Automatic Distance Measurement& Braking-ultrasonic
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Transcript of Automatic Distance Measurement& Braking-ultrasonic
AUTOMATIC DISTANCE MEASURMENT AND BRAKING
SYSTEM USING ULTRASONIC SENSOR
SYNOPSIS
Until well into the twentieth century, most devices developed for measuring
distance worked on the same principle. The measured distance is compared with a
standard unit of length. Other means are available. One of these is the measurement of
time taken by the sound wave to cover a certain distance. This sound normally lies
beyond human hearing. The ultrasonic sensor is used to measure the distance in digital
form and also automatically braking the vehicle when the obstacle closer to the vehicle.
The aim is to design and develop a control system based an
intelligent electronically controlled automotive braking system is called
“AUTOMATIC BRAKING SYSTEM”. This Braking system is consists of
ultrasonic sensor unit, IR sensor unit, Pneumatic breaking system. The Ultrasonic sensor
is used to detect the obstacle distance in LCD display. There is any obstacle in the path,
the IR sensor senses the obstacle and giving the control signal to the breaking system.
The pneumatic breaking system is used to break the system.
In our project of ‘ULTRASONIC DISTANCE METER” is suitable for
measuring distances between 25 cm and about 6 m. The measured distance is shown on a
3-digit liquid crystal display (LCD).
The low current drawn by the unit makes battery operation possible: ‘LO BAT’
reading on the LCD indicates when the battery needs to be replaced. The block diagram
of this meter is shown in figurer. This is having the four major parts of the meter
A sender and A Receiver
Timing and time reference section
A counter with display
The technology of pneumatics has gained tremendous importance in the field of
workplace rationalization and automation from old-fashioned timber works and coal
mines to modern machine shops and space robots. It is therefore important that
technicians and engineers should have a good knowledge of pneumatic system, air
operated valves and accessories.
INTRODUCTION
We have pleasure in introducing our new project “AUTOMATIC DISTANCE
MEASUREMENT AND BRAKING SYSTEM USING ULTRASONIC”, which is
fully equipped by ultrasonic and IR sensors circuit and Pneumatic breaking circuit. It is a
genuine project which is fully equipped and designed for Automobile vehicles. This
forms an integral part of best quality. This product underwent strenuous test in our
Automobile vehicles and it is good.
The “PNEUMATIC BRAKEING CIRCUIT” can stop the vehicle within 2 to 3
seconds running at a speed of 50 KM. The pneumatic breaking system is a fully
automation project.
This is an era of automation where it is broadly defined as replacement of manual
effort by mechanical power in all degrees of automation. The operation remains an
essential part of the system although with changing demands on physical input as the
degree of mechanization is increased.
Degrees of automation are of two types, viz.
Full automation.
Semi automation.
In semi automation a combination of manual effort and mechanical power is
required whereas in full automation human participation is very negligible.
NEED FOR AUTOMATION:
Automation can be achieved through computers, hydraulics, pneumatics, robotics,
etc., of these sources, pneumatics form an attractive medium for low cost automation.
The main advantages of all pneumatic systems are economy and simplicity. Automation
plays an important role in mass production.
To reduce man power
To increase the efficiency of the vehicle
To reduce the work load
To reduce the fatigue of workers
To achieve good product quality
Less Maintenance
To reduce the accident SENSORS
A sensor is a transducer used to make a measurement of a physical variable. Any
sensor requires calibration in order to be useful as a measuring device. Calibration is the
procedure by which the relationship between the measured variable and the converted
output signal is established.
Care should be taken in the choice of sensory devices for particular tasks. The
operating characteristics of each device should be closely matched to the task for which it
is being utilized. Different sensors can be used in different ways to sense same
conditions and the same sensors can be used in different ways to sense different
conditions.
TYPES OF SENSOR:
Passive sensors detect the reflected or emitted electro-magnetic radiation from
natural sources, while active sensors detect reflected responses from objects which are
irradiated from artificially generated energy sources, such as radar. Each is divided
further in to non-scanning and scanning systems.
A sensor classified as a combination of passive, non-scanning and non-imaging
method is a type of profile recorder, for example a microwave radiometer. A sensor
classified as passive, non-scanning and imaging method, is a camera, such as an aerial
survey camera or a space camera, for example on board the Russian COSMOS satellite.
Sensors classified as a combination of passive, scanning and imaging are classified
further into image plane scanning sensors, such as TV cameras and solid state scanners,
and object plane scanning sensors, such as multi-spectral scanners (optical-mechanical
scanner) and scanning microwave radiometers.
