Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of...

12
flow rates filtration degrees inlet/outlet diameter minimum working pressure up to 2,200 m 3 /h (9,700 gpm) 10-500 micron DN100-DN500 (4”-20”) 2 bar (30 psi) Automatic self-cleaning filter provides superior efficiency by combining a multi-screen design with Amiad’s proven suction-scanning technology. Omega Series features: Multi-screen design based on Amiad’s proven suction-scanning screen filtration technology Highly efficient self-cleaning mechanism to handle heavy dirt loads Remarkable operation in fine filtration degrees, down to 10 micron Compact footprint Exceptionally high filtration area and flow rate per unit ASME/ATEX/IECEX available upon request Applications: Industrial, Municipal and Irrigation

Transcript of Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of...

Page 1: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

flow rates filtration degrees inlet/outlet diameter minimum working pressure

up to 2,200 m3/h (9,700 gpm)

10-500 micron DN100-DN500(4”-20”)

2 bar (30 psi)

Automatic self-cleaning filter provides superior efficiency by combining a multi-screen design with Amiad’s proven suction-scanning technology.

Omega Series

features:

• Multi-screen design based on Amiad’s proven suction-scanning screen filtration technology

• Highly efficient self-cleaning mechanism to handle heavy dirt loads

• Remarkable operation in fine filtration degrees, down to 10 micron

• Compact footprint

• Exceptionally high filtration area and flow rate per unit

• ASME/ATEX/IECEX available upon request

• Applications: Industrial, Municipal and Irrigation

Page 2: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

How the Omega Filter Works

GeneralThe Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

mechanism. The flow rate ranges from 80 m3/h (350 gpm) to 2,200 m³/h (9,700 gpm) and the filtration degree from

10-500 micron. Inlet/Outlet flange connections are available from DN100 - DN500 (4”-20”).

Filtration ProcessRaw water enters from the filter inlet and passes through the multiple screens. Filtered water flows through the

filter outlet. The gradual dirt buildup on the inner screen’s surface causes an increase of the pressure differential

across the filter. The self-cleaning process begins when the pressure differential reaches a pre-set value.

Self-Cleaning ProcessOnce the self-cleaning cycle is initiated, the exhaust valve opens, creating a high velocity suction force at the scanner

nozzles tips which hydraulically vacuums the filter cake from the screen’s surface. The multiple Spring Loaded

Nozzles (SLN) simultaneously scan the screens in a helical path by a two-way reversing motorized drive transmission.

The duration of the self-cleaning process is approximately 25 seconds, during which filtered water continues to flow

through the filter.

Control SystemOperation and monitoring is done by PLC (Programmable Logic Controller). The PLC allows maximum operation

flexibility and provides a wide range of control options from an independent stand-alone unit up to full integration

within the customer’s central control system.

Initiation of self-cleaning process:1. Flushing by pressure differential – DP analog or digital signal

2. Flushing by time intervals

3. Continuous flushing – regardless of DP or time

4. Remote or local manual start

The PLC also provides:• Flush cycle counter

• Cause of flushing statistics

• Faults and alarms, reaction and messages

Amiad’s Omega product line consists of the following models:

• Omega 4.5K for up to 180 m3/h (800 gpm)

• Omega 6K for up to 240 m3/h (1,100 gpm)

• Omega 13.5K for up to 550 m3/h (2,400 gpm)

• Omega 18K for up to 750 m3/h (3,300 gpm)

• Omega 27K for up to 1,100 m3/h (4,800 gpm)

• Omega 36K for up to 1,500 m3/h (6,600 gpm)

• Omega 54K for up to 2,250 m3/h (9,900 gpm)

Page 3: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

13.5K 18K 27K 36K 54K

Inlet

Outlet

Drive-Unit

Transmission gear

Screens

Flush valve

Flushing

Flush chamber

SLN Suction scanner

Omega Cross-section drawing:

Page 4: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

Omega 4.5K/6K Pressure Loss Graphsin clean water

Model A B C D E F G H H1 J

Omega 4.5K 547 mm(21.5”)

1,167 mm(45.9”)

116 mm(4.6”)

273 mm(10”)

280 mm(11”)

277 mm(10.91”)

315 mm(12.4”)

2,220 mm(88.6”)

3,500 mm(137.8”)

244 mm(9.6”)

Omega 6K 547 mm(21.5”)

1,167 mm(46”)

116 mm(4.5”)

273 mm(10”)

280 mm(11”)

278 mm(10.94”)

315 mm(12.4”)

2,540 mm(100”)

