Automated Marine Propeller Design Combining Hydrodynamics Models and Neural Networks

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    First International Symposium on Fishing Vessel Energy Efficiency

    E-Fishing, Vigo, Spain, May 2010

    Automated Marine Propeller Design

    Combining Hydrodynamics Models and Neural Networks

    D. Calcagni1, F. Salvatore1, G. Bernardini2, M. Miozzi1

    1 Italian Ship Model Basin (INSEAN), Rome, Italy

    2 University Roma Tre, Rome, Italy

    AbstractAn automated computational methodology for

    the preliminary design of marine propellers is presented.

    A Neural Network architecture is developed to describe

    the performance of propeller models from a virtually-

    generated systematic series. Propeller performance pre-

    dictions are based on a propeller hydrodynamics model

    based on a inviscid-flow model. Next, propeller geometry

    optimization is investigated through a Genetic Algorithm

    formulation. The structure of the resulting propeller de-

    sign environment is illustrated and Neural Network, opti-

    mization models are validated through comparisons with

    existing experimental data and results from alternative

    approaches. Numerical applications to a notional design

    excercise addressing a propeller retrofit study for an aged

    fishing vessel are also presented.

    Marine Propulsion; Ducted Propellers; Neural Networks;

    Numerical Optimization (key words)

    I. INTRODUCTION

    The quest for reducing operating costs and the increasing

    awareness of environmental issues related to fuel consump-

    tion and NOx emissions raise pressing demands to improve

    the energetic efficiency of vessels. The propulsion system

    is among the most important factors contributing to deter-

    mine vessel performance, and hence consistent efficiency im-

    provements are expected from a successful design of propul-

    sion components.Dealing with large transport ships, enhanced design tech-

    niques taking advantage of state-of-the-art experimental and

    computational techniques can be applied in view of the large

    investments shipowners can afford for that kind of vessels.

    This is not the case with smaller vessels like fishing boats

    where budget available for design is typically very limited

    and standard, sometimes obsolete, analysis and prediction

    approaches are used.

    A viable strategy to achieve efficiency improvements for

    fishing boats is to develop fast and automated modelling

    techniques to rapidly explore propulsion retrofitting solu-

    tions as well as to design new vessels compliant to more and

    more stringent regulations.

    In the present paper, a propeller design environment com-

    bining multi-disciplinary models is described. Specifically,

    three different tools are integrated: (i) propeller hydrody-

    namics modelling through robust techniques, (ii) virtually-

    generated systematic propeller series processing, and (iii) au-

    tomated optimal geometry refinement. Proposed modelling

    and analysis tools are described in the following sections and

    applications to sample design problems are presented.

    Computational hydrodynamics modelling is based on an in-

    viscid flow approach developed over the last decade and ex-

    tensively validated for marine propeller flow studies. This

    approach provides fast and robust performance predictionsonce propeller geometry and operating conditions are de-

    fined. Applications of this methodology to both open and

    ducted propellers are presented.

    Next, a procedure to identify general relationships between

    propeller performances and geometry/operating conditions

    is developed by using an Artificial Neural Network (ANN)

    model. Combining computational hydrodynamics and ANN

    models, a virtual systematic propeller series is created and

    new design configurations are found through fast automated

    procedures. The capability of the proposed ANN model to

    describe a whole propeller series is demonstrated by consid-

    ering the Wageningen B-Series for open propellers as a ref-

    erence case. Finally, an optimal propeller design excercise is

    proposed, in which the computational hydrodynamics/ANN

    model is interfaced to a numerical optimization code based

    on a Genetic Algorithm methodology.

    The capabilities of the resulting design environment are de-

    scribed and evaluated through a notional design excercise ad-

    dressing a propeller retrofit study for an aged fishing vessel.

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    II. C OMPUTATIONAL MODEL S

    Core of the present automated design technique is the com-

    putational hydrodynamics model used to predict propeller

    performance under given operating conditions. In view of

    the application to fishing vessels, emphasis is given here to

    numerical models capable to describe ducted propellers.

    With respect to conventional open screw propellers, ducted propellers have the advantage of increasing thrust and ef-

    ficiency at low speed when an accelerating duct is used,

    whereas the risk of blade cavitation is reduced by mounting

    decelerating ducts. The hydrodynamic interaction between

    propeller and duct is very complex and is characterized by

    viscosity driven phenomena such as blade tips immersed into

    the inner duct boundary layer, flow separation on outer duct

    surface and thick viscous wakes downstream blunt duct trail-

    ing edges. Nevertheless, an inviscid-flow approach is ca-

    pable of capturing global interactional phenomena related

    mainly to thrust-induced vorticity and three-dimensional un-

    steady flow effects.Current approaches for the computational analysis of ducted

    propellers include both inviscid (potential) and viscous flow

    solvers. Inviscid methods are widely used because of their

    robustness and limited computational effort required. Exam-

    ples of these type of models are described in [1], [2], and in

    recent work as [3].

    Major drawbacks of inviscid-flow approaches are that flow

    details where viscosity effects are dominant are neglected.

    This may traduce into unreliable predictions of propeller

    performance of screw operating in off-design conditions.

    The exact description of viscous phenomena characterizing

    duct/blade interaction requires viscous flow models based

    on the solution of Navier-Stokes equations. An example ofRANS flow field calculations on a complete ducted propul-

    sor is reported in [4]. Of course, sophisticated flow mod-

    elling and highly-accurate results are obtained at computa-

    tional costs that are typically unaffordable for design proce-

    dures where several candidate configurations are evaluated

    and compared to determine the best one.

    A. Propeller Hydrodynamics Model

    In view of the analysis above, a computational approach suit-

    able for design scopes and based on inviscid-flow modelling

    is proposed here and referred to as BEM hydrodynamics

    model. Limitations typical for these types of methods areminimized by using a general formulation in which blade

    trailing vorticity dynamics, boundary layer flow and cavita-

    tion are described. Specifically, an approach for open screw

    propellers developed and validated over the last decade (see

    [5] and [6]) has been extended to analyse ducted propul-

    sors [7]. Description of blade/duct interaction is enhanced

    through trailing vortices alignment [8] and gap-flow mod-

    elling proposed in [9].

    Here, the computational model is briefly reviewed, whereas

    details can be found in referenced papers above cited.

    Assuming the onset flow is inviscid and incompressible,

    propulsor-induced perturbation velocity v may be expressed

    in terms of a scalar potential as v = and is governedby the Laplace equation 2 = 0. A classical mathemati-

    cal model (e.g., [11]) yields that the perturbation velocity canbe determined through a boundary integral equation where is express as a superposition of singularities distributed over

    the fluid domain boundary represented by the propulsor solid

    surface and a surface describing the vortical wake gener-

    ated by propeller blades. Impermeability conditions on solid

    boudaries and vorticity convection along the wake surface

    are imposed to define suitable boundary conditions. A key

    feature of the methodology is that unknowns are distributed

    only over these boundary surfaces and hence the additional

    burden of unknowns distributed throughout the fluid region

    typical of viscous-flow solvers is prevented.

    Figure 1: Computational grid for ducted propeller flow anal-

    ysis through the BEM hydrodynamics model.

    By discretization, the problem is recast as the solution of a

    linear system of equations. Once the perturbation potential

    is determined, the total velocity field follows as q = vI

    +, where v

    Ihas different expressions to describe the in-

    coming flow to each propulsor component (screw and duct).Velocity and pressure fields are related through Bernoullis

    theorem

    t+

    1

    2q2 +

    p

    + gz0 =

    1

    2v2I

    +p0

    , (1)

    where p is the pressure, q = q, vI

    = vI, and gz0 is the

    hydrostatic head.

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    As a result of the hydrodynamic analysis, open propeller

    thrust TP

    and torque QP

    are calculated by integrating pres-

    sure p and viscous friction over the propeller surface SP

    :

    TP

    =

    SP

    pnx dS+

    SP

    tx dS (2)

    QP = SP

    p (r n)x dS+SP

    (r t)x dS

    where n and t are respectively unit normal and tangent to

    SP

    , and subscript x denotes vector projection along the pro-peller axis direction. In (2) above, the pressure is evaluated

    via Bernoullis equation (1), whereas the friction coefficient

    is estimated by coupling BEM and boundary-layer models or

    simply from semi-empirical formulas for a flat plate in tur-

    bulent flow, [10].

    Replacing propeller surface with duct surface, similar ex-

    pressions determine duct thrust TD

    . Then, total ducted

    propulsor thrust TT

    is (using ITTC symbols)

    TT

    = TP

    + TD

    (3)

    whereas the thrust coefficient is KTT

    = TT/12n2D4

    P, with

    n and D respectively propeller rotational speed (rps) anddiameter. Similarly, ducted propeller torque coefficient is

    KQP

    = QP

    /12n2D5

    P. Figure 1 shows a BEM model com-

    putational grid describing a ducted propeller and vortical

    wakes emanated by blades and by the duct trailing edge.

    B. Neural Network Model

    BEM hydrodynamics modelling can be used to evaluate

    the performance of a given propeller once geometry and

    operating conditions are assigned. Dealing with design,it is also important to develop procedures to find general

    relationships between propeller performances and geome-

    try/operating conditions. To achieve this, BEM hydrody-

    namics model is combined with an Artificial Neural Network

    (ANN) model.

    Neural Networks denote a general approach to describe a

    complex system through the relationships among Nin inputand Nout output variables without any explicit mathemati-cal input/output model, but simply through a learning pro-

    cess. Developed over the last five decades, today ANNs are

    widely used in many disciplines, and applied with different

    aims such that of function approximation, classification anddata processing [20].

    ANN architectures try to mimic biological systems: multiple

    layers ofneurons are linked each other through synapses that

    transfer information from the input layer to the output layer.

    A feed-forward architecture implies that information flux is

    mono-directional. Each neuron receives and processes infor-

    mation from all neurons of the preceding layer through the

    following steps (see Fig. 2):

    1. information incoming to a neuron from all neurons of

    the preceeding layer is summed and biased in order to

    allow/disable activation of the neuron itself;

    2. a proper transfer function modifies the income signal,

    generating the output signal of the neuron;

    3. the output signal is sent, through synapses, to all the

    neurons in the following layer.

    The output Yi(l) of a single neuron may be expressed as

    Yi(l) = Fai(l)

    = F

    Nneur

    j=1

    wj

    i(l)Xj + w0i(l)X

    0)

    0 l Llayer; Yi(0) = Xi; X0 = 1

    where ai(l) represents the activation function, Xj the input

    data to neurons weighted by quantity wj

    i(l), related to the

    connection between neurons. QuantityF is a monotone, con-tinous and differentiable transfer function. A sigmoid func-

    tion is used here, see right Fig. 2.

    In order to reproduce the input/output structure character-

    izing a given system, ANNs require suitable training. The

    problem of training a neural network consists in determin-

    ing the optimal set of weights w that allows to describe a

    response surface over the entire domain of the independent

    variables with a minimum error; they are updated through a

    recursive procedure that ends when neural numerical and de-

    sired outputs differ less than a prescribed threshold. Specifi-

    cally, a Levenberg-Marquardt algorithm, based on a gradi-

    ent search direction calculated via a back-propagation of theerror, is here used [12].

    Once training is completed, the ANN is ready to simulate

    and predict the behaviour of any configuration described as

    arbitrary combination of input variables. The only require-

    ment is that queried input variables do not take values that

    are significantly outside the range of variation of input vari-

    ables used in the training phase. A major advantage of using

    trained ANNs is that computational time required to predict

    system output is negligible. Thus, this technique is appeal-

    ing when combined with design and optimization procedures

    where recursive calculations are necessary.

    C. Numerical Optimization Model

    In the design process of a marine propeller, one of the main

    goals is the definition of the optimal combination of the de-

    sign parameters, defining screw geometry and operating con-

    ditions, in accordance to required performances. To have a

    fast and automated design tool, an optimization procedure

    based on trained ANNs to describe the physical behaviour of

    the system is here proposed.

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    Figure 2: Neural network architecture: multi-layer configuration and single neuron structure.

    Numerical optimization applied to propeller design typically

    implies that propeller performance figures (objective func-

    tions) have to be maximized (or minimized) through varia-

    tion of a given set of parameters defining propeller geome-

    try and operating conditions (design parameters). Physical

    or practical limitations to values that variables assume dur-

    ing the optimization procedure are called constraints. In the

    following sections, examples of design parameters, objective

    functions and constraints are given.

    In the present work, a numerical optimization procedure

    based on genetic Algorithms (GAs) is considered. Basic fea-

    tures of the methodology are given here, whereas details can

    be found e.g. in [13], [14] and [15]. The underlying idea of

    GAs is to mimic natural selection in the process of finding

    the optimal solution. Candidate solutions during the opti-

    mization procedures are called individuals and the whole set

    of individuals is a population. Here, since binary-based GAs

    are used, each individual is associated to a string of binary

    digits (genes) ordered in a given sequence (chromosome).

    At each step of the process, solutions corresponding to all

    individuals are evaluated in terms of the objective functions.

    A penalty-function technique [16] is used to include the con-

    straints in the optimization process. A selection of the best

    individuals, based on a fitness measure calculated from the

    objective function and constraints, is done and chromosomestrings are saved to build a new generation. New offsprings

    starting from the actual population are generated through

    chromosome string manipulations (crossover). A mutation

    operator is also applied to avoid premature convergence to

    local optima, instead of global ones. The amount of chro-

    mosone variations during the evolutionary process is con-

    trolled in order to reduce the impact of random mutations as

    the solution converges to an optimum. Furthermore, an elite

    selection strategy is used to prevent new generations produc-

    ing worse results than elder ones. The optimization proce-

    dure is iterated untill the chromosomes similarity (bit-string

    affinity) reaches a given value [13].

    D. Parametric Search

    An alternative approach to find the optimum inside a popu-

    lation is represented by parametric search. Specifically, the

    optimum is searched by investigating the region of design

    variables space where all constraints are satisfied [17]. In this

    case the search procedure is simply based on parametric vari-

    ation of all design variables in order to span all the domain

    of interest. The optimum is found by comparing objective

    function values in all tested design variables space points.

    Because of the dummy search technique, such a procedure

    typically requires to test a larger number of conditions than

    those investigated by numerical optimization algorithms and

    hence it tends to be computationally inefficient, expecially

    when the number of design variables growths. In the present

    work parametric search is used to compare results from opti-

    mization via GAs.

    III. VALIDATION OF NEURAL NETWORK MODEL

    A necessary step before application of ANNs to optimal de-

    sign consists in assessing the capability of the proposed Neu-

    ral Network Model to simulate performances of a general

    class of propellers [18]. As an example of training dataset,

    the Wageningen B-Series open propellers [19] are considered

    here. Specifically, available experimental data for the Wa-

    geningen B-Series allow to build an extensive dataset of 230

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    propeller models obtained from different combinations of ge-

    ometry parameters as number of blades Z, pitch/diameter ra-tio P/D, expanded area ratio EAR. Each model is testedat advance ratio Ja = VA/nDp from zero (bollard pull) tozero thrust. Input/output relationship are sketched in Fig. 3.

    A total of 4000 combinations of geometry and operational

    conditions is then considered, for which measured propellerKT, K

    Qand efficiency = (Ja/2)KT/KQ are known.

    Figure 3: Neural Network training based on Wageningen B-

    Series open propeller dataset: input/output relationships.

    Two cases are considered:

    (a) training dataset based on experimental data from the

    original Wageningen series [19];

    (b) training dataset for the same propeller series, with ex-

    perimental data replaced by computational results from

    BEM hydrodynamic model.

    In order to perform Neural Network training first and val-

    idation then, the whole dataset is splitted into two subsets.

    The subset used in the training phase (training dataset) isobtained from the whole dataset by considering only dataset

    entries at even values of Ja, whereas dataset entries at oddJa values form the subset used for ANN results validation.Results by the ANN architecture developed in the present

    work are compared to those obtained using software

    NeurosolutionsTM [21]. In order to make the two ANN

    models comparable, input data arrangement and neurons

    transfer function used are the same, and both models use a

    Levenberg-Marquardt procedure for the gradient search in

    the back propagation step [20]. Moreover, a check on the cor-

    rectness of the hidden layer compositions in terms of number

    of neurons has been made, by adopting a genetic algorithmscheme in the determination of the optimal layers dimension

    [15]. This form of optimization requires that the network

    be trained several times in order to find the combination of

    inputs that produces the lowest error.

    The comparison between original Wageningen B-Series

    open propeller data and those obtained from Neural Network

    test simulations is described in Figs. 4, 5. Figures 4 depict

    error maps of calculated propeller KT

    versus original data

    [19] in particular, the figure shows the influence of two input

    variables, J and P/D, for given value of other ones, Z = 4and Ae/A0 = 0.85. ANN prediction error is below 4% overa wide range of input variables P/D,J. Only exception is10% error peaks in the boundary region with lowest P/Dand highest J values (thrust close to zero). Results by the

    two ANN models are in good agreement. Similar results areobtained for other output variables KQ and .The quantitative comparison of original vs. ANN-predicted

    data is confirmed by Figure 5, where actual KT

    results are

    shown for three different values of P/D. B-Series exper-imental data [19] and ANN results are within plotting ac-

    curacy. In particular, results by the present ANN model and

    those from commercial softwareNeuroSolutionsTM software

    [21] are in excellent agreement.

    Figure 5: ANN prediction of Wageningen B-Series pro-

    peller KT: Z = 4, AE/A0 = 0.85,P/D = [0.6, 1.0, 1.4].Original data [19] compared to present ANN model and

    NeuroSolutionsTM software [21].

    IV. AUTOMATED DE SIGN: CASE STUDY

    The integrated BEM hydrodynamics-Neural Networks

    model is coupled to numerical optimization via Genetic Al-

    gorithms and applied to a propeller design exercise.

    Akin to classical propeller series like the Wageningen B-

    Series, a basic assumption here is that a propeller series may

    be built by considering only fourdesign parameters:

    the propeller diameterDP

    the number of blades, Z

    the expanded area ratio, EAR

    pitch to diameter ratio, P/D

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    Figure 4: Prediction by Neural Networks of Wageningen B-Series propeller thrust coefficient KT: Z = 4, AE/A0 = 0.85.Error map between calculated and original data [19]. Left: present ANN model; right: NeuroSolutionsTM software [21].

    Other blade geometry details including radial distributions of

    chord, pitch, skew, sectional profile thickness and camber are

    implicitely defined through combinations of the four design

    variables above.

    The design objective is to maximize hydrodynamic effi-

    ciency while keeping fixed delivered torque Qd (and powerPd, with n also kept constant).Then, design constraints are imposed as follows:

    1. torque absorbed by propeller at given rps matches

    delivered torque within a 2.5% allowed deviation:

    |(QQd)/Qd| 0.025;

    2. propeller thrust at given ship speed matches hull resis-

    tance within a 2.5% deviation: |(TR)/R| 0.025;

    3. propeller diameter is limited to fit into an existing after-

    body layout: DP Dmax;

    4. cavitation condition based on Kellers Formula:

    EAR EARmin, with [19]:

    EARmin =(1.3 + 0.3Z)T

    (p0 pv)D2P+ k (4)

    where k = 0.2 is used for single-screw vessels.

    Constraint no. 2 implies that vessel speed cannot be lower

    than reference speed VS . Then, hydrodynamic efficiency op-timization means that thrust (and vessel speed) is increased.

    A real-life case study is derived from existing vessel data

    analysed during the EU-FP6 research project SUPER-

    PROP, [7]. Aim of the project (2005-2008) was to analyse

    tecno-economical aspects related to retrofitting propellers of

    aged boats like trawlers and tugs.

    The reference configuration chosen here reflects the propeller

    of a fishing vessel of about 1400 T gross weigth, 70 m length,

    2000 kW/375 RPM engine power at MCR. Considering free-

    running conditions, design parameters for this reference con-

    figuration are:

    reference ship speed, VS

    = 7.31 m/s

    delivered power, Pd = 1714 KW

    engine rotational speed, n = 4.17 rps

    maximum diameter allowed, DP

    = 2.7 m

    Combining model test and sea-trials data from the project

    above, hull resistance curve R = R(VS

    ), wake fraction (1wt) and thrust deduction (1 t) factors are known for thisreference configuration.

    The optimum search is based on numerical optimization via

    genetic algorithms and results are compared to those ob-

    tained by the parametric search approach. In particular, the

    parametric search procedure can be summarized as sketched

    in Fig. 6: (i) determine the condition for DP

    satisfying the

    KQ

    -constraint; (ii) determine the condition for VS

    satisfy-

    ing the KT-constraint; (iii) check other constraints affectingEAR in combination to D

    P, V

    S.

    Considering alternative optimum search techniques (para-

    metric search Vs. numerical optimization) and NN training

    dataset (experimental Vs. BEM hydrodynamics), four differ-

    ent combinations are obtained and addressed here below.

    With respect to design variables, a set of optimal conditions,

    for which the choice of the best is made only by comparison

    of the chosen objective function, is shown in Figs. 8 to 10.

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    Figure 6: Parametric search algorithm to determine the opti-

    mal propeller operating in the hull wake.

    Figure 7: Parametric search algorithm to determine the op-

    timal propeller operating in the hull wake: efficiency versus

    the pitch to diameter and the expanded area ratio.

    All figures show a sequence of points representing local min-

    ima when Z is fixed and input variables P/D and EAR arechanged. For the case Z=5, Fig. 7 shows the subset of solu-

    tions satisfying all constraints. Among all points, one is the

    optimum in that efficiency is maximised.Typically, the minimum lies on the boundaries of the domain;

    in particular, results in Figg. 9 and 10 show the propeller

    diameter is in the nearby of its maximum allowable value,

    whereas the expanded area ratio is very close to its minimum

    required value. Discrepancies between results obtained us-

    ing parametric search and GA optimization are mainly due

    to different strategies used to update input variable values in

    both approaches. In particular, EAR is updated with step

    (EAR) = 0.01 whereas a smaller step is used in the GAprocedure. As a consequence, parametric search and GA so-lutions are shifted whereas predicted slopes are very similar.

    Next, the effect of using numerical or experimental data to

    train the NN model is analysed. This kind of comparison is

    very important because it reveals the error that occurs when

    a numerical model is used instead of experimental data.

    Discrepancies are now much more evident, and vary between

    6% for quantitity P/D to only 2% in case of predicted op-timum efficiency. The above differences yield that for the

    present case small performance differences are obtained be-

    tween a four-bladed propeller and a five-bladed propeller.

    The selection between these two candidate solutions is then

    postponed to results of careful analysis addressing cavitation

    risks, acoustic and vibratory response of the propeller.

    V. EXTENSION TO DUCTED PROPELLERS

    The propeller design exercise described above refers to open

    screw configurations. In view of application of the proposed

    methodology to working boats like fishing and supply ves-

    sels, the extension to include ducted propeller modelling ca-

    pabilities is necessary.

    To this aim, the integrated BEM hydrodynamics/Neural-

    Networks/numerical optimization tool described above is

    easily generalized once open propeller hydrodynamics by

    BEM is extended to ducted propellers. Work underway inthis area is described in the present section.

    In order to assess the proposed methodology, the present nu-

    merical model has been used to predict global performances

    of the original propeller mounted on the fishing vessel taken

    as the reference case. Its model propeller is denoted E1622

    in the INSEAN nomenclature and is characterized by a pitch

    to diameter ratio, P/D, equal to 1.0 and an expanded arearatio Ae/A0 0.85. Experimental data are available for the

    propeller working in ducted as well as in unducted configu-

    ration.

    In Fig.11 predicted thrust and torque are compared to exper-

    imental data for the INSEAN E1622 isolated propeller case.A good agreement is shown for all values of the advance co-

    efficient. Propeller thrust coefficient KT is slightly under- predicted at high values ofJ. Next, in Fig.12 the ductedpropeller configuration is considered and results obtained by

    using different trailing wake models are compared. Specif-

    ically, results are labelled respectively as PW and FW,where PW stands for numerical calculations considering a

    prescribed helicoidal wake shape, whereas the notation FW

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    Figure 8: Automated design procedure. Comparison be-

    tween parametric search and GA optmization. NNs trained

    with numerical and experimental data. Top: efficiency vs.

    blade number. Bottom: pitch ratio vs. blade number.

    refers to results by using a flow-aligned trailing wake ?? de-

    termined from open propeller simulations at equivalent load-

    ing conditions. At high values ofJ (above 0.5) the totalthrust coefficient is overpredicted by using any wake shape,

    and this is mainly due to an overestimation of the duct con-

    tribution. At low values ofJ, the propeller contribution tothrust is overpredicted, whereas the duct contribution is un-

    derpredicted. As far as duct contribution to thrust is con-

    cerned, the use of a flow-aligned wake improves numerical

    predictions, whereas propeller thrust is generally not influ-

    enced (with slight overprediction of experimental data at low

    values ofJ) if a free wake model is included.The above mentioned tests reveal that the introduction of a

    flow-aligned wake is a crucial issue in order to accurately

    Figure 9: Automated design procedure. Comparison be-

    tween parametric search and GA optmization. NNs trained

    with numerical and experimental data. Top: diameter vs.

    blade number. Bottom: ship speed vs. blade number.

    predict ducted propellers performance. The inclusion of a

    wake-alignement technique for the complete propeller/duct

    configuration is then deemed necessary and represents the

    objective of ongoing work.

    VI. CONCLUDING REMARKS

    An automated computational methodology for the prelimi-

    nary design of marine propellers has been described. The

    methodology combines inviscid-flow hydrodynamics mod-

    elling, Neural Networks and numerical optimization via Ge-

    netic Algorithm into a fast and robust tool that can be used

    at reduced computational costs. In the paper, the computa-

    tional methodology has been outlined and ongoing develop-

    ment and validation work has been presented.

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    Figure 10: Automated design procedure. Comparison be-

    tween parametric search and GA optmization. NNs trained

    with numerical and experimental data. Top: EAR vs. blade

    number. Bottom: deviation from EARmin.

    In particular, simple numerical applications have been pre-

    sented to assess the capability of the whole methodology to

    correctly predict optimal configurations for given operating

    conditions and other design constraints. Although the no-

    tional nature of the design excercise addressed, model capa-

    bilities are demonstrated and the following conclusions can

    be drawn.

    The computational hydrodynamics model based onBEM provides reliable predictions of propeller per-

    formances over a wide range of operating conditions.

    Ducted propeller modelling reveals critical aspects at

    low advance ratio that require further investigations.

    The proposed Neural Network model provides a pow-

    Figure 11: INSEAN E1622 unducted propeller open water

    performance. Comparison between BEM results and experi-

    mental data.

    erful tool to predict input/output relationships to de-

    scribe a virtual systematic propeller series built on user-

    defined characteristics.

    Applications of the Neural Network/BEM hydrodynam-ics model to simulate experimental results for the Wa-

    geningen B-series demonstrate virtually-generated pro-

    peller series can be easily built.

    The proposed automated technique is able to determinethe optimal configuration given operating conditions

    and design constraints.Future work will focus on improving BEM hydrodynamics

    modelling of ducted propeller configurations and creating

    virtual ducted propeller systematic series by using the pro-

    posed Neural Network strategy.

    ACKNOWLEDGEMENT

    The present work has been partly supported in the frame of

    Project SUPERPROP, Superior Life-time Operation Econ-

    omy of Ship Propellers, under EU-FP6 grant TST4-CT-

    2005-516219, and by Italian Ministry for Transports in the

    frame of project Programma Ricerche INSEAN.

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    Figure 12: INSEAN E1622 ducted propeller open water per-

    formance. Comparison between BEM results and experi-

    mental data. Top: screw and duct thrust. Bottom: total thrust

    and torque.

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