AUSTRALIAN & NEW ZEALAND WINEMAKERS | SINCE … · AUSTRALIAN & NEW ZEALAND WINEMAKERS | SINCE 1966...
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PRODUCTCATALOGUE
AUSTRALIAN & NEW ZEALAND WINEMAKERS | SINCE 1966
ausnzwinemakers.com
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ANZW 5
AboutUs
OurIndustry
Out&About
1. Receival 10
Crusher/Destemmers
GrapeSorting
WinePresses
BasketPresses
StalkMulchers
2. Fermentation 26
Fermentation
Refrigeration
3. Maturation & Storage 34
Amphorae
CeramicEggs
Tanks
4. Cooperage 40
GarbellottoOak
BarrelWashing
5. Filtration/Clarification 46
Filters
Separation/Clarification
Flotation
6. Pumps 52
7. Distillation 56
8. Sparkling Wine 62
9. Bottling 66
10. Cider & Perry 76
11. Accessories & Fittings 80
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20+ Staff
ExpertiseFive full time technicians to service on-site all year round
Inhouse Engineering & Project Management
Research & DevelopmentExperts in wine, cider and spirits
About UsAustralian & New Zealand
Winemakers provides innovative,
quality, complete equipment
solutions to commercial wineries
and vineyards, large or small. Since
1966, we have been committed
to working with our customers
to achieve their goals.
WearetheexclusiveAustralianandNewZealandagentfor
anumberofEurope’sforemostmanufacturers.Specialist
consultationisavailableforallequipment,completewinery
designandtotalpackagingsolutions.
ENGINEERING & TECHNICAL EXPERTISE
Australian&NewZealandWinemakersoffersindustry
leadingback-upandsupport,withpersonnelbasedinboth
SouthAustraliaandVictoria.Theteamconsistsofhighly
skilledandexperiencedengineers,technicians,winemakers,
advisorsandproductspecialists.Inaddition,westockand
haveaccesstoawiderangeofspareparts.
SALES TEAM
Ourdedicatedsalespersonnelarebasedinallkeyregions
includingWesternAustralia,SouthAustralia,
theEastCoast(Tasmania,Victoria,NewSouthWales
andQueensland)andNewZealand.
For further information on our equipment and services,
contact your Territory Manager or call our Head Office.
Head Office 24–26NationalBoulevard
CampbellfieldVIC3061
Australia
Phone:+610399244060
Fax:+610399244061
Web: www.ausnzwinemakers.com Email:[email protected]
Twitter:@AusNZWinemakers
Where we service
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Our Industry
Australian & New Zealand
Winemakers is proud to present
our latest showcase of winemaking
technology and equipment.
Itisouraimtoprovideourwinemakingindustrywiththe
mostinnovative,reliableandefficientproductssourced
directlyfromaroundtheglobe.Allthisismatchedwith
acomprehensivetechnicalandsupportteamthatworks
acrosstheregiontoensurethatourclients’needsare
met.Wearedelightedtobeassociatedandinvolvedwith
groupssuchasWISA,ASVOandAWITCandlookforward
tofurthercontributingtothewinetechnologyindustry
througheventsandtradeshows.Withongoinginvestments
intoshowssuchasWineTech,WEAandRomeoBragato,we
arehopingtoreachthebroadestaudiencewecan.Wewill
continuetosponsorassociationsanduniquecompetitions
aswefeelthatinorderforwineinnovationsandtechnology
tothrive,wemustparticipateinallconversations,acrossall
facetsofthewineindustry.
Furtherexcursionstovisitsuppliersandmanufacturers
acrosstheglobewillenhanceourwineindustrylocallyand
welookforwardtobringingyoumoreoftheirstoriesalong
thejourney(Twitter:@AusNZWinemakers).
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Out & About Enological alchemists at your service!
Since1966we’vebeenproudlytouringAustralia,NewZealandandtheworldto
visitallthemakersandproducersthatmakeourindustrysoincredible.Whether
weareontheroadtoserviceorassistwinemakerswiththeirequipmentneeds,
orjusttovisitourglobalmanufacturersseekingthelatesttechnologiesand
equipment,youcanbesurethatwearealwaysoutandabouttoensurethat
ANZWisatrulyproductiveandengagedpartofthisgreatindustryofours.
Requestasitevisitorservice:[email protected]
Followus:
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Receival
CRUSHERS / DESTEMMERS GRAPE SORTING WINE PRESSES BASKET PRESSES STALK MULCHERS
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DestemmersIt is beautiful to see a totally dialed in destemmer
in action. It is like a well-tuned piano, and the
fruit coming from the destemmer is so clean it
requires absolutely no sorting.
Thedestemmeriskeytoproductionflowonthecrushpad.Everypieceof
equipmentpriortothedestemmer(bindumpers,sortingtables,elevators)must
allbecoordinatedtodeliverfruitsmoothly.Similarly,alldownstreamfunctions
arebasedonthethroughputofthedestemmer,andthisiswhyeverypieceofthe
productionpuzzlemustbeinunison.
Yourfruit,variety,characteristicsandthroughputrequirementsdeterminethe
equipmentand/orcontroloptionsthewinemakerwillneed.Handsdownoneof
thebestfriendsawinemakercanhaveisspeedcontrol,buttheyalsoneedtohave
plentyofadjustmenttoaccommodatethefruit.Youdonotadjustthefruittothe
machinebutratherthemachinetothefruit.Geteveryadjustmentpossible.
Forthebeginningwinemakeryoumightnotknowallyourneeds,ortheycan
changeasyourwineryevolves.Youmayneverbeanexpert,thoughexperience
afterthefirstcrushwillhelpgetyoudowntheroad.Remember,thekeyisgetting
absolutelyeveryadjustmentavailable.
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CRUSHERS & DESTEMMERS A wide range from Della Toffola, CEP-Italy,
SOCMA and TEM, with optional extension
hoppers, allowing for direct picking bin feed.
CR
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• Includehopperandaugerfeedscrewforsmallbinloading
• Thebeatershaveadjustablebladesandspeedchangedrive
• Basketspeedchangedriveavailablealso(PERFEKTA70and100)
• Basketscanbealsosuppliedinwhite,food-gradepolyethylene(PERFEKTA50),AISI304StainlessSteelwithdoubledrilling(15-22mm),inwhitemoplen(PERFEKTA70and100)andareremovable
• Rubberrollersareadjustableandcanberemoved
• Themusttubwithscrewisremovable
• Thebeater,basketandmustcollectiontubareremovableforeasycleaning
• 4-5t/h,5-7t/h,8-10t/h
PERFEKTA Destemmers
Madrinaisthemoreinnovativemachinetoworkwith
selectionlinesandhasaninverterforRPMregulation.
