Automation Systems - Programmable Logic Controllers Sheets/Omron PDFs/CJ1...•Links between PLCs...

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B-74 CJ1 INDUSTRIAL NETWORKING AND COMMUNICATIONS Industrial Networking This section describes the data and command exchange communications options available for CJ1 systems: Collect and Share Valuable Data Networking has become one of the core requirements of automation systems today because tomorrow’s competitive edge comes from factory floor and enterprise-wide data. More and more, factory operations are becoming dependent on machine and line productivity data. Automation systems that were once isolated and stand-alone now provide valuable data for process optimization and statistical analysis. Omron’s Industrial Networking options provide easy-to-implement connections from controllers to Data Acquisition Systems and Supervisory Control Systems that is unmatched in the industry today. This is very easy to accomplish using Omron’s Programmable Controllers because: 1) the Communications Modules provide the intelligence for routing the commands or data, and 2) the memory of the processor is organized so that communications requests can access data areas in the processor without interrupting the control function of the CPU to do “block transfers.” Data memory provides a “scratch pad” for information to be written to and read from. It can also be the “working” memory to which real world I/O changes are automatically written. This allows the user to designate the desired data, what it means and what should be done with it from a remote location, without interfering with the execution of the control program. The final key to this capability is Omron’s unique middleware product called FINS (Factory Intelligent Network Service) that allows messages and information to be seamlessly routed across and up to three networks. This means that a message or command that originates from a computer and originates on Ethernet, can route through a factory floor Programmable Controller over Controller Link and, finally, access I/O data in a “micro” controller over either a serial link or DeviceNet. Need to exchange large volumes of large messages enterprise-wide? Page B-79 Ethernet Need a deterministic network between PLCs and between computers and PLCs? Page B-83 Controller Link Need an open network that exchanges device data and status? Page B-88 DeviceNet Slave I/O and DeviceNet- communicating Omron controls Need a high speed, open network that exchanges data between automation control systems and distributed I/O at the device level? Page B-95 Profibus-DP Need a high-speed distributed I/O network? Page B-97 CompoBus/S Wide range of slave I/O options Need to exchange data and make remote settings available to host computers, controllers and other serial devices? Page B-101 Serial Communications Protocol Macros allow immediate connectivity to serial controllers, offer custom protocol development and ladder program access

Transcript of Automation Systems - Programmable Logic Controllers Sheets/Omron PDFs/CJ1...•Links between PLCs...

Page 1: Automation Systems - Programmable Logic Controllers Sheets/Omron PDFs/CJ1...•Links between PLCs and personal computers. CS1 Series PLC Wired Controller Link DeviceNet CompoBus/S

B-74

C J 1 I N D U S T R I A L N E T W O R K I N G A N D C O M M U N I C AT I O N S

Industrial NetworkingThis section describes the data and command exchange communications options available for CJ1 systems:

Collect and Share Valuable DataNetworking has become one of thecore requirements of automationsystems today becausetomorrow’s competitive edgecomes from factory floor andenterprise-wide data. More andmore, factory operations arebecoming dependent on machineand line productivity data.

Automation systems that were once isolated and stand-alone nowprovide valuable data for process optimization and statisticalanalysis.

Omron’s Industrial Networking options provide easy-to-implementconnections from controllers to Data Acquisition Systems andSupervisory Control Systems that is unmatched in the industrytoday. This is very easy to accomplish using Omron’sProgrammable Controllers because:

1) the Communications Modules provide the intelligence for routing the commands or data, and

2) the memory of the processor is organized so that communications requests can access data areas in the processor without interrupting the control function of the CPU to do “block transfers.”

Data memory provides a “scratch pad” for information to be writtento and read from. It can also be the “working” memory to which realworld I/O changes are automatically written. This allows the user todesignate the desired data, what it means and what should be donewith it from a remote location, without interfering with the executionof the control program.

The final key to this capability is Omron’s unique middlewareproduct called FINS (Factory Intelligent Network Service) that allowsmessages and information to be seamlessly routed across and upto three networks. This means that a message or command thatoriginates from a computer and originates on Ethernet, can routethrough a factory floor Programmable Controller over ControllerLink and, finally, access I/O data in a “micro” controller over either aserial link or DeviceNet.

Need to exchange large volumes of largemessages enterprise-wide? Page B-79Ethernet

Need a deterministic network between PLCsand between computers and PLCs? Page B-83Controller Link

Need an open network thatexchanges device data and status? Page B-88

DeviceNetSlave I/O and DeviceNet-communicating Omron controls

Need a high speed, open network thatexchanges data between automation control

systems and distributed I/O at the device level?Page B-95Profibus-DP

Need a high-speed distributed I/O network? Page B-97CompoBus/S

Wide range of slave I/O options

Need to exchange data and make remotesettings available to host computers,controllers and other serial devices?

Page B-101

Serial Communications

Protocol Macros allow immediateconnectivity to serial controllers,offer custom protocol developmentand ladder program access

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C J 1 I N D U S T R I A L N E T W O R K I N G A N D C O M M U N I C AT I O N S

Omron Simplifies Setup for Network Communications

Comparison of Omron’s Data Link to Traditional Block Transfer

Examine the realities and costs involved in building the network communications that let you integrate plant floor data with front officesystems. Two considerations move to the top of the list: flexibility to handle changing requirements easily and the ability to integrate legacyproducts. The table below clarifies the advantages of Omron’s approach.

Data ExchangeMethod

Data Link Block Transfer

What it accomplishes

Setup procedure

Setup example

Making changes

Costs and futureexpandability

Handling legacysystems

Makes available aneasily expanded areaof data that isaccessible to all PLCson the network. Datarequests are handledoutside the scan timeby co-processors inthe communicationsmodules.

• Use dialog box “wizard” setup• User defines how much data is to be sent via the

Data Link, what memory location is to be used and how much to “read” from all other network nodes

The screen capture shows a typical Data Link set-up inprogress. The user can define:• How much data gets sent• What memory area is the source of the data and• Where to put received data

• Amount of data to be handled, changing where it goes or adding a new node is as simple as the initial setup

• No impact on program execution

Data Link reduces the original cost of programming insetting up the routing tables for exchange and offersmaximum flexibility for future changes, requiring minimalediting to routing table data.

Omron’s CX-Programmer software covers all Omron’sprogrammable controllers with networking capability,from micros up to large rack systems. Access to thememory areas available for each model is selected in adialog box when the specific model is designated.

Defines a point-to-pointconnection between a desiredindividual data point in a PLC tomake a specific link to therequesting PLC and define theamount of data that can beexchanged. Typically limited to 64 words.

• Use special Move instructions• Must follow any Read or Write command• Error checking is done by programming and data

consistency must be checked due to scan cycle mismatches

Printout shows the first rung of an extensive programrequired to define point-to-point data exchange and toverify data consistency.• Error checking is done by programming • Size of transfer affects program cycle timing

• Program must be adjusted if data size changes; program execution time changes

• If different models are communicating, up to 3programming software packages could be required

Long hours of programming each individual point-to-point exchange followed by system testing to be surecycle time is acceptable, followed by any modifications tobring cycle time back into bounds. Future changes aretime consuming editing projects.

Depending on the manufacturer, multiple programmingsoftware packages are required to set up and modify theblock transfer ladder programming across the full rangeof PLCs in an installation. Finding and hiringprogrammers with experience in older platforms becomesdifficult as time goes by.

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B-76 Programmable Controller CJ1

Seamless Network Communications

Network Hierarchies Stretch from Field Component Networks to Top-Level Ethernet Networks

• Seamless Inter-network Communications Using FINS Commands

• Exceptional Multi-vendor Support

Inform

ationLayer

ControlLayer

Message Communications• Host computer to PLC

• PLC to PLC or from PLC to host computer.

FTP Server Function• Host computer to PLC.

• File transfers from host computer to Memory Card installed in CPU.

Socket Service• Data transfers using TCP or UDP protocol.

Mail Notification• Mail notification from PLC to host computer for errors and other events.

Ethernet FINSGatewayFA network middlewaresupporting FINS messagecommunications.

Controller Link (see page B-82)• Simple Network configuration (twisted-pair cable).

• Data link and message communications.

⋅ Large-capacity, flexible, and effective data links.

⋅ Message communications and large-capacity data transfers.

• Links between PLCs and personal computers.

CS1 Series PLC

Wired Controller Link

CompoBus/SDeviceNet

DeviceNet (see page B-88)• Multi-vendor DeviceNet network.

• Remote I/O message communications.

⋅ Remote I/O: many points, free alloca-

tion

⋅ Message Communications between

PLCs, Explicit DeviceNet messages

• Multi-level Networks

• Various connection methods

• Wide Range of Slaves, Remote I/O Ter-

minals, Remote Adapters, Analog I/O

Terminals, Sensor Terminals, I/O Link

Modules, Temperature Input Terminals,

Multiple I/O

Terminals, Connector Terminals, Environ-

ment-Resistant Terminals, B7AC Inter-

face Terminals, RS-232C Modules, Digi-

tal Temperature Controllers, Multi-point

Temperature Controllers, Inverters, Intel-

ligent Flags, Vision Sensors, Controllers,

Miniature Signal Converters, Program-

mable Slaves, and Wireless Units.

