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Robotic equipment / Energy chain equipment
Automation & Robotics
MURRPLASTIK SYSTEMTECHNIK GMBH
Since its foundation in 1963, Murrplastik Systemtechnik
GmbH has been one of the pioneers for high-tech plastic
products. Our design engineers develop innovative uni-
versal solutions and customer-specific adaptations for the
automotive and railway industry, as well as for the tool and
mechanical engineering sectors, or for building services.
With more than 200 patents, Murrplastik is one of the
world's leading system providers for everything involving:
cables and control cabinets.
Read more: www.mp.de
ENERGY CHAINS
CABLE ROUTING
LABELLING
CABLE PROTECTION
ENERGY SUPPLY
Quality, Production & DevelopmentAUTOMATION AND ROBOTICS
MURRPLASTIK PORTFOLIO:
2
CA
BLE MANAGEMENT
At Murrplastik we offer you the solution for technical
problems through high-quality products, components and
services.
From the first consultation, the development and concep-
tion of application-specific components, up to installation
and documentation, optimisation and maintenance of
new and existing plants, you receive everything from one
source. We install new energy supply systems to make
your production process more reliable. Professional, fast
and reliable – with warranty.
In order to provide your team with the necessary know-
how, we offer trainings, workshops and instructions.
These can take place on your premises or in our seminar
rooms.
• Comprehensive system consulting - on-site
• Trainings, workshops and instructions
• Repair of energy packages
• Service and after sales
• Maintenance contracts
• Control and monitoring of cable packages
• Professional installation of energy supply systems
on site or on our premises
• Logistics
• Warranty
WE OFFER COMPLETE SOLUTIONS FROM ONE SOURCE!MANY YEARS OF EXPERIENCE AND FLEXIBILITY
SPARE PARTS
REPAIR / MAINTENANCE
ASSEMBLY AND OPTIMISATION
SERVICE / AFTER SALES
FINAL CHECK
CABLE ASSEMBLY
DOCUMENTATIONS
REPAIR OF ENERGY SUPPLY
SYSTEMS
CONSULTING
DESIGN
DEVELOPMENTPROTOTYPING / DEMO SETUP
AXIS 1 - 7
Product and Service – Everything from one sourceAUTOMATION AND ROBOTICS
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Delivery SERVICE
Robot solutions and
single components
24h
Service partner for energy supplyAUTOMATION AND ROBOTICS
• HANDLING
• SPOT WELDING
• INERT GAS WELDING
• PUNCH RIVETS
• SCREW APPLICATIONS
• BOLT WELDING
• FRICTION ELEMENTS WELDING
• WASH BOOTH APPLICATIONS
• CLINCHING
• GLUE APPLICATIONS
• LACQUER APPLICATIONS
• MILLING
• PALLETISING
• SUCTION UNITS
Individual cable packages for the following applications:
INDIVIDUAL COMPLETE SOLUTIONS FOR EVERY APPLICATION
We develop, optimise and install ready-assembled energy
supply systems - which are perfectly tailored to the per-
formance of your robot or plant. Our experienced service
technicians install our products and components profes-
sionally directly in your plant on site. Optionally, we also
assemble the systems on your robot at our premises and
deliver it on time to your desired location.
The final check (static/dynamic) carried out by us confirms,
after a visual and functional check as well as the relevant
documentation, that your energy supply system is working
trouble-free.
Read more: www.mp.de4
Phone: +49 (0)7191 - 4820
E-Mail: [email protected]
Whether new or existing customer, initial installation or
reconstruction, small order or major project, we offer you
a wide range of services. In addition to our product range,
we also support you on site.
Our experts in service, technology, design and sales do
their best to work together with our customers to find a
solution quickly and reliably - always keeping in mind that
the plant availability has top priority.
Do you need more information on our portfolio?
Please contact us:
-PARTNER
SERVICES FOR ENERGY SUPPLY SYSTEMS
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6
RECIRCULATION SYSTEMS
SYSTEM HOLDER
CABLE PROTECTION CONDUIT
INDIVIDUAL PLANING AND DESIGN
Murrplastik service for automation and roboticsAUTOMATION AND ROBOTICS
Read more: www.mp.de
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CONDUIT STORAGE
PROTECTORSBALL JOINTS / STRAIN RELIEF
AXIS 6 CONNECTION
ENERGY CHAINS (ALSO READY TO USE)
INDIVIDUAL PLANING AND DESIGNCUSTOMISED EQUIPMENT SYSTEMS.Sound Murrplastik advice. Premium individual components, comprehensive performance packages and dress-packs. Our real strength lies in the system solution. Tailored to your requirements.Our many years of experience in the business will increase the performance of your robots. Guaranteed!
