Automotive market trend by henkel solution
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Transcript of Automotive market trend by henkel solution
Automotive Market Trend
by Henkel Solution
2
Content
Automotive Megatrend
A&S, S&C
Component Solution
CL, ST, MC, MP & AV
3
Content
Automotive Megatrend
A&S, S&C
Component Solution
CL, ST, MC, MP & AV
4
Automotive
5
Environment & Regulation Lightweight Intelligent Vehicle
Fuel
Efficiency
Weight
Reduction
New Battery
TechnologiesSustainability
Car Manufacturer Priorities
Market Dynamics Drivers for Change in the Automotive Market
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Market Dynamics Mega trend in the Automotive Market
[1] China’s target reflects gasoline fleet scenario. If including other fuel types, the target will be lower[2] US and Canada light-duty vehicles include light-commercial vehicles.
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250
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902000 2005 2010 2015 2020 2025
Gra
ms C
O2 p
er
kilo
mete
r, n
orm
alized
to
NE
DC Solid dots and lines: historical performance
Solid dots and dashed lines: enacted targets
Solid dots and dotted lines: proposed targets
Hollow dots and dotted lines: unannounced proposal
Environment & Regulation
US-LDV
California-LDV
Canada-LDV
EU
Japan
China
S.Korea
Australia
US 2025:107China 2020: 117
Japan 2020: 105
EU 2020: 95
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Market Dynamics Mega trend in the Automotive Market
Environment & Regulation Turbo Engine
Downsizing
Powertrain Modularity
and LightweightingAlternative Fuels
Emmision Reduction &
Fuel Efficient ICE
Technologies
2-and 3-cylinder engines,
Reduced engine displacement
Downspeeding
Aluminum Modular Construction
parts commonality
Ethanol, LPG, CNG, Hydrogen
Fuel Cell, gas plants
DI,WT, SCR, EGR, LNT, Start-
Stop, Cylinder Deactivation,
GPF Drivers Euro 6, ACEA,
EPA, CAFE
High-Speed
Transmission
Dual Clutch
Transmission
Powertrain
Electrification
Fuels, Lubricants, and
Engine Oils
High speed DCT, 8/9/10-Speed Wet and Dry clutch DCT
PHEVs, Diesel hybrids,
transmission electrification,
EVs, Range Extenders
Low Viscous Oils-0W Low-
SAPS Enhanced Additives
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Market Dynamics Mega trend in the Automotive Market
Weight Reduction Euro Car Body Conference, 2014
61%
9%
9%
3%
7%
1%
10%
Life-Module: 168,4 kg
CFRp A/Mg-sheets
AI-Extrusion Profiles Thermoplastics
Others Stainless Steel
HSS
BMW I8
• CFRP 61%
• AL, MG 18%
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Market Dynamics Mega trend in the Automotive Market
Weight Reduction
Ste
el/
hig
h
str
en
gth
Sta
inle
ss
Ste
el
Alu
min
um
Ma
gn
es
ium
Pla
sti
c
FR
P
Going beyond
today’s limits in
design and
constructions!
Mixed metal construction
Mixed FRP construction
Modular Design
Cost-attractive and flexible joining techniques
New development
for material and
design is essential
ClinchingSelf-piercing
rivetingCrimping Screwing
High-speed-
joining
Adhesive
bonding
Low-temperature joining
Thermal joining
Resistance
welding
Protective
gas welding
Laser
WeldingSoldering
Blind
riveting Hyb
rid
jo
inin
g
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Market Dynamics Mega trend in the Automotive Market
Weight Reduction
“Go Green” and “Weight Reduction”
Projected
Impact on
Automotive
High Impact
Low Impact
Low HighCertainty
Medium Growth impact
Low Growth impact
PET
PVC ASA
POM and Acetyl
ABSHDPE
PA
PU
PP
Other reinforced
plastic
Polymer blend Bio-based
plastics and
composites
High Growth impact
CFRP
Glass Fiber
Aramid fibers
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Market Dynamics Mega trend in the Automotive Market
Intelligent Vehicle
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
FCW/LDWAvailability if
performances are met
(Source NHTSA)
AEB/LDWHeavy commercial
Vehicles & buses >8t
AEB/LDWHeavy
commercial
Vehicles
FCW and/or CIBLight Vehicles
AEB/LDWPassenger Cars
FCW/LDWNCAP Tests
AEB/LDWStar Rating
AEB/LDWStar Rating
FCW/AEB
AEBAdvanced Emergency Braking
LDWLane Departure Warning
BSDBlind Spot Detection
FCWForward Collision Warming
CIBCrash Imminent Braking
Regulation
NCAP
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Market Dynamics Mega trend in the Automotive Market