CompoBus/S (see page B-97)• High-Speed Remote I/O

• Various connection methods

• Many Master Modules, Communications

Modules, CPU

• Many types of Slaves, Remote I/O Termi-

nals, Remote I/O Modules, Sensor Amp

Terminals, Sensor Terminals, Bit Chain

Terminals, Analog Input Terminals, Ana-

log Output Terminals, Position Drivers,

Connecter Terminals, and

I/O Link Modules.

CJ1 Series PLC

Ethernet (10/100-T)

CJ1 Series PLC

ControllerLink

J Networking Solutions

CS1 Series PLC

Single Point

Access

(See the FINS Overviewon page viii.)

ProfiBus-DP (see page B-95)• High speed interface for communications

between automation control systems and

distributed I/0

• Master and slave modules available for

various PLCs and other industrial prod-

ucts

• Wide range of multi-point I/O slaves

FieldDeviceLayer

CS1 Series PLC

ProfiBus-DP

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B-77Programmable Controller CJ1

Communications Networks

J Overview

Level Network Functions Communications CPU Bus Module

Informationt k

Ethernet Host computer to PLC FINS messages Ethernet Modulenetworks PLC to PLC

g

Host computer to CPUmemory card

FTP server

UNIX computer or othersocket service to PLC

Socket services SMTP (TCP/IP)

Controller Link Computers connecteddirectly to network and PLC

FINS messages Controller LinkSupport Board anddirectly to network and PLC

Data links (offsets and automatic setting)Support Board andModule

Controlt k

Controller Link PLC to PLC FINS messages Controller LinkM d lnetworks Data links (offsets and automatic setting) Module

DeviceNet FINS messages on open network DeviceNet Moduleand Configurator

Field devicenetworks

DeviceNet PLC to components(slaves)

High-capacity remote I/O on open network(fixed or user allocations)

DeviceNet Moduleand Configurator

CompoBus/S

( )

High-speed remote I/O (fixed allocation) onOMRON network.

CompoBus/SMaster Module

ProfiBus-DP High-capacity remote I/O on open network(fixed or user allocations).

ProfiBus-DP Masterand Configurator

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B-78 Programmable Controller CJ1

J Communications Specifications

Network Ethernet (ETN21) Controller Link(CLK21-V1)

DeviceNet (DRM21) CompoBus/S (SRM) ProfiBus-DP (PRM21)

Messages Yes Yes Yes — Yes

Data links — Yes — — —

Remote I/O — — Yes Yes Yes

Maximumspeed

10 MbpsComm cycle: sendand receive 156words166 ms

2 MbpsComm cycle: Approx.34 ms (Wired: 32nodes, 2-Kbits + 2Kword data links)

500 kbpsComm cycle:Approx. 5 ms(128 inputs and128 outputs)

750 kbps (See note.)Comm cycle:Approx. 1 ms(128 inputs and128 outputs)

12 MbpsComm cycle: Approx.1 ms

Totaldistance

2.5 km Twisted-pair cable:1.5 km max. using 2repeater units (at 2Mbps)--1 km max. withoutrepeater units

500 m(at 125 bps)

Trunk line: 500 m(for the long-distancecommunicationsmode).Total wiring length is200 m when using the4-conductor VCTFcable or special flatcable.Communicationscycle: 6 ms max.

1200 m at 9600 bps100 m at 12 MbpsUp to 4800 m with 3repeaters

Maximumnodes

254 62 when used with 2repeater units and--V1 CLK units

63 32 125

Communications media

Unshieldedtwisted-pair cableusing RJ45 modularconnectors

Shielded twisted-paircable

Optical fiber cable

DeviceNet cable 2-conductor VCTFcable,4-conductor VCTFcable,special flat cable(different cablescannot be usedtogether)

Shielded twisted-pair

Networkdata linkcapacity

— 32,000 — — —

Remote I/Ocapacity

— — 32,000 pts (withConfigurator);2,048 pts (withoutConfigurator)

256 pts 4800 (withConfigurator)1600 (withoutConfigurator)

SupportingPLCs

CJ1 Series, CS1Series

CJ1 Series, CS1Series

CJ1 Series, CS1Series, CVM1, CVSeries,C200HX/HG/HE,C200HS,CQM1/CQM1H (withI/O Link)

CJ1 Series, CS1Series,C200HX/HG/HE,C200HS,CQM1/CQM1H,CPM2C-S1j0C(-DRT), CPM1A (with I/OLink), CPM2C (withI/O Link)

CS1, CJ1,C200HX/HG/HE,C200HS, CQM1,CQM1H (with I/Olink), CPM1A/2A (withI/O link)

Note: For the high-speed communications mode (trunk length: 100 m); 30 m max. when using 4-conductor VCTF cable or special flatcable.

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B-79Programmable Controller CJ1

Ethernet Module

Bridging the Internet and Front Office/ManagementInformation Needs and Factory Floor Operations

CJ1W-ETN21100BASE-TX, 10BASE-T Ethernet Module

J Network Capabilities

Basic Capabilities

• Compatible with 100Base-TX (100 Mbps) and 10

Base-T (10 Mbps)

• 254 total nodes possible

• SNTP client functionality for automatic clock adjustment

• DNS client functionality to specify servers by host name

• Compatible with earlier CS1/CJ1 Ethernet modules

E-Mail Capability

• Transmit e-mail attachments from the Ethernet module

using an SMTP server to acquire user-created data,

error log data, and module status data.

• Using a POP3 server, the user can send commands to

the Ethernet unit via e-mail.

Internet Capability

• Host computers that acquire a dynamic IP address (us-

ing DHCP) can send commands to the PLC and receive

responses.

• Multiple FINS supported applications within the comput-

er can go on-line simultaneously.

• Using FINS communications, both TCP/IP and UDP/IP

are supported.

• Using the built-in FTP server, files can be read from or

written to the mounted memory card.

• Using FINS communications, connectivity with devices

on other networks is possible (renting services).

• Socket services (TCP or UDP protocols) allow for

Ethernet connected devices to send and receive data.

• FINS commands can be sent or received by PLCs or

computers on the same Ethernet network.

J Ethernet Network

Take advantage of a wide range of communications capa-bilities. Communicate with PLCs remotely through the Inter-

net or locally through an Ethernet network. Transfer datawith TCP/IP or UDP/IP socket services, execute Omron’sstandard FINS commands, transfer and receive memorycard files with FTP, send e-mail with SMTP or receive e-mail with POP3. Select the communications services that

are required and flexibly connect PLCs on an Information-Level Ethernet network.

Omron’s Ethernet modules support the full TCP/IP modelfor maximum flexibility in data exchange. Omron useseasy-to-establish routing tables to share common datatable contents instead of programming requests to sharespecific blocks of data with specific PLCs. With Omron, all

communication modules can share data within PLCmemory. This allows great flexibility for future control modi-fications without substantial reprogramming effort.

J Specifications

Product Communications services Unit numbers Model number

CPU Bus Module FINS communications, FTP server, socket services,DNS client, Mail services, SNTP services.

0 to F(4 modules max.)

CJ1W-ETN21

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B-80 Programmable Controller CJ1

Ethernet: Information Network

Communications Services Link Key Personnel to Important Production Information

J Remote Programming and Monitoring

CX-Programmer running on a computer connected to the

Ethernet Network can be used to program and monitor allthe PLCs connected to the Ethernet Network.

CX-Programmer

Ethernet

J Socket Service

Send and receive data from devices on the same Ethernetnetwork using UDP or TCP protocol.

Ethernet

TCP/UDP Protocol

J Mail Transmission Function

The Ethernet unit is able to send user-created data, error

log data, and CPU status data as e-mail attachments usinga SMTP server.

J Mail Receive Function

Send FINS commands via e-mail through the Internet or

through the local intranet. The Ethernet unit receives thecommands using a POP3 server, executes the commandsand sends an e-mail response to the sender.

J FINS Message Service

Send FINS messages between PLCs and host computers.FINSGateway can be used to handle messages from ap-

plications without having to program FINS commands di-rectly.

EthernetFINSmessage

FINSmessage

J FTP Service

Use the FTP service to transfer and receive files betweenMemory Cards in the PLC CPU and computer memory.

Ethernet

File datatransfer

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B-81Programmable Controller CJ1

Ethernet: Information Network

J Automatic Clock Adjustment

The Ethernet unit can acquire clock information from anSNTP server on a triggered event, or on a regular interval.This information can be used to refresh the internal clockinformation of the CPU unit.