• Receivinghoppercanbesuppliedwithfeedingscreworwithdirectskidtotheholedbasket
• Itisequippedwithtelescopiclegstobefittedintoselectionlines
• Doubleholedstainlesssteelrotatingbasket,adjustablerubberpaddlesbeater,motorizedpressingrollersunithingedtothehopper
• Rollersremovable
The Madrina Destemmers
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• IncludesHopper
• Fixedorremovablebasket
• Removablespindle
• Removablerollers
• Speedcontrolavailable
• Mustvatavailable
• StainlessSteelcentrifugalmustpumpoption
• SinglePhaseor3-phase
• Plasticbasketavailable
• Upto3t/h
Delta (Tem-Mori)
ThePrecisa50Destemmer/Crushersarefittedwithspeed
changedrive.Standardbeaterwithfixedrubbercoated
paddlesorwithadjustablerubberpaddles.Standardbasket
instainlesssteelwithholesd.24mmordoubleholed22/15mm.
instainlesssteelorwhitepolyethylene.Therubberrollers
aremobileandadjustableandcanbetiltedforwashing.The
outsidepumptobeconnectedtothemachinecanbeofthe
typewithrubberimpeller,pistons,peristalticorwithsingle
screw.Intheversionwithouttub,apumpwithsinglescrew,
ellipticpistonorperistaltichopperisrequired.
• Includeshopper
• Mustcollectiontubincluded
• Rubbercoatedpaddles,rubberpaddleavailable
• AdjustableRubberrollers
• Twospeed
• Plasticcageavailable
• Twinholesizedcagesavailable
• Thebeater,basketandmustcollectiontubareremovableforeasycleaning.
• Singlephaseor3-phase
• 4–5t/h,5–7t/h,8–10t/h,12–15t/h
Precisa
• Adjustablerollerswithcrush-noncrushsystem
• Stainlesssteelcagewithholes24mm.diameter
• Speedvariator
• Removableshaftwithbladescoatedinfoodgraderubberthatdonotbreaktheseeds
AvailablewithMustcollectiontankwithaugerdriveshaft
attachment,andmustcollectiontankforEURO2/ZEUS
100/150withscrewandgearmotorandelectricstartandstop.
Model Production
Euro1withInverter 4/6Ton/h
Euro2withmotovariatorkw 7/10Ton/h
Euro Stainless Steel Destemmer/Crusher With Motovariator
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• Self-adjustingrubberrollers
• CompletelyinAISI304stainlesssteel
• Stainlesssteelcagewithholes24mmdiameter
• Beatershaftwithfoodgraderubberblades
• Mustcollectiontankwithfeederscrews
Model Production
Beta40 3.5/5ton/h
Beta
Centrifugal Destemmer/Crusher
Stand Alone Crusher Only
CR
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WITH STAINLESS STEEL PUMP
• Beatershaftwithfoodgraderubberblades
• Centralmachineopening
• Stainlesssteelcagewithholes24mmdiameter
• Completewithcentrifugalpumpwithattack
Model Production
Beta60 5/6ton/h
Beta90 8/9ton/h
Optional:TheInvertervariablespeeddrivefor
BETA40(pictured).
STAINLESS STEEL WITH SELF-ADJUSTING RUBBER ROLLERS
Model Production
Rull70 6-7ton/h
Rull100 10ton/h
Rull150 15ton/h
Rull300 30ton/h
Rull500 50ton/h
Optional:Loadinghopperandelectricpaneluponrequest.
• 1–1.5tonnep/hrcapacity
• 80kghopperwithelectricpoweredscrewauger
• Bakedenamelorstainlesssteelfinish
• Adjustablefoodgraderollersavailableinrubberornylon
• Heattreatedsupportsforrollers
• Lightweightandeasytohandle
Baesso Crusher Destemmer
• Builtinmustpumpmovesdestemmedberriesdirectlytothefermenterorpress
• Availablein2,5,8and12tonnep/hrmodels
• 5,8and12tonnep/hrmodelsfinishedinstainlesssteel
• 2tonnep/hrmodelavailableinbakedenamelorstainlesssteelfinish
• Loweraugerfeedsberriesintothecentrifugalmustpump’simpellor
• Bodyopensallowinggreateraccessforeasycleaning
‘Delta’ Crusher/Destemmer
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• Availablein6sizes,from6-10tonnep/hr(NDC8)to100-120tonnep/hr(NDC105)
• Fullstainlesssteelconstructionincludingframe,perforatedcageandbeatershaft
• Adaptableforarangeofapplicationsincludingdestemmingandcrushing,destemmingonly,partialdestemmingorcrushingonly
• CompletewithelectronicspeedinvertertoensurefullcontrolSwingawayfullyadjustablecrushingrollersinnon-toxicrubber
• Beatershaftcanbefittedwitheithernon-toxicrubberpinsorstainlesssteelblades
• Destemmingcageholesreducealonglengthtoensuregentleseparationoffruitfromstalk.Cagesalsoavailableindifferentdiametersonrequest
• Completewithinternalwashingsystem,simpletodismantleforcompletecleaningandinspection
• Availablein4,6,8and10tonnep/hrmodels
• Fullystainlesssteelwithpolishedfinish
• Stainlesssteelfullrotatingdestemmingdrum,co-rotatingwithrubberdestemmingpaddles
• Crusherwithadjustablesiliconerollers
• Rollawayoptiontofacilitatedestem&crushordestemonly
• Easycleaningwithremovabledestemmingbeaters,axleanddrum
ENTIRELY IN STAINLESS STEEL
• Allowsdestemmingand/orcrushinganytypeofgrape(includinggrapesharvestedmechanically)
• Completewithlargehoppertoloadwithinitialdrainagesystem
• Variablespeeddrivebyinverteranddisplayshowingtheshaftspeedbeater
• Removablebeatershaftandbeaterscoatedwithfood-graderubber
• Crusherwithadjustablerubberrollers
• Springswhichcushiontheimpactoftherollersincaseofpresenceofforeignbodies
• Crush-noncrushdevice
‘Gamma’ Crusher/Destemmer
Della Toffola NDC Destemmer/Crusher
Zeus Destemmer/Crusher (CEP)
Model Production
Zeus100 8/10ton/h
Zeus150 10/15ton/h
Zeus300 20/30ton/h
Zeus600 40/55ton/h
Zeus800 60/70ton/h
Zeus1200 70/90ton/h
Zeus1300 100/120ton/h
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GRAPE SORTINGWinemakers know that removing MOG
will make a better wine. In the old days of
winemaking, grape sorting was dumping
buckets or bins of handpicked grapes onto a
table where the harvest crew hand selected the
good from the bad. Sorting table technology
evolved from this, to a slow conveyor, and then
to include vibrating conveyors, and conveyers
to load the destemmer, which minimize or
eliminated “surging” and “dumping” load
variation into the destemmer, which is a major
cause of MOG in that part of the process.
We offer a range of conveyors, vibrating tables,
and destemmers that can be used individually
or as a combined sorting line, from receival
through to destemmer.
