AUTO GYRO MANUAL DT. 11.03 - Par Enterprise
Transcript of AUTO GYRO MANUAL DT. 11.03 - Par Enterprise
USER MANUAL PLANET (A)
Automatic Gyro Mixer Machine
Manufactured by :
PAR ENTERPRISES PVT. LTD
(An ISO 9001 : 2008 certified company) Plot No. 89, Udayan Industrial Estate, 3, Pagladanga Road, Kolkata 700015
Phone +91 33 32918078 / 2323 4538 Fax +91 33 2353 6547
email : [email protected] Website www.parenterprise.com
2 CONTENTS | Planet (A) User Manual
CONTENTS
1. INTRODUCTION……………………………………………………………………………3
2. GENERAL INFORMATION...…………………………………………………………….5
3. DEFINITIONS…………………………………………………………………………………7
4. FEATURES……………………………………………………………………………………...8
5. TECHNICAL SPECIFICATIONS…………………………………………………………9
6. INSTALLATION…………………………………………………………………………….10
7. OPERATION THROUGH SOFTWARE……………………………………………..12
8. MAINTENANCE…………………………………………………………………………….17
9. TROUBLE SHOOTING…………………………………………………………………...20
10. SCHEMATIC DIAGRAM
3 | Planet (A) User Manual
INTRODUCTION
Automatic Gyro Mixer Machine, Model PLANET (A)
This manual provides guideline on the operation, routine maintenance & trouble
shooting necessary to uphold the machine performance over time.
It is aimed at the machine user, who must have the necessary training and
professional skill to use similar automatic machines.
It also contains all the information available at the time of publication regarding
the automatic Gyro Mixer machine, Model – PLANET (A).
PURPOSE AND USE OF THIS MANUAL
4 INTRODUCTION | Planet (A) User Manual
This manual is organised into separate chapters, each of which refers to a
specific topic.
The manual is to be considered as an integral part of the machine, and
must be stored with care.
We recommend that you store it close to the machine so that it is easily
accessible.
Use the manual in such a way as to avoid damage of its contents; do not
remove, tear, or rewrite any portion of it’s contents.
If it is lost or partially or fully ruined, we recommend that you request
for a new manual from the manufacturer.
Give copy of this manual to any other user / owner of the same model
machine for help.
Some of the illustrations in this manual were taken from prototype; some
details may differ on machine.
READ THIS MANUAL CAREFULLY BEFORE USING
THE MACHINE
5 GENERAL INFORMATION | Planet (A) User Manual
GENERAL INFORMATION
This GYRO Mixer Machine has been designed and manufactured in
observance of essential safety requirements.
All measures and precautions were taken during its design, manufacture,
testing and installation to ensure the highest possible level of safety
considering rational use of the machine.
Do not operate the machine before reading and understanding the
guidelines in this manual.
It is strictly forbidden to bypass or disable the protections or safety
devices fitted in the machine.
The machine is not explosion proof and must not be used in areas
at risk for explosion.
The packing must be handled only by skilled personnel using
appropriate handling equipment and according to the instructions
given in the corresponding chapter.
The panels must be kept closed at all times. Ensure proper earthing.
GENERAL SAFETY WARNING
READ THE SAFETY WARNINGS CAREFULLY BEFORE USING
THE MACHINE
6 GENERAL INFORMATION | Planet (A) User Manual
Only qualified or trained personnel are authorized to access the
electrical and mechanical parts of the machine for maintenance and
repairs.
Access of electrical and mechanical parts of the machine by
unauthorized person is not desirable.
The panels are not equipped with safety limit switches; must kept
closed all time
Always unplug the power supply cable from the socket outlet before
carrying out any maintenance operations.
During installation, maintenance and repairs to the machine, any
operation that involves direct contact with internal parts must be
carried out with the machine off and with the power supply cable
unplugged from the socket outlet.
Any intervention inside the machine when panels are open and when
the machine is connected to power, must be carried out by qualified
or appropriately trained personnel.