J Specifying Servers by Host NamePOP servers, SMTP servers, and SNTP servers can bespecified by Host Name rather than IP address by usingthe DNS client function.

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B-82 Programmable Controller CJ1

Controller Link: Peer-to-Peer Control Network

Why Use Controller Link?

Omron’s Controller Link complements Ethernet byproviding access to mission critical information while notdisturbing the timing or execution of the main controlsystem. It was designed specifically to handle large datatransfers in applications with these requirements.

J You’ll Achieve These Goals

• Large amounts of information can be transferred from

controller to controller automatically, and/or by using

specific commands.

• You will utilize a supervisory system that will be

constantly updated as it coordinates the output from

one manufacturing cell to the next.

• Timing will be deterministic so that performance is

repeatable.

These requirements can be met perfectly using Omron’sController Link network, a network designed specificallyfor critical timing and large data transfers. Controller Link

provides these capabilities by combining an automatic datalink service with a messaging service that enables sendingand receiving data when required by process conditions.The result is highly flexible data sharing that provides de-terministic system response with highly effective use of

data areas within the PLCs. (Refer to the Data Linksillustration on this page.)

J Features

• Controller Link supports up to 62 nodes (using Repeat-

er Units), and each node can transmit up to 1000 words

(16 bits = 1 word) of data.

• Determinism is accomplished through the use of a

token passing scheme, and CRC error checking

ensures that the data gets through.

• Controller Link’s two media options are Shielded

Twisted Pair (STP) and optical fiber.

• Like all Omron networking products, Controller Link

supports transparent network routing and gateway

functions while providing deterministic high-speed

data transmission.

J Controller Link Provides Two PowerfulServices

The first is a Data Link service— large, user definedamounts of shared memory is instantaneously updated in

all the other connected controllers.

PLC PLCPLC

Shared memory data transfers continuously updated,I/O bits, link bits, DM Area words, etc.

Data Links

ControllerLinkModule

The second is a Messaging service that can transmit databetween specific nodes on specified events using simple

ladder instructions.

PLC PLCPLC

Programmed data transfers (as required)

Message Communications

CJ1

Communicationsinstruction in userprogram

ControllerLinkModule

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B-83Programmable Controller CJ1

Controller Link Module and Controller Link Support Board

Controller Link Capabilities for PLCs and Computers

J Features

CJ1W-CLK21

Controller Link Module

3G8F7-CLK21-EV1

Controller Link

Support Board

for PCI Bus

J Basic Functionality

• Connect CJ1 Series, CS1 Series, S1, CV Series,

CQM1H, C200HX/HG/HE PLCs and PCs simultaneous-

ly (32 nodes max.) to a maximum distance of 1 km @

500 kbps Band Rate.

• Shielded-Twisted pair (STP) or Optical Fiber units avail-

able. (Optical Fiber connections have a high tolerance

to noisy environments.)

• Complete error correction and troubleshooting func-

tions.

• Set communications parameters using CX-Programmer

software.

• Total number of data link words in one network: 32,000

words (64,000 bytes) maximum.

J CS/CJ Version 1 (V1) Controller LinkModules:

• Connect up to 62 V1 nodes total utilizing Repeater

Units.

• Transmit up to 1.5 km @ 2 Mbps Baud Rate using STP

cable and STP Repeater Units.

• 1:N unequal allocation of Data Link possible using CX-

Programmer v3.2 or greater.

• Data Link allocation can be changed while Data Link is

running.

• Number of Data Link words per module: 12,000 words

(24,000 bytes) maximum.

J PCI Controller Link Support Board:

• Number of Data Link words in one PCI module: 32,000

words (64,000 bytes) maximum.

• Direct communication to Controller Link layer using CX-

Programmer software.

Controller Link is OMRON’s primary FA “Control-Level”network. It supports automatic data links between PLCsand host computer(s) on the same network. It utilizes FINSto allow programmed data transfers through multiple net-

work layers using a message service. You get high-capac-ity, flexible data links and high-capacity data transfers withmessages. For a low-cost communications system,shielded twisted-pair (STP) cables can be used.

J Specifications

Unit/Board Description Communications Media Specifications Unit numbers Model number

Controller LinkModule --V1

CPU BusModule

Data links andmessagecommunications

Shielded-Twisted-PairWi i

Up to 4 Modules can bemounted to CPU Rack or toExpansion Racks

0 to F(4 Modulesmax.)

CJ1W-CLK21-V1

ControllerSupport Board

PCI computersupport board

WiringIBM PC/AT or compatible(PCI)

— 3G8F7-CLK12-EV1pp pp

IBM PC/AT or compatible(PCI)

— 3G8F7-CLK21-EV1

IBM PC/AT or compatible(PCI)

— 3G8F7-CLK52-EV1

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B-84 Programmable Controller CJ1

Controller Link Module and Controller Link Support Board

J CLK Relay Terminal Block

Reduce service and maintenance time by retaining systemwiring using an optional CLK Relay Terminal Block. Itallows replacement of a Controller Link Module whilenetwork communications are still in progress. Simply re-move power to the module being replaced, make the re-

placement, and re-establish power.

Note: The Relay Terminal Block can be used on any node

in the network except the end nodes.

Item Description Model number

CLK Relay TerminalBlock

Wired ControllerLink Module RelayTerminal Block

CJ1W-TB101

J Repeater Units

Item Specifications

Model CS1W-RPT01 CS1W-RPT02 CS1W-RPT03

External appearance

Supported Units/Boards All Controller Link Units/Boards for wired networks.

Note: To construct a network that can contain up to 62 nodes, it is necessary to use version-1 (V1)models, which support 62 nodes.

Transmission line Twisted-pair cable H-PCF cable (optical two-corecable)

GI cable (optical two-core cable;62.5/125 µm, 50/125 µm)

Additional Information: For more details and specifications, refer to manual No. W309.

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B-85Programmable Controller CJ1

Controller Link: Control Network

Easily Connect PLCs at the Factory Site in a Fully Functional FA Network

J Easy Network Construction withTwisted-pair Cables

Multiple Drop Tree Diagrams

Utilizing repeater units with V1 CLK units, the number of

network nodes has increased to 62. Based on designneeds, there are multiple network layouts to work from.

Note: Each repeater unit in the network is considered one node.

Repeater Stages/Segments

In order for all nodes to be active in the network, no more

than 2 repeater units must be passed for any node to reachany other node.

Connection of two wire-to-optical repeater units make up asingle stage.

Demonstrate more than 2 stages.

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B-86 Programmable Controller CJ1

Controller Link: Control Network

Each state/segment in the network must be properly terminated.

T-BranchLong-DistancePartial Optical

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B-87Programmable Controller CJ1

Controller Link: Control Network

Remote Programming and Monitoring

CX-Programmer connected via RS-232C, Peripheral orEthernet, can be used to program and monitor PLCs on theController Link Network.

Controller Link

CX-Programmer

RS-232C

FINS Message Communications

Large volumes of data can be transferred between PLCsand host computers whenever necessary. FINSGateway

software can be used to handle messages from applica-tions without having to program FINS commands directly.FINS commands can be sent between specific Nodes whileData Link operations are ongoing.

FINS message FINSGateway

Data Links

Data links automatically exchange data in preset areasbetween nodes on a network. Efficient, large-capacity datalinks can be flexibly created between PLCs and host com-puters on the same network.

Automatic Data Link

Each node has a defined part of the shared memory that allother nodes can read, but not write. In this way, all informa-tion that needs to be shared is constantly updated andavailable to all nodes on the network.

1 2 3

Node 1Node 2Node 3

Manual Data Link

Each “node” has an area of shared memory that it writes to.If a node does not require the information from anothernode, it simply does not “read” that memory area.

1:N Data Link Allocation

V1 Controller Link modules support 1:N Data Link alloca-

tion. 1:N Data Link allocations allow for the master node(Node 1) to acquire data from all slave nodes (remainingnetwork nodes) on the network in a stack format from low-est node number to the highest. This allows for only the

desired data windows within a node to be transferred ontothe master node data stack.

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B-88 Programmable Controller CJ1

The DeviceNet Solution

Multivendor, Multibit Network

J High-Speed Network for FADeviceNet is a high-speed network optimized for applica-tions that require control of I/O on factory floor machinery.

Omron has developed an extensive offering of DeviceNetcompatible products that reflect Omron’s commitment to

meeting two overriding operating performance principles:(1) intuitive operation and (2) ease of deployment.

To accomplish these objectives, powerful features havebeen built into Omron’s DeviceNet Master Modules —

features not seen in DeviceNet Masters from othervendors.

Omron’s DeviceNet Master Modules provide the bestpossible DeviceNet CAN performance while simplifyingnetwork setup and configuration.

DeviceNetModule

DeviceNet LinkModule

I/O Slaves

500 kbps: 100 m125 kbps: 500 m

Multiple I/O Terminal

Configurator

Non-OmronSlave

J System Configuration

DeviceNet

63nodesmax.