SORTING TABLES
• BuiltentirelyofAISI304stainlesssteelwithadjustablefeet
• Grapesprogressduetovibration
• Completewithgrillpandrainingandrecoverymustpullout
• Electricalpanelwithinverterforadjustingthevibration
OPTIONAL:Stainlesssteelhopperbinsforchannelseparationgrapes
CONVEYORS
• Framecompletelywashablestructurewithouttheneedtoremoveanyparts,entirelyinAISI304stainlesssteel
• LoadinghopperMeas.1000x520mm
• Scraperforbeltcleaning
• MustcollectiontankwithGarolla50discharge
• BeltinfoodgradePVC
• Heightadjustablewithhydrauliccylinderandmanualpump
• Standwith2fixedwheelsand2steeringwheelswithbrake
GR
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SOCMAThe SOCMA Destemmer/Sorter is unique
to the market. It achieves the most gentle
destemming of the harvest, taking the berries
from the stems with the least damage to the
composition of the grapes.
The machine features flexible destemming
fingers which form a vertical passage for the
bunches. These flexible fingers with the help of
the vibration, detach the berries from the stalks
and both fall onto the vibrating table with the
adjustable screen.
Small MOG falls through the vibrating table and
is caught by two screens – the juice is recovered
in a vat.
The stems and remaining green matter is
separated by the conveyor of the Viniclean, and
the remaining berries are recovered without the
unwanted MOG.
SIX PROCESSES IN ONE CUBIC METER
• Removalofberriesfromthestems
• Distributionoverthevibratingtable
• Separationofjuiceandsmalldebris
• Recoveringofthefreerunjuice
• Eliminationofvegetativegreenmatter
• Recoveringofcleanberries
THE ANSWER TO YOUR GRAPE RECEIVING
• Simple
• Asmallersizewhichallowsbetterintegrationinthecrushpad
• Easiertoclean:reducedwateruseandlabour
MODULAR COMPONENTS
• Gentledestemmer
• VibratingtabletoeliminatesmallMOG
• VinicleantoremovelargeMOGandseparateberries
• Canbefittedtoanyexistingreceivingline
• Designedtogentlymovegrapesfromatippingdevicetoyoursortingtablesothestreamofgrapesismanagedandconsistent
• BuiltcompletelyinstainlesssteelAISI304
• Mountedonadjustablegrid
• Liquidcollectiontankformust
• Inverterforelectronicadjustmentofthevibration
• VariableFlowfrom3–25ton/h
Vibrating Hoppers
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Suitablefordistributingandlevellinggrapesonthe
sortingtable.TheConveyorlinescomprise:
• Vibrationhopper–completewithdrainageandcollectionoffree-flowingmust
• Sortingtable–availableinvariouslengths,withnontoxicrubberconveyorbelt
• Anadjustable-heightelevatorbeltwithhopper,completewithwheels,hydraulicpistons,manualpumpandoptionalspeedcontrol
• Adestemmer-crushercanbeinstalledattheendoftheline
Della Toffola Conveyors
GR
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• SolidconstructioninAISI304
• Twophaseseparation:berriesandsmallplantpartsinthefirstsectionandleavesandstalksinthenextsection
• Rollersareadjustabletosuitdifferentvarieties
• Theworktopheightcanbeadjustedwiththetelescopiclegs
• AnyliquidiscollectedviaasmalltraywithaGarolla50fitting
• Motoris1.1Kw
• Worktopheightis1420mm
• Sideheightis1480mm
• ElectricpanelwithStart/Stopandvariablespeedcontrol
• Maximumproduction7Ton/h
Sorting Tables - Rollers
• Advancementofgrapesduetovibration.
• BuiltentirelyofAISI304stainlesssteel
• mountedonadjustablefeet
• 2Vibratingmotors
• Perforatedsurfaceatthefrontofthetabletofacilitatedrainingwithjuicecollectiontray
• ElectricPanelwithStart/Stopand
• Inverterforspeedcontrolofthevibratingmotors
• VariableFlowfrom3–25ton/h
Sorting Tables
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• Supportingframecompletelywashablewithoutremovinganyparts
• AllstainlesssteelAISI304
• Mountedonwheels
• Includiesjuicecollectiontray
• PVCfoodgradebelt.
• Scraperforcleaningthebelt
• VariablespeedmechanicalandelectricalpanelSTARTandSTOP
• Heightadjustablefrom1080mm–1180mm
• Variablelength2500-3000-4000mm
• Variablewidth600-800-1000mm
Grape & Marc Conveyors
Availability
300mmwidthx2500mmlength
300mmwidthx3000mmlength
500mmwidthx3000mmlength
500mmwidthx4000mmlength
LoadingHopper1000x520mm
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Features & benefits of central membrane press technologyWINEMAKERS AGREE that the more rapid the grape juice is separated
and drained from the polyphenol oxidase enzymes a lower concentration
of browning fractions and oxidation occurs. It would hold then that a juice
extraction design that more effectively efficiently ensures juice separation
would be the press of choice for winemakers.
Byvirtueofthemembranepressbaginanysidebagpress
designtakingup50%ofthetanksurfacearea,littlesurface
remainsfordrainagescreenswithsidebagpressdesigns
bycomparisontoadesignwherebythewholetanksurface
iscoveredbydrainscreen.Takeintoaccountloadingdoors
thetypicaldrainscreensurfaceavailableforsidebag
pressesisonly22%–24%ofthepresstanksurface.When
comparedtotheDellaToffolapressdesignwhichprovides
88%ofitstanksurfaceareawithdrainscreens,itisclear
whyaDellaToffolapressdesignisonmanylevelsthe
superiorpressingtechnology.
CentralmembranepressdesignbycomparisontoSideBag
pressdesign:
• Thewholeinnerpresstankwallgetscoveredwithdrain
screensurface;
• Theaxialfeedcanbepositionedinthecentreofthe
presstank(refattached)toensuremoreeffective
organicdistributionofin-fedgrapesoccurringalong
thedrainscreensurface.Withanaxialinfeedpositioned
atanyoneendofatankpressasperasidebagpress
designthepumpedingrapesfallultimatelyallatone
endofthattankpress.Positioningtheaxialfeedatthe
endofanylargetankpressimposestherequirement
toconstantlyrotatethetankusingtheflightswithin
thepresstanktodistributethegrapeswithinthetank
toanydrainscreenavailable.Thelargerthepressthe
moresignificanttheproblem.Theprocessofgrinding
skinscontinuousalongtheflightsweknowincreases
solidsgenerationsignificantly.ThedesignoftheDella
Toffolapresswiththeaxialfeedpipepositionedin
thecentreofthepresstankisthesuitableposition
toenablethein-fedgrapes,inastaticposition(not
requiringdrumrotations)todistributeleftandright
screenareas.Asignificantreductioninsuspended
solidsgenerationbycomparison;and
• Thejuicedrainageincentralmembranepressesoccurs
withoutthebackpressureasoccursinsidebagpresses.