3,800 mm(149.6”)

244 mm(9.6”)

Dimensional drawings

HH1

B

C AF

GE

D

H

H1

B

C

E

D

A

GJ

H1

H

C

A

B

D

F

JG E

A B C D E F H H1 DRG

OMEGA 13.5K

mm

Inches

G

OMEGA 18K

mm

Inches

OMEGA 27K

mm

Inches

OMEGA 36K

mm

Inches

OMEGA 54K

mm

Inches

mm

Inches

mm

Inches

OMEGA 4.5K

OMEGA 6K

J

547 1167 116 273 278 277 315 2220 3300 244

21.5 45.9 4.6 10 10.9 10.9 12.4 88.6 130.0 9.6

542 1162 117 273 278 272 315 2540 3300 244

21.35 45.75 4.6 10 10.9 10.7 12.4 100.0 155.0 9.6

310 1057 354 610 482 177 1027 2144 3063 424

12.20 41.6 13.9 24 19.0 7.0 40.4 84.4 120.5 16.7

310 1057 354 610 482 177 1027 2444 3663 424

12.2 41.6 13.9 24 19.0 7.0 40.4 96.2 144.2 16.7

360 1120 402 762 563 202 1253 2196 3115 500

14.2 44.1 15.8 30 22.2 8.0 49.3 86.5 122.6 19.7

360 1120 402 762 563 202 1253 2496 3715 500

14.17 44.1 15.8 30 22.2 8.0 49.3 98.3 146.3 19.7

400 1400 400 813 550 100 1253 2840 4250 500

15.75 55.1 15.8 32 21.7 3.9 49.3 111.8 167.3 19.7

1

1

2

2

3

3

3

F

J

0.04

GPM

0.2

0.50.4

0.3 0.02

60 100

20

4.0

1.4

0.7

2.0

3.0

7.0

5.0

PSI14.0

0.10.08

0.06

0.2

0.4

BAR

0.81.0

0.6

100

400200

40 60

600 1000

200

4000

1000

2000

500

4" Omega 4.5K & 6K

m3/hr 10

6" Omega 4.5K & 6K8" Omega 4.5K & 6K

Note: All dimensions are for reference only. Certified drawings are available upon request.

Page 5: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

Standard Filtration Degrees

Stainless steel weave wire screen

micron 500 300 200 130 100 80 50 40 30 20 10

mm 0.5 0.3 0.2 0.13 0.1 0.08 0.05 0.04 0.03 0.02 0.01

Filter Model Omega 4.5K Omega 6K

General Data

Maximum flow rate* 180 m3/h(800 gpm)

240 m3/h(1,100 gpm)

Inlet/Outlet size(Flange standards as per request)

DN100 - DN200(4”- 8”)

Minimum working pressure 2 bar (30 psi)

Maximum working pressure 10 bar (150 psi)/16 bar (240 psi) upon request

Filtration area 4,500 cm2

(700 in2)6,000 cm2

(930 in2)

Weight (empty) 350 kg(772 lb.)

360 kg(790 lb.)

Operational weight 420 kg(926 lb.)

460 kg(1,010 lb.)

* Consult Amiad for optimum flow depending on filtration degree and water quality.

Flushing Data

Exhaust valve DN50 (2”)

Flushing cycle time 15 – 25 seconds

Reject water volume per flush cycle 70 liter(18 gallon)

90 liter(24 gallon)

Minimum flow for flushing 10 m3/hr(44 gpm)

13 m3/hr(57 gpm)

Control and Electricity **

Electric motor 0.25 kW/0.33 HP

Rated operation voltage 3 phase, 230/400/460 VAC 50/60 HZ

Current consumption 1.0 A

Control voltage 24 VDC (24 AC and other voltages upon request)

** Control board is available upon request.

Construction materials ***

Filter housing and lid Epoxy coated fabricated carbon steel

Filtration elements Multi-layer reinforced weave wire stainless steel 316L screens

Cleaning mechanism Stainless steel 316L and polymeric materials

Exhaust valve Cast iron rubber lined

Seals NBR/EPDM

Control and Instrumentations Stainless steel and polymeric

*** Other construction materials and coatings for corrosive environment are available upon request.

Omega 4.5K, 6KTechnical Specifications

Note: Coarse pre-filtration screen is available for horizontal installations or for special requirements.