As a founding member of ODVA (Open DeviceNet Vendor’sAssociation), Omron has implemented DeviceNet in amanner that assures ease of use and deployment. In thelist that follows, you will see that our DeviceNet masterunits offer powerful features not found in the DeviceNet

masters from other vendors.

Highlights of Omron’s DeviceNet Master Modules

• Automatic network enrollment and I/O allocation.

Configuration tools are not required to set up, map and

allocate the network into controller memory.

• I/O allocation to any CPU memory area without the

use of a configuration tool. Allocate I/O using CX-

Programmer software.

• Omron DeviceNet Master has FINS capability. This

allows DeviceNet to be used to route data or to carry

programming commands to FINS-capable devices, al-

lowing communications capabilities through Omron net-

worked devices. FINS is a communications protocol

developed by Omron and embedded in the firmware of

products such as network communication master

modules.

• Large buffer memory ensuring data integrity for

explicit messaging. Omron’s master has 200 words of

buffer memory to ensure consistent data integrity.

• Message handling capacity eliminates a need for

any space between messages. Omron’s master

provides the fastest system throughput possible by

eliminating any requirement for quiet space between

messages.

All of the above features provide the best possibleDeviceNet performance while simplifying network setupand configuration. Omron’s DeviceNet slaves are fully

compatible with the latest standards to ensure opencommunication with legacy masters from other vendors.Wireless DeviceNet, an Omron exclusive combination oftransmitter and receiver, opens many new networking

possibilities. It removes the barriers of wires and fixed to-pologies, opening the door to distributed intelligence andmore flexibility in the location of networked I/O.

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Industrial Networking and Communications

B-89Programmable Controller CJ1

DeviceNet Master Module

Control up to 32,000 Points (2,000 Words) per Master

CJ1W-DRM21

DeviceNet Module

J Features

• Control up to 32,000 points (2,000 words) per master.

• Key functionality characteristics can be set without a

Configurator:

-- Remote I/O communications slaves can be allo-

cated in any memory area using the DM alloca-

tion area for the DeviceNet master.

-- More than 1 DeviceNet Master Module can be

mounted for each CPU (3 maximum for fixed

allocations).

-- More than 1 DeviceNet Master Module can be

connected in a single network (3 maximum).

• Advantages in using Omron’s DeviceNet Configurator:

-- Remote I/O can be allocated in an order inde-

pendent of node address.

-- Remote I/O can be allocated at the byte level

allowing for I/O optimization.

-- Enables easy monitoring of the status and set-

tings for network devices, and provides error

information for the Master.

-- Up to 16 DeviceNet Master Modules can be

mounted for each CPU.

• A DeviceNet Master Module can be used as both a

master and slave; and, master and slave functionality

can be used simultaneously.

• When using a DeviceNet Master Module, DeviceNet

networks can be treated exactly like Controller Link,

Ethernet, or other networks for message communica-

tions or remote programming and monitoring by CX-

Programmer software.

• The CJ1W-DRM21 Master Module supports Poll, Bit-

Stroke, COS, and cyclic communications.

• Using the CJ1W-DRM21, setup files can be transferred

from or downloaded to CF, allowing for swift onsite re-

sponse.

J Specifications

Product Types of communications Specifications Unit numbers Model number

CPU BusModule

Remote I/O CommunicationsMaster (fixed or user-setallocations)

Remote I/O communicationsslave (fixed or user-setallocations)

Message communications

Up to 16 Modules canbe mounted when aConfigurator is used.(3 maximum withoutconfigurator)

0 to F(Configurator required to mount 16Modules.)

CJ1W-DRM21

J DeviceNet Configurator

Product Specifications Model number

DeviceNet Configurator Software only (Windows 95, 98, NT 4.0, or 2000, XP) WS02-CFDC1-Eg

PCMCIA card with software (Windows 95, 98, ME, 2000, XP) 3G8E2-DRM21-EV1

J Setting/Monitoring Software

Product Specifications Model number

NX-Server DDE edition — serve network info to spreadsheets WS02-NXD1-E

Additional Information: For more details and specifications, refer to manual No. W380.

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Industrial Networking and Communications

B-90 Programmable Controller CJ1

DeviceNet Slave Modules

J DeviceNet: Component Network

Create a multi-vendor network for multibit communicationsfor lower-level PLCs that need to handle both controlsignals and data.

J Remote I/O Communications

Large-capacity remote I/O can be freely allocated accord-ing to application needs.

Remote I/O

DeviceNet

J Message Communications

Send FINS messages between OMRON PLCs and Explicitmessages between OMRON PLCs and devices from othermakers.

DeviceNet

J Select from a Wide Range of Slaves

Connect discrete I/O, analog I/O, temperature inputs, en-hanced specialty nodes, and small PLCs. Most DeviceNetSlaves count as one node on the network, except forMultiple I/O Terminal Units.

J Use Multiple I/O Terminal Units asDeviceNet Slaves

I/O can be expanded through one-step connections.Special I/O and explicit messages are also supported.

Multiple I/O DeviceNet Slaves allow connection of up to256 I/O points per node; analog input points allow amaximum of 1,024 points.

DeviceNet Module

Multiple I/OTerminal Units

DeviceNet network

I/O Unit Connecting Cables

CommunicationsUnit

I/O Units

I/O Unit Interface: 8 Units max. 3 m total,1 m between Units, 1,024 I/O points max.

J DeviceNet Slaves

Product Specifications Model number

Programmable Slaves Controller with CPM2C CPUNo. of remote I/O link points: 1,024 max.Provides CompoBus/S Master.

4 transistoroutputs(sinking)

CPM2C-S100C-DRT

p /

4 transistoroutputs(sourcing)

CPM2C-S110C-DRT

I/O Link Modules 512 internal inputs/512 internal outputs (between CS1 Seriesor C200HX/HG/HE PLC and Master)

C200HW-DRT21

16 internal inputs/16 internal outputs (betweenCQM1/CQM1H and Master)

CQM1-DRT21

32 internal inputs/32 internal outputs (betweenCPM1A/CPM2A and Master)

CPM1A-DRT21

SmartD i N t I/O

Basic Units 16 input points, NPN DRT2-ID16DeviceNet I/OTerminals

16 input points, PNP DRT2-ID16-1Terminals

16 output points, NPN DRT2-OD16

16 output points, PNP DRT2-OD16-1

Expansion Units 8 input points, NPN XWT-ID08p

8 input points, PNP XWT-ID08-1

8 output points, NPN XWT-OD08

8 output points, PNP XWT-OD08-1

16 input points, NPN XWT-ID16

16 input points, PNP XWT-ID16-1

16 output points, NPN XWT-OD16

16 output points, PNP XWT-OD16-1

(This table continues on the next page.)

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Industrial Networking and Communications

B-91Programmable Controller CJ1

DeviceNet Slave Modules

DeviceNet Slaves (continued)

Product Specifications Model number

SmartDeviceNet I/OTerminals

Analog I/O Terminal 4 inputs (0 to 5 V, 1 to 5 V, 0to 10 V, ± 10 V, 0 to 20 mA,4 to 20 mA)

Resolution: 12 bit; 1/6,000; 4ms max./4 pt conversion time

DRT2-AD04

2 outputs (0 to 5 V, 1 to 5 V,0 to 10 V, ± 10 V, 0 to 20mA, 4 to 20 mA)

Resolution: 12 bit; 6,000; 2ms/pt conversion time

DRT2-DA02

IP67 Rated TransistorI/O T i l ith

16 input points, NPN DRT2-HD16CI/O Terminals withM12 Connectors

16 input points, PNP DRT2-HD16C-1M12 Connectors

8 input points, NPN DRT2-ID08C

8 input points, PNP DRT2-ID08C-1

8 output points, NPN DRT2-OD08C

8 output points, PNP DRT2-OD08C-1

Remote I/O Terminals with Transistors 8 input points, NPN DRT1-ID08/

8 input points, PNP DRT1-ID08-1

8 output points, NPN DRT1-OD08

8 output points, PNP DRT1-OD08-1

16 input points, NPN DRT1-ID16

16 input points, PNP DRT1-ID16-1

16 output points, NPN DRT1-OD16

16 output points, PNP DRT1-OD16-1

Remote I/OT i l ith

Common powerl f

16 input points, NPN DRT1-ID16TA/Terminals withTransistors and

psupply forcommunications and

16 input points, PNP DRT1-ID16TA-1Transistors and3-Tier TerminalBlock

communications andinternal circuits 8 input points, NPN

8 output points, NPNDRT1-MD16TA

Block

8 input points, PNP8 output points, PNP

DRT1-MD16TA-1

16 output points, NPN DRT1-OD16TA

16 output points, PNP DRT1-OD16TA-1

Separate powerli f

16 input points, NPN DRT1-ID16Tp psupplies forcommunications and

16 input points, PNP DRT1-ID16T-1communications andinternal circuits 8 input point, NPN

8 output points, NPNDRT1-MD16T

8 input point, PNP8 output points, PNP

DRT1-MD16T-1

16 output points, PNP DRT1-OD16T

16 output points, NPN DRT1-OD16T-1

Remote I/O Terminals with transistorsd t

32 input points, NPN DRT1-ID32ML/and connectors 32 input points, PNP DRT1-ID32ML-1

32 output points, NPN DRT1-OD32ML

32 output points, PNP DRT1-OD32ML-1

16 input points, NPN16 output points, NPN

DRT1-MD32ML

16 input points, PNP16 output points, PNP

DRT1-MD32ML-1

Mounting Bracket B — SRT2-ATT02

(This table continues on the next page.)