Thebackpressurewithinsidebagmembranepresses
hasnowheretogobuttosheerthroughtheskinsand
juicevolumecompetingtopushthroughthesamedrain
channelsoutofthetank,verymuchthroughthevery
samepaththejuicemusttravel.Thisisnotthecasefor
centralmembranepresseswherebythepathofleast
resistanceforthebackpressure/airgetsventedinthe
oppositedirectionofthedrainingjuicetoatmosphere
outthenorth-facingaxis.Theconcentrationsof
dissolvedoxygenmixingwiththeconcentrationsof
polyphenolsisdramaticallyreducedforDellaToffola
pressdesigns.StudiesperformedbytheUniversityof
Adelaidehighlightedthisdynamic,resultinginlower
concentrationsofbrowningfractionsforDellaToffola
extractedjuicecomparedtosidebagjuiceextraction.
WINE PRESSESWe’ve come a long way from the sack presses
and manual foot pressings of the Egyptians.
The sole function for a grape press is to
separate the juice or wine from the skins
– obviously enough - and the thoughtful
application of technology by practical
winemakers had led to vastly improved wine
press performance. Solids are down, extraction
pressures are lower than ever, speed is up, and
wine/juice clarity is greatly improved. Flexible
membranes and intelligent CIP systems ease
the pain of cleaning.
For small winemakers with an eye on improving
quality, and larger wineries looking to increase
productivity without sacrificing quality (in fact,
we can show you a quality improvement) the
presses in this catalogue offer a great solution
for every winery.
And, as with the increasing use of amphorae in
winemaking, everything old is new again; you
can see a great range of basket presses.
WIN
E P
RE
SS
ES
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Thepopularityofvineyarddestemmingischanginga
lotofthethinkingsurroundingfront-endgrapereceival.
Howsuspendedsolidsand‘lees’aregeneratedandhow
besttheyaremanagedhasdominatedthewinemaking
narrativeintheselastyears.Theinvestmentintoflotation
andimportantlythecostsassociatedwithhighsolidscross
flowtoprocessjuiceleeshashadthemoststrikingimpact
astofocusingonhowjuicesolidscanbereduced.Investing
inapresstechnologythatreducesthesolidsloadingfor
down-streamprocessesiswhatisinfluencingthedecision
toinvestinDellaToffolapresstechnology.
THE FACTS:
• DellaToffolatankpressescanbeloadedatfasterrates
of100-130m3/hr.Theycansimultaneouslydrainat
ratesfasterthan100m3/hrandcandosoinastatic
positionwiththedoorhatchclosed.A240hlpress
canhaveloadedsome75tn,a100m3/hrpumpwould
loadanddraina240hlDellaToffolapressin3/4hr.
Theperformanceofsidebagpressesbycomparison
accept50-55tnsofgrapesandrequire1.30hrson
averagetoload;
• TheloadvolumesofaDellaToffola480hlpressare
110tnto120tnsandcanbeloadedwitha130m3/hr
pumpinunderanhour.PresscyclesforDellaToffola
pressesaretypically90to100minutes.Thesamecycle
timeisrequiredforthe240hlpressasfora480hlpress.
Theverticalchanneldraindesigncoupledwiththefact
thatwithacentralmembranethedistanceofextension
andretractionofthemembranepressbagbeinghalf
thatofsidebagstheperformancenomatterhowmore
longerorwiderthepresstankmaybethepresscycle
remainslinear.Thisiscertainlynotthecaseforsidebag
presses.Thelargertheygetthelessefficientandless
effectivethedrainandseparationbecomes;
• AsDellaToffolapressescanhavepositionedtwomarc
doorsoneachaxisthemarcremovaltimeisonly
15minutes.Thetimerequiredtoremovethesame
volumesfromsidebagpressesissignificantlymoreand
becomesmorecumbersomeasthepressesincreasein
dimensionandvolume;and
• Cleaningtimerequiredforgrapetograpeprocessingis
approximately15minutes.Hotwaterandcausticcanbe
injectedintothetankpresstoeffectanymoreintensive
CIPregimesortoaccelerateamoreintensiveclean
program.Theabilitytoinstallthree,evenfourdoors,
foracentralmembranepressenablesthemost
effectiveeaseofaccessofanytankpressdesign.If
internalaccesstotankpressesareapriorityconcern,
thentheDellaToffoladesignbettermitigatestheissues
ofconfinedworkspacecomparedtootherpresses.
Thetotalcompleteturn-aroundpresscycletimefor
aDellaToffolapressisthreehours,withoneofour
largeclientsprocessingperdaywithtwo240hlDella
Toffolapresses700-750tonnesperday.Itistechnically
possibletoperformsixcyclesina24hourperiod.Thus
notonlydocentralpressesextractalowersuspended
solidextract,withlowerpolyphenolbrowningfractions,
buteachtankpressloadcanhaveaddedupto40%
additionalgrapevolumebycomparisonandwill
processinaturn-aroundtimenearlytwiceasfastas
anysidebagpress.
Dothescreensneedtobetakenoff?Theresoundingly
feedbackbyourcustomersisthattheyonlyremove
thescreensonceayearpostvintage.Someofour
mostexperiencedcustomershaveconcludedthat
theydonotneedtoremovethescreensatall.Where
increasingOccupationalHealthandSafetylegislationis
encroachingontheabilityoftechniciansbeingableto
accessconfinedspaces,theprovendesignoftheDella
Toffolaverticalscreendesignnotrequiringanyneedto
beremovedhasbeenwelcomed.Asalreadyoutlined,
themerefactthatourcurrentadvisedCIPtimesare
only15minutestoeffectwhatmostwineriesclaimis
bestpractice,anymoreintensiveregimesrequiredcan
beeasilyaccommodated.
NB: Given per day the performance of any Della Toffola
is twice as fast as any side bag press, if clients really wish
to remove press screens in between each press load, they
would certainly have far more time to do so with any Della
Toffola press compared to a side bag press operation.
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WIN
E P
RE
SS
ES
Similarlywithbagchanges.Iunderstandalotisbeingsaid
byourcompetitorsaboutthedurationofwhatittakesto
changeabag.Sureabagchangeisinevitableyethowthat
ismanagedcanoccurmanyways.Asperdiscussionswith
somewinerieswehaverundrillsoffseason,ifthenotion
ofdowntimeinharvestissuchadramaticconcernforthe
sakeofwhatisthecostofabag(aboutEuro6,000)why
notchangeabaginthedowntime/postorprevintage
periodwouldbeasuggestion.Inanycase,ourexperienced
teamsusinga240hlpresstakesaround5–6hours.The
larger480hlpress,duetotheweightofthepressbag,
ourcustomerspotentiallycouldtakeupto7–8hours.
