Automotive Painting Plant by Taikisha Engineering India Limited Gurgaon

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Started to create milestones, we Taikisha Engineering India Limited marked our presence in the year 1995 and operates in the manufacturing/servicing of HT/LT Electrical Substation, Circula Spray Booth, Automated Spray System, 33 KV Panels, VCB Panels (11 KV) since 16 years. Our quality services/products have always won us many appreciations from our clients. Our spontaneous performance and confident approach in offering the excellent range of HT/LT Electrical Substation, Circula Spray Booth, Automated Spray System, 33 KV Panels, VCB Panels (11 KV), Automotive Painting Plant that has made us to deepen our roots in the market. We Taikisha Engineering India Limited breathe with the aim to satisfy our clients with our smart products/services. We are a unit of highly experienced professionals who all contribute best of their potentials to offer high efficiency.

Transcript of Automotive Painting Plant by Taikisha Engineering India Limited Gurgaon

  • 1. TAIKISHA S INDIA COMPANY PROFILE Paint finishing system & factory utility installation business TAIKISHA ENGINEERING INDIA LTD

2. TAIKISHA MILESTONES 1950 First automotive metal finishing project in Japan 1963 First automotive metal finishing project internationally 1971 THAI Kenzaisha Co., Ltd. Established in Thailand 1981 TKS Industrial Company established in U.S.A Makiansia Eng. (M) Sdn. Bhd. established in Malaysia 1983 First automotive metal finishing project in Korea 1985 Taikisha Canada Inc. established in Canada 1989 Taikisha UK Ltd. established in U.K. Taikisha (Taiwan) Ltd. established in Taiwan 1992 Taikisha Korea Ltd. established in Korea TKS GROUP 1994 Wu-Zhou Taikisha Eng. Co., Ltd. established in China1995 Taikisha Argentina S.A. established in Argentine 1996 Taikisha do Brazil Ltd established in Brazil 1995 Taikisha Engineering India Ltd. established in India Taikisha Vietnam Representative Office established in Vietnam Taikisha Philippines Inc. established in Philippines 1913 Founded Completed 100 years this year April 2013 Taikisha Indonesia Engineering established in Indonesia 1999 Taikisha Branch Office established in France Taikisha Ltd.,since the foundation in 1913,has emerged as international corporation with permanent staffs of over 2,600 worldwide. 3. TAIKISHA WORLD WIDE NET WORK Canada Australia Vietnam Singapore Spain Malaysia Taiwan Korea Philippine Brazil France Indonesia Japan HungaryUSA Mexico UK Thailand China Romania Turkey INDIA Estd. 1995 4. Date of Establishment February 24, 1995 No. of Employees Total 385 Business Categories Metal Finishing Clean room & Utility Head Office: Plot No. 404, Udyog Vihar, Phase-IV, Gurgaon-122 015. Tel: 0124- 2455215, 2455216 [email protected] OUTLINE OF TAIKISHA ENGG. INDIA LTD. Elect Automation Plant : Plot No.19, sector 3, IMT , Manesar Gurgaon, Haryana. Tel : 0124-2290152, Fax :2290153 Branch Office : 123-126, Building No. S-2, Vedant, Kores Rd, Vartak Nagar, Thane 400 606. Tel: 022-25885130 /31/32, Fax-2588 61 33 Sheet Metal & Mfg Plant, Pune : Gat No. 321/323, Vill. Kondapuri, Taluka-Shirur, District Pune, state : Maharastra Ph: 02137 270231. Vadodara Mfg. Plant : Block No. 1147, Survey No. 1558 Lambdapura Road, Post Manjusar Tal. Salvi 391775, Vadodara 5. TEI Head Office Gurgaon TEI Electrical Control Panel factory, IMT Manesar TEI Offices in Mumbai & Pune TEI Sheet Metal Factory, Pune TEI Office in Chennai TEI Sheet Metal Factory, Vadodara TEIL OFFICES & FACTORIES 6. OUTLINE OF TAIKISHA ENGG. INDIA LTD. Taikisha Engg. India - Share Holding Taikisha Ltd. Japan 55%Sumitomo Corportion - Japan 5% Margo Engineers (MES Group Co.) - India 40% Taikisha