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Industrial Networking and Communications

B-92 Programmable Controller CJ1

DeviceNet Slave Modules

DeviceNet Slaves (continued)

Product Specifications Model number

Remote Adapters 16 input points, NPN, prewired connector DRT1-ID16Xp

16 input points, PNP, prewired connector DRT1-ID16X-1

16 output points, NPN, prewired connector DRT1-OD16X

16 output points, PNP, prewired connector DRT1-OD16X-1

Flat Ribbon CableConnectors with MIL

Straight DIP pins XG4A-2031Connectors with MILplugs L-shaped DIP pins XG4A-2034

DeviceNet Sensor CommunicationM d l f E3X DA Fib A lifi

Connects to up to 16 Fiber Amplifier Units for the E3X-DA-N E3X-DRT21Module for E3X-DA Fiber Amplifier(refer to the expanded info on E3X-DA

Fiber Amplifier Unit E3X-DA6-P(refer to the expanded info on E3X-DAat the end of this section) Reduced-wiring Connector E3X-CN02at the end of this section)

Terminal Unit, connects one sensor or switch E39-TM1

Sensor Terminals (for 2-wire Senors) 8 sensor I/O points, NPN, 2 inputs per Sensor DRT1-HD16S( )

8 sensor I/O points, PNP DRT1-ND16S

Cable Connectors 0.3 to 0.5 mm2 XS8A-0441

0.14 to 0.2 mm2 XS8A-0442

Water-Resistant Terminals (IP67) 4 input points, NPN DRT1-ID04CL( )

4 input points, PNP DRT1-ID04CL-1

4 output points, NPN DRT1-OD04CL

4 output points, PNP DRT1-OD04CL-1

8 input points, NPN DRT1-ID08CL

8 input points, PNP DRT1-ID08CL-1

8 output points, NPN DRT1-OD08CL

8 output points, PNP DRT1-OD08CL-1

Environment-Resistant Terminals (IP65) 8 input points, NPN DRT1-ID08C( )

16 input points, NPN DRT1-HD16C

16 input points, PNP DRT1-HD16C-1

8 output points, NPN DRT1-OD08C

16 output points, NPN DRT1-WD16C

16 output points, PNP DRT1-WD16C-1

8 input points, NPN8 output points, NPN

DRT1-MD16C

8 input points, PNP8 output points, PNP

DRT1-MD16C-1

B7AC Interface Terminal 10 input points x 3 (3 branches for the B7AC) DRT1-B7AC

Analog Input Terminals 4 input points (4 words) or 2 input points (2 words) (Set viaDIP switch.)

DRT1-AD04

4 input points (4 words) DRT1-AD04H

Analog Output Terminals 2 output points (2 words) Current:0 to 20 mA, 4 to 20 mA

DRT1-DA02

Voltage:1 to 5 V, 0 to 10 V, - 10 to 10 V

Temperature Input Terminals 4 input points (4 words) Thermocouple type inputs: R,S, K1, K2, J1, J2, T, E, B, N,L1, L2, U, W, PLII

DRT1-TS04T

RTD type inputs: Pt100,JPt100

DRT1-TS04P

RS-232C Unit Two RS-232C ports, 16 inputs (signal status) DRT1-232C2

Digital Temperature Controller DeviceNet-compatible 1-loop Controller E5EK-AA2-DRT

High-Density Temperature Controller DeviceNet-compatible 8-loop Temperature Controller E5ZE-8jD1-jB-V2

Multi-function Compact InverterDeviceNet Communications Unit

DeviceNet Communications Unit for the 3G3MV AC Inverters 3G3MV-PDRT1-SINV

(This table continues on the next page.)

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Industrial Networking and Communications

B-93Programmable Controller CJ1

DeviceNet Slave Modules

DeviceNet Slaves (continued)

Product Specifications Model number

High-Function General-purpose InverterDeviceNet Communications Module

DeviceNet Communications Unit for the 3G3RV and 3G3FVAC Inverters

3G3FV-PDRT1-SIN

Intelligent Flag III DeviceNet-compatible RFID system V600-HAM42-DRT

Vision Sensor Controller DeviceNet-compatible F150-3 Vision System F150-C10V3-DRT

Super-compact Signal Converter Bases DeviceNet-compatible Bases K3FM-BIj/BOj

Operator Interface Terminal DeviceNetInterface Unit

DeviceNet Interface Unit for the NT31/NT631 Series NT-DRT21

DeviceNet Wireless Modules DeviceNet Wireless Master Module1600 input/1600 output bits

WD30-ME

DeviceNet Wireless Slave Module 512 input/512 output bits WD30-SE

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Industrial Networking and Communications

B-94 Programmable Controller CJ1

Multiple I/O Terminal Units

Multibit Building-Block DeviceNet Slave

J System Configuration

DeviceNet Module

Multiple I/O Terminal Units

DeviceNet network

I/O Unit Connecting Cables

CommunicationsUnit

I/O Units

I/O Unit Interface: 8 Units max. 3 m total, 1 mbetween Units1,024 I/O points max.

J Advantages

A Communications Unit can be connected to DeviceNet

to interface various types of I/O Units. Allocations andaddress settings are not required for the I/O Units, enablingflexible, simple distributed I/O.

J Features

• To expand I/O, merely add I/O Units to the I/O

interface.

• Create a low-cost multibit system.

• Connect up to 8 Multiple I/O Terminals to one

Communications Unit.

• Mix Digital and Analog Units.

• Select from a wide range of I/O Units.

Product I/O points Specifications Model number

Communications Unit — Communication Gateway to up to 8 GT1’s;1024 I/O max.

DRT1-COM

Digital I/O Units Units with TerminalBl k

16 inputs NPN GT1-ID16g /Blocks 16 inputs PNP GT1-ID16-1

16 outputs NPN GT1-OD16

16 outputs PNP GT1-OD16-1

Units with MOLEXC t

16 inputs NPN GT1-ID16MXConnectors 16 inputs PNP GT1-ID16MX-1

16 outputs NPN GT1-OD16MX

16 outputs PNP GT1-OD16MX-1

Units with FujitsuC t

16 inputs NPN GT1-ID16MLjConnectors 16 inputs PNP GT1-ID16ML-1

16 outputs NPN GT1-OD16ML

16 outputs PNP GT1-OD16ML-1

Units with D-Sub25 i C t

16 inputs NPN GT1-ID16DS25-pin Connectors 16 inputs PNP GT1-ID16DS-1

16 outputs NPN GT1-OD16DS

16 outputs PNP GT1-OD16DS-1

Units withHi h d it F jit

32 inputs NPN GT1-ID32MLHigh-density FujitsuConnectors

32 inputs PNP GT1-ID32ML-1Connectors

32 outputs NPN GT1-OD32ML

32 outputs PNP GT1-OD32ML-1

Analog Input Units 8 inputs MOLEX connector, 16 bits per point GT1-AD08MXg p

4 inputs Terminal block, 16 bits per point GT1-AD04

Analog Output Units 4 outputs MOLEX connector GT1-DA04MXg p

4 outputs Terminal block GT1-DA04

Temperature Input Units 4 inputs Thermocouple GT1-TS04Tp p

4 inputs Platinum resistance thermometer GT1-TS04P

Counter Unit 1 input,2 outputs

1 input, 2 outputsCounter Unit with encoder input

GT1-CT01

Relay Output Units 8 outputs 8 relay outputs, 2 A, SPST-NO GT1-ROP08y p

16 outputs 16 relay outputs, 5 A, SPST-NO GT1-ROS16

I/O Unit Connecting Cable — 1 m GCN1-100

Note: For connection information for units with “MX” in the part number, please see page 153 in the Ordering Information section.

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Industrial Networking and Communications

B-95Programmable Controller CJ1

ProfiBus-DP Master Module

CJ1W-PRM21

DeviceNet Module

J Features

• CPU bus module where up to 16 masters can be

mounted per PLC.

• Supports cyclic communications with up to 125 slave

stations per network.

• Total size of I/O data for all ProfiBus masters mounted

per PLC must not exceed 7,168 words.

• Utilizes FDT/DTM Technology:

-- FDT (Field Device Tool): An FDT container ap-

plication (ie. CX-ProfiBus) allows for configura-

tion, manipulation and monitoring of network

nodes.

-- DTM (Device Type Managers): A Microsoft

COM-component provided by the device manag-

er that allows for interactive configuration and

diagnostics, similar to a printer driver.

• ProfiBus allows for multiple masters per network and

utilizes a token passing procedure which allows the

token possessing master to poll its assigned slaves.

• ProfiBus Configurator enables easy monitoring of the

status and settings for network devices, and provides

error information for the master.

ProfiBus-DP (PROcess FIeld BUS -- Decentralized Periph-

ery) is a vendor-independent, open fieldbus standard for awide range of applications in manufacturing, process andbuilding automation. Vendor independence and transparen-

cy of operation are guaranteed by the ProfiBus standardEN50170. With ProfiBus, devices of different manufacturerscan communicate without special interface adjustments.

J Diagnostic Messages

• Device Related Diagnostics: Messages to determine

the operational status of the whole device (ie. over tem-

perature, low voltage)

• Module Related Diagnostics: Messages to identify an

error in a specific range of I/O for a slave station (ie. an

8-bit output module)

• Channel Related Diagnostics: Messages indicating an

error at a given input or output (ie. short circuit on out-

put 5)

Note: ProfiBus master modules support the storage of up to 80error events.

J Troubleshooting

• Extensive self-diagnostic function at startup

• Dedicated status flags, indicating if I/O data is being

exchanged within the assigned slave stations

• Dedicated status flags, indicating if new slave diagnos-

tic data is available

• Extensive status and error flags, indicating the status of

the module and the ProfiBus network

• Error log for recording error history data

Item Description

Applicable Standard EN 50170 Part 2 (ProfiBus-DP)

Network Media/Topology RS-485 Bus, 125 slave node stations max.

Connector Female D-Sub 9-pin

Cable Length/Transmission Rate Baud Rate (kbit/s) Distance/segment (m) Baud Rate (kbit/s) Distance/segment (m)g /

9.6 1200 500 400

19.2 1200 1500 200

45.45 1200 3000 100

93.75 1200 6000 100

187.5 1000 12000 100

I/O Available per PLC 7,168 words max. (for all ProfiBus masters connected to one PLC)

Error Reporting Max. of 80 error events can be logged

Supported FINS Messages MEMORY AREA READERROR LOG READERROR LOG CLEARRUNSTOP

Supported Services Set_PRMChk_CfgSlave_DiagData_ExchangeGlobal_Control (FREEZE, UNFREEZE, SYNC, UNSYNC, CLEAR)

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Industrial Networking and Communications

B-96 Programmable Controller CJ1

ProfiBus-DP

J Network Components

ProfiBus-DP Slave Unit for CJ1

Model CJ1W-PRT21

Maximum Number of Units per PLC 40

Data Area Size Up to 100 words input in one PLC area (CIO, H, D, E)Up to 100 words output in one PLC area (CIO, H, D, E)Inputs and outputs must not exceed 180 words

Supported Services (as Responder) To DPM1 and DPM2 masters Data_ExchangeSlave_DiagSet_PRMChk_CfgGlobal_Control (SYNC/FREEZE/CLEAR)

To DPM2 master only Rd_InpRd_OutpGet_Cfg

Bus and Unit Status Display(GSD File)

LEDAvailable with module

C200HW ProfiBus-DP Master for C200H and CS1 PLCs

Model C200HW-PRM21

Max. Data Size 2 input and 2 output areas

Data Area Size 300 words

Number of Masters per PLC without Configurator 1

Number of Masters per PLC with Configurator 10 on C200H∝ PLC (16 on CS1 PLC)

Power Consumption 600 mA, 5V DC

ProfiBus-DP I/O Link Unit for C200H and CS1

Model C200HW-PRT21

Number of I/O (selectable) 8 + 8 . . . 1600 + 1600

Number of Reserved I/O Words 1 + 1 . . . 100 + 100

C200HE/HG/HX and CS1G/H CPUs All

Power Consumption 250 mA, 5V DC

Bus and Unit Status Display LED

Accessories GSD file on disk

Multiple I/O ProfiBus-DP Interface Module -- DIN Rail Mounting

Model PRT1-COM

Communications Port ProfiBus-DP to EN50170, Part 2

Number of Multiple I/O Modules Max. 8

Number of I/Os 512 inputs and 512 outputs

Length of I/O Connecting Cable Max. 3m

Programming

Item Description Model

ProfiBus Configurator Network Configuration Software (Windows NT 4.0, 2000, XP) CX-Profi

Technical Documentation -- English

Product Title Model

CS1/CJ1 ProfiBus-DP Master Unit Operation Manual W409

ProfiBus-DP Master Unit

p

W349

C200HW-PRT21 ProfiBus--DP Slave Unit W901

ProfiBus-DP Multiple I/O Terminal W900

CJ1W-PRT21 ProfiBus-DP Slave Unit W408

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Industrial Networking and Communications

B-97Programmable Controller CJ1

CompoBus/S Modules

A New Standard for Distributed Control and Reduced Wiring

J Advantages

CompoBus/S provides local I/O update speeds combined

with the ability to distribute the I/O over as much as 500meters! It’s like installing a 256-point I/O Module in a singleslot on a Programmable Controller. The actual I/O Termi-nals are connected with a single twisted-pair cable in adaisy chain connection scheme. With a wide variety of

wiring connection options for remote I/O Terminals andanalog capability, CompoBus/S can expand system-mounting options while providing reduced wiring andstart-up cost benefits. Update times can be as fast as0.8 ms for 256 field mounted I/O. This cost-effective remoteI/O solution has created a whole new standard for speedand value in distributed I/O.

J System Configuration

CompoBus/SMaster Module

Remote I/O

CompoBus/S

750 kbits/s, 100 m93.75 kbits/s, 500 m

Slaves

32 max.

CJ1W-SRM21

J CompoBus/S Distributed I/O Network

CompoBus/S is a high-speed bus that automaticallytransfers remote I/O status to the CPU without anyprogramming in the CPU.

J Features

• Up to 256 I/O points per Master

• Up to 32 Slaves per Master

• Communications cycle time: 0.8 ms (fastest speed)

(at 750 kbps) over 100 m

• Communications distance: Up to 500 m

(at 93.75 kbps) over 100 m

• Analog I/O Terminals available

• Free wiring with any branching method for up to 200 m

(in long-distance communications mode)

J CompoBus/S Master Module Specifications

Product Description Model number

CompoBus/SMasterM d l

I/O points 256 (128 inputs and 128 outputs) or 128 (64 inputs and 64outputs) switch-selectable

CJ1W-SRM21

ModuleAllocated words For 256 I/O: 20 words (8 for inputs, 8 for outputs, 4 for status)

For 128 I/O: 10 words (4 for inputs, 4 for outputs, 2 for status)

No. of mountable Master Modules 40 (limit of 20 for CJ1M)

Node address 8 addresses per node

No. of connectable Slaves 32

Status information Communications Error Flags, Participation Flags

Unit numbers 0 to 94 (when 2 unit numbers are allocated to each Master)0 to 95 (when 1 unit number is allocated to each Master)

Note: Uses Special I/O Module Area (in CIO Area).

Additional Information: For more details and specifications on any of these modules, refer to manual No. W266.

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Industrial Networking and Communications

B-98 Programmable Controller CJ1

CompoBus/S Modules

J Communications Specifications

Communications method Special CompoBus/S protocol

Coding Manchester

Connections Multidrop, T-branch (requires termination)

Baud rate High-speed mode: 750 kbpsLong-distance mode: 93.75 kbps. Set via DIP switch.(Set via DM Area; Default: 750 kbps.)

Communicationsl ti

High-speed mode 0.5 ms (with 8 input and 8 output Slaves)cycle time

g p

0.8 ms (with 16 input and 16 output Slaves)

Long-distanced

4.0 ms (with 8 input and 8 output Slaves)gmode 6.0 ms (with 16 input and 16 output Slaves)

Media 2-conductor cable (VCTF 0.75 x 2), 4-conductor cable (VCTF 0.75 x 4), or Special FlatCable

Maximum communications distance With 2-conductor VCTF Cable

Mode Main Branch Total branch

High-speed 100 m 3 m 50 m

Long-distance 500 m 6 m 120 m

With 2-conductor VCTF or Special Flat Cable

Mode Main Branch Total branch

High-speed(See note 1.)

30 m 3 m 30 m

Long-distance(See note 2.)

Any up to 200 m total

Max. No. of nodes 32

Error control checks Manchester code, frame length, and parity checks

Note: 1. For 16 slaves or fewer: main: 100 m; total branch: 50 m.

2. No restrictions on branching method or individual line lengths. Connect terminating resistance to Slave farthest from Master.

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Industrial Networking and Communications

B-99Programmable Controller CJ1

CompoBus/S Modules

J CompoBus/S Slaves

Product Specifications Model number

I/O Link Modules For CPM2C; 8 input points, 8 output points CPM2C-SRT21/

For CPM1A/CPM2A; 8 input points, 8 output points CPM1A-SRT21

Remote I/O Terminals with Transistors 4 input points, NPN SRT2-ID04/

4 input points, PNP SRT2-ID04-1

4 output points, NPN SRT2-OD04

4 output points, PNP SRT2-OD04-1

8 input points, NPN SRT2-ID08

8 input points, PNP SRT2-ID08-1

8 output points, NPN SRT2-OD08

8 output points, PNP SRT2-OD08-1

16 input points, NPN SRT2-ID16

16 input points, PNP SRT2-ID16-1

16 output points, NPN SRT2-OD16

16 output points, PNP SRT2-OD16-1

Remote I/O Terminals with Transistorsd 3 ti T i l Bl k

16 input points, NPN SRT2-ID16T/and 3-tier Terminal Block 16 input points, PNP SRT2-ID16T-1

16 I/O points, NPN SRT2-MD16T

16 I/O points, PNP SRT2-MD16T-1

16 output points, NPN SRT2-OD16T

16 output points, PNP SRT2-OD16T-1

Remote Input Terminals withT i t d C t

4 input points, NPN SRT2-ID04MXpTransistors and Connectors 8 input points, PNP SRT2-ID08MX

Remote Output Terminals with Relays 8 relay output points SRT2-ROC08p y

16 relay output points SRT2-ROC16

8 power MOSFET relay output points SRT2-ROF08

16 power MOSFET relay output points SRT2-ROF16

Remote I/O Terminals with Transistorsd C t

32 input points, NPN SRT2-ID32ML/and Connectors 32 input points, PNP SRT2-ID32ML-1

32 output points, NPN SRT2-OD32ML

32 output points, PNP SRT2-OD32ML-1

32 I/O points, NPN SRT2-MD32ML

32 I/O points, PNP SRT2-MD32ML-1

8 input points, NPN SRT2-VID08S

8 input points, PNP SRT2-VID08S-1

8 output points, NPN SRT2-VOD08S

8 output points, PNP SRT2-VOD08S-1

16 input points, NPN SRT2-VID16ML

16 input points, PNP SRT2-VID16ML-1

16 output points, NPN SRT2-VOD16ML

16 output points, PNP SRT2-VOD16ML-1

Mounting Bracket A SRT2-ATT01

Mounting Bracket B SRT2-ATT02

(This table continues on the next page.)

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Industrial Networking and Communications

B-100 Programmable Controller CJ1

CompoBus/S Modules

CompoBus/S Slaves (continued)

Product Specifications Model number

Waterproof Terminals (withT i t )

4 input points, NPN SRT2-ID04CLp (Transistors) 4 input points, PNP SRT2-ID04CL-1

4 output points, NPN SRT2-OD04CL

4 output points, PNP SRT2-OD04CL-1

8 input points, NPN SRT2-ID08CL

8 input points, PNP SRT2-ID08CL-1

8 output points, NPN SRT2-OD08CL

8 output points, PNP SRT2-OD08CL-1

CompoBus/S Fiber Amplifier SensorCommunication Module

Connects to up to 14 E3X-DA Fiber Amplifier Units communications E3X-SRT21

Sensor Terminals 8 Sensor inputs, NPN SRT2-ID08S

4 Remote-teaching sensor inputs, 4 outputs (NPN) SRT2-ND08S

8 Sensor outputs, NPN SRT2-OD08S

Analog Input Terminal 1 to 4 inputs (set via DIP switch) SRT2-AD04

Analog Output Terminal 1 or 2 outputs (set via DIP switch) SRT2-DA02

Remote I/O Modules 16 input points, NPN SRT2-ID16P/

16 output points, NPN SRT2-OD16P

Page 28: Automation Systems - Programmable Logic Controllers Sheets/Omron PDFs/CJ1...•Links between PLCs and personal computers. CS1 Series PLC Wired Controller Link DeviceNet CompoBus/S

Industrial Networking and Communications

B-101Programmable Controller CJ1

Serial Communications Modules

Supports Simple-to-Use Links with all Serial Devices,Operator Interface Terminals, and Host Computer

Serial

Communications

Modules

CJ1W-SCU21

CJ1W-SCU41

J Serial Communications Modules

A Serial Communications Module can be used to increase thenumber of serial ports (RS-232C or RS-422A/485) two at a time.Specify Protocol Macros, Host Link Communications, or 1:N NTLinks separately for each port. With the CJ1 Series, you caneasily provide the right number of serial ports for your system.

J Features

• Mount up to 16 Modules (including all other Communications

Bus Modules) on CPU or Expansion Racks.

• Up to 32 additional serial port connections with protocol

setting for each port.

Host ComputerProgramming

Device

Machine

Machine

Device DeviceMicrocomputer orother device

Non-OMRON PLC

SerialCommunicationsModule

CPUOperatorInterfaceTerminal

J System Configuration

J Specifications

Product Classification Serial communications modes Serial ports Unit numbers Model number

SerialCommunications

CommunicationsBus Module

Set separately for each port:Protocol Macro, Host Link, or

RS-232C x 2 0 to F CJ1W-SCU21CommunicationsModule

Bus Module Protocol Macro, Host Link, or1:N NT Link RS-232C x 1

RS-422A/485 x 1CJ1W-SCU41

Additional Information: For more details and specifications, refer to manual No. W336.

Page 29: Automation Systems - Programmable Logic Controllers Sheets/Omron PDFs/CJ1...•Links between PLCs and personal computers. CS1 Series PLC Wired Controller Link DeviceNet CompoBus/S

Industrial Networking and Communications

B-102 Programmable Controller CJ1

Serial Communications Modules

J Serial Communications Modules Capabilities

Unit orM d l

Model Ports Serial communications mode BASIC MessageU oModule

ode o s

Protocolmacros

Host Link NT Links No-protocol Peripheralbus

Program-mingConsolebus

S Cprogram-ming

essagecommu-nications

General-purposeexternaldevices

Hostcomputers

OMRONOperatorInterfaceTerminals

General-purposeexternaldevices

Program-mingDevices

Program-mingConsole

CPUs Allmodels

Port 1:Peripheral

No Yes Yes No Yes Yes No Nomodels

Port 2:RS-232C

Yes No

SerialCommu-i ti

CJ1W-SCU21

Port 1:RS-232C

Yes Yes Yes No No No No NoCommunicationsModules

SCU21

Port 2:RS-232C

SerialCommu-nicationsM d l

CJ1W-SCU41

Port 1:RS-422/RS-485

Yes Yes Yes No No No No No

nicationsModules

Port 2:RS-232C

DeviceNetRS-232CU it

DRT1-232C2

Port 1:RS-232C

No No No No No No No YesRS 232CUnit

232C2

Port 2:RS-232C

Page 30: Automation Systems - Programmable Logic Controllers Sheets/Omron PDFs/CJ1...•Links between PLCs and personal computers. CS1 Series PLC Wired Controller Link DeviceNet CompoBus/S

Industrial Networking and Communications

B-103Programmable Controller CJ1

Serial Communications Modules

All the Capacity and Advanced Capabilities Needed for HMI, Communications or Data Processing

Command

Response

J Other Protocols

OMRON provides all of the capabilities and capacityyou need for the advanced programming required forHuman-Machine Interfaces (HMI), communications,

data processing, and other required applications.

Host Links

Host Link (C-mode) commands or FINS commandsplaced within host link headers and terminators can be

sent to a host computer to read/write I/O memory, read/control the operating mode, and perform other opera-tions for the PLC.

Unsolicited messages can also be sent from the PLC to

the host computer by sending FINS commands fromthe ladder program using the SEND(090), RECV(098),and CMND(490) instructions.

1:N NT Links

The PLC can be connected to an Omron OperatorInterface Terminal via RS-232C or RS422A/485 ports; I/Omemory in the PLC can be allocated to various OperatorInterface Terminal functions, including status controlareas, status notifications areas, touch switches, lamps,

memory tables, and other objects.

Addition of High-Speed NT Links

High-speed NT Links (three times faster than conventionalhost link transmissions) are possible with the NS Series

and version 2 of the NT631 and NT31 Series. This speedis particularly important when connecting to more than oneOperator Interface Terminal.

Note: Up to eight Operator Interface Terminals

can be connected to a PLC using 1:N NT

Links.

OperatorInterface

Terminal

OperatorInterface

Terminal

TXD

or

RXD

CPU

General-purposeexternal device

J Serial Communications Protocols

Serial Communications instructions (TXD and RXD)for communications ports can be used for simple datatransfers, such as to input data from bar code readers

or output data to a printer. Start/end codes can bespecified, and RS, CS, and other control signals canbe handled. (Serial Communications instructions canonly be used with the built-in RS-232C port.)