Intelligent Vehicle
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Market Dynamics Mega trend in the Automotive Market
Intelligent Vehicle
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Content
Automotive Megatrend
A&S, S&C
Component Solution
CL, ST, MC, MP & AV
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A&S, S&CLightweight
Diversified substrates
• Structural Adhesive for
multi-substrate
• Assembly joint part
Light polymeric material
• CFRP resin (Max 3)
• Light weight material
Structural & Reinforcing
• Structural foam
• Reinforcement pad
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• Diversified substrates
• Structural Adhesive for
multi-substrate
• Assembly joint part
A&S, S&CLightweight
Diversified substrates for BIW
• Stainless steel, Al, Mg, Plastic, FRP
Needs for adhesives to assembling or joining
Structural Adhesive for multi-substrate
• 5089, 5016
Assembly joint part
• 5055, 1510, E20HP, 9460, H8100
Henkel Opportunity
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• Light polymeric material
• CFRP resin (Max 3)
• Light weight material
A&S, S&CLightweight
Change to Composite & Module
Needs for light polymeric material
CFRP matrix resin
• Max 3
Light weight material
• LMFD, Ultra light sealant, High expanding
* LMFD(Liquid Multi Functional Deadner)
Henkel Opportunity
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• Structural & Reinforcing
• Structural foam
• Reinforcement pad
A&S, S&CLightweight
Change to composite or plastic body
• Plastic or Resin+Engieering fiber(Carbon, Glass, Aramid)
Needs to reduce structural weakness
Structural Foam
• 1477, 1416, 1900
Reinforcement Pad
• 301
Henkel Opportunity
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Content
Automotive Megatrend
A&S, S&C
Component Solution
CL, ST, MC, MP & AV
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Alternative Energy VehiclesApplications dedicated to electric and hybrid vehicles
Customer Benefits
Lightweight
• Enabling replacement of steel by plastic and
composite materials
Manufacturing Process
• Reduced process time through automation and
faster curing
• Minimize process steps
Sustainability
• Improved battery-lifetime
• Long-term performance of components
Cost Efficiency
• Reduced investment and operating costs
Key Applications
High PerformancePotting
Component Assembly
Battery CathodeAdhesive Primer
Fuel Cell Applications
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Alternative Energy VehiclesTechnologies and application examples
Sealing & Gasketing
Potting &
Encapsulation
Casting Resin
Impregnation NVHThermal Interface
Material Bonding
Surface
Treatment
Magnet Bonding
Low Pressure Molding
Ultra Capacitors
Battery Cells
Inverters/Converters/Chargers
Connectors
E-Motors
Fuel Cell Stacks
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Electronic/Electrical Devices Jump-Start your E/E System
Customer Benefits
Lightweight
• Enabling miniaturization of electrical components
Manufacturing Process
• Reduced process time through automation
• Minimized floor space
Sustainability
• Using natural raws
• Reduced energy consumption
• Long-term performance of components
Cost Efficiency
• Reduced investment and operating costs
Key Applications
Advanced Gasketing
Potting and Casting
Magnet Bonding
Liquid Impregnation Services
Hotmelt Molding
With
LOCA
Without
LOCA
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Electronic/Electrical DevicesTechnologies and application examples
Sealing & Gasketing
Potting &
Encapsulation
Casting Resin Impregnation
Magnet Bonding
Low Pressure Molding
Motors
Sensors & Switches
Inverters/Converters
Connectors
Electronic Control Units
Wires & Cables
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Component SolutionIntelligent vehicle
Battery
• Sealing, Gasketing
• Cell / Structure
bonding
• TIM, NVH
Connector
• Impregnation
• Low pressure
molding
Radar / Camera
• Gasketing
• Bonding
• Low Pressure
molding
Sensor
• Potting
• Low pressure
molding
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Battery
• Sealing, Gasketing
• Cell / Structure bonding
• TIM, NVH
Component SolutionEnvironment
Package Gasketing
• MS Polymer: MS9360, 2K Silicone: 5611, 2K
PUR: UK 9010
2K structural bonding
• H8100, Terokal 5055
More portfolio with UL94-V0 are required.