Page 6: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

Pressure Loss Graphsin clean water

Dimensional drawings

Omega 13.5K/18K

HH1

B

C AF

GE

D

H

H1

B

C

E

D

A

GJ

H1

H

C

A

B

D

F

JG E

A B C D E F H H1 DRG

OMEGA 13.5K

mm

Inches

G

OMEGA 18K

mm

Inches

OMEGA 27K

mm

Inches

OMEGA 36K

mm

Inches

OMEGA 54K

mm

Inches

mm

Inches

mm

Inches

OMEGA 4.5K

OMEGA 6K

J

547 1167 116 273 278 277 315 2220 3300 244

21.5 45.9 4.6 10 10.9 10.9 12.4 88.6 130.0 9.6

542 1162 117 273 278 272 315 2540 3300 244

21.35 45.75 4.6 10 10.9 10.7 12.4 100.0 155.0 9.6

310 1057 354 610 482 177 1027 2144 3063 424

12.20 41.6 13.9 24 19.0 7.0 40.4 84.4 120.5 16.7

310 1057 354 610 482 177 1027 2444 3663 424

12.2 41.6 13.9 24 19.0 7.0 40.4 96.2 144.2 16.7

360 1120 402 762 563 202 1253 2196 3115 500

14.2 44.1 15.8 30 22.2 8.0 49.3 86.5 122.6 19.7

360 1120 402 762 563 202 1253 2496 3715 500

14.17 44.1 15.8 30 22.2 8.0 49.3 98.3 146.3 19.7

400 1400 400 813 550 100 1253 2840 4250 500

15.75 55.1 15.8 32 21.7 3.9 49.3 111.8 167.3 19.7

1

1

2

2

3

3

3

F

J

Model A B C D E F G H H1 J

Omega 13.5K 310 mm(12.20”)

1,057 mm(41.6”)

354 mm(13.9”)

610 mm(24”)

482 mm(19.0”)

177 mm(7.0”)

1,027 mm(40.4”)

2,144 mm(84.4”)

3,090 mm(121.7”)

424 mm(16.7”)

Omega 18K 310 mm(12.2”)

1,057 mm(41.6”)

354 mm(13.9”)

610 mm(24”)

482 mm(19.0”)

177 mm(7.0”)

1,027 mm(40.4”)

2,444 mm(96.2”)

3,695 mm(145.5”)

424 mm(16.7”)

200

1000

60 100

600400

1000500

40002000

2000 5000

2000010000

8" Omega 13.5K & 18K 10" Omega 13.5K & 18K

12" Omega 13.5K & 18K

0.04

GPM

0.2

0.50.4

0.3 0.02

4.0

1.4

0.7

2.0

3.0

7.0

5.0

PSI14.0

0.10.08

0.06

0.2

0.4

BAR

0.81.0

0.6

m3/hr

Note: All dimensions are for reference only. Certified drawings are available upon request.

Page 7: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

Omega 13.5K, 18KTechnical Specifications

Filter Model Omega 13.5K Omega 18K

General Data

Maximum flow rate* 550 m3/h(2,400 gpm)

750 m3/h(3,300 gpm)

Inlet/Outlet size(Flange standards as per request)

DN200-DN300(8”-12”)

Minimum working pressure 2 bar (30 psi)

Maximum working pressure 10 bar (150 psi)/16 bar (240 psi) upon request

Filtration area 13,500 cm2

(2,100 in2)18,000 cm2 (2,800 in2)

Weight (empty) 990 kg(2,183 lb.)

1050 kg(2,240 lb.)

Operational weight 1,400 kg(3,086 lb.)

1540 kg(3,390 lb.)

* Consult Amiad for optimum flow depending on filtration degree and water quality.

Flushing Data

Exhaust valve DN80 (3”)

Flushing cycle time 15 – 25 seconds

Reject water volume per flush cycle 210 liter(55 gallon)

270 liter(72 gallon)

Minimum flow for flushing 30 m3/hr(132 gpm)

40 m3/hr(176 gpm)

Control and Electricity **

Electric motor 0.55 kW/0.73 HP

Rated operation voltage 3 phase, 230/400/460 VAC 50/60 HZ

Current consumption 1.4 A

Control voltage 24 VDC (24 AC and other voltages upon request)

** Control board is available upon request.

Construction materials ***

Filter housing and lid Epoxy coated fabricated carbon steel

Filtration elements Multi-layer reinforced weavewire stainless steel 316L screens

