GTO1004users.atw.hu/bazsielektron/Hang Auto/jbl_gto1004_[ET].pdf · GTO 1004 Specifications ......

GTO1004

4 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

JBL Consumer Products 250 Crossways Park Dr.

Woodbury, New York 11797 Rev1 1/2008 Released 2007 Discontinued XXXX

- CONTENTS -

SPECIFICATIONS ………………………………………..1 PACKING……………………………………………..…....2 CONTROL/INSTALLATION DRAWINGS………………3 CONTROL/INSTALLATION INSTRUCTIONS………....4 BASIC TROUBLESHOOTING……………………………5 EXPLODED VIEW/PARTS LIST…….….….…………....6 AMPLIFIER BLOCK DIAGRAM…………………….……7 ELECTRICAL PARTS LIST ..……….……….…….…….8 P.C.B. DRAWINGS….………………………...…….……12 IC/TRANSISTOR PINOUTS..…………………….….…..18 SCHEMATICS……………..……………….………..…...19

GTO 1004 Specifications

Output Power: 100W RMS x 4 channels @ 4 ohms; ≤1% THD + N (14.4V supply) 150W RMS x 4 channels @ 2 ohms; ≤1% THD + N 320W RMS x 2 channel (bridged) @ 4 ohms; ≤1% THD + N Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)

104dBA (reference rated power into 4 ohms) Dynamic power: 180W @ 2 ohms Frequency response: 10Hz – 100kHz (–3dB) THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms) Channel Separation ≥45db (full rated power) Input Impedance >20K ohms Maximum input signal: 6.0V Maximum sensitivity: 100mV Hi-Pass, Low Pass X-over Limits 32Hz – 320Hz ±20% Bass Boost @ 50Hz 0-12dB DC Offset <30mV Output regulation: .03dB @ 4 ohms Idle Current @ 4 ohms 1.5A Max Current Draw <70A @ 2 ohms both channels driven Remote Operating Voltages ON 5V OFF 4V Turn-on delay time 2-3 sec Circuit Protection Temperature (85±5C), Short circuit, Operating voltage range (8-16V) Dimensions: 18 9/16 x 10 3/8 x 2 1/8” (470 x 263 x 53mm) Fuses: (3) x 25A

JBL continually strives to update and improve existing products, as well as create new ones. The specifications

and details in this and related JBL publications are therefore subject to change without notice.

1

GTO1004

GTO1004

2

3x4x 1x

5 6

0 1 2

7 ABC9

E3 F

8

A B C D E F

18-9/16"470mm

10-3/8"263mm

2-1/8"53mm

4 DG

±ÈÀý 1.000

HA B C D

3

GTO1004

Installation Warnings and Tips• Disconnect the negative (–) lead from your vehicle’s

battery.• At the installation sites, locate and make a note of

all fuel lines, hydraulic brake lines, vacuum linesand electrical wiring. Use extreme caution whencutting or drilling in and around these areas.

• Choose a safe mounting location away from moisture. • Make sure there is sufficient air circulation at the

mounting location for the amplifier to cool itself.• Mount the amplifier, using the supplied hardware.

Specifications• 100W RMS x 4 channels @ 4 ohms and ≤1% THD + N*• 150W RMS x 4 channels @ 2 ohms and ≤1% THD + N*• THD + N: 0.05% (rated power @ 4 ohms)• Signal-to-noise ratio: 85dBA

(reference 1W into 4 ohms)*• Signal-to-noise ratio: 104dBA

(reference rated power into 4 ohms)• Frequency response: 10Hz – 100kHz (–3dB)• Max power: 600 watts* CEA-2006A-compliant

0 Speaker Output Connectors• Connect the speakers to these terminals,

observing proper polarity.• Four-channel operation: Connect the front left

speaker to the Front L+ and L– terminals, andthe front right speaker to the Front R+ and R–terminals. Repeat for the rear speakers, usingthe Rear L+ and L– terminals, and the Rear R+and R– terminals.

• Three-channel operation: Connect the stereospeakers to the Front terminals, as above.Connect the single speaker into which theamplifier’s rear channels will be bridged to theRear R+ and Rear L– terminals.

• Two-channel (bridged) operation: Connect onespeaker to the Front R+ and Front L– termi-nals. Connect the other speaker to the RearR+ and Rear L– terminals.

• Minimum speaker impedance for stereo opera-tion is 2 ohms. Minimum speaker impedance forbridged operation is 4 ohms.

1 Fuses• Replace only with the same type and rating.

2 Power Input Connectors • +12V: Connect to the positive terminal of the

vehicle’s battery. 8 AWG wire is recommended.Install an appropriate fuse holder and fuse (75Aminimum) within 18 inches of the battery. Makesure the wire is not damaged or pinched duringinstallation. Install protective grommets whenrouting wires through the firewall or other sheetmetal.

• GND: Connect to the vehicle’s chassis. Refer tothe picture below.

• REM: Connect to the “Remote Out” lead fromthe source unit or to a source of switched 12V+ (ACC).

3 Aux Output Connectors (RCA)• Summed, nonfiltered pass-through output.

Front right and rear right inputs are combinedand sent to the right AUX output. Front left and rear left inputs are combined and sent to the left AUX output. Connect to the input of an additional subwoofer amplifier.

4 Front Input Connectors (RCA)• Connect to the front RCA outputs from the

source unit or signal processor.5 Front Input-Level Control

• Used to match the front input level of the amplifier to the output level of the source unit.

• See G for the adjustment procedure.6 Front Crossover-Frequency Control

• 12dB/octave crossover, variable from 32Hz to 320Hz.

• See H for the adjustment procedure.7 Front Crossover-Filter Selector

• LPF: Select for subwoofer(s).• FLAT: Select for full-range speakers when

no subwoofer will be used in the system.• HPF: Select for midrange speakers or

full-range speakers when a subwoofer is used in the system.