Henkel Opportunity
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Connector
• Impregnation
• Low pressure molding
Component SolutionEnvironment
Connector Impregnation
• Flexeal 5100
Low pressure (hot melt) molding with
Technomelt series
• OM 678, Etc
Henkel Opportunity
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Radar / Camera
• Gasketing
• Bonding
• Low Pressure molding
Component SolutionIntelligent Vehicle
FIPG with 1K silicone
Dust / water proof
• 2K PUR: UK 9010
CIPG or XIPG
• 5950, 5883
EMI absorbing
• TBD
Henkel Opportunity
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Sensor
• Potting
• Low pressure molding
Component SolutionIntelligent Vehicle
2K PUR
• CR6127, CR6127A, U137, CR3510
Epoxy
• E60NC, 3145, 9459, PE1000
UV silicone
• 5031
Technomelt series
Henkel Opportunity
35
Content
Automotive Megatrend
A&S, S&C
Component Solution
CL, ST, MC, MP & AV
36
CL, ST, MC, MP
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CL, ST, MC, MPKey Sub-Markets
Steel & Coil Metal Packaging
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Metal FormingSolutions along the entire value chain
Customer Benefits
Manufacturing Process
• Efficient production rates due to
reduced cooling times
Sustainability
• No additives required for oil separation
Cost Efficiency
• Long tool life
• Long bath life time
Casting
Machining
Cleaning
Surface Treatment
Assembly
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Steel & CoilSustainable solutions for steel and non-ferrous metals
Customer Benefits
Manufacturing Process
• Optimized bath and process control
• Zero phosphate sludge management
Sustainability
• No nitrate in waste water
• No NOx emissions to atmosphere
Cost Efficiency
• Long bath life time
• Lubricity helps to increase tool life
Key Applications
Cleaners & LubricantsSurface Treatment
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Metal PackagingFull range for can manufacturing
Customer Benefits
Manufacturing Process
• Faster line speed
• Improved coating adhesion
Sustainability
• Energy reduction from lower oven
temperatures
Cost Efficiency
• Lower tear-off rates
Key Applications
Tin-plate CansAluminum Cans
Aerosol Containers
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Aerospace
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AerospaceKey Sub-Markets
Assembly Composites MRO
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Assembly SegmentAerospace
Core business consisting of customers manufacturing and assembly of
structural parts for commercial sector
Broad class of materials used to alter a metal surface finish, form or function. A surface
treatment can improve bond strength and corrosion resistance during manufacturing, and
enhance the appearance of the finished product
Surface
Treatment
One or two component liquid epoxy materials for potting, bonding fairing and repairs of wing
components, control surfaces, access doors and other secondary structuresPaste
One component adhesive system for metal and composite bonding of engine nacelles,
control surfaces, wing flaps, slats, leading edges and wing to body fairingsFilms
Surfacing films containing conductive material for dissipation of electrical charges on the
surface of engine nacelles, control surfaces, wings, radomes, leading edges and fuselage
Lightning
Strike
44
Composites SegmentAerospace
Core business of materials for the manufacture of aircraft composite structures
Low density syntactic film used in manufacture of structural sandwich components
including wing leading edges, rotor blades
Syntactic
Core
Resins for use as composite matrices, for infusion and prepreg materials, including
electrically conductive composites
Composite
Matrix Resins
& Prepregs
Used to ensure release of composite components from tooling during part manufactureMould
Release
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Maintenance, Repair & Overhaul SegmentAerospace
MRO Focus Areas
Planned Maintenance, Repair and Overhaul activities for
aircrafts by airlines and MRO providersABCD
Checks
Overhaul (O/H) activities for aircraft engines by OEM’s
and engine shopsEngine
Overhaul
Aircraft painting activities during scheduled corrosion
checks and aircraft modificationsDepaint/
Repaint
Repair of aircraft composite structures Composite
Repair
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CL, ST, MC, MPSustainability / Environment / Lightweight
Manufacturing Process Acidic Cleaner Adhesive Products
• Die-Casting Lubricant • Metal ( Stainless steel ) • Adhesive Film
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Manufacturing Process
• Die-Casting Lubricant
Reduced failure rate and increase die life.
Needs to Solve the Soldering and porosity
issue.
Die-casting Lubricant ; DCLP
CL, ST, MC, MPSustainability
Henkel Opportunity
48
Acidic Cleaner
• Metal ( Stainless steel )
Improve the working enviroment.
Needs to Low flolide and Low Temp for
Enviroment.
Acidic cleaner
• Cleanox LF2
CL, ST, MC, MPEnvironment
Henkel Opportunity
49
Adhesive Products
• Interior & Exterior Film
LOCTITE EA 9364FR AERO is a paste
adhesive that is halogen, antimony and
phenol free for interior cabin bonding
applications
LOCTITE EF 562SFR AERO is a fire
retardant foaming core splice for interior
honeycomb bonding applications
LOCTITE EA 9895 WPP AERO
CL, ST, MC, MPLightweight
Henkel Opportunity