Cleaning mechanism Stainless steel 316L and polymeric materials

Exhaust valve Cast iron rubber lined

Seals NBR/EPDM

Control and Instrumentations Stainless steel and polymeric

*** Other construction materials and coatings for corrosive environment are available upon request.

Standard Filtration Degrees

Stainless steel weave wire screen

micron 500 300 200 130 100 80 50 40 30 20 10

mm 0.5 0.3 0.2 0.13 0.1 0.08 0.05 0.04 0.03 0.02 0.01

Page 8: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

Dimensional drawings

HH1

B

C AF

GE

D

H

H1

B

C

E

D

A

GJ

H1

H

C

A

B

D

F

JG E

A B C D E F H H1 DRG

OMEGA 13.5K

mm

Inches

G

OMEGA 18K

mm

Inches

OMEGA 27K

mm

Inches

OMEGA 36K

mm

Inches

OMEGA 54K

mm

Inches

mm

Inches

mm

Inches

OMEGA 4.5K

OMEGA 6K

J

547 1167 116 273 278 277 315 2220 3300 244

21.5 45.9 4.6 10 10.9 10.9 12.4 88.6 130.0 9.6

542 1162 117 273 278 272 315 2540 3300 244

21.35 45.75 4.6 10 10.9 10.7 12.4 100.0 155.0 9.6

310 1057 354 610 482 177 1027 2144 3063 424

12.20 41.6 13.9 24 19.0 7.0 40.4 84.4 120.5 16.7

310 1057 354 610 482 177 1027 2444 3663 424

12.2 41.6 13.9 24 19.0 7.0 40.4 96.2 144.2 16.7

360 1120 402 762 563 202 1253 2196 3115 500

14.2 44.1 15.8 30 22.2 8.0 49.3 86.5 122.6 19.7

360 1120 402 762 563 202 1253 2496 3715 500

14.17 44.1 15.8 30 22.2 8.0 49.3 98.3 146.3 19.7

400 1400 400 813 550 100 1253 2840 4250 500

15.75 55.1 15.8 32 21.7 3.9 49.3 111.8 167.3 19.7

1

1

2

2

3

3

3

F

J

Omega 27K/36K

Omega 54K

200

1000

100

600400

1000500

40002000

2000 5000

200001000010" Omega 27K & 36K

12" Omega 27K & 36K

14" Omega 27K & 36K

16" Omega 27K & 36K

0.04

GPM

0.2

0.50.4

0.3 0.02

4.0

1.4

0.7

2.0

3.0

7.0

5.0

PSI14.0

0.10.08

0.06

0.2

0.4

BAR

0.81.0

0.6

m3/hr

16" Omega 54K 18" Omega 54K 20" Omega 54K

200

1000

100

600

1000500

40002000

2000 5000

2000010000

10000

40000

0.04

GPM

0.2

0.50.4

0.3 0.02

4.0

1.4

0.7

2.0

3.0

7.0

5.0

PSI14.0

0.10.08

0.06

0.2

0.4

BAR

0.81.0

0.6

m3/hr

Pressure Loss Graphsin clean water

Model Omega 27K Omega 36K Omega 54K

A 360 mm(14.2”)

540 mm(21.26”)

400 mm(15.75”)

B 1,120 mm(44.1”)

1,400 mm(55.12”)

1,400 mm(55.1”)

C 402 mm(15.8”)

682 mm(26.85”)

400 mm(15.8”)

D 762 mm(21.35”)

762 mm(30”)

813 mm(32”)

E 563 mm(22.2”)

563 mm(22.2”)

550 mm(21.7”)

F 202 mm(8.0”)

202 mm(8.0”)

84 mm(3.3”)

G 1,253 mm(49.3”)

1,253 mm(49.3”)

1,250 mm(49.21”)

H 2,196 mm(86.5”)

2,778 mm(109.4”)

2,845 mm(112”)

H1 3,140 mm(123.6”)

4,030 mm(158.7”)

4,250 mm(167.3”)

J 500 mm(19.7”)

500 mm(19.7”)

500 mm(19.7”)

Note: Dimensions may vary according to inlet/outlet flange size. Certified drawings are available upon request.

Page 9: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

Omega 27K, 36K, 54KTechnical Specifications

Filter Model Omega 27K Omega 36K Omega 54K

General Data

Maximum flow rate* 1,100 m3/h(4,850 gpm)

1,500 m3/h(6,600 gpm)

2,250 m3/h(9,900 gpm)

Inlet/Outlet size(Flange standards as per request)

DN250 – DN400(10”-16”)

DN400-DN500(16”-20”)

Minimum working pressure 2 bar (30 psi)

Maximum working pressure 10 bar (150 psi)/16 bar (240 psi) upon request

Filtration area 27,000 cm2

(4,185 in2)36,000 cm2

(5,600 in2)54,000 cm2

(8,400 in2)

Weight (empty) 1,380 kg(3,042 lb.)

1,560 kg(3,439 lb.)

2,345 kg(5,170 lb.)

Operational weight 2,030 kg(4,475 lb.)

2,520 kg(5,556 lb.)

4,985 kg(10,990 lb.)

* Consult Amiad for optimum flow depending on filtration degree and water quality.

Flushing Data

Exhaust valve DN100 (4”) DN150 (6”) DN150 (6”)

Flushing cycle time 15 – 25 seconds

Reject water volume per flush cycle 420 liter(110 gallon)

550 liter(145 gallon)

840 liter(220 gallon)

Minimum flow for flushing 60 m3/hr(264 gpm)

80 m3/hr(352 gpm)

120 m3/hr(528 gpm)

Control and Electricity **

Electric motor 0.75 kW/1.0 HP 1.1 kW/1.4 HP

Rated operation voltage 3 phase, 230/400/460 VAC 50/60 HZ

Current consumption 1.9 A 2.4 A

Control voltage 24 VDC (24 AC and other voltages upon request)

** Control board is available upon request.

Construction materials ***

Filter housing and lid Epoxy coated fabricated carbon steel

Filtration elements Multi-layer reinforced weavewire stainless steel 316L screens

Cleaning mechanism Stainless steel 316L and polymeric materials

Exhaust valve Cast iron rubber lined

Seals NBR/EPDM

Control and Instrumentations Stainless steel and polymeric

*** Other construction materials and coatings for corrosive environment are available upon request.

Standard Filtration Degrees

Stainless steel weave wire screen

micron 500 300 200 130 100 80 50 40 30 20 10

mm 0.5 0.3 0.2 0.13 0.1 0.08 0.05 0.04 0.03 0.02 0.01

Page 10: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

Omega - Optional Configurations:Omega 4.5K-6K Installation Options

Vertical with heavy dutysupport legs

Vertical with lug support for skid mounting

Horizontal Installation

Optional Davit Arm LiftModels are available with a specifically-designed manual Davit arm lift for easy vessel lid removal***Must be specified in order

By customer

Page 11: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

Typical Installation Drawings

Inlet/Outlet - Opposite sides Inlet/Outlet - Same side

Optional Inlet-Outlet Configurations:The inlet and outlet flanges can be configured in different positions, and easily integrated into customer’s layout.

INLET

OUTLET

INLET

Multiple installation

OUTLET

Page 12: Automatic self-cleaning filter provides superior Omega Series · The Amiad Omega Series of automatic filters have multiple screens operated by a common electrically-driven cleaning

USAAmiad USA Inc. Web: www.amiadusa.com | E-mail: [email protected]

BrazilAmiad Sistemas de Água Ltda. E-mail: [email protected]

MexicoAmiad México SA DE CV, Web: www.amiad.es | E-mail: [email protected] Irrigation office: E-mail: [email protected]

IndiaAmiad Filtration India Pvt Limited Web: www.amiadindia.com | E-mail: [email protected]

ChinaAmiad China (Yixing Taixing Environtec Co., Ltd.) Web: www.amiad.com.cn | E-mail: [email protected]

South-East AsiaFiltration & Control Systems Pte. Ltd. E-mail: [email protected]

Amiad Australia Pty Ltd. Web: www.amiad.com.au | E-mail: [email protected]

Amiad Water Systems Europe SAS E-mail: [email protected]

German branch office E-mail: [email protected]

United Kingdom Amiad Water Systems UK Limited E-mail: [email protected]

The Americas

Europe

Australia

Asia

www.amiad.com 910101-000488/02.2019

Copyright © 2013 Amiad Water Systems Ltd. All rights reserved. The contents of this catalogue including without limitation all information and materials, images, illustrations, designs, icons, photographs, graphical presentations, designs, literary works, data, drawings, slogans, phrases, names, trademarks, titles and any other such materials that appear in this catalogue (collectively, the “Contents”) are the sole property of Amiad Water Systems Ltd. (“Amiad”). Amiad has sole and exclusive right, title and interest in the Contents, including any intellectual property rights, whether registered or not, and all know-how contained or embodied therein. You may not reproduce, publish, transmit, distribute, display, modify, create derivative works from, sell or participate in any sale of, or exploit in any way, in whole or in part, any of the Contents or the catalogue. Any use of the catalogue or the Contents, other than for personal use, requires the advanced written permission of Amiad.

Amiad Water Systems Ltd. HeadquartersWeb: www.amiad.com | E-mail: [email protected]