Contact us: [email protected]
R-TEC BOX
Optimum guidance for the energy packages from axis 3 to axis 6 at industry robots. Secure, low-wear and effective cable routing in the smallest spaces.
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Size 56 Jumbo
70 Jumbo
Stroke 600 mm
Size M40/P36
M50/P48
Stroke 400 mm
Size M32/P29
M40/P36
Stroke 270 mm
DIVERSITY IN RECIRCULATION SYSTEMS
Preventing unnecessary movement, is the basic require-
ment for a long service life for energy packages of indus-
trial robots. Especially for the installations at axis 3 to axis
6, the cables must be routed to allow utmost flexibility, to
facilitate all necessary movements.
This is where our recirculation systems come into play.
As a rule, they are mounted on axis 3; they are designed
to keep the energy package cables taut at all times, yet
allowing freedom of movement.
The guarantee for a long service life!
High service life due to recirculation systemsAUTOMATION AND ROBOTICS
Read more: www.mp.de
RECIRCULATION SYSTEM
R-TEC LINER
The light and space-saving recirculation system for small robots such as Fanuc M20iA or Kuka KR6.
The linear retraction system by Murr- plastik protects your energy package from damage and wear.
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FEATURES
• For conduit sizes M25/P21 to 95 Jumbo
• Quick and easy assembly
• Fast, tool-free replacement of the dresspack
• Especially long service life
• Suitable base plates for each robot type
• System can be built over or stacked
Size NW 56
NW 70
NW 80
NW 95
Stroke 350 mm
550 mm
Size M40/P36
M50/P48
Stroke 400 mm
Size M25/P21
M32/P29
Stroke 160 mm
COLOURED POSITION MARKERS
THREAD INSERT SLEEVES
WEARRINGS
MOUNTING SET
SPRING SET
SLIDER SET
Accessories:
5 MILLION CYCLES – AND NO END
The EW-PAE and EWX-PAE cable protection conduits
are made of specially modified Polyamide 12. With its
excellent flexural fatigue strength the EWX profile is ideal
for robotics engineering and in handling system areas.
This conduit has demonstrated its high resilience, with
more than five million cycles in the Murrplastik testing
laboratories. It is the first choice for extremely dynamic ap-
plications involving medium to high mechanical loads.
EWX – HIGHEST CRUSH RESISTANCE IN ITS CLASS
The EWX increased corrugation profile was developed es-
pecially for dynamic and heavy stress applications. EWX is
known for its high peak pressure resistance and extreme
flexibility, which is unparalleled in the industry.
CRUSH RESISTANCE (comparison)
0
800
400
2000
1600
1200
EWX PROFILEEW PROFILE
kg
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Highly flexible cable protection conduitsAUTOMATION AND ROBOTICS
MURRPLASTIK Professional tip: When easy retrofitting is important. Our cable
protection conduits are also available in a slotted
version.
Read more: www.mp.de
EWX-PAE EW-PRF
EWX-PP
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The first choice for dynamic applications. Particularly durable cable protection for industrial robot applications. Outstanding price/performance ratio.
Size M10/P7 to 95 Jumbo
Colours Black / grey
Versions Standard profile (EW) High corrugation profile (EWX) Slotted (LS)
Material Modif. Polyamide PA 12
Fire classification HB
UL-listed. Our export hit for all moving applications, in industry and the skilled crafts sector. Approved for the US American and Canadian markets.
Size M10/P7 to 95 Jumbo
Colours Black / grey
Versions Standard profile (EW) Narrow corrugation (S)
Material Modif. Polyamide PA 12
Fire classification V2 self-extinguishing
The alternative for low stress applications. For dynamic handling applications without a recirculation system.
Size M12/P9 to 95 Jumbo
Colours Black / grey
Versions Standard profile (EW) High corrugation profile (EWX) Slotted (LS)Narrow corrugation (S)
Material Polypropylene
Fire classification V2 self-extinguishing
holder systems, strain reliefs and ball joints, extensibility
is guaranteed at all times. A special feature is the unique
FHS-RS recirculation system, a complete set for length
compensation of the energy supply system.
The FHS flexible holder system is a unique modular
holder system for dynamic energy supply to cobots. It
provides a secure, non-slip grip and fits on different sur-
faces and radii. It can be installed quickly, easily, space-
saving, subsequently and without tools. With the use of
THE FLEXIBLE HOLDER SYSTEM FHS – FOR THE DIRECT FASTENING AT THE COBOT
1 2 3APPLICATIONS APPLICATIONS APPLICATIONS
FHS with system holder
(FHS-SH)
FHS with one-piece universal
holders (FHS-UHE)
FHS without universal holder,
with looped Velcro tape (C)
Slip-resistant rubber coating ensures a secure hold - without scratches!