Ltd. Japan Sumitomo Corportion - Japan Margo Engineers (MES Group Co.) - India 7. TAIKISHA ENGG.INDIA LTD. ANNUAL SALES 0 500 1000 1500 2000 2500 3000 3500 95- 96 96- 97 97- 98 98- 99 99- 00 00- 01 01- 02 02- 03 03- 04 04- 05 05- 06 06- 07 07- 08 08- 09 09- 10 10- 11 11- 12 I N M I L L I O N R S YEARS TEI TURN OVER 8. TEI ORGANISATION CHART TEI Board of Directors (TKS JAPAN MEMBERS & TEI INDIAN MEMBERS) Sales & Estimation Dept. Sales & Marketing Estimation & Proposal Doc. Design & Engineering Dept. Procurement Cost Control Material Management Project Execution PCS Piping Quality & Schedule Control Safety Electrical Control Panel & Automation Robotics Administration Gen. Admin. Finance Human Resource CAD 2D-Microstation 3D ProE Design Engineers Vendors Sub-Con Conveyor Design Mfg. & Erection Project Managers Project Engineers Total 390 members TEI Top Management MR. Y. ONOZAWA MANAGING DIRECTOR MR. N.A. MAKWANA RESIDENT DIRECTOR MR. H.N. MAKWANA DIRECTOR & VICE PRESIDENT Mr. K. NAKANISHI TECHNICAL DIRECTOR 9. Copyright Taikisha Ltd. All Rights Reserved. Progress of Taikisha in Indian Market Maruti Suzuki, Gurgaon 1983 Taikisha India, Estd. 1995 Maruti Suzuki, Manesar 2006 Taikisha s More than 23 years of Indian Operations Indian Railways ICF & RCF 10. Copyright Taikisha Ltd. All Rights Reserved. TAIKISHA Esteemed Clientele ( India ) 11. LIST OF TEI s ASSOCIATED COMPANIES & TURNOVER Sr. No. Names of Associated Company Company Activity Total Employees Avg. 3 Yrs. Sale in Million Rs. 01 M/s Taikisha Engineering India Ltd., Add: Plot No. 404, Udyog Vihar, Phase IV, Gurgaon Haryana Email: [email protected] Turnkey projects for metal finishing plants, Air ventilation, Air conditioning & clean room, electrical control panel & plant automation, plant utility & specialized erection activity. 240 2000 02 M/s Multi Engineering Services Add: Plot No. A-320, Road No. 22, Wagle Industrial Estate, Thane, Mumbai Maharastra Email: [email protected] Designing, Manufacturing, special line production equipment, Cross country piping Project Erection, Paint circulation piping 55 200 03 M/s Multi Tech Engg. Pvt. Ltd Add: Plot No. 268/269, GIDC, Ankleshwar Gujarat Email: [email protected] Huge Tanks & Str. Fabrication, Chemical Plant & Machinery 58 60 04 M/s Margo Engineers Pvt. Ltd Add: Plot No. A-320, Road No. 22, Wagle Industrial Estate, Thane, Mumbai Maharastra Email: [email protected] Manufacturing Tanks, Ovens, Panels for Paint Circulation System & PT-ED project. 35 100 05 M/s Advance Tech Engineering (P) Ltd Add: L-319, Mahipalpur Extension, New Delhi Email: [email protected] Sheet Metal Fabrication, CNC Turret Machine, CNC Punch & Press Plate, Laser cutting Machine 195 200 12. 12 LIST OF TEI s ASSOCIATED COMPANIES & TURNOVER Sr. No. Names of Associated Company Company Activity Total Employees Avg. 3 Yrs. Sale in Million Rs. 06 M/s Multi Refrigeration Services Add: 1/A, Concord Industrial Estate, Pereira Hill Road, Andheri (East) Mumbai Maharashtra Email: [email protected] Cooling Towers & Chilling Plant 26 40 07 M/s Fitwell Engineers Pvt. Ltd Add: Pokhran Road No. 22, Opp. Oswal Park, Thane, West 400601, Maharashtra Email: [email protected] Steel & Paper Plant Machinery & Homogenizers, (full fledged mc facilities) 68 700 08 M/s Membrane System Specialists India Pvt. Ltd. Add: 16, Hariya Industrial Estate, Behind Paper Products, Majiwada, Thane, Mumbai Maharastra Email: [email protected] Ultrafiltration, Reverse Osmosis, Water & Effluent Treatment Plants, D.M. Water Plant. Pharmaceuticall liquid treatment & water waste recovery plant etc. 17 50 09 M/s Specialty Sintered Products Pvt. Ltd Add: GAT 409/1, Nanekarwadi, Chakan, Telegaon Road, Chakan, Pune 410501 Maharashtra Email: [email protected] Sintered parts for automobile, home appliances, and electrical equipment industries. 