AUTOMOTIVE APPLICATIONS BUSINESS

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AUTOMOTIVE APPLICATIONS BUSINESS

Transcript of AUTOMOTIVE APPLICATIONS BUSINESS

Page 1: AUTOMOTIVE APPLICATIONS BUSINESS

TRF Limited

TRF's Auto Applications Business

AUTOMOTIVE APPLICATIONS BUSINESS

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TRF Limited

TRF's Auto Applications Business 2

York Transport Equipment (Asia) ( A wholly owned subsidiary of TRF Limited )

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TRF's Auto Applications Business

KEY MILESTONES…

• 1985 – York Transport Equipment Pty was set up in Melbourne

• 1986/87 – York Transport Equipment (Asia) Pte Limited was set up in Singapore to expand in to growing Asia-Pacific market

• 2007 – TRF acquired 51% controlling interest in York • 2009 – Small manufacturing plant set up in India at

Jamshedpur

• 2011 - Large plant set up in Pune & Jamshedpur plant was shut down in 2012

• 2012 - TRF bought 100% share of York

• 2012 - York Shanghai acquired Shanghai Ultra manufacturing facilities

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York Group of Companies

Company Name Country York Transport Equipment (Asia) Pte Ltd Singapore YTE Special Products Pte Ltd Singapore York Sales (Thailand) Co. Ltd Thailand QingDao YTE Special Products Ltd China York Transport Equipment (Shanghai) Ltd China York Transport Equipment (India) Pvt Ltd India York Transport Equipment Pty Ltd Australia YTE Transport Equipment (SA) Pty Ltd South Africa Rednet Pte Ltd Singapore YTE Special Products Pte Ltd Turkey

Headquarters & works, Singapore

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The York Group manufactures a wide range trailer axles, trailer suspensions, both air & mechanical and distributes trailer components.

York is recognized as a market leader in Asia, Africa and Australia.

• It has over 60 years of experience in designing, manufacturing and assembling axles

and suspensions. • Reputed for flexible design and customization, excellent after-sales service support

and competitive prices. • Products are manufactured under ISO9001:2008 norms • Manufacturing plant India is TS16949 approved. • Axle is made of 3-piece beam, stronger in the spindle/spider fitment area.

• Axle spindle comes with case hardening in the bearing section. • Up to three years warranty on axle beams.

York Group of Companies

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2011/12 2012/13 2013/14 India (2 shifts) 48,000 48,000 48,000

China (1 shift) 12,000 12,000 12,000 Singapore (1 shift)* 12,000 6,000 Insignificant Total 72,000 66,000 60,000

Axles/Annum

* Singapore plant is mostly used for warehousing, packing & dispatch.

MANUFACTURING CAPACITY

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MANUFACTURING FACILITIES

Other Manufacturing Facilities:

•Thailand •South Africa •Qingdao, China

Singapore Shanghai, China

Melbourne, Australia

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Contd….

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MANUFACTURING FACILITIES

Pune, India

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Heavy Duty Axle

Self Steer Axle

Disc Brake Axle

Preset – Aluminium Hub.

From 12 to 25 tonnes rating at 100 kmph Available in 5” round, 6” round or square

& rectangular beams Wall thickness from 12mm to 32mm Track lengths from 1500mm to 2800mm ABS option available

R08 Axles

PRODUCT RANGE - AXLES

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PRODUCT RANGE - SUSPENSION

Air Suspension Mechanical Suspension

Underslung & Overslung

Walking Beam Argonaut Single Point Bogie

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TRF Limited

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PRODUCT RANGE – TRAILER EQUIPMENT

ABS Modular

Brake Chambers

Kingpin

Aluminum Rim Steel Rim

Valves

Q Coupler

Landing Leg

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Country Current Staffing Office Sales Rep in Sales

Country Singapore

Singapore Office (2)

- Indonesia Yes (1) Sri Lanka - Vietnam - Middle East Yes (1) Korea - Malaysia - Others - South Africa

South Africa Office (2) -

Africa - India India Office (12) - Australia Australia Office (10) - China China Office (1) - Thailand Thailand Office (2) - Turkey Turkey Office (1)

SALES DISTRIBUTION NETWORK

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TRF Limited

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DUTCH LANKA TRAILER MANUFACTURERS LTD ( A wholly owned subsidiary of TRF Limited )

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KEY MILESTONES…

• 1992 - Dutch Lanka Manufacturers Private Ltd incorporated on 2nd November at Gonawala

• 2002 - Registered as BOI Company (i.e. Export Oriented Company) with factory facilities at Gonawala with 50 % BOI obligation