Specially coated Velcro tapes prevent slipping.
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FHS - Flexible holder system for cobotsAUTOMATION AND ROBOTICS
READYTO USEANYWHERE
Read more: www.mp.de
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We offer you customer-specific cobot sets for:
FHS-SH
Flexible holder system with system holder (SH)
FHS-C
Flexible holder system without universal holder, with looped Velcro tape (C)
FHS-UHE
Flexible holder system with one-piece universal holders (UHE)
FHS-RS
Recirculation system (RS)
FLEXIBLE CABLE ROUTING
• For routing and stabilising smaller cable packages
• For slow to mid-speed travel• Initial equipment and subsequent installation• For sliding or fixed assembly on the corrugated
conduit• Strain relief with low cable wear
LENGTH COMPENSATION
160 mm
RELIABLE AND QUICK ASSEMBLY
• Easy replacement of the corrugated conduit
• Retrofitting, with low cable wear• “Captive“ clamping bracket,
because of one-piece construction• To prevent axial shift of the corrugated
conduit• For dynamic, easy applications
INFINITELY VARIABLE DIRECT CONNECTION
• Flexible lengths for various diameters of the robot arm, the lines, cables and protective conduits
• Secure and low cable wear direct connection without holder
• Flat, compact design• Without tools and loose components
User-friendly handling Subsequent assembly without tools Secure, non-slip gripOutstanding price/performance ratio
... and more
Assembly videos for the flexible holder system FHS can be found on our YouTube channel.
MurrplastikTV
WITHOUT GLIDING SHOE WITH GLIDING SHOE
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screwdriver may be needed merely to disengage a gliding
shoe for removal. Now only the comparatively inexpensive
gliding shoes will need to be replaced when worn, in-
stead of the entire energy chain. Practical tests show that
energy chains can gain as much as a fivefold extension to
their service life. As a result, the gliding shoes will pay for
themselves after only a short period of use.
Murrplastik puts great emphasis on durability, or a long
service life, of the energy chains. We not only test the
materials continuously, but also search for other innovative
solutions.
Energy chains that are used in horizontal gliding appli-
cations, with travel distances longer than three metres, are
often subjected to very high mechanical loads.
The consequence is: high wear − they have to be fre-
quently completely replaced. Downtimes increase as a
result of repairs and/or maintenance works.
In short: The economic efficiency decreases. Murrplastik
Systemtechnik has developed a simple, ingenious solution
to address this problem: the gliding shoe. The gliding
shoes are fitted onto the side links in the energy chain’s
inside bend without the need for tools of any kind. A
GLIDING SHOES. OUR INNOVATION TO PREVENT WEAR
Increasing the chain service life with gliding applicationsAUTOMATION AND ROBOTICS
Read more: www.mp.de
SERVICE LIFE WITH GLIDING SHOES
15
00:00
00:50
01:00
01:50
02:00
02:50
THIC
KNES
S IN
MM
SLIDING LENGTH IN KM
03:00
03:50
04:00
04:50
20,0000 40,000 60,000 80,000 100,000 120,000 140,000 160,000 180,000 200,000 220,000 240,000 260,000
Service life: 152,000 km gliding length 2,923,000 cycles
Speed 3 m/s
Acceleration 2 m/s2
Load 7.2 kg/m
Sliding length per cycle 52 m
WARNING LIMIT = 1.5 MM THICKNESS
WEAR LIMIT = 0.8 MM THICKNESS
0
500,000
1,000,000
1,500,000
2,000,000
2,500,000
3,000,000
3,500,000
4,000,000
4,500,000
SERVICE LIFE COMPARISONS
COMPETITOR'S PRODUCT
972,
000
CYCL
ES
MP 52.3G WITH GLIDING SHOES
2,92
3,00
0 CY
CLES
MURRPLASTIK Professional tip: Based on our test results we recommend replacing the gliding shoes after 152,000 km of moving/sliding use.
LOUDNESS
00
10
20
30
40
50
60
70
80
90
noiseLESS
52dB
CONVENTIONAL CHANNEL SYSTEM
78 dB
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interference noises can be reduced by up to 20 dB(A). The
noiseLESS guide channel system is available for the MP
3000, MP 25, MP 30, MP 32.2, MP 41.2 and MP 45.
noiseLESS guide channel systems for other energy chains
upon request.