95 200 13. TEI S OTHER ACTIVITIES APART FROM PAINTSHOP Denso, Haryana - Erection and commissioning of plant & machinery other than paint shop, shop pressurization & ventilation Escorts Farmtrac - Primary Electrical Power Distribution Panel MCC, PCC Panels & PLC Automation Panel Maruti Suzuki - Bulk Storage, Piping & Dispensing of Hazardous e.g. Solvent Diesel, etc. 14. TYPE OF UTILITY WORK FOR FACTORY INSTALLATIONS Cabling / Piping Works at each Factory Centralized Utility Facility Works 1. Gas Turbine Generation Systems 2. Air Compressors 3. LPG Plant 4. Hi-Tension Distribution Board 5. Main Rack Piping 1. Electrical Works at Factory 2. Electrical Works at Office 3. Main Piping Works 4. HVAC Works 5. Fire Protection Works Maintenance Works 15. TEI PUNE FACTORY SHEET METAL & LASER FACTORY 16. TEIL FACTORY LAYOUT Shop3 Shop2 Shop1 Shop5 Shop4 17. SHOP DETAILS 1 & 2 SHOP NO-01 Sheet metal FABRICATION SHOP-02 18. SHOP DETAILS 3 & 4 LASER -SHOP NO-03 SS FAB & Matl store SHOP-04 19. TAIKISHA PUNE FACTORY MAIN FACILITY BRIEFED 1. Total plot area 57937.72 Sq. mtrs. 2. Total enclosed area 5000 Sq. mtrs 3. Four separate shops for sheet metal(shop1) , fabrication (Shop2) & laser operations (Shop3),SS Fabrication & Matl storage (shop4) 4. Categorized material storage arrangements in stackers. 5. Dedicated uninterrupted, stabilized power supply of 500 KVA. 6. CNC Shearing Machine 7. CNC Trump Punching Machine 8. CNC Bending Machines- 400 Ton, 200 Ton & 180 Ton. 9. TRU Laser 5040-Thickness upto 25mm,TRU Laser 3030 thk 20mm 10. Precision flattener Mc Make ARKU Model no.55125. 11. Specialized Spot welding / Projection welding machine. 12. Special jigs & fixtures develop for high quality manufacturing. 13. ISO 9001:2008 certified manufacturing facility. 14. EN15085-CL1 certification approval. 20. WELL PLANNED FACTORY PRODUCTION LINE & ADVANCE MACHINERY INCL MONORAIL WITH VACCUM LIFTER FOR EFFECTIVE MATERIAL HANDLING 21. FACTORY-5S BEING FOLLOWED IN LINE WITH INTERNATIONAL STANDARD 22. FACTORY- EACH WORK AREA BEING PLANNED PROPER FOR OPTIMIZATION 23. FACTORY HIGH QUALITY MANUFACTURING Each operation with upmost careTru Punch 3000 24. SHEARING MACHINE 25. BENDING MACHINE 26. LASER MACHINE TRULASER 5040, 3030 27. TRU-BEND 3180 28. FLAT MASTER 55125 29. FACTORY CORRECT PROCEDURE FOR QUALITY FABRICATION WORK Proper Procedure & Tools 30. TEI FACTORY OVEN SAMPLE INSPECTION Mock up Sample for one of project for perfect confirmation 31. TEI FACTORY BOOTH TANK FABRICATION & WORK PROCEDURE Fabrication method with pictorial instructions for high quality 32. SHEET METAL PRODUCT Oven Floor Panel Oven Internal Duct 33. FABRICATED PRODUCT Burner Chamber Oven Hood Panel 34. FACTORY EFFECTIVE STORAGE BY STACKERS 35. INSPECTION DOCUMENT 36. RCF INSPECTION BY CUSTOMER 37. TEI FACTORY FINAL HIGH QUALITY FINISH & CARE Proper storage & packingHigh quality finished products 38. OVEN FLOOR PANEL PACKING 39. CUSTOMER BASE (SEGMENTWISE) PETROCHEMICAL AND REFINERIES AGRICULTURE METRO RAIL PARKING SYSTEM MANUFACTURER CLEAN ROOM MANUFACTURER AUTO ANCILLARY UNITS ACCOUSTIC ENCLOSURE MANUFACTURER PRECISION TEXTILE MACHINERY PARTS. 40. S. No. Clients Core Business Area TEIL Scope Photographs 1 Sulzer India Ltd. Petrochemical projects & Refineries Laser cutting of all stainless steel parts in various grades and various thickness 2 Clestra Modular System, Pune Clean room systems for pharmaceutical application and office partition business Laser cutting of all skin panels in various grades & lower thickness 3 Precision automation & Robotics India Ltd. Pune Vehicle parking systems, floor conveying solutions and industrial automation Laser cutting, CNC bending & fabrication of components 4 Bombardier Transport, Vadodra Metro Rail Project S.S. Skin panels laser cutting & CNC bending 5 Chromwell Industries / John Deer pune Agricultural equipment part manufacturer and global supplier for John Deer as well earth moving equipment parts global supplier for JCB Component development, laser cutting, CNC bending & fabrication and sub assemblies of various components. CLIENT BASE AND ASSOCIATED BUSINESS ACTIVITIES 1/3 Contd . 