8 Rear Bass-Boost Control• Set the Bass-Boost control according to your

preference, being careful not to apply enough boost to damage your speaker(s).

9 Rear Band-Pass (BP) Switch• If you will use the rear channels to drive a pair

of separate mid-bass speakers, place thisswitch in the BP position. The front crossoverfrequency control will set the low-pass filter frequency and the rear crossover control willset the high-pass frequency. In BP mode, therear crossover filter switch has no effect. Onlythe front inputs should be used in BP mode.

A Rear Crossover-Filter Selector• LPF: Select for subwoofer(s).• FLAT: Select for full-range speakers when

no subwoofer will be used in the system.• HPF: Select for midrange speakers or

full-range speakers when a subwoofer is used in the system.

B Rear Crossover-Frequency Control• 12dB/octave crossover, variable from

32Hz to 320Hz. • See the adjustment procedure in H.

C Rear Input-Level Control• Used to match the input level of the amplifier to

the output level of the source unit. See G forthe adjustment procedure.

• Also used to adjust the level of the mid-bassspeakers when the BP switch is in the BP positon.

D Rear Input Connectors (RCA)• Connect to the rear RCA outputs from the

source unit, or signal processor. Not used when the BP switch is in the BP position.

E Power On LED• Illuminated when the amplifier is on.

F Protect LED• Illuminated under any of the following fault

conditions: battery over/under voltage, short circuit in speaker wires, amplifier is too hot,amplifier’s output circuit has failed (DC voltageis present in the amplifier’s output).

G Setting Input LevelA Turn all Input-Level controls counterclockwise

to 6V (minimum).B With a dynamic music track playing, turn the

head unit’s volume control to the 3/4 position.C Turn Front Input-Level control clockwise until

the music is so loud that it no longer soundsclear (distortion is present in the output).

D Turn Front-Input-Level control counterclock-wise gradually, just until the music soundsclear, once again.

E Front-Level input is now adjusted correctly.F Adjust Rear Input-Level control so that the

level of the rear speakers is proportionate to the level of the front speakers, according to your preference.

H Setting the CrossoverA Crossover setting for 5" or larger full-range

speakers when no subwoofer is included in the system.

B Crossover setting for full-range speakerswhen a subwoofer is included in the system.

C Crossover setting for subwoofers.D Crossover setting for systems that include

separate mid-bass speakers driven by the rearchannels with the BP switch set to “BP.”

Note: Acceptable frequency ranges are indicated in gray.

GTO1004 CAR AUDIO POWER AMPLIFIER OWNER’S MANUAL

Factory Bolt Ring ConnectorGround Wire

Note: Remove any paintbelow ring connector.

Star Washer

This product is designed for mobile applications and is not intended for connection to the mains.A valid serial number is required for warranty coverage.Features, specifications and appearance are subject to changewithout notice.

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GTO1004

Amplifier Troubleshooting Guide 1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON Verify:

A. Remote turn-on wire from source to amplifier has proper voltage B. Power (B+) connections at amplifier, terminal blocks, and battery are secure C. Ground (GND) connections at amplifier and vehicle chassis are secure D. Battery B+ fuse (if used) is OK E. Amplifier fuse is OK F. B+ at battery and B+ at amplifier has proper voltage

2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition Verify:

A. RCA cables from amplifier to source are securely connected B. Volume adjustment on amplifier is correctly adjusted C. Source is ON and playing

3. Engine Noise From Speaker(s) Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading to amplifier. Verify:

A. RCA cables are of good quality with no breakage to internal shields B. RCA cables from source to amplifier are not run alongside any power cables

4. Amplifier Output Distorted Music Verify:

A. Source output music to amplifier is not distorted B. Source output sensitivity is correctly adjusted

5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode Verify:

A. Amplifier is mounted with adequate air circulation around heatsinks or vents B. Amplifier is not mounted under carpet or sealed enclosure C. Speakers meet correct impedance for application (mono or stereo hookup)

6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker) Verify:

A. Speaker crossover (if used) is not defective

GTO1004

5

Front Plate

Standoff

Standoff

Trans. Clamp

Trans. Clamp

Trans. Clamp

1380-0210-00

RCA CAP (Red)

RCA CAP (Wht)

GTO1004

6

Part Number Part Number

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

INPUT L

AUX OUT L

AUX OUT R

INPUT R

OP

OP

OP

OP

13

2A

13

2A

OP

OP

10 100K32 320

MODE HP/FLAT/LPVARIABLE LPF/HPF

32Hz-320Hz/12dB

10 100K32 320


32Hz-320Hz/12dB

AMP

AMP

INPUT RL

INPUT RR

OP

OP

13

2A

13

2A

OP

OP

10 100K32 320


32Hz-320Hz/12dB

10 100K32 320


32Hz-320Hz/12dB

AMP

AMP

MAIN AMPFRONT L

MAIN AMPFRONT R

MAIN AMPREAR RL

MAIN AMPREAR RR

4 ohm/2 ohm

4 ohm/2 ohm

speaker

speaker

speakerBTL-4ohm

4 ohm/2 ohm

4 ohm/2 ohm

speaker

speaker

speakerBTL-4ohm

power supply Battery+VCC

-VCC

+15V

-15V

23

1A

23

1A

FL LPF

FR LPF

BP

ON OFF

BP

ON OFF

10 100K50

10 100K50

BASS BOOSTVARIABLE

0dB-12dB/50Hz

BASS BOOSTVARIABLE

0dB-12dB/50Hz

7

GTO1004

GTO1004 Electrical Parts List

Part Number Reference Designator Qty

MAIN PCB

Resistors

0702-2000-02 JP253 JP252 2 Resistor 1/4W 0Ω ±5% 0702-2151-02 R22A R22B R22C R22D R38A R38B R38C R38D 8 Resistor 1/4W 150Ω ±5% 0702-2392-02 R6 1 Resistor 1/4W 3.9KΩ ±5%

0702-24R7-02 R23A R23B R23C R23D R24A R24B R24C R24D R25A R25B R25C R25D R26A R26B R26C R26D 16 Resistor 1/4W 4.7Ω ±5%

0702-1821-02 R32D R31D R31A R31B R31C R32A R32B R32C R33A R33B R33C R33D R34A R34B R34C R34D 16 Resistor 1/8W 820Ω ±5%

0702-3220-02 R24 R25 R12 R13 R14 R15 6 Resistor 1/2W 22Ω ±5% 0702-34R7-02 R36A R36B R36C R36D 4 Resistor 1/2W 4.7Ω ±5%

0702-1220-02 R14A R14B R14C R14D R15A R15B R15C R15D R16A R16B R16C R16D R17A R17B R17C R17D 16 Resistor 1/8W 22Ω ±5%

0703-1470-03 R6A R6B R6C R6D R7A R7B R7C R7D 8 Resistor 1/8W 47Ω ±1%

0702-1101-02 R20 R21 R22 R23 R16 R17 R18 R19 R13A R13B R13C R13D 12 Resistor 1/8W 100Ω ±5%

0703-1102-03 R1A R1B R1C R1D R2A R2B R2C R2D R3A R3B R3C R3D R4A R4B R4C R4D R5A R5B R5C R5D 20 Resistor 1/8W 1KΩ ±1%

0703-1332-03 R20A R20B R20C R20D 4 Resistor 1/8W 3.3KΩ ±1% 0702-1472-02 R2 1 Resistor 1/8W 4.7KΩ ±5% 0703-1622-03 R21A R21B R21C R21D 4 Resistor 1/8W 6.2KΩ ±1% 0702-1562-02 R18A R18B R18C R18D R19A R19B R19C R19D 8 Resistor 1/8W 5.6KΩ ±5% 0703-1752-03 R37A R37B R37C R37D 5 Resistor 1/8W 7.5KΩ ±1%

0702-1103-02R32 R7 R3 R4 R9A R9B R9C R9D R10A R10B R10C R10D R11A R11B R11C R11D R12A R12B R12C R12D R30

21 Resistor 1/8W 10KΩ ±5%

0702-1473-02 R1 R11 R10 R9 R8 R35D R35C R35B R35A 9 Resistor 1/8W 47KΩ ±5% 0702-1104-02 R5 1 Resistor 1/8W 100KΩ ±5%

0708-70R1-02 R27A R27B R27C R27D R28A R28B R28C R28D R29A R29B R29C R29D R30A R30B R30C R30D 16 Resistor 3W 0.1Ω ±5%

0704-4101-02 R26 R27 R28 R29 4 Resistor 1W 100Ω ±5%

Capacitors

06D211056001 C11A C11B C11C C11D 4 CAP,Electro 1UF/50V ±20% 5*11 105C 06D211074100 C7A C7B C7C C7D C11 C45 6 CAP,Electro 100uF/25V ±20% 6.3*11 105C 06D213374101 C35 C36 C37 C38 4 CAP,Electro 330UF/25V ±20% 8*14 105C 06D212266010 C5A C5B C5C C5D C6A C6B C6C C6D C2 9 CAP,Electro 22uF/50V ±20% 5*11 105C 06D213386001 C31 C32 C33 C34 4 CAP,Electro 3300UF/50V ±20% 25*25 105C 06D213376117 C27 C28 C29 C30 4 CAP,Electro 330uF/50V ±20% 10*20 105C06D214766100 C18 C19 C20 C21 4 CAP,Electro 47uF/50V ±20% 6.3*11 105C 06D202264109 C1 1 CAP,Electro 22uF/25V ±20% 5*12 105C 06D211066301 C3A C3B C3C C3D 4 CAP,Electro 10UF/50V ±20% 5*11 105C 06D212285101 C5 C6 C7 C8 4 CAP,Electro 2200UF/35V Φ16*26MM ±20% 105C 06D321027200 C16 C17 2 Resistor 102/100V ±5% 06D321037200 C12 C13 C14 C15 4 Resistor 103/100V ±5% 06D321047200 C10A C10B C10C C10D C12A C12B C12C C12D 8 Resistor 104/100V ±5% 06D231017000 C8A C8B C8C C8D C9A C9B C9C C9D 8 Ceramic Cap 100pF/100V ±20% 06D233917000 C1A C1B C1C C1D C2A C2B C2C C2D 8 Cap 391/100V ±20% 06D234717001 C4A C4B C4C C4D 4 Ceramic Cap 470PF/100V ±20% 06D231047000 C9 C22 C44 1C 2C 5C 6C 4C C4 C43 10 Ceramic Cap 0.1uF/100V ±20% 06D431047000 C3 C39 C40 C41 C42 C23 C24 C25 C26 9 Ceramic Cap 0.1uF/100V ＋80%/-20% 06D211076001 8C 9C 2 CAP,Electro 100UF/50V ±20% 8*12 105C

Semiconductors

04WY-15BV204 ZD1 ZD2 ZD3 ZD4 4 diode 15V DO-35 1W

Description

GTO1004

8

Part Number Reference Designator Qty Description

MAIN PCB

04PT-4148-04 D1 D1A D1B D1C D1D D2 D2A D2B D2C D2D D3 D4 D5 D6 D8A D8B D8C D8D 18 diode 1N4148 GSS 200MA 75V DO-35

03N1-5551-01 Q7A Q7B Q7C Q7D Q8A Q8B Q8C Q8D Q10A Q10D Q10C Q10B 12 Transistor 2N5551 NPN TO-92