• 2004 – Established Dutch Lanka Engineering (DLE), a 100% subsidiary for servicing trailers from Samurdhi Mawatha near Gonawala

• 2005 - Converted into public limited company

• 2005 - Entered into 50:50 venture with Tata International, TIL DLT was established at Pune, India

• 2005 - Received ISO 9001:2008 certification by Det

Norske VERITAS (DNV) of Holland

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KEY MILESTONES…

• 2007 - Won National Engineering & Technology Award 2007 for excellence in engineering

• 2008 - Established DLT LLC, Oman, at Salalah, for serving DLT trailers and CKD assembly of trailers for Oman market

• 2009 -TRF Limited acquired 51% of Dutch Lanka Trailers • 2010 - DLT moved to Dankotuwa Plant

• 2011 - DLE commenced trailer manufacturing for local market

from Gonawala, service was fully moved to Gonawala

• 2011 - TRF acquired the balance 49% of Dutch Lanka Trailers

• 2012 - BOI tax exception period ended in March; export obligation became 90%

• 2012 - Received the prestigious “Global Commerce Excellence Award – 2012 ”

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MANUFACTURING CAPACITY

Annual capacity at Dankotuwa: • 1200 Standard Trailer Units (STU) per shift oRoad Trailer = 1 – 1.3 STU for Flat Beds, 1.8-1.9 for Low Beds oPort / Terminal Trailers = 1.6- 1.7 STU)

Gonawala Plant Dankotuwa Plant

Annual capacity at Gonawala: • 600 Standard Trailer Units (STU) per shift • 2- 3 trailer service (repairs) per shift

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MANUFACTURING CAPACITY

Front View Shop Floor View

• Seven acres of freehold land with 5,000 square meter factory building with five tonne EOT Cranes • Blasting & painting booths • Stores

Dankotuwa Plant

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MANUFACTURING CAPACITY

Assembly Point

Gonawala Plant

• Two acres of free hold land with office and service facility • 870 sq mtrs Covered Shed • Two 5-tonne EOT cranes • Blasting and painting booths

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PRODUCT RANGE

Port Terminal Trailers

• First introduced at Port of Colombo.. • First Terminal trailer developed in 1995. • Increases productivity of container transfer in ports • Models range from 40 to 65 tonnes capacity.

• Robust high liquid capacity • Equipped with heavy duty side guides to ensure containers can be easily positioned.

Bunded Trailers

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PRODUCT RANGE

Skeletal Trailers

• Standard skeletal trailers for both port and road application. • Designed for 2 X 20’, 1 X 40’ or 1 X45” ISO containers. • Pay load capacity ranges from 40 T to 65 tonnes

Low Bed Trailers

• Predominantly used for transport of heavy earth moving machinery, military hardware and other over-size cargo that require low center of gravity

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PRODUCT RANGE

Draw Bar Trailers

• Draw Bar Trailers for both port and road applications. • A heavy duty ball-race turntable is fitted to the front axle. • Fully fitted unit with brakes and lights available for road applications

RORO Trailers

• Customized for containers handling general cargo. • Models can be either Skeletal type or Flat Bed type. • Capacity ranges from 40 to 100 tonnes

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PRODUCT RANGE

Bulk Pressure Tankers (bpt)

• Over 600 powdered dry bulk material can be transported and discharged through fluidization.

80% of BPT are cement bulkers. • DLT- SL has developed and sold proto type. • Fluidizer nozzle model (Australia) will be introduced…………………….

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NEW PRODUCTS - PLANNED

Pusher Dumper

• Conventional front end (FE) and under- body (UB) tippers unstable at uneven tipping grounds.

• Currently this model is not in operation any where in the country

Hammer Lift

• Container loader + carrier + unloader by itself and on other trailers

• It can also be stack 2 containers high.

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SALES – MARKETS ACCESSED

Asia Pacific

Sri Lanka India

Pakistan Bangladesh Myanmar

Philippines Malaysia

Iran Georgia Australia Maldives

Middle East

Saudi Arabia UAE

Oman Iraq

Kuwait Jordan Yemen Syria Qatar

Bahrain

Africa

Egypt

Libya

Sudan

Kenya

Tanzania

Morocco

Seashells

Mauritius

Zambia

Madagascar

Nigeria

Angola

Algeria

Mauritania

Ghana

Guinea

Europe South America

Malta

Ukraine

Peru

Ecuador

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TRF's Auto Applications Business