41. S. No. Clients Core Business Area TEIL Scope Photographs 7 Thermo Acoustic Enclosures, Pune Acoustic enclosures for DG sets Laser cutting and CNC bedding of the acoustic enclosures parts. 8 Master Handler Pvt. Ltd. Pune Lamination machine & industrial cleaning system manufacturer Lamination machines oven parts laser cutting, CNC bending, fabrication & assemblies of the oven panels & parts. 9 Wohr Parking system Gmbh Vehicle parking system manufacturer Parking system components, laser cutting, CNC bending, fabrication & sub assemblies of the parts. 10 Rieter, Switzerland Textile Machine Manufacturer. Drop frames / platforms, Spinning Mc parts. CLIENT BASE AND ASSOCIATED BUSINESS ACTIVITIES 2/3 Contd . 42. S. No. Clients Core Business Area TEIL Scope Photographs 11 DTL Ancillaries Rail coach manufacturer for Indian Railways Laser cutting of the SS parts for rail coach. 12 Kirloskar Oil engines Diesel generators Base frames of large capacity gensets 13 Dyna Excel Industries Manufacturer of paper pulp mill equipments. Laser cutting of SS duplex heavy thickness parts 14 Thermax Ltd, Pune. Bag filters & environment care division Laser cutting of the tube sheets in various thickness & grades of the material. CLIENT BASE AND ASSOCIATED BUSINESS ACTIVITIES 3/3 43. TEI FACTORY ISO 9001:2008 CERTIFICATE 44. WELDING CERTIFICATION IN ACCORDANCE TO EN 15085-2 45. KAIZEN IDEA SHEEET Results Area Productio n Quality Dispatc h Cost Safety Moral Environmen t Schedule P Q D C S M E S Plant: - TAIKISHA ENGG INDIA LTD, Kondhapuri,Pune. Area: - Fabrication Kaizen Theme: Fueltankwarpage observed10-12mmontopside DV0.808.20.0.00 Idea: To eliminate fuel tank warpage on top side by change design. Top sheet in one piece Before: - Counter Measure: - Benchmark: Target: 05-08-2011 Kaizen Start Date: 03-08-2011 Kaizen Finish Date: 12-08-2011 Team: Sudhir Ambre,Prakash Athani,Sachin,Kailas,Ambekar Benefits: -Top side surface warpage in 2- 3 mm Analysis: - Results: - Scope & Plan for Horizontal Deployment 1)Top side welded in two pieces 1) Fuel tank warpage eliminate by top design change SN Area. Target Dt. Responsi - bility Status 2) Warpage due to welding in 2500 2) Top sheet use in one piece and top side 2500 mm length welding eliminate 1 . mm length & more heat distortion 2 CONTINUOUS STRIVING FOR IMPROVEMENTS BY KAIZEN & PEOPLE INVOLVEMENT 46. LETTERS OF APPRECIATION ! 47. CLIENT APPRECIATION 48. TEI NEW SHEET METAL MFG. FACTORY, VADODARA OPERATION STARTED FROM SEPTEMBER- 2012 Address: Block No. 1147, Survey no. 1558, Lambdapura Road, Post. Manjusar, Tal. Savli - 391 775, Dist. Vadodara Mob. - +91 83478 36111 49. ELECTRICAL CONTROL PANEL DIVISION (MANUFACTURING UNIT) Our Aim Is: To Produce Quality Switch Boards . For trouble free plant operation. To Support You With Competitive Prices . For reduce your total project cost. To Help You Timely Delivery . For start production one day earlier. 50. TEI MANUFACTURED PAINT SHOP PROCESS ELECTRICAL CONTROL PANEL AUTOMATED PLC WITH PANEL VIEW TOUCH SCREEN 51. TEI ELECTRICAL CONTROL PANEL EXPORTED FOR ONE OF OUR CLIENT 52. TEI FACTORY ISO 9001:2008 CERTIFICATE HEALTH & SAFETY STANDARDS CERTIFICATE 53. SOME AWARDS FROM CLIENT ! 54. TAIKISHA COMPANY POLICY Customer Success Comes First. TAIKISHA With the Customer