Yetthosetimesarelargelyduebyvirtuethatbagsarenot
regularlychangedandcustomersarenotexpert.
Ourperspectiveisthatapressisinvestedintoasthewinery
hasarequirementtoextractjuice.Withoutknowingthe
timeframethesameskilledteamwouldtaketochange
onebagversusanotherlet’sjustacceptforthepurposes
ofdiscussingthisissuethatchangingaDTpressbagmay
possiblytaketwotothreehoursmorethanasidebagpress
bagchangeasperourcompetitorscomments.Giventhose
timeframesaretheworstcase,ifabagchangeisrequired
every7to8yearswouldsomeoneseriouslydecideona
pressinvestmentdisregardingallthemajorbenefitsasto
actualpressextraction?
TheDellaToffolacentralmembranepressisaveryproven
presstechnologythatpressestwiceasfastasanysidebag
press,perpressloadpressessignificantlymorevolume,
deliversasubstantialgreaterproportionofextractasfree
runjuiceperpressloadandisfasterandsignificantlymore
easiertoclean.Soatypicalsidebag260hlpressprocesses
55tnsandturnsaroundevery5.5to6hours.Thisrepresents
9tns/hr.TheDellaToffola240hlpressprocesses70-75tns
andturnsaroundin3hoursdeliveringamedianaverageof
24tn/hr.Thereisasubtlesuggestionthatthetwoorthree
additionalhoursbeingraisedbycompetitorsasbeingthe
significantproblemforDellaToffolapressesinrespectsto
pressbagchangeovertimesisarguablyinconsequential
tothemoresignificantproblemsfacedbysidebagpress
operationcycletimes,phenolandsolidsgeneration.
Thisallsaidtherealstoryforpressinvestmentsmoving
forwardissomewhereverydifferent.Atarecentclient
meetingthequestionwasasked,‘arethereanynew
developmentsontheDTpressingfront’?.TheDellaToffola
pressesprovideanextractjuice60%lowerinsuspended
solidstosidebagpressesforwhitesandredwinemaking.
TheDellaToffolapressbestenablesaninlinecontinuous
drainseparationofjuiceintakewithreducedsolidsloadings
thananypress.Thisdynamicisinfluencingtheeffectiveness
ofjuiceclarification,down-streamwithtypeandscaleof
investmenttowardsinlinecontinuousflotationandinline
highsolidsrecovery/crossflowtechnologyspend.‘Spend’
beingtheoperativeword!–Reducethesolidsloadingsat
thepressextractionpointandthattranslatestomorebang
forbuckinvestmentpotentialwithhighsolidsseparation
andinlinecontinuousclarificationtechnology.
Thereisalotofnew,well-provenexcitingtechnologies
thatarebeingadoptedtheselastyears.Theadvantages
ofDellaToffolapressescomparedtosidebagpresses
areveryclear.TherealbenefitofaDellaToffolapress
investmentisthemoreefficientadoptiontonew
technologiesatthefront-endwineryforclarificationand
separationtechnologies.Itisinthisspacethatpayback
isbeingfocusedon,anditisthecentralmembranepress
thatiscentraltoachievingmorefluencywiththefarwider
narrativeofachievingbetterqualityandormoreeffective
winemakinginwineryoperations.
Della Toffola Central Membrane Air Bag Press
• Sizesfrom1,200L/drum(PE12)to70,000L/drum(PF700)
• AvailableinClosedTankorOpenslotteddesign
• Inflationanddeflationofbagoccursfromthecentreofthedrum,allowingthefull360°outerdiameterofthedrumsurfacetobeusedforjuiceseparation
• Thisoffersupto100%drainscreenarea
• Pre-programmedautomaticcycles,semi-automaticorfullymanualcontrol
• Greaterscreenareacoverageresultsinbetterthroughput–largerloadinvolumesandfasterpressingcycletimes.Plusimprovedjuiceandwinequalityfromlesstimeonskins
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BA
SK
ET
PR
ES
SE
SBASKET PRESSESBasket presses are back and better than ever!
Manual or hydraulic, manual or programmable,
half a ton to 2.5 ton, the beauty of the basket
press is that it’s the winemaker who is hands-
on making the press fraction decisions and not
a computer program; the winemaker controls
the rate of press, the total pressure and, most
importantly, has continuous and immediate
access to the press juice, in real time. Standing
right at the press pan, the winemaker can
continuously taste the juice/wine as it is being
pressed, see the flow rate, smell and taste the
wine, and tinker with the extraction rate to
their heart’s content.
• Rangeof10modelsfromtopqualityItalianmanufacturers
• From130kg–3500kg
• Enclosedhydraulicmotor
• Longestpressram
• Hydrauliccageliftingaccessoryavailable
• Manualand/orprogrammable• Pre-settimesandpressure
• Pre-setmaximumpressure
• Stainlesssteelorwoodenbaskets
• Pushtrolleysorforkliftskids
• Extrabasketsandtrolleys
• Drainmatsforfasterlow-solidspressing
Sirio Electric Hydraulic Basket Press
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• Utiliseswaterpressureforpressing(sampleandtrialbatches)
• Availablein20,40,80and160litrecagecapacities
• Fullystainlesssteelcage
• Includespressuregaugeandfoodgraderubbertube
• 20,40and80litremodelsstanduprightonthreeleggedstand
• 160litremodelisavailableonatiltframe
Hydropress
• Availablein5models,from60kgto200kgcapacity
• Woodenbasketwithbakedenamelrings
• Foodgradeepoxycoateddrainplate
• Twospeedhandratchetsystem
• Availablein5models,from210kgto670kgcapacity
• Woodenbasketwithbakedenamelorstainlessrings
• Alsoavailablewithfullstainlesssteelbasket
• Foodgradeepoxycoateddrainplate
• Twinpistonhydraulicheadwithpressuregauge
• Optional–wheelsforeaseofmovement
Manual Ratchet Basket Press
Manual Hydraulic Basket Press
BA
SK
ET
PR
ES
SE
S
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TooptimizethedisposalofthestalksCEPproducesastalk
mincerthatcanbeappliedtoastemmer-crusherwitha
maximumproductionof50/60ton/hofgrapes.
Themachine,thankstoitsinnovativestructurecondenses
intoasmallspaceapowerfulcuttingsectionandan
effectiveevacuationsystemoftheproductthatis
directlyloadedonanormalcontainerpalletwithoutany
interventionbytheoperator(containernotincluded).
Thedestemmer/crusherdepositsstalksintothestalkmincer
andoverapathof1.5meters.
Themachineisallstainlesssteelwiththeexceptionof
therotorandtherolleraremadeofpaintedsteel.
CEP – Stalk Mulchers
STALK MULCHERSOur Italian supplier CEP offer highly specialised
equipment and have over 50 years experience
in the wine industry. They offer a stalk mulcher
capable of processing from 4 to 60 tons per
hour, and most cleaning can be done without
the removal of any mechanical parts.
ST
AL
K M
UL
CH
ES
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Fermentation
FERMENTATIONREFRIGERATION
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FermentationWhat is fermentation? It’s more than the
metabolic process of converting a carbohydrate
into an alcohol or acid, much more than that.
It’s been called “sunlight into wine”, spawned
quips and brought forth poetry, and even gets
an honourable mention throughout the Bible
from Old Testament to New.
Atpresentweseeaproliferationofwinestyles,aswinemakerspush
boundariesandtearuptherulebooks,lookingbackwardtomoveforward,
andtryingnewstuff.There’sare-invigorationofwineandcider,genres
arebeingbent,theequivalentofpunkmusicbutexpressedinwinemaking.
Atthesametimewinemakingtechnologyhasmaderemarkablestrides,
givingwinemakersgreatabilitytoguideandcontroladeceptivelysimple
process;sometimesthishasevenledtomorebetterwines!
Fermentationisanaturalandinherentlysimpleprocess;assimpleas
pitchingatonofgrapesorlitresofapplejuiceintoafermenterofany
shape,size,ormaterial,andlettingnaturetakeitscourse.Thewinemakers
roleistooverseetheprocessandmanagethecomplexchemicaland
biochemicaltransformations,maximizingandprotectingflavor,texture,
andaroma-tomakethemostaccuratewinepossibleeachtime.
Inthepagesfollowinglookfortoolstomanageyourfermentationprocess:
controllingtemperatures,mustmaceration,andwineandjuicestabilization.
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FE
RM
EN
TA
TIO
N
FERMENTATIONWhat is fermentation? The metabolic process
of converting a carbohydrate into an alcohol
or acid. More than that however, it’s been
called “sunlight into wine”, and spawned quips,
brought forth poetry, and gets an honourable
mention in the Bible from Old testament to New.
Temperature control, and other tools for
managing your fermentation process are
set out below…
• Standardsizesavailabletosuitopenfermentationtanksorvariablecapacitytanks
• Fullstainlesssteelconstruction
• Automaticcontroltimerforplungingpaddles
• Pneumaticcylinderwithairlinetubes
• Providesqualitycapmanagementwithfullyprogrammablespeedandtimingvariation
• Requiresoperationwitha4barcompressor
Pneumatic Must Plunging System
• Efficientwaytopumpoverwithoutneedingfullsupervision
• Sophisticatedfloodingactionwhichsimulatesapunchdownandeffectivelyimmersesthecapwithoutmechanicaldamage
• Thoroughbutgentle,withlowimpactfountainaction
• Easilycleanable,justbyhosingwithwater
• Halfthelabourofpumpovers
• Impossibletopumpoverthewrongtank
• Canbeusedindifferentmodestofloodthecap,
mixthetankandtosuspendthelees
TECHNICAL INFORMATION:
• The1mt.Turbopigeurweighs15kgsandthe2mt.versionweighs19kg’s
• Speedvariator–withreversiblefrequencygivingcompleteflexibility
• Timerasstandard
• AdjustableElbow,toconcentratetheflowinadeterminedtrajectory
• 380volts(1kW)
SOCMA Turbopigeur
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• Availableincapacitiesof5,10,15,20,30and60tonnep/hr
• Submergesberriesinasinglerapidmovementintoan
85°c-90°cenvironmentfollowedbyinstantaneouscooling–initiatingamoreefficientbreakdownoftheentireberrystructure
• Inhibitsdamagingenzymessuchaspolyphenoloxidaseandlaccase
• Increasedanthocyanins,tannins,polyphenols,flavourandaromacompounds
• Reductionofon-skinfermentationtimetoincreasewinerythroughputandtankspaceduringprocessingofredwine
• Canbeusedforconcentratingandevaporatingprocesses
• Technologycanbeusedatlowertemperaturesandintegratedintomoderatethermalvinoficationpractices
Della Toffola Bio-Thermocooler System
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RE
FR
IGE
RA
TIO
N
REFRIGERATIONRefrigeration options to suit your specific
needs, including monobloc, tube-in-tube and
continuous tartrate stabilisation.
• Widerangeofmodels,from12,500litreto56,500litre
• Alloyoutercovering
• Unitsincludecompressorandreversecyclefans
• Heatingelementsprotectstheevaporator
• Thermostaticallytemperaturecontrolledtoturnitselfonandoff
• Completerefrigerationdesignsinclude:totalPLCcontrol,separateglycolstoragetank,separatecompressorandallinstallationrequirements
• Availablein13sizes,from0.45(m2)to4.4(m2)surfacearea
• ManufacturedfullyinAISI304stainlesssteel
• Electro-polishedoutside
• Threadedcoupling
• Alsoavailableinarangeofwidthsuponrequest
• Designedtobeoperatedinconjunctionwiththerefrigerationmonoblocs
• Energy-storingwatercoolerscomprisessingleair-condensedunitscompressors.
• Allmodelsincludeawaterstoragetankandcirculationpump
• Microprocessorcontrol
• Theseunitsaresuitableforinstallingoutofdoors
• Alsoavailableinaheatpumpversion
• EnergySaving-Thermostatstopsthecoolerwhenthetemperaturedropsbelowapresetthreshold(setpoint)andstartsitagainwhenthetemperatureexceedsthesetpointvaluebyagivendifferential
Della Toffola Monobloc
Della Toffola Immersion Heating/ Cooling Plates
RMA Cooler
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MOD “T” WITH HEAT PUMP MOD “H”
• Insulatedstoragetank
• Circulationpumpinstainlesssteelbarspar3modP3Prevalence2.5bar
• Compressorsoundproofandairtight
• KitManualwaterloading
• Grid-WireBatteryProtectionCondensing
• BrineSystemBrineTemperature-10°c
• DigitalMicroprocessorControlChiller400volt50Hzthree-phase
• RefrigerantgasR-410a(Eco-Friendly)
• Mod. “T” Mini Group(Performancecalculated
Environmenttemperature35°cinlettemperature+12°c
brineoutlet7°c)
• Model “H” with Heat Pump (Performancecalculated
temperature7°cwatertemperature40/45°c)
• Extensivesavingsthroughreducedenergyuse,cleaningcosts,waterusageandwastemanagementstream–incomparisontotraditionalstabilisationmethods
• Widerangeofmodelswithvaryingcapacity–from1,000L/hr(P12)to20,000L/hr(P200)
• Thestabilisationprocessisessentiallyimplementedwithoutanyadditionofpotassiumbitartratecrystals
• Negatestheneedforlowtemperaturetankfarmrefrigeration
• Managedon-linebyPolarPointLaboratorytechnologyequipment–quicklyandreliablydeterminesthespecificconductivityandseparationtemperature
• AutomaticdosingofcreamoftartaronthebasisoftheanalyticaldataprovidedbythePolarPointsystem
• Completeplantsetup,reliableandeasytouse
• Stabilitywithlittletonolossofwine
Central Group Fridge
Continuous Tartrate Stabilisation – Polar System
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Air-condensedliquidcoolerswithaxialfans
• Designedtoworkinsystemswithalowwatercontent
• Suitableforinstallationoutofdoors
• Areliablealternativetotheinstallationofstoragetanks,enablingatthesametimeanaccuratecontrolofthewatertemperature
• Unitsaredeliveredalreadyfilledwithantifreezeoilandachargeofrefrigerantgas
• Unitsarechargedwithenvironment-friendlyR410Arefrigerant
• Aheatpumpversionisalsoavailable.
• Attheinstallationitisonlynecessarytoconnectthewaterandelectricalenergysupplies
• Inthesubsequentcommissioningstage,alltheoperatorneedstodoisestablishthetemperaturesetpoint
Thesystemsarecompletewithanelectroniccontrol
keyboardforcompleteandhighlyadvancedadjustments.
Completemanagementofalarmsviathedisplay,ora
separatePC.
RAF/PC Coolers RE
FR
IGE
RA
TIO
N
• Manufacturedcompletelyfromstainlesssteelpipesandmountedonstainlesssteelframe
• Suitableformustorjuice
• Availableinarangeofsizes,andcanbeconfiguredtoyourspecificrequirements
• Pipesareeasilyaccessibleformaintenance,cleaning,repairoradjustment
• Systemscaneasilybemodifiedwiththeadditionorsubtractionofpipesasrequirementschange
• Includes2thermometers
Della Toffola Tube-in-Tube Heat Exchanger
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• Modulardesignsuitableforheating/coolingmust,juice,andwine
• Easyaccesstothepipesforcleaning
• StainlesssteelAISI304
• Wine/juicetubeencourageshelicalflowtoimprovetheheatexchange
• From2metreto6metretubes
Available in
4tube 6tube
8tube 10tube
12tube 14tube
16tube 18tube
20tube 24tube
CEP-Italy Tube in Tube Heat Exchanger
DellaToffolaGroupmanufacturescompleterefrigeration
systemswithaverybroadrangeofoptions,evencomputer-
aidedmonitoring,forthemanagementandcontrolofthe
temperatureofmustsandwines,ateverystageofthe
winemakingprocess.
DesignedandmanufacturedtomeetYOURneeds.
Custom Temperature Control Solutions
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Maturation & Storage
AMPHORAECERAMIC EGGSTANKS
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Artenova Amphorae Artenova amphorae are all handcrafted from Tuscan clay, sourced from
Impruneta in Tuscanny. Since the days of Ancient Greece man has used
clay vessels for storing wine. Terracotta amphorae, arriving with the
Greeks and widely distributed in Italy by the Etruscans, were the first
true containers for fermented grape juice.
Todayweaimtorevivewhathasbeenoneoftheoldest
techniquesformakingandstoringwineinhumanhistory,
togivebirthtoanewharmoniousbalancebetween
wineandnature.Artenovahasfurtheredthisinteresting
experimentationbyputtingintoproductionaseriesof
handmadevessels,craftedinthetraditionalway,butat
thesametimedesignedforprofessionalwineryuse.
Unlikeoak,terracottahasnoflavor,aroma,orindeedany
texturalimpact,sothesevesselsimpartnothingextrato
thewine.Itdoesthough,likeoak,havetheadvantageof
offeringsomeformofmicro-porosityenablingthewine
tobreathe.Theextraordinarythermalinsulationcapacity
ofTerracotta,andthenowfamouschemicalandphysical
characteristicsoftheImprunetaclay,allowsforthe
perfectstorageofwine.Theamphoraehaveintegrated
stainlesssteellids,sopost-fermentationtheycanalso
beusedasasecurematurationvessel.
Aninnerliningcanbeappliedtotheamphorae,made
fromnaturalelementssuchasbeeswax,toformabarrier
minimizingoxygenationthroughwallsoftheamphora.
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AMPHORAEMade in Italy.
ArtenovaamphoraeareallhandcraftfromTuscanclay.
Oneofthebenefitsoftheamphoraeis,thatunlikewooden
barrels,terracottahasnoflavourofitsownsoimparts
nothingtothewine.Itdoesthough,likeoak,havethe
advantageofofferingsomeformofmicro-porosityenabling
thewinetobreath.Theseuniquevesselsalsocomewith
stainlesssteellidssopostfermentation,theycanalsobe
usedasasecurestoragevessel.
Volume: 800lts Volume: 500lts Volume: 300lts
Dimensions:
Height: 145cm
Width: 118cm
Weight: 200kg
Dimensions:
Height: 130cm
Width: 95cm
Weight: 170kg
Dimensions:
Height: 115cm
Width: 85cm
Weight: 40kg
Artenova Terracotta Amphorae
AM
PH
OR
AE
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Likeacharismatic,witty,edgy“alchemist”manipulating
matterwiththeprecisionofamaster,Philiphasmade
Flowformsforbio-dynamicagricultureandwater
enhancementformorethantwodecades.Nowheapplies
thosequalitiestoadifferent,butequallyasmeaningful
creation;ceramic“eggs”forwinefermentationandstorage.
Aftermorethantwocolourful,passionateandsometimes
painfulyearsofR&D,thefirstMagnum675cameoutof
thekilninDecember2010.Sincethen,theencouragement,
enthusiasmandcommitmentfromwinemakerstheworld
over,hasspurredPhilipontocontinuestrivingforperfection.
Notindestructible,yetfarfromfragile,theMagnum675
couldbeexcavatedwholeinathousandyears.Specially
formulatedclayisslipcastintoshapeandfiredinacustom
builtkilnlargeenoughtoholdallthreecomponents;lid,
ovoid&tripodstand.Optimalwallthicknessretainsmicro-
porositywithoutcompromisingstrengthandtheovoid’s
‘infinitearch’ensuresstructuralintegrity.
When Fire and Earth combine with Form, timeless
strength is born.
• Firingabovestonewaretemp1285°cx42hours
• Ovoid,thestrengthofaninfinitearch
• Compressiontested400kg+795kg(filledweight)x96hrs
• 11-12mmwallforoptimalstrengthandmicro-porosity
Magnum675
CERAMIC EGGSMagnanimity, technical brilliance and ultimate
determination. These are some of the qualities
needed to achieve the impossible, the
Magnum675, arguably the largest slip cast
ceramic object ever made.
CE
RA
MIC
EG
GS
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TANKSA range of variable capacity and static stainless
steel tanks available.
• Alltanksarefabricatedinheavydutygauge304or316steel
• Allsuppliedfittingsandlidsaremanufacturedinthehigherquality316stainlesssteel
• Sterileweldingandcircularpolishensureseasycleaningforlongeraestheticpresentationoftank
• Choiceoflids,fixedorvariablecapacity(VC)kit.Allvariablecapacitytankshaveareinforcedrimtopreventwarping
• Sizesavailablefrom100to25,000litrecapacity
• Vatsavailablein8sizesfrom110to1,500litrecapacity
• Lidsareavailableforthe500,750and1,000litrevatsonly
• Manufacturedinheatresistantfoodgradepolypropylene
• Availableinburgundy(whitesubjecttoavailability)
• Optionaltapandstrainingscreen
Stainless Steel Tanks
Fermentation Vats
TA
NK
S
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Cooperage
GARBELLOTTO OAKBARREL WASHING
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Garbellotto OakFor over two centuries, Garbellotto have been expert large format
oak coopers:
• Roundandovalcasksformaturationandfermentation,
• Conicaltrunkvatsformaturationandfermentation,and
• Forkliftable,stackable,andsealableoakopentops
• Barrelsandcasks
LocatedjustnorthofVenice,Garbellottohavebeen
coopersforwellover200years;theysupplymanyofthe
finestBarolowineries,andwineriesworldwide.Theyare
renownedfortheconsistencyandlongevityoftheirvessels.
Garbellottosourcetreesandseasonstavessolelyfortheir
productionfromtheclassicFrenchbarrelforestsAllier,
Never,Fontainbleu,Limousin,Vosges,or,oakfromSlavonia.
MissouriorPennsylvaniaAmericanOakisalsoavailable.
AllGarbellottocasks,vats,andbarrelsuseoakseasoned
for8monthspercmofwood
NIR STAVE SELECTION
GarbellottohavepioneeredandpatentedtheuseofNIR
todeterminethearomaticandflavourprecursorprofile
ofthestaves.
“�The�study�was�commissioned�to�the�University�of�Udine�in�
the�department�of�oenology�and�food�technology�where�
Professor�Battistuta�and�Professor�Zironi,�two�esteemed�
researchers,�accepted�the�challenge.�Dozens�of�samples�
of�oak�from�all�over�Europe�were�analyzed,�from�the�finest�
French�forests�(Allier,�Never,�Fontainebleau)�and�Slavonia�
as�well�as�the�German�Black�Forest,�Austria,�Hungary�and�
far-off�Caucasus.�Many�differences�emerged;�if�a�forest�
gives�an�aromatic�tendency�to�a�species�of�wood,�it�is�the�
position�of�the�plant�in�the�forest�that�determines�its�aroma.�
Just�think�that�an�oak�growing�near�a�stream�or�a�pond�has�
a�different�aromatic�concentration�to�a�tree�growing�in�the�
same�forest�but�a�few�meters�away�near�a�limestone�rock.”
“�We�have�also�been�able�to�identify�the�marker�for�the�
Erbacea�feature,�bitterness�which�if�present�in�a�large�
quantity�is�not�eliminated�even�after�many�years�of�aging.�
This�type�of�wood�is�therefore�discarded�and�destined�for�
other�uses.�We�now�have�a�library�at�our�disposal�where�oaks�
with�different�aromatic�concentrations�are�catalogued�and�
we�are�able�to�build�barrels�and�casks�with�the�exact�aroma�
requested�by�the�winery�and�winemaker….guaranteed!”
Afteryearsofcross-referencingNIRreadingswithwet
chemistryanalyticaltechniquestodeterminearomatic
andflavourprecursors,Garbellottonowanalyseandsort
EVERYstavethatisusedinbarrelproductiontoprovide
aconsistentandaccuratevesselforwinemakers.This
researchcontinues,withtestingofthestavemilling
residuetoconfirmtheprofileselection.
Afteranalysis20%-25%(whichoccursaftermilling)
ofstavesarerejectedforbarrel/winevesselproduction.
GarbellottohavepioneeredtheuseofNIRinstave
selection–notonlyforgrainselection,butalso(ina
patentedprocess)ananalysisofthearomatic/flavor/
texturalprecursorsineachstave.
Thisallowsyoutomaintainarepeatableandconsistent
profileonyourwines,selectingforaparticularprofile:
• Spicy-whichhasapredominanceoflactonesandeugenol
• Sweet-whichhasapredominanceofvanillinandfurfural
• Structure-whichhasapredominanceofpolyphenolsandtannins
• Equilibrium-hasnosinglepredominanceofanysinglecompound
TOASTING
GarbellottotoasttheirbarrelsandvatsusingaDigital
ToastingSystem:thissystemensuresaneven,specified
temperatureisachievedacrosseverysquarecentimetreof
wood.Foralowimpactvessel,Garbellottocansteamthe
barrel/casktobendthewood.
Atthesametime,theUniversityofUdine(inthedepartment
ofoenologyandfoodtechnology)continuedtheirresearch
anddevelopedatoastingmethodthatcombinestradition
andtechnologicalinnovation,managingtodigitallycontrol
thebraziersusedfortoastingthecasksandbarrels.
Today,thetoastingprocesscanbesettospecificallydesired
temperature:170°,175°,180°,190°,200°.Thissystemensures
thatallstavesreachthesametemperatureatthesametime,
withouttemperaturefluctuations,guaranteeingthatthewood
expressesitsmaximumaromas.
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• Casksfrom1000litreto40,000litre
• Upto60cmofstavewood,naturallycurved,structurallysound
• Draindoors(placedinasinglecentralstave–Noleakage
• Drainvalvesandrackingvalves
• TopCentralDooravailable
From1000to20,000(upto150,000
byspecialorder)
Availablewith:
• Stainlessdrainagedoor
• Drainvalve
• Rackingvalve
• Internalcooling/heatingplates
• Fixedpump-overtubes
• Steellidwithmandoor
Round & Oval Casks
Conical Trunk Vats
GA
RB
EL
LO
TT
OO
OA
K
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• Round500to1000litreOakbarrelfermenters
• Stainlesssteeldraindoor
• Drainvalve
• Rackingvalve
• Steeldoorintop
• Canberotatedonit’sstandforcleaninganddraining
Le Botticelle
• From225to750litres
• Splitstaves
• NIRselectionavailable
Barrique & Tonneaux
• Open-topoakfermenter/sealablestoragevesselin1000litreor1500litre
• Headingdownkit
• Suppliedonforkliftskid
• Rotatableintoapress
• Conicalsteellidthatseals–vesselisdesignedasastoragevesselalso
• 1000litreExperiencecanbestacked
Experience
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BARREL WASHINGEKINSA is the world leader in automated
barrel washing, featuring complete automatic
systems, automatic barrel washers, semi-
automatic and manual barrel washers.
• Easeofusewithfullyprogrammableautomaticprocess
• Highpressurecleaning
• Processincludesemptying,steaming,washing,sulphuringandfilling
• Completesystemdesign
• Consