/15 ERSC-750-40/10 ERSC-750-20/5 Voltage 0…750V 0…750V 0…750V 0…750V Residual ripple <800mV PP /<200mV RMS <800mV PP /<200mV RMS <800mV PP /<200mV RMS <800mV PP /<200mV RMS Current ±120A ±60A ±40A ±20A Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V ±1500V / ±1800V ±1500V / ±1800V Model ERSC-1000-80/30 ERSC-1000-40/15 Voltage 0…1000V 0…1000V Residual ripple <1600mV PP /<300mV RMS <1600mV PP /<300mV RMS Current ±80A ±40A Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V Model ERSC-1500-60/30 ERSC-1500-30/15 Voltage 0…1500V 0…1500V Residual ripple <2400mV PP /<400mV RMS <2400mV PP /<400mV RMS Current ±60A ±30A Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V Model ERSC-2000-40/30 Voltage 0…2000V Residual ripple <2400mV PP /<400mV RMS Current ±40A Isolation DC-/DC+ ±1500V / +2000V
Transcript of Available Voltage and Current Combinations: HEINZINGER ERS ...
HIGHVOLTAGE
BUT SMART
07/2
020
Heinzinger electronic GmbH | Anton-Jakob-Str. 4 | 83026 Rosenheim | GermanyPhone: +49 (0) 8031 2458 0 | Fax: +49 (0) 8031 2458 58 | Email: [email protected]
ERS COMPACTOur solution for low power applications
The relevance of 48V vehicle onboard power systems is grown through the use of Micro- and Mild-Hybrid-Sys-tems. This demands not only new components and modules, but also new requirements for the test sys-tems.
In addition to the typical performance data, such as current and voltage, short-term overload capability and the dynamics of battery simulators have a central role, if you want to map driving cycles really realistical-ly. Both aspects are combined in the new ERS compact, making it the ideal bidirectional power supply for low voltage applications. The ERS com-pact has a continuous power of 5kW, 10kW, 15kW and a maximum power of 30kW and impulse current up to 1000A.
A further advantage is the modular design of ERS-Compact. You have different voltage combinations up to 1000V and the possibility to connect in maximum 16 systems in parallel. So you are able to realize any voltage and current combinations. Further-more it enables you to easily upgrade
the system at a later date.With the use of the latest FPGA, a transient time for voltage and current of less than 1.5ms can be reached. This means that driving cycles and wave-forms can be traced in real-ti-me. Positive side effect of the new technology, the efficiency of the ERS compact increases to a remarkable >93 % and you save additional energy.
The ERS Compact can be used, as battery-simulator or as battery tes-ter. The intuitive touch-panel, combi-ned with the test-sequencer, arbitrary generator function and control soft-ware, support customers’ needs as „standalone“ unit. For use as sub-sys-tems in a higher-level testenviron-ment from the development stage through to series production the ERS Compact supply several interface like CAN or Ethernet.
HEINZINGER ERS COMPACT48V Solution
Technical Benefits
• Intuitive touch-panel for stand-alone operation.
• Test-sequencer for indivi-dual drive cycles
• Integrated arbitrary gene-rator
• Modular design for casca-ding up to 16 systems in parallel.
• Master-slave-control • USB, Ethernet and CAN
Interface• Comprehensive security
features• 2-quadrant-system
48VMild-Hybrid Real-Time-Interface
Available Voltage and Current Combinations:
Configuration Master Master or Slave unit Master Master
Power 0…30000W 0...15000W 0...10000W 0...5000 W
Weight 44kg 32kg 25kg 18kg
Model ERSC-60-1000/30 ERSC-60-360/15 ERSC-60-240/10 ERSC-60-120/5
Voltage 0...60V 0...60V 0...60V 0...60V
Residual ripple <320mVPP/<25mVRMS <320mVPP/<25mVRMS <320mVPP/<25mVRMS <200mVPP/<16mVRMS
Current ±1000A ±360A ±240A ±120A
Isolation DC-/DC+ ±500V / +600V ±400V / ±400V ±400V / ±400V ±400V / ±400V
Model ERSC-80-1000/30 ERSC-80-360/15 ERSC-80-240/10 ERSC-80-120/5
Voltage 0…80V 0…80V 0…80V 0…80V
Residual ripple <320mVPP/<25mVRMS <320mVPP/<25mVRMS <320mVPP/<25mVRMS <200mVPP/<16mVRMS
Current ±1000A ±360A ±240A ±120A
Isolation DC-/DC+ ±500V / +600V ±400V / ±400V ±400V / ±400V ±400V / ±400V
Model ERSC-200-420/30 ERSC-200-210/15 ERSC-200-140/10 ERSC-200-70/5
Voltage 0…200V 0…200V 0…200V 0…200V
Residual ripple <300mVPP/<40mVRMS <300mVPP/<40mVRMS <300mVPP/<40mVRMS <300mVPP/<40mVRMS
Current ±420A ±210A ±140A ±70A
Isolation DC-/DC+ ±800V / +1000V ±400V / ±600V ±400V / ±600V ±400V / ±600V
Model ERSC-360-240/30 ERSC-360-120/15 ERSC-360-80/10 ERSC-360-40/5
Voltage 0…360V 0…360V 0…360V 0…360V
Residual ripple <320mVPP/<55mVRMS <320mVPP/<55mVRMS <320mVPP/<55mVRMS <320mVPP/<55mVRMS
Current ±240A ±120A ±80A ±40A
Isolation DC-/DC+ ±1500V / +2000V ±400V / ±600V ±400V / ±600V ±400V / ±600V
Model ERSC-500-180/30 ERSC-500-90/15 ERSC-500-60/10 ERSC-500-30/5
Voltage 0…500V 0…500V 0…500V 0…500V
Residual ripple <350mVPP/<70mVRMS <350mVPP/<70mVRMS <350mVPP/<70mVRMS <350mVPP/<70mVRMS
Current ±180A ±90A ±60A ±30A
Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V ±1500V / ±1800V ±1500V / ±1800V
Model ERSC-750-120/30 ERSC-750-60/15 ERSC-750-40/10 ERSC-750-20/5
Voltage 0…750V 0…750V 0…750V 0…750V
Residual ripple <800mVPP/<200mVRMS <800mVPP/<200mVRMS <800mVPP/<200mVRMS <800mVPP/<200mVRMS
Current ±120A ±60A ±40A ±20A
Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V ±1500V / ±1800V ±1500V / ±1800V
Model ERSC-1000-80/30 ERSC-1000-40/15
Voltage 0…1000V 0…1000V
Residual ripple <1600mVPP/<300mVRMS <1600mVPP/<300mVRMS
Current ±80A ±40A
Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V
Model ERSC-1500-60/30 ERSC-1500-30/15
Voltage 0…1500V 0…1500V
Residual ripple <2400mVPP/<400mVRMS <2400mVPP/<400mVRMS
Current ±60A ±30A
Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V
Model ERSC-2000-40/30
Voltage 0…2000V
Residual ripple <2400mVPP/<400mVRMS
Current ±40A
Isolation DC-/DC+ ±1500V / +2000V
HEINZINGER ERS COMPACT - 19“ rack mount version48V Solution - For low power applications
Outputdevice power 5, 10, 15, 30 kWoutput voltage 0... 60/80V (up to 1000V)
output current up to ±1000A
Accuracy dynamicsvoltage accuracy ≤0.1 % FS
voltage rise time (10 % - 90 %)
typical < 2ms[resistive load]
max. 30mssetting resolution < 0.1Vresidual ripple ≤0.2 % Unom (f=0-1MHz)current accuracy ≤0.2 % FScurrent rise time (10 % - 90 %)
typical < 2ms[resistive load]
max. 30mssetting resolution <0.1Aresidual ripple ≤0.7 % Inom (f=0-1MHz)
Main connectionAC input voltage 3x342…528V~ 3P/N/PEAC input frequency 47… 63Hzpower factor ≥0.99
Ambient conditionsoperating temp. 5... 50°Chumidity 15... 80 % (non condensing)cooling air cooled system
30kW systems water or air cooled
Standardsprotection class IP 20 EN 60529EM emissions EN 61326
safetyEN 61010
EN 60950IEC 1010
Version 07/2020 subject to technical modifications
Options
• Control-Software• Digital interface modules
- CAN/CANopen- Ethernet- RS232- Profinet
• SCPI-Protocoll and LabView sup-port
• Mobile version
Dimensions 19“ solution (WxHxD)5kW, 10kW, 15kW 482 x 133 x 775 mm30kW 482 x 178 x 775 mm
Operation Range ERS COMPACT
Autoranging Power StageAll models are equipped with a flexible autoranging output stage which provides a higher output vol-
tage at lower output current, or a higher output current at lower output voltage, always limited to the
adjustable power set value or the rated power. Therefore, a wide range of applications can already be
covered by the use of just one unit.
Systems and Power Racks
• Programmable high efficiency DC Power supplies
• Standard or customer specific configurations
Height: 15U Height: 24U Height: 47UDimension: 0,6m x 0,95m x 1m Dimension: 0,6m x 1,35m x 1m Dimension: 0,6m x 2,35m x 1mPower: 30…max. 45kW Power: 30…max. 120kW Power: 30…max. 180kWCurrent: max. 1080A Current: max. 2160A Current: max. 4320A
• Output power ratings between 30 and 180kW
• Output voltages: 80V, 200V, 360V, 500V, 750V, 1000V and 1500V
• Currents up to 4320A
• Pre-wired DC-Output and internal share bus, ready to be installed
• Pre-configured, Master-Slave Systems, ready to run
• Safety compliant to EN 60950 (stand-alone source)
• Emergency stop system with stop switch, door contacts and I/O‘s for extern breaker contacts
• The AC supply of the ERSC devices is protected by one 32A circuit breaker each.
• Professional user/control software for up to 20 devices (license fee applies)ERSC-EERSC-E bidirectional power supply identical to the standard system but as a low-cost economy
version without function generator (cannot be upgraded).