7 DEFINITIONS | Planet (A) User Manual
DEFINITIONS
Indicate the minimum qualifications level according to the below:
OPERATOR: –
A person familiar with the use of colorants to produce paints or similar
products, assigned to operate and use the machine by its controls and to load
and unload production materials with all safety devices enabled.He /She must
have the proper training on Operation , Daily maintenance & Safety Features by
authorized person from manufacturer/service provider.
He or she must work only in safety conditions.
MAINTENANCE TECHNICIAN:–
Specially trained on The Automatic Gyro Mixer , Model Planet – A , by
Manufacturer/Service provider on technical field ( mechanical , electrical &
electronics ) and assigned to work on the machine to perform adjustments,
repair breakdowns or carry out maintenance.
PERSONNEL QUALIFICATION
8 | Planet (A) User Manual
FEATURES
The Automatic Gyro mixer machine is designed and manufactured based on
internationally accepted technology.
.
The Gyroscopic motion generated by the machine ensures fast and complete
mixing of the containerized paint.
The machine is safe, compact, attractively designed, user friendly console
and fully automatic with LCD panel.
SPECIFIC ADVANTAGES:
● Durable Structure
● Long Life Span
● High Performance
● User Programmable Timer
EFFICIENCY:
● High Speed Mixing Arrangement
● High Performance on heavy Load & Continuous Operation
USER FRIENDLY:
● Operator is Easily Guided through Display Panel
CUSTOMIZING:
● Programmable mixing Time set up by Individual choices
● Automatic Clamping & De-clamping of the Container
9 TECHNICAL SPECIFICATIONS | Planet (A) User Manual
TECHNICAL SPECIFICATIONS
ELECTRICAL
SPECIFICATIONS
POWER REQUIREMENT
220V-230V AC, Single
Phase .
FREQUENCY
50 / 60 Hz
AC Motor Rating
3 Phase Induction motor
415V AC, 50Hz,
Phase Single
DC Motor Rating
DC Geared Motor
24V DC
Time Settings 0.5/1.0/1.5………/9min.
Clamping Automatic
De-clamping Automatic/ By Switch
MECHANICAL
SPECIFICATIONS
Min. / Max. Container
Height
120mm / 410mm
Max. Container diameter 315mm
Maximum Container Size 20ltr.
Max. Safe Operational
Weight
40kgs.
WIDTH 880 mm
DEPTH 830 mm
OVERALL HEIGHT 1060 mm
DIMENSIONS TOTAL MACHINE
WEIGHT
250kgs.
TOTAL PACKED
MACHINE WEIGHT
280 Kgs.
10 INSTALLATION | Planet (A) User Manual
INSTALLATION
NOTE : Only qualified or appropriately trained personnel are authorised to install
the machine.
Once the machine has been unpacked and placed in its operating site, it must
be installed.
CONDITIONS FOR PROPER INSTALLATION
You must also prepare an electrical power line in accordance with the
voltage and frequency required by the machine. There should not be any
Voltage fluctuation/ Noise. Voltage over 240 V AC may damage the
electrical control or change the set parameter. Use Voltage Stabiliser ( 1 KV)
in case of over Voltage/Voltage fluctuation.
The line must be protected from overloads, short- circuits and direct contacts
according to Electrical current safety regulations.
Check the grounding of the power supply system as required by local
regulations before powering the machine.
Standard and optional accessories are normally pre-installed on the machine. Only
in certain situations do they need to be installed.
Before installing the machine, read the
instructions in this manual carefully to ensure
the safety of the personnel involved a damaging
the machine.
INSTALLING ACCESSORIES
11 INSTALLATION | Planet (A) User Manual
Main plug top
Main power supply to the machine.
Machine main switch (MCB)
The double pole MCB protect the line and neutral in the electrical equipments.
MCB in ‘ON’ position (1-ON), the machine is powered. In ‘OFF’ position (O-
OFF), the power is cut off to the machine.
Un-pack the machine carefully. Inspect the machine for any damage or loose
part.
Read the instruction manual.
Place the machine on leveled floor. Before starting other work please Level
the machine with adjustable legs. During transportation adjustable Legs are
fitted . One can move the machine by wheels fitted in the base of machine.