Tata International DLT Private Limited A Joint Venture Between

TATA INTERNATIONAL LIMITED &

DUTCH LANKA TRAILER MANUFACTURERS LTD

Moving Business Ahead

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KEY MILESTONES…

• 2005 – TataDLT was incorporated on 29th June

• 2006 – Production commenced

• 2009 - Conferred ISO 9001 certification

• 2011 – Set up its own manufacturing plant in Pune, India

ISO 9001:2008

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MANUFACTURING FACILITIES

Area of Plant:13 Acres

Production shed: 45,000 sq ft & Office space: 6000 sq ft

• Largest trailer manufacturing company in India with capacity of 350 units/month

• Product range: 35, 40 & 49 tonnes (FB, Skl,SW etc.) • Customised trailers like – car carriers, truck chassis carriers, steel coil

curtain sliders & special trailers for defense sector.

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MANUFACTURING FACILITIES

In-house design department with experienced and qualified engineers using latest software for product designing and development.

DESIGN DEPARTMENT PROCESS:

• Preparation of 3D model in advance CAD tool Pro-E.

• FE Analysis with using Pro-E / Mechanica.

• Detail calculation and design report preparation.

• Internal review with design, production, quality &

purchase teams

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MANUFACTURING FACILITIES

Well laid out workshop at Pune, with four production bays equipped with: • 100% Power Back up • EOT Cranes: two 10 tonnes & two 5

tonnes capacity • Beam preparation section • Plasma cutting machine • Axle preparation shop • Shot blasting booth (16Lx 5Wmtr) • Final assembly & testing facility

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Quality inspection is made all stages of production (inward material, in process and final assembly)

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PRODUCT RANGE

Standard Trailers – all range i.e. 35, 40 & 49 Tonners with 2 Axle & 3 Axles

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PRODUCT RANGE

Standard Trailers – all range i.e. 35, 40 & 49 Tonners with 2 Axle & 3 Axles

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TRF's Auto Applications Business

PRODUCT RANGE

Customised Trailers Steel Coil Curtain Slider

Truck Chassis Carrier Truck Chassis Carrier

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PRODUCT RANGE

Bombcart Trailer

Customised Trailers

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PRODUCT RANGE

Customised Trailers Low Bed with Ramp

Agri Trolley

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PRODUCT RANGE

Wellbed

Customised Trailers

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PRODUCT RANGE

Customised Trailers for Defense

Tank Transporter

Re-loader Vehicle with Crane

Rocket Transporter

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PRODUCT RANGE

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Lowbed

24m Long Trailer

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Adithya Automotive Applications Private Limited

( A subsidiary of TRF Limited )

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KEY MILESTONES…

Engaged in the business of providing end-to-end solutions to automotive applications such as tippers, tankers, load bodies, refrigerated bodies, garbage compactors, etc.

• 2006 - Incorporated on 24th August as a subsidiary of TRF Limited (51% of shares held by TRF Ltd., 19.95% by Tata Capital & 29.05% by Jasper Group, Hyderabad)

• 2009 - Company commenced business with

Tata Motors in November.

• 2010 – Plant located in Tata Motor’s Vendor Park in Lucknow was inaugurated on 7th October

• 2014 – Certified ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007

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MANUFACTURING FACILITIES

• Annual capacity of 7,500 Tippers bodies • Supplied over 10,000 tippers variants since production commenced.

Area of Plant:7.41 Acres Built up area (Manufacturing plant, utilities & Office area) = 7,823.25 sq mts

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MANUFACTURING FACILITIES Shearing Machines

NC Shearing machine -1 no. Capacity -12.5 mm x 3000mm

Hyd. Shearing machine-2 nos. Capacity - 8mm x 1500mm

CNC Tandom Press Break machine

(1) Capacity - 320 tonnes, Size - 5000mm (2) Capacity – 320 tonnes, Size - 3000mm

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MANUFACTURING FACILITIES

Power Press Radial Drill Machine Pedestal Drill Machine

Capacity-100 ton Capacity-70 mm Capacity-40 mm

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PRODUCT RANGE

14 Cum. Std. Box Tipper - LPK 2518/38 16 Cum. Std. Box Tipper - LPK 2518/38

14 Cum. HD Box Tipper - LPK 2518/38 HD 14 Cum. Std. Tarpaulin Box Tipper - LPK 2518/38

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PRODUCT RANGE

7 KL Fuel Bowser- TATA 2038 c 6x6

2 Cum. Scoop Box Tipper –TATA Ace Chassis

9 KL Water Tanker - SE 1613/42

10 Cum. Std. Box Tipper – LPK 1618/36

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