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Industrial Networking and Communications

B-104 Programmable Controller CJ1

Protocol Macros

Easily Create Protocols for Data Exchange with External Devices andExecute with One Instruction

J Features

• Communicates with almost any external device

with an RS-232C or RS-422/485 port.

• Standard protocols included for Omron tempera-

ture controllers, panel meters, bar code readers

and encoders.

• Use CX-Protocol Windows-based software to

create protocols for any non-Omron device.

Omron’s CJ1 offers serial communications in addition

to what is standard on the CPU with additionalCommunication Bus Modules. These modules arenecessary to expand on the CPU’s Serial Port func-tionality. By incorporating a separate communicationbus, all data exchanges and setting changes do not

affect the cycle time of the control functions.

An exclusive time-saving setup feature built intoOmron controllers, called Protocol Macro, containsthe hand-shaking commands for many of Omron’scontrollers with serial communications. A ProtocolMacro instruction in the PLC, called from the ladderdiagram, designates the serial device and serial

communications starts up automatically. To quicklydevelop a protocol macro for serial devices, useOmron’s CX-Protocol software. It contains typicalcommands to quickly create the short hand-shakingprogram and register it for later use in the PLC’s

memory.

J Types of Protocol

Protocols External devices Required products

Standard systemprotocols

OMRON components Serial Communications Module

User-created protocols General-purpose external device Serial Communications Module + CX-Protocol (Windows-basedprotocol support software)

Standard system protocols(provided in Module or Board)

OMRONcomponent

Create andtransferprotocols

General-purposeexternal device

User-created protocols

CD-ROM

CX-Protocol

J Application Examples

Standard System Protocols

Perform data transfers with OMRON componentsusing standard system protocols. There is no needto develop your own protocols in the example shownhere.

User-Created Protocols

To create data transfers with non-OMRON

components, simply define parameters using theCX-Protocol Software.

Page 32: Automation Systems - Programmable Logic Controllers Sheets/Omron PDFs/CJ1...•Links between PLCs and personal computers. CS1 Series PLC Wired Controller Link DeviceNet CompoBus/S

Industrial Networking and Communications

B-105Programmable Controller CJ1

Protocol Macros

All the Hand-Shaking Commands for Many Omron Controllers with Serial Communications

I/O memory

Read

Variable R ( )

Send

Receive

Variable W ( )

WriteI/O memory

Create

Header

AddressData Terminator

The Two Main Functions of Protocol Macros

1. Creating Communications Frames

The communications frames can be easily createdaccording to the specifications required by the con-nected device. Data from I/O memory in the CPU canbe easily included as part of a communications frameto read from or write to I/O memory. CPU

PMCR

Port/UnitConnecteddevice

Step 0

Step n(as required)

Requiredprocessing

Checkcode

2. Creating Frame Send/Receive Procedures

The required processing, including sending and receivingcommunications frames, can be performed one step at atime based on the results of the previous step, and thenCX-Protocol Software can be used to trace send andreceive data.

J Standard System Protocols

Component Model Send/receive sequences

CompoWay/F-compatible components(Items below are: Digital Controllers and Temperature Controllers.)( g p )

• Small Digital Controller with Communications

(53 x 53 mm)E5CK Present value read, set point read,

manipulated variable read, etc.( )

• Temperature Controllers with Digital Indications(96 x 96 mm or 48 x 96 mm)

E5jJ-A2H0

p ,

Set point write, alarm write, PID parameterwrite, etc.( )

• Digital Controllers with Communications(96 x 96 mm)

ES100j

,

Uses CompoWay/F command send/responsereceive

• High-density Temperature Controller with communications(8 loops)

E5ZE

Intelligent Signal Processors K3MA-j Display value read, comparison value read,write, etc.

Bar CodeR d

Laser Scanner type V500 Read start, data read, read stop, etc.Readers

CCD type V520

, , p,

Laser Micrometer 3Z4L Measurement condition set, continuousmeasurement start, etc.

Machine VisionS t

High speed, high precision, low cost F200 Measurement, continuous measurement, etc.Systems

High-precision inspection/positioning F300

, ,

Character inspection software/positioning software F350 Measurement, positioning, inspection,character inspection, etc.

ID Controllers Electromagnetic coupling V600 Carrier data read, autoread, write, etc.

Microwave V620

, , ,

Hayes Modem AT Command — Modem initialize, dial, send, etc.

Note: You will find Protocols for the F400 Vision System available to download from the Software Patches and Utilities area on Omron’swebsite, www.omron.com/oei.

Page 33: Automation Systems - Programmable Logic Controllers Sheets/Omron PDFs/CJ1...•Links between PLCs and personal computers. CS1 Series PLC Wired Controller Link DeviceNet CompoBus/S

Industrial Networking and Communications

B-106 Programmable Controller CJ1

RS-232C to RS-422A Adapter Unit

Long-Distance Transmissions and No Separate Power Supply

NT-AL001

The NT-AL001 is used to connect an Operator Interface

Terminal or other device with an RS-232C terminal to a

device with an RS-422A terminal.

J Features

• Long-distance transmissions are possible through an

RS-422A interface. By converting from RS-232C to

RS-422A and then back to RS-232C, a transmission

distance of up to 500 m can be achieved.

• No power supply is required. If the 5-V terminal

(150 mA max.) is connected from the RS-232C device,

a separate power supply is not required to drive the

Adapter Unit.

• Duct wiring can be used. The removable terminal block

enables wiring not possible with D-sub connectors.

(The RS-232C interface is 9-pin D-sub.)

J Communications SpecificationsRS-232C Interface

Item Specification

Baud rate 64 Kbps max.

Transmission distance 2 m max.

Connector 9-pin, D-sub connector (female)

RS-422A Interface

Item Specification

Baud rate 64 Kbps max. (depends on RS-232C baud rate)

Transmission distance 500 m max.

Terminal block 8 terminals, M3.0; detachable

Page 34: Automation Systems - Programmable Logic Controllers Sheets/Omron PDFs/CJ1...•Links between PLCs and personal computers. CS1 Series PLC Wired Controller Link DeviceNet CompoBus/S

Industrial Networking and Communications

B-107Programmable Controller CJ1

Simple Communications Unit

Provides Easy Interface between Omron PLCsand Temperature Controllers or Digital Panel Meters

CJ1W-CIF21

Data transmission between Omron Process andTemperature Controllers and Panel Meters is automaticallyhandled via the DM area of the CPU. There is no need forcommunication commands to handle these CompoWay/F

or SYSWAY communications.

Data read from the components is automatically stored in

the designated area of the DM. Conversely, data from thedesignated area of the DM is automatically written to thecomponents. This simplifies PLC changes in the settemperature (SP) and in monitoring the present value (PV)of Temperature Controllers and other components.

J Features

• Interface with Omron Process and Temperature

Controllers that implement either CompoWay/F or

SYSWAY protocols (will support a combination of both

types of components).

• Up to 18 units can be connected to one PLC

• Compatible with CS1, CJ1, CQM1H, and CPM2A

PLCs.

• CIF21 unit is identical in size to CJ1 Series PLC

Modules.

J System Configuration

CPU

Up to 18SimpleCommunicationsUnits

A max. of 32 components

SimpleCommunicationsUnit

SerialCommunicationsModule

J Specifications

Item Description

CJ1W-CIF21 Simple CommunicationsModule

Power supply 24 VDC (external powersupply required)

Allowable supply voltage 20.4 to 26.4 VDC(Recommend CPM2C-PA201)

Current consumption 1.5 W

RS-422/485(upper port)

Function Data can be sent to andreceived from Omroncomponents via RS-422,RS-485 (terminal block) usingSYSMAC or CompoWay/Fprotocol

No. of connectablecomponents

Up to 32

Communicationspeeds withcomponents

9.6 kbps, 19.2 kbps, 38.4kbps. 57.6 kbps

RS-232C(lower port)

Function The PLC and Host Link(SYSWAY) can be connectedvia RS-232C

Applicable PLCmodels

CJ1 Series, CS1 Series,CQM1H Series, CPM2ASeries

PLC port The RS-232C port, or theperipheral port of the CPU, orthe RS232C port of the SerialCommunication Board or Unit

Communicationspeed with thePLC

9.6 kbps, 19.2 kbps, 38.4kbps, 38.4 kbps, 57.6 kbps

Weight 150 g max.

Note: This product interfaces with the CJ1 only by RS-232Cconnection, not via the backplane.

J Some of the Products Supported

• Temperature Controllers

• Modular Temperature Controller

• Digital Controller Board

• Digital Controllers (Standard Models)

• Digital Controllers (Valve Model)

• Digital Controllers (Programmable)

• Fuzzy Logic Temperature Controller

• Electronic Timer/Counter

• Digital Panel Meters

• Weighing Meter

• Frequency/Rate Meter

• Period Meter

• Up/Down Counting Meter

• Temperature Meter

• Linear Sensor Digital Panel Meter