Please put the leg in proper position and then adjust level of the machine at
the time of installation. In no case machine should operate on wheel.
Plug the main cable into the 220V AC 50Hz supply line. Check the available
voltage before Power On. Don’t make Power On if the voltage found over
240 V AC or fluctuating.
Turn ON the MCB switch.
Look at the display which shows the instructions through software & check
the whole System operation. Don’t run the machine without a container. One
can use empty container for free running and necessary checkup.
Power Supply:
Separate 220VAC, 50Hz power supply is required to run the
machine.
Earthing of the machine is must.
Check the power supply & Voltage before switching ON the
machine.
If the power supply is ok then plug in the machine cable into the
mains socket and put the main switch ON.
The glowing of the display panel board (LCD) confirms that power is
coming up to the control circuit of the machine.
12 OPERATION | Planet (A) User Manual
OPERATION
MAIN MENU
OPERATION OPERATION VIEW MESSAGE ON LCD
SCREEN
STEP 1: Switch MCB
‘ON’, which is located on
the side of the body of the
machine.
STEP 2: Using the lever
below the bottom table,
pull the bottom tray table
out.
STEP 3: Insert a
container by placing it on
the bottom table. Ensure
that the container is
placed at the center of the
table.
13 OPERATION | Planet (A) User Manual
STEP 4: Push the table
back in and ensure that it
is in locked position.
STEP 5: Press “RUN”.
STEP 6: When the above
message is shown on the
LCD screen, ensure
manually that the
container is placed
properly and not moving.
14 OPERATION | Planet (A) User Manual
STEP 7: Press “RUN”
STEP 8: When the above
message is shown, set the
mixing time using the “+”
and “-” buttons.
15 OPERATION | Planet (A) User Manual
STEP 9: After the time
has been set, close the
door. After the door has
been locked, the
following messages will
be shown. During this
time, the container is
being mixed.
16 OPERATION | Planet (A) User Manual
STEP 10: When the
above message is shown,
pull the shutter door and
open it.
Step 11: Push the lever
below the bottom table
and pull the table out.
Step 12: Take out the
container carefully and
push the tray back in,
ensuring that it is locked.
Step 13: Mixing has been
successfully completed.
The machine is now ready
for another operation.
17 OPERATION | Planet (A) User Manual
OTHER MESSAGES
MESSAGE ON LCD SCREEN
If this message is seen on the screen, it
means that there is no can that has been
inserted or can height is smaller than
recommended height. The user has to
open the door and then enter a container
for mixing.
If this message is shown, it means that
the machine has crossed maximum de-
clamp position. A beep will be heard.
After this is shown, the machine will
automatically come to its working
position.
18 OPERATION | Planet (A) User Manual
FUNCTION OF EMERGENCY SWITCH
OPERATION: EMERGENCY STOP
OPERATION: RELEASE EMERGENCY SWITCH
OPERATION: PRESS THE RESET BUTTON
LCD DISPLAY: WELCOME TO A COLOURFUL WORLD
LCD DISPLAY: INITIALIZING…
LCD DISPLAY: INSERT CONTAINER AND PRESS RUN
19 MAINTENANCE | Planet (A) User
MAINTENANCE
MAINTENANCE
CONTENT
OPERATION
1
OPERATION
Check security
devices
Switch ON
the power
and Emergency
Outside
cleansing
Switch OFF
the power
Clean with
cloth dipping
neutral lotion
Inside cleansing
Switch OFF
the power
Clean with soft
cloth dipping
neutral lotion
(launder with
wipe with dry
Lubricate Lead
Screw,
Switch ON
the power
first, adjust
work position
and then
switch OFF
the power
Wipe off the old
lubricating oil
and leftover, if
some parts are
not r
press CLAMP
button Or
DECLAMP
button to adjust
Planet (A) User Manual
MAINTENANCE
OPERATION
2
OPERATION 3 PERIOD
Check the
condition of
Door switch
and Emergency
switch.
2 Months
Clean with soft
cloth dipping
neutral lotion
One
month
Clean with soft
cloth dipping
neutral lotion
(launder with
water if the
paint
overflows),
wipe with dry
cloth.