An example of an active, non-scanning and non-imaging sensor is a profile
recorder such as a laser spectrometer and laser altimeter. An active, scanning and imaging
sensor is radar, for example synthetic aperture radar (SAR), which can produce high
resolution, imagery, day or night, even under cloud cover.
The most popular sensors used in remote sensing are the camera, solid state
scanner, such as the CCD (charge coupled device) images, the multi-spectral scanner and
in the future the passive synthetic aperture radar.
Laser sensors have recently begun to be used more frequently for monitoring air
pollution by laser spectrometers and for measurement of distance by laser altimeters.
1. ULTRASONIC SENSOR:-
In comparison to X-Rays, ultrasonic encompasses a region where the frequency is
much lower. Ultrasonics or supersonics implies a range of frequencies above the audible
range. We, the human beings can listen to frequencies in the range between 20Hz to
20,000 Hz. Ultrasonics can currently be produced for frequencies as high as 10⁹ Hz.
Ultrasound is widely used in industry and as an important tool in the medical field.
Ultrasonics can be prepared by,
The magnetostriction effect
The piezoelectric effect.
1. MAGNETOSTRICTION EFFECT:
The magnetostriction effect is the phenomenon of expansion or contraction
which takes place in a rod of ferromagnetic material (such as iron or nickel) when placed
in a magnetic field parallel to its axis. The change in the length is a function of the
magnitude of the field and nature of the material.
It is independent of the sign of the field. If the applied magnetic field is
alternating in nature then the rod or tube placed in the field will contract and expand
alternately with the frequency which is twice the frequency of the applied magnetic field.
The longitudinal expansions and contractions produce ultrasonic frequencies. The
frequency of vibration is a function of the dimensions of the magnetostrictive material
and the mode of vibration.
The figure shows an iron bar which is clamped at the middle and placed inside
two coaxial coils. By suitable choice of the value of the condenser C, high frequency
oscillation currents are set up in the circuit coil A. The high frequency current flowing in
coil results in a periodically varying magnetic field this produces alternate compression
and extension of the bar. An induced e.m.f. is now set up in coil B due to the alternate
compression and extension of the bar (inverse magnetostrictive effect).
The induced e.m.f. in coil B now amplifies it producing a higher value of
current in coil A. This in turn produces a higher e.m.f. in coil B (inverse magnetostrictive
effect) thus reinforcing it. In this way, the coil A current ultimately rises to very large
amplitude with a frequency limited by the longitudinal frequency of the rod. If the
frequency of the circuit equals the frequency of vibration of the rod, then resonance takes
place and sound waves of maximum amplitude are produced, by varying the length of the
rod and the capacitance, the frequency can be varied.
Piezoelectric Effect:
By the term piezoelectric effect, we mean production of a potential difference
across the opposite faces of a substance, crystalline or ceramic, due to contraction or
expansion between the opposite faces. This voltage appears due to the crystal lattice
deformation. The application of force to a crystal of quartz or Rochellesalt produces a
voltage across the crystal. Conversely, application of an electric field may cause the
crystal or expand or contract in certain directions. The piezoelectric deformations are
directly proportional to the electric field and changes sign when the field is reversed.
Piezoelectric effect is possible only in crystals that do not posses a centre of symmetry.
Detection of Ultrasonics:
Ultrasonic signals can be detected by thermal detectors, Kundts tube etc. A quartz
crystal may also be used for detection of ultrasound. Electric charges will then be
produced on the pair of faces that are perpendicular to the faces that catches the
Ultrasonics.
Characteristics of Ultrasonics:
The important characteristics of ultrasonic signals are that
(i) Ultrasonic signals exhibit very negligible diffraction due to their small λ
values. They can thus be transmitted over long distances without appreciable
attenuation or loss.
(ii) The speed of propagation of ultrasonic signals depends on their frequency, i.e.
the speed decreases with decrease of frequency.
(iii) Ultrasound is highly energetic.
(iv) If an ultrasonic wave is transmitted through a liquid, stationary wave patterns
are generated due to the reflection of the wave from the other end. The liquid
density thus changes from layer to layer along the propagation direction. A
plane diffraction grating can thus be formed which can diffract light.
(v) Intense ultrasonic wave possesses a disruptive effect in some fluids.
Applications of Ultrasonics:
The applications of Ultrasonics are too many. Some of the applications of
Ultrasonics are,
(i) Physical, chemical and biological effects
(ii) Ultrasonic flaw detection
(iii) Depth sounding (or sound signaling)
(iv) Cleaning and clearing
(v) Direction signaling
(vi) Coagulation and crystallization
(vii) Degassing of liquids by ultrasonic waves
(viii) Metallurgical applications
Ultrasonic in medicine.