Considerable noise emissions are created when using
energy chains, especially at high speeds. This is due to the
energy chain links not being round and thereby creating
noise when rolling off the surface − the so-called polygon
effect.
By using the specially developed noiseLESS guide
channel systems with integrated damping elements, these
noiseLESS. INNOVATIVE ROUTING SYSTEM
noiseLESS FEATURES
• low vibration thanks to solid core design
• variable mounting options
• plastic conduit, available in various colours
• high inherent stability of the aluminium profiles
• anodised surfaces
• plastic end caps with protective function
Noise emission with self-supporting applicationAUTOMATION AND ROBOTICS
Read more: www.mp.de
LOUDNESS (effect on stops)
50
52
54
56
58
60
62
64
66
68
MP 52.4 WITH DAMPING ELEMENTS
55 dB
CONVENTIONAL ENERGY CHAIN
65 dB
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Target applications (please refer to the data sheets of each
energy chain model for more specifics):
• Self-supporting applications up to 7 metre travel dis-
tance
• Hanging applications up to 50 metre travel distance
• Standing applications up to 4 metre travel distance
• Gliding applications up to 50 metre travel distance
Thanks to the innovative development of damping
elements, we have been successful in reducing noise
emissions by up to 10 dB(A) in comparison with con-
ventional energy chains without damping elements. The
integrated damping elements function in the inside bend
stops and facilitate a significantly quieter unrolling of the
chain links.
Since a noise reduction by 10 dB(A) is already perceived
as half the noise emission, it is therefore considered a
much quieter environment, conducive to concentrated
work.
OUR NOISE DAMPING SYSTEM
LOUDNESS MP 52.4
00
10
20
30
40
50
60
70
80
90
SOUND PRESSURE LEVEL WITH DAMPING CONDUIT
62dB
withoutdamper
51dB
withdamper
SOUND PRESSURE LEVEL WITHOUT DAMPING CONDUIT
70 dB
withoutdamper
60 dB
withdamper
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noise reduction of up to 10 dB(A) has been achieved
(when using the Murrplastik energy chains with damping
system, an additional noise level reduction of up to 10
dB(A) is possible). The noiseLESS guide channel system
VAW 146 is available for the PowerLine chains MP 41.2,
MP 52.2, MP 52.4, MP 62.2 and MP 62.4.
noiseLESS guide channel systems for other energy chains
upon request.
Noise emission is also an important factor
with gliding applications. The solution for this problem is
Murrplastik's new
noiseLESS VAW 146 guide channel system. We depend
on the specially developed guide channel system with
integrated damping elements for this application as well;
noiseLESS GUIDE CHANNEL SYSTEM VAW 146
FEATURES
• Noise damper
• variable mounting options
• Variable chain widths
• Salt-water resistant and corrosion proof
Noise emission with gliding applicationAUTOMATION AND ROBOTICS
Read more: www.mp.de
19
available for the ModulLine-, PowerLine and HeavyLine
energy chains.
Energy chains can be securely fixed into guide channels
by using the specially developed chain brackets adapters.
No additional drilled holes required. The new adapters are
THE LATEST GENERATION ADAPTERS
*0801SW*
*MP8902894211*
0801
SW
MP
8902
8942
11
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www.mp.de
Germany (Headquarters)
Murrplastik Systemtechnik GmbHDieselstraße 1071570 OppenweilerA +49 7191 [email protected]
Spain
Murrplastik S.L.Paseo Ubarburu, 76Pabellón 34, polígono 2720014 San SebastiánA +34 943 444 [email protected]
Switzerland
Murrplastik AGRatihard 408253 WillisdorfA +41 52 646 06 [email protected]
China
Murrplastik Asia Co., Ltd.1802 Rm. No. 218Hengfeng Rd.200070 ShanghaiA +86 21 512 869 [email protected]
France
Murrplastik S.à.r.l.Zone industrielle Sud, 6 rue Manurhin B.P. 6268120 RichwillerA +33 389 570 [email protected]
Italy
Murrplastik Italia S.r.l.Via Circo, 1820123 MilanoA +39 02 856 805 70 8 +39 392 3456 456 [email protected]
Russia
Офис компании Murrplastik в МосквеGilyarovskogo 57, building 1129110 MoscowA +7 495 684 17 [email protected]
Austria
Murrplastik Systemtechnik GmbHA +43 732 660 [email protected]
America (North/South)
Murrplastik Systems, Inc.1175 US Highway 50Milford, OH 45150A +1 513 201 30 [email protected]
Denmark
Filial af Murrplastik Systemtechnik GmbHTyskland, Stenager 26400 Sønderborg A +45 2347 00 [email protected]