One
month
Wipe off the old
lubricating oil
and leftover, if
some parts are
not reachable,
press CLAMP
button Or
DECLAMP
button to adjust
Apply new
lubricating
oil/Grease
Every 15
days.
PERIOD PICTURE
2 Months
One
month
MCB OFF
MCB ON
One
month
Every 15
days.
20 MAINTENANCE | Planet (A) User Manual
MAINTENANCE
CONTENT
OPERATION
1
OPERATION
2
OPERATION 3 PERIOD PICTURE
Lubricate
GUIDE SHAFT
Wipe off the
old lubricating
oil and leftover
& then Grease.
Apply new
lubricating oil
One
month
Lubricate Crown
Gear
Wipe off the
old lubricating
oil and
leftover, if
some parts are
not reachable,
press CLAMP
button or DE-
CLAMP button
to adjust
Apply new
lubricating oil
One
month
Lubricate Bevel
Gear Assembly
in central.
Wipe off the
old lubricating
oil and
leftover, if
some parts are
not reachable,
press .
Apply new
lubricating oil
One
month
21 MAINTENANCE | Planet (A) User Manual
MAINTENANCE
CONTENT
OPERATION
1
OPERATION
2
OPERATION 3 PERIOD PICTURE
Lubricate
Horizontal
Guide Rod
Wipe off the
old lubricating
oil and
leftover, if
some parts are
not reachable,
Apply new
lubricating oil
One
month
Lubricate
Vertical Guide
Bar
Wipe off the
old lubricating
oil and
leftover, if
some parts are
not reachable,
press CLAMP
button or DE-
CLAMP button
to adjust
Apply new
lubricating oil
One
month
22 TROUBLE SHOOTING | Planet (A) User Manual
TROUBLE SHOOTING
PROBLEM PROBABLE
CAUSE
ACTION PICTURE
M/C is getting
hang or panel
switches are not
working, does not
move the display
1. An unwanted
surge passed
through the mother
board or processor
did not reset well
1. Reset the M/C
or switch OFF
main power supply
of the M/C. Wait
for 2minutes and
then switch ON
main power.
MCB OFF
MCB ON
Machine vibrating
Machine is on
wheel,/ machine
level not correct/
machine is not
stable on
adjustable leg/
container is not
placed centrally.
Level the machine
& tighten all
adjustable leg,
don’t install on
wheel.
If all found OK,
then place the
container centrally.
Abnormal Sound
1. Check the
rotating part
specially Crown
Gear assembly..
1. If found fault,
rectify it.
23 TROUBLE SHOOTING
Poly V belt not in
position
2. Slack Belt.
PROBLEM PROBABLE
CAUSE
ERROR: PX 1
1 Central Lock not
engaged fully
defective.
FRONT SENSOR
ERROR-PX 2
Sensor not sensed by
Sensor Flag after No
Can OR max
declamp./Sensor
defective.
ERROR:
CENTRAL
LOCK-
1. Motor M2 is n
working.
2. Limit Switch
LS1 / LS2 not
working.
ERROR:
DECLAMP
LOCK
1. Motor
working.
2. Limit switch
LS3 & LS4 not
TROUBLE SHOOTING | Planet (A) User Manual
2. Slack Belt.
2. Tighten the belt
by shifting the
position of
Idler Pulley.
PROBABLE
CAUSE
ACTION PICTURE
Central Lock not
engaged fully Or Sensor
defective.
Check the alignment &
also the sensor. If all OK
press reset.
Sensor not sensed by
Sensor Flag after No
Can OR max
declamp./Sensor
defective.
1. Check if the Front
sensor (PX2) is ok.
2. sensor Gap betwwn
flag is more than 6
mm. adjust the gap.
Reset the machine.
Change sensor.
Motor M2 is not
working.
Limit Switch
LS1 / LS2 not
working.
1. Check if motor
connection
(M2) is ok. If
not working,
change the
motor.
2. Check the limit
switch.
Motor M3 is not
working.
Limit switch
LS3 & LS4 not
working
1. Check if motor
connection (M2) is ok.
change the
motor.Change or adjust
the Limit switch.
PICTURE