COMPONENTS AND DESCRIPTION
SELECTION OF PNEUMATICS:
Mechanization is broadly defined as the replacement of manual effort by
mechanical power. Pneumatics is an attractive medium for low cost mechanization
particularly for sequential or repetitive operations. Many factories and plants already
have a compressed air system, which is capable of providing both the power or energy
requirements and the control system (although equally pneumatic control systems may be
economic and can be advantageously applied to other forms of power).
The main advantages of an all-pneumatic system are usually economy and
simplicity, the latter reducing maintenance to a low level. It can also have out
standing advantages in terms of safety.
PNEUMATIC COMPONENTS AND ITS DESCRIPTION
The pneumatic bearing press consists of the following components to fulfill the
requirements of complete operation of the machine.
1) PNEUMATIC SINGLE ACTING CYCLINDER
2) SOLENOID VALVE
3) FLOW CONTROL VALVE
4) ULTRASONIC SENSOR UNIT
5) WHEEL AND BRAKE ARRANGEMENT
6) PU CONNECTOR, REDUCER, HOSE COLLAR
7) STAND
8) SINGLE PHASE INDUCTION MOTOR WITH PULLEY
SOLENOID VALVE (OR) CUT OFF VALVE:
The control valve is used to control the flow direction is called cut off valve or
solenoid valve. This solenoid cut off valve is controlled by the intelligent control unit.
In our project cut of solenoid valve is used for flow direction of braking cylinder.
It is used to flow the air from air tank to the single acting cylinder.
Single acting cylinder
Single acting cylinder is only capable of performing an operating medium in only one
direction. Single acting cylinders equipped with one inlet for the operating air pressure, can
be production in several fundamentally different designs. Single cylinders develop power in
one direction only.
Therefore no heavy control equipment should be attached to them, which requires to be
moved on the piston return stoke single action cylinder requires only about half the air
volume consumed by a double acting for one operating cycle.
APPLICATIONS AND ADVANTAGES
APPLICATION:
For automobile application
Industrial application
ADVANTAGES
Brake cost will be less.
Free from wear adjustment.
Less power consumption
Less skill technicians is sufficient to operate.
It gives simplified very operation.
Installation is simplified very much.
To avoid other burnable interactions viz.… (Diaphragm) is not used.
Less time and more profit.
SPECIFICATION
1. Single acting pneumatic cylinder
Technical Data
Stroke length : Cylinder stoker length 170 mm
Quantity : 2
Seals : Nitride (Buna-N) Elastomer
End cones : Cast iron
Piston : EN – 8
Media : Air
Temperature : 0-80 º C
Pressure Range : 8 N/m²
2. 3/2 solenoid valve:-
Technical Data:
Size : ¼”
Pressure : 0 to 8 kg / cm2
Media : Air
Type : 3/2
Applied Voltage : 230V A.C
Frequency : 50 Hz
3. Flow control Valve
Technical Data
Port size : 0.635 x 10 ֿ² m
Pressure : 0-8 x 10 ⁵ N/m²
Media : Air
Quantity : 1
4. Connectors
Technical data
Max working pressure : 10 x 10 ⁵ N/m²
Temperature : 0-100 º C
Fluid media : Air
Material : Brass
5. Hoses
Technical date
Max pressure : 10 x 10 ⁵ N/m²
Outer diameter : 6 mm = 6 x 10 ˉ ³m
Inner diameter : 3.5 mm = 3.5 x 10 ˉ ³m
IMPORTANT FEATURES
Distance measurement upto 6 meter
Fast pick-up
Low maintenance expenditure
Good efficiency
LCD is used to measure the distance in meter..
Microcontroller IC 89C51 has large memory capacities.
Simple, easy to construct.
Battery low indication is provided in the LCD display for weak battery replacement
Distance is measured by simply pressing the bush button continuously.
BLOCK DIAGRAM
POWER SUPPLY
CONTROL
UNIT
ULTRASONIC TRANSMITTER
PNEUMATIC CYLINDER
SOLINOID VALVE
BRAKE ANGEMENT
ULTRASONIC RECEIVER
FLOW CONTROL VANVE
AIR TANK(COMPRESSOR)
INTERNAL BLOCK DIAGRAM OF ULTRASONIC DISTANCE METER:-
APPLICATIONS
It is used to measure the distance between two blocks (bellow 6 meter).
Depth measurement.
Length Measurement.
Height Measurement.
Automobile Application
CLK ECOUNTER
CENTRALTIMING
CLOCK17.05 kHz
SENDER
RECEIVER
S R
BISTABLE
LCD DISPLAY
DISADVANTAGES
This circuit only measures the distance bellow 6 meter.
This circuit doesn’t senses fast moving obstacle distance.
Cost of the sensor is very high when compared to other sensors.