03P1-5401-01 Q11A Q11B Q11C Q11D Q12A Q12B Q12C Q12D 8 Transistor 2N5401 PNP TO-92

03N1-1815-01 Q2 Q3 Q4 Q5 4 Transistor 2SC1815GR 150MA 60V 400MW NPN TO-92

03N1-669A-07 Q2A Q2B Q2C Q2D 4 Transistor 2SD669A NPN TO-12603N1-667A-01 Q3A Q3B Q3C Q3D 4 Transistor 2SD667AC 1A 120V 0.9W NPN TO-92 03P1-B647-01 Q1A Q1B Q1C Q1D 4 Transistor 2SB647 1A 120V 0.9W PNP TO-92

03P1-B649-07 Q13A Q13B Q13C Q13D 4 Transistor 2SB649A 1.5A 180V 20W PNP TO-126

03N1-SA13-01 Q9A Q9B Q9C Q9D 4 Transistor MPSA13 0.5A 30V NPN TO-92 03N1-8050-01 Q6A Q6B Q6C Q6D 4 Transistor 8050D NPN TO-92 03N1-35CW-26 Q4A Q4B Q4C Q4D Q5A Q5B Q5C Q5D 8 Transistor TIP35CW NPN T0-24703P1-36CW-26 Q14A Q14B Q14C Q14D Q15A Q15B Q15C Q15D 8 Transistor TIP36CW PNP T0-24704GS-C6A4-00 D16 1 diode MIC6A404GS-R104-00 D7 D8 D9 D10 D11 D12 D13 D14 D15 9 diode FR104 1A 400V 52MM 03D1-50N6-24 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 8 MOS HFP50N06 TO-2202202-1602-05 D18 D19 2 Rectifier UF1602CT AKA 16/200V TO-220 2202-1620-05 D20 D21 2 Rectifier MUR1620CTA KAD 16A/200V TO-220

Miscellaneous

1601-253G-00 6 fuse 25A/32V DC1401-0001-03 F1 1 fuse holder 3PIN model:BXS3-09

3000-BLGT-01 T2 T1 2 Transformer 4:10:06 φ37 L1=L2=φ0.8*10*4TS L3=L4=φ0.8*5*10TS L5=L6=φ0.8*1*6TS

1004-3000-10 L3 L5 2 toroidal inductor 30UH φ12 inner diameterφ5 pitch11.5mm

1005-5R03-10 L1 1 toroidal inductor 5UH Φ10*30MM Φ2*11.5T 1005-1R00-10 L6 1 toroidal inductor 5UH Φ10*30MM Φ2*11.5T

24T1-010028B JP2 1 jump wire length100MM diameter2.0MM hight23MM

1501-0205-00 CN5 CN6 2 socket Pitch 2.5MM 2PIN 1501-1209-00 CN7 1 socket Pitch 2.54MM 12PIN

2100-0069-02 1 wire 2PIN UL1007 AWG26 L=35mm 2.54spacing,5mm

1380-0210-00 1 temperature switch two pitches KSD301 85C1501-0300-02 CN3 1 terminal BTS3-24 1505-0800-01 CN4 1 terminal BTS8-26 PL-A0051-000 2 Alum. Bar with Insulated paperPL-A0053-000 4 Alum. Bar with Insulated paperPL-A0049-000 2 Alum. Bar with Insulated paper

PREAMP/INPUT PCB

Resistors

0701-2221-03 R105A R112A 2 Resistor SMD 220Ω 1/8W ±1% 08050701-2301-03 R231 R241 R330 R331 4 Resistor SMD 300Ω 1/8W ±1% 08050701-2102-03 R106 R111 R119 R119A R120 R120A R226 R227 8 Resistor SMD 1KΩ 1/8W ±1% 08050701-2682-03 R329 R324 R229 R224 R109A R109 R102A R102 8 Resistor SMD 6.8KΩ 1/8W ±1% 08050701-2472-03 R310 R306 R230 R210 4 Resistor SMD 4.7KΩ 1/8W ±1% 0805

0701-2562-03 R118A R118 R117A R117 R116A R116 R115A R115 8 Resistor SMD 5.6KΩ 1/8W ±1% 0805

GTO1004

9


PREAMP/INPUT PCB

0701-2103-03

R316 R315 R314 R313 R312 R311 R309 R308 R307 R305 R303 R302 R300 R211 R209 R208 R207 R205 R203 R202 R200 R125 R124 R114 R113A R113 R112 R110A R110 R108A R108 R107A R107 R105 R104A R104 R103A R103 R101A R101 R100A R100 R127 R128

44 Resistor SMD 10K 1/8W ±1% 0805

0701-2223-03 R4 R3 R2 R1 R304 R301 R204 R201 8 Resistor SMD 22KΩ 1/8W ±1% 08050701-2563-03 R220 R221 R222 R223 R320 R323 6 Resistor SMD 56KΩ 1/8W ±1% 08050701-2623-03 R106A R114A 2 Resistor SMD 62KΩ 1/8W ±1% 08050701-2104-03 R216 R217 2 Resistor SMD 100KΩ 1/8W ±1% 08051204-2030-01 VR200 VR300 2 potentiometer B20K KQ L=15 ±10% LEVEL

1204-5031-18 VR100 VR100A 2 potentiometer A50K R0971G2B W=5 KQ L=15MM T=7.5MM M=1MM FREQ

1204-5021-06 VR101 1 potentiometer B5K KQ L=15 ±15% BASS BOOST

Capacitors

06D212274001 C216 C217 C316 C317 4 CAP,Electro 220UF/25V ±20% 8*16 105C

06D212266010 C200 C201 C206 C211 C212 C300 C301 C305 C307 C207 10 CAP,Electro 22uF/50V ±20% 5*11 105C

06D321247000 C107 C130 C106 C131 4 capacitor 124/100V ±5%

06D328237200 C103 C103A C105 C105A C102 C102A C104 C104A 8 capacitor M/C823/100V ±5%

06S321016000 C218 C219 C220 C221 C222 C225 C318 C319 C320 C321 C322 C325 12 capacitor SMD 100pF/50V 0805 NPO ±5%

06S321006000 C214 C215 C314 C315 C226 C227 C326 C327 8 capacitor SMD 10pF/50V 0805 NPO ±5%

06S322206000 C100 C100A C101 C101A C108A C109A C223 C224 8 capacitor SMD 22pF/50V 0805 NPO ±5%

06S121046000 C1 C2 C3 C4 C5 C6 C7 C8 8 capacitor SMD 0.1uF/50V 0805 X7R ±10%

Semiconductors

01JR-4558-08 U200 U201 U202 U300 U301 U302 6 IC SMD NJM4558 SOP-8 DUAL OP-AMP01ST-L074-08 U100 U101 U102 U103 4 IC SMD TL074 SOP-14 QUAD OP-AMP2000-0017-00 LED1 1 LED Φ3MM 2004-0014-00 LED100 1 LED Φ3.0MM

Miscellaneous

1333-0210-00 SW100 SW100A 2 switch SK-23D02AK6 SW2P3T LPF/FLAT/HPF

2100-0009-12 1 wire 12PIN UL1007 AWG26 L=45mm 2.54 2.54

1404-0020-04 RCA200 1 socket AV4-8.4-38 1404-0027-02 RCA300 1 RCA AV2-8.4-38 1332-0402-00 SW101 1 switch SK-42D02G6 SW4P2T 2*2*6MM BP

PWM PCB

Resistors

0701-2221-03 R17 1 SMD resistor SMD 220Ω 1/8W ±1% 08050701-2102-03 R26 1 SMD resistor SMD 1KΩ 1/8W ±1% 08050701-2302-03 R13 1 SMD resistor SMD 3KΩ 1/8W ±1% 08050701-2472-03 R11 1 SMD resistor SMD 4.7KΩ 1/8W ±1% 08050701-2682-03 R51 R5 2 SMD resistor SMD 6.8KΩ 1/8W ±1% 08050701-2562-03 R14 1 SMD resistor SMD 5.6KΩ 1/8W ±1% 08050701-2103-03 R1 R23 2 SMD resistor SMD 10K 1/8W ±1% 08050701-2113-03 R27 1 SMD resistor SMD 11KΩ 1/8W ±1% 08050701-2123-03 R24 1 SMD resistor SMD 12KΩ 1/8W ±1% 0805

GTO1004

10


PWM PCB

0701-2153-03 R53 1 SMD resistor SMD 15KΩ 1/8W ±1% 08050701-2183-03 R7 1 SMD resistor SMD 18KΩ 1/8W ±1% 08050701-2223-03 R9 R18 2 SMD resistor SMD 22KΩ 1/8W ±1% 08050701-2101-03 R10 1 SMD resistor SMD 100Ω 1/8W ±1% 08050701-2333-03 R65 1 SMD resistor SMD 33KΩ 1/8W ±1% 08050701-2104-03 R25 R4 R12 3 SMD resistor SMD 100KΩ 1/8W ±1% 08050701-2334-03 R3 1 SMD resistor SMD 330KΩ 1/8W ±1% 08050701-3102-02 R29 R28 R15 R30 R31 5 resistor SMD 1KΩ 1/4W ±5% 1206

Capacitors

06D211074100 C27 1 CAP,Electro 100uF/25V ±20% 6.3*11 105C 06D211056001 C3 1 CAP,Electro 1UF/50V ±20% 5*11 105C 06D212273002 C22 1 CAP,Electro 220UF/16V ±20% 6.3*11 105C 06D212266010 C20 1 CAP,Electro 22uF/50V ±20% 5*11 105C 06S321026000 C26 1 SMD capacitor SMD 1000pF/50V 0805 NPO ±5%06S121046000 C25 C4 2 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%

Semiconductors

04WY-15BV-01 ZD1 1 diode schottky SMD 15V 1/2W 5MA range15.7V-16.5V DO-213AA

04WY-39AV101 ZD2 1 diode schottky SMD 3.9V DO-213AA 0.5W 04PT-4148-01 D13 D20 D1 D4 D2 D3 6 diode SMD 1N4148 DO-213AA03P1-1015-04 Q10 1 Transistor SMD 2SA1015 SOT-23 PNP03P1-1023-01 Q8 Q9 2 Transistor A1023 TO-92 PNP 03P1-B649-01 Q6 1 Transistor 2SB649A PNP TO-9203N1-1815-04 Q1 Q7 Q2 Q3 4 Transistor SMD 2SC1815 SOT-23 NPN

Miscellaneous

01TI-L494-09 U1 1 IC SMD TL494C SO-16 PWM1501-0509-04 CN1 CN2 2 socket PITCH 2.54mm 5PIN 90·

LED PCB

0701-3102-02 R1 R2 R3 R4 R5 R6 R7 R8 8 resistor SMD 1KΩ 1/4W ±5% 1206

2100-0067-02 2 wire 2PIN UL1007 AWG26 L=70mm 5mm 105C

2100-0068-02 1 wire 2PIN UL1007 AWG26 L=210mm 2.54,5mm,105C

2005-0009-00 LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 8 LED LED 2*3*4mm、

06S121046000 C1 1 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%

GTO1004

11

12

GTO1004

13

GTO1004

14

GTO1004

15

GTO1004

16

GTO1004

17

GTO1004

18

GTO1004

1 2 3 4

A

B

C

D

4321

D

C

B

ADW GNO:

PART NO:

PART NAME:

PRODUCT MODE:

SCALE: 1:1UNIT: MMSIZE: A4REV: PV

DRAWN BY: CHECKED BY:APPROVED BY:

DATA:DATA:DATA:

SING

JBL GTO1004

REV DATAAPPROVED

TAN.SHI.CHUAN 2007.07.12

R207 10K

R20122K

C216NP220U

C218CC101

R20810K

R20010K

INPUT

C200W22U/50V

C214CC10P

C219CC101

C201W22U/50V

R20210K

R20910K

R20422K

C217NP220U

C220 CC101

R21110K

R20310K

INPUT

C206W22U/50V

C215CC10P

C221CC101

C20722U/50V

R20510K

-V

+V

3

21U201A

NJM4558

5

67

84

U201B

NJM4558

1

2CH1-in

5

6

CH2-inFL

FR

R307 10K

R30122K

C316NP220U

C318CC101

R30810K

R30010K

INPUT

C300W22U/50V

C314CC10P

C319CC101

C301W22U/50V

R30210K

R309 10K

R30422K

C317NP220U

C320CC101

R31110K

R30310K

INPUT

C305W22U/50V

C315CC10P

C321CC101

C30722U/25V

R30510K

-H

+H

5

67

84

U300BNJM4558

3

21U300A

NJM4558

1

2CH3-IN

3

4CH4-IN

RL

RR

R3246K8

R3296K8

R2246K8

R2296K8

13

2

VR300A B20K

465

VR300B B20K

R3064K7

R330300R

R331300R

C327 10P

C326 10P

C322CC101

C325CC101

-H

+H

3

21

U301ANJM4558

5

67

84

U301B

NJM4558

R3104K7

13

2

VR200A B20K

46

5

VR200B B20K

R2104K7

R241300R

R2304K7

R231300R

C227 10P

C226 10P

C222CC101

C225CC101

5

67

84

U202BNJM4558

3

21

U202ANJM4558

-V

+V

CH1

CH2

CH3

CH4

3

4

R-OUT

7

8

L-OUTR32356K

R32056K

R22356K

R22056K

R221 56K

R222 56KC224 CC22P

C223 CC22P

R2261K

R2271K

C211W22U/50V

C212W22U/50V

R217100K

R216100K

Auxiliary

Output

3

21

U200ANJM4558

5

67

84

U200BNJM4558+V

-V

RR

FR

RL

FL

RR

FR

RL

FL

3

21

U302A

NJM4558

R31410K

R31210K

R31310K

-H

+H

5

67

84

U302BNJM4558

R31510K

R31610K

C4 104

C5 104

C6104

C3104C2 104

C1 104-H

+H

-V

+V

REVISION RECORD

19

GTO1004

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

R10510K

R10410K

23

1

4

SW100A

R1191K

R10010K

C100CC22P

R10310K

R10110K

R1155K6

C102CL823

R1165K6

C103CL823

R1026K8

1 3

2

VR100AA50K

4 6

5

VR100BA50K

LPF

FLAT

HPF

+V

CH1

R12510K

R11210K

67

5

8

SW100B

R1201K

R10710K

C101CC22P

R11010K

R108 10K

R1175K6

C104CL823

R1185K6

C105CL823

R1096K8

7 9

8VR100CA50K

10 12

11

VR100DA50K

LPF

FLAT

HPF

-V

+V

CH2

R11410K

R11310K

-V

R105A220R

R104A10K

23

1

4

SW100AA

R119A1KR100A

10K

C100ACC22P

R103A10K

R101A 10K

R115A5K6

C102ACL823

R116A5K6

C103ACL823

R102A6K8

1 3

2

VR100AAA50K

4 6

5

VR100ABA50K

LPF

FLAT

HPF

-H

+H

C108ACC22P

CH3

R106A62K

R112A220R67

5

8

SW100AB

R120A1KR107A

10K

C101ACC22P

R110A10K

R108A 10K

R117A5K6

C104ACL823

R118A5K6

C105ACL823

R109A6K8

7 9

8

VR100ACA50K

10 12

11

VR100ADA50K

LPF

FLAT

HPFC109ACC22P

CH4

R114A62K

R113A10K

CH1

CH2

CH3

CH4

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

SING

JBL GTO1004

REV DATAAPPROVED


C106124

C107124

R12710K

+H

-H

C131124

C130124

R128

10K

R12410K

3

21

114U100A

074

5

67

U100B

074

10

98

U100C

074

13

1214

U100D

074

3

21

114

U101A074

5

67

U101B

074

10

98

U101C

074

13

1214

U101D

074

3

21

114

U102A

074

5

67

U102B

074

10

98

U102C

074

13

1214

U102D

074

3

21

114 U103A

074

5

67

U103B

074

10

98

U103C

074

13

1214

U103D

074

123456789101112

CN2

CON10

+V-V

-H+H

LED1PRO

LED100LED

R1111K

R1061K

+V

-V

46

5VR101BB5K

13

2VR101AB5K

R122K

R322K

R222K

R422K

23

1

SW101ASW4P2T

56

4

SW101BSW4P2T

89

7

SW101CSW4P2T

1112

10

SW101DSW4P2T

CH1 LP

CH1 LP

CH2 LP

CH2 LP

REVISION RECORD

20

GTO1004

1 2 3 4

A

B

C

D

4321

D

C

B

A

22

11

33

Q7A5551

Q8A5551

R14A22R

R17A22R

R18A5K6

R1A1K

V+Q11A5401

Q12A5401

R15A22R

R16A22R

R19A5K6

R5A1K

V-

Q1AB647

Q3AD667

R6A47R

R7A47R

Q9AA13

R20A3K3

R21A6K2

C8A100/100V

C9A100/100V

C10

AC

L104

C7A

100U

/16V

R4A1K

Q2AD669

Q13AB649

Q5ATIP35C

Q15ATIP36C

R32A820R

R33A820R

Q10A5551

R11A10K

C11A1U/50V

PRO

R36A4.7/0.5W

C12ACL104

R13A100R

R10A10K

C4A

471

MUTE

CH1SG

R37A7K5

C3AW10U/50V

R9A10K

CH1OUT

PRO

+VCC

-VCC

CH1OUT

MUTE

CH1SG

R22A150R 1/4W

R12A10K

Q6AS8050

+VCC

-VCC

C1A391/100V

C2A391/100V

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

AMP-1CH

JBL GTO1004

REV REVISION RECORD DATAAPPROVED


D2A4148

D1A4148

R35A

47KDC

R2A1K

R3A1K

C6A22U

C5A22U

Q4ATIP35C

Q14ATIP36C

R23A4R7 1/4W

R24A4R7 1/4W

R25A4R7 1/4W

R26A4R7 1/4W

R27A0.1R 5W

R28A0.1R 5W

R30A0.1R 5W

R29A0.1R 5W

R31A820R

R34A820R

R38A150R 1/4W

Q16ANC

R40ANC

R39ANC

TEST

1

21CN

NC

+VCC1

R42ANC

H-

R41ANC

D8A4148

21

GTO1004

1 2 3 4

A

B

C

D

4321

D

C

B

A

Q7B5551

Q8B5551

R14B22R

R17B22R

R18B5K6

R1B1K

V+Q11B5401

Q12B5401

R15B22R

R16B22R

R19B5K6

R5B1K

V-

Q1BB647

Q3BD667

R6B47R

R7B47R

Q9BA13

R20B3K3

R21B6K2

C8B100/100V

C9B100/100V

C10

BC

L104

C7B

100U

/16V

R4B1K

Q2BD669

Q13BB649

Q5BTIP35C

Q15BTIP36C

R32B820R

R33B820R

Q10B5551

R11B10K

C11B1U/50V

PRO

R36B4.7/0.5W

C12BCL104

R13B100R

R10B10K

C4B

471

MUTE

CH2SG

R37B7K5

C3BW10U/50V

R9B10K

CH2OUT

PRO

+VCC

-VCC

CH2OUT

MUTE

CH2SG

R22B150R 1/4W

R12B10K

Q6BS8050

+VCC

-VCC

C1B391/100V

C2B391/100V

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

AMP-2CH

JBL GTO1004



D2B4148

D1B4148

R35B

47KDC

R2B1K

R3B1K

C6B22U

C5B22U

Q4BTIP35C

Q14BTIP36C

R23B4R7 1/4W

R24B4R7 1/4W

R25B4R7 1/4W

R26B4R7 1/4W

R27B0.1R 5W

R28B0.1R 5W

R30B0.1R 5W

R29B0.1R 5W

R31B820R

R34B820R

R38B150R 1/4W

Q16BNC

R40BNC

R39BNC

TEST

D8B4148

22

GTO1004

1 2 3 4

A

B

C

D

4321

D

C

B

A

Q7C5551

Q8C5551

R14C22R

R17C22R

R18C5K6

R1C1K

H+Q11C5401

Q12C5401

R15C22R

R16C22R

R19C5K6

R5C1K

H-

Q1CB647

Q3CD667

R6C47R

R7C47R

Q9CA13

R20C3K3

R21C6K2

C8C100/100V

C9C100/100V

C10

CC

L104

C7C

100U

/16V

R4C1K

Q2CD669

Q13CB649

Q5CTIP35C

Q15CTIP36C

R32C820R

R33C820R

Q10C5551

R11C10K

C11C1U/50V

PRO

R36C4.7/0.5W

C12CCL104

R13C100R

R10C10K

C4C

471

MUTE

CH3SG

R37C7K5

C3CW10U/50V

R9C10K

CH3OUT

PRO

+VCC1

-VCC1

CH3OUT

MUTE

CH3SG

R22C150R 1/4W

R12C10K

Q6CS8050

+VCC1

-VCC1

C1C391/100V

C2C391/100V

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

AMP-3CH

JBL GTO1004



D2C4148

D1C4148

R35C

47KDC

R2C1K

R3C1K

C6C22U

C5C22U

Q4CTIP35C

Q14CTIP36C

R23C4R7 1/4W

R24C4R7 1/4W

R25C4R7 1/4W

R26C4R7 1/4W

R27C0.1R 5W

R28C0.1R 5W

R30C0.1R 5W

R29C0.1R 5W

R31C820R

R34C820R

R38C150R 1/4W

Q16CNC

R40CNC

R39CNC

TEST

D8C4148

23

GTO1004

1 2 3 4

A

B

C

D

4321

D

C

B

A

Q7D5551

Q8D5551

R14D22R

R17D22R

R18D5K6

R1D1K

H+Q11D5401

Q12D5401

R15D22R

R16D22R

R19D5K6

R5D1K

H-

Q1DB647

Q3DD667

R6D47R

R7D47R

Q9DA13

R20D3K3

R21D6K2

C8D100/100V

C9D100/100V

C10

DC

L104

C7D

100U

/16V

R4D1K

Q2DD669

Q13DB649

Q5DTIP35C

Q15DTIP36C

R32D820R

R33D820R

Q10D5551

R11D10K

C11D1U/50V

PRO

R36D4.7/0.5W

C12DCL104

R13D100R

R10D10K

C4D

471

MUTE

CH4SG

R37D7K5

C3DW10U/50V

R9D10K

CH4OUT

PRO

+VCC1

-VCC1

CH4OUT

MUTE

CH4SG

R22D150R 1/4W

R12D10K

Q6DS8050

+VCC1

-VCC1

C1D391/100V

C2D391/100V

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

AMP-4CH

JBL GTO1004



D2D4148

D1D4148

R35D

47KDC

R2D1K

R3D1K

C6D22U

C5D22U

Q4DTIP35C

Q14DTIP36C

R23D4R7 1/4W

R24D4R7 1/4W

R25D4R7 1/4W

R26D4R7 1/4W

R27D0.1R 5W

R28D0.1R 5W

R30D0.1R 5W

R29D0.1R 5W

R31D820R

R34D820R

R38D150R 1/4W

Q16DNC

R40DNC

R39DNC

TEST

D8D4148

24

GTO1004

1 2 3 4 5 6 7 8

A

B

C

D

87654321

D

C

B

A

C16102/M

R2422/0.5W

C28330U/50V

C27330U/50V

123

CN3

R18100

R16100

R19100

R17100

C8

W22

00U

/35V

PGNDREM+12V

C44CC104

R3010K

C43CC104

MUTE

C45100U/25V

CH3OUT

CH4OUT

Q4C1815

Q5C1815

R1322R/0.5W

C12103/M

V+

V-

+VCC

-VCC

D18U1620

D20U1620R

Q6HFP50N06

Q8HFP50N06

Q7HFP50N06

Q9HFP50N06

R1222R/0.5W

C14103/M

C7

W22

00U

/35V

CH2OUT

CH1OUT

C35330U/25V

C36330U/25V

C39CC104

C40CC104

H+

H-

MUTE

+12DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

POWER

JBL GTO1004

C4CC104C2

22U/50V

R147K

R410K

D7FR104

R24K7

C1NP22U/25V

R5100K

C3CC104

Q1NC

R6

3.9K/0.25W

AC

C313300U/50V

C323300U/50V

D8

FR104

D9

FR104

D10

FR104

D11

FR104 C1847U/50V

C1947U/50V C24

CL104

C23CL104

F1B25A

F1C25A

R27100/1W

R26100/1W

SPEAKER OUT



D14148

D5

4148 D6

4148

C9104

C22104

1 2L2A

100UH

1 2L3A

100UH

+12V

2CL104

1CL104

DC

1

2

CN5CON5

12 L1A 5UH

PRO

12345678

CN4

CON8

123456789101112

CN7CON10

CH

2SG

CH

1SG

CH

4SG

CH

3SG

V+V- H-H+

ZD215V1W

ZD115V1W

D24148

V-

AC

R847KR947KR1047K

R1147K

C11100U

R710K

D4

4148

Q3

C1815Q2

C1815

D3

4148PRO

CH4OUT

CH3OUT

CH2OUT

CH1OUT

1234

CN1

CON4

1234

CN2

CON4

REMDC12V

12VGND

E2E1

PRO LEDPRO PRO

+12+12V

1

2

CN6CON5

PRO

R310K

2

4

9

8

6

1

3

7

10

5

8

T1

TRANC-2

C17102/M

R2522/0.5W

C30330U/50V

C29330U/50V

R21100

R20100

R23100

R22100

R1422R/0.5W

C13103/M

+VCC1

-VCC1

D19U1620

D21U1620R

Q10HFP50N06

Q12HFP50N06

Q11HFP50N06

Q13HFP50N06

R1522R/0.5W

C15103/M

C37330U/25V

C38330U/25V

C41CC104

C42CC104C33

3300U/50V

C343300U/50V

D12

FR104

D13

FR104

D14

FR104

D15

FR104

C2047U/50V

C2147U/50V

C26CL104

C25CL104

R29100/1W

R28100/1W

1 2L4A

100UH

1 2L5A

100UH

6CL104

5CL104

ZD415V1W

ZD315V1W

2

4

9

8

6

1

3

7

10

5

8

T2

TRANC-2

C6

W22

00U

/35V

C5

W22

00U

/35V

12

L6A 5UH

D16

6A4

F1A25A

C47104

C46104

R3210K

R31NC

1

2

CN4CON2.54*2

RT185

1

2

CN5CON2.54*2

R81K

R71K

R61K

R51K

R41K

R31K

R21K

R11K

LED8LED

LED7LED

LED6LED

LED5LED

LED4LED

LED3LED

LED2LED

LED1LED

8C100UF/50V

9C100UF/50V

25

GTO1004

1 2 3 4

A

B

C

D

4321

D

C

B

A

+1

-2

FED

3

DT

4

C5

R6

GN

D7

OP1

8

+16

-15

REF

14

CO

N13

VC

C12

OP2

11

E210

E19

TL494CN U1 TL494

R2711K

R922K

C26102/M

C27100/25V

Q10A1015

R5315K

C31U/50V

PROR301K

R311K

R281K

R291K

Q3C1815

R17220R

C25104

Q2C1815

R10100R

R114.7K

R133K

Q6B649

C147/25V

R110K

R26

1K

R4100K

R2412K

R2310K

R12100K

C22

220/

16V

R1822K

R56K8

R333

0K

R516K8

Q7C1815

R151K

+12

Q1C1815

R718K

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

POWER1

JBL GTO1004

R6533K

ECN NO DESCRIPTON DATAAPPROVED


C2022/16V

D14148

D134148

D2

4148

D3

4148

D44148

ZD23V9

+12V

+12

D20

4148

R25100k

R145K6

12345

CN1CON4

12345

CN2CON4

PRO

REMDC12V12VGND

E2E1PRO LEDPRO

Q9A1023

31

2

Q8A1023

C4104

+12

ZD115V

26

GTO1004

GTO1004users.atw.hu/bazsielektron/Hang Auto/jbl_gto1004_[ET].pdf · GTO 1004 Specifications ......

Documents

Transcript of GTO1004users.atw.hu/bazsielektron/Hang Auto/jbl_gto1004_[ET].pdf · GTO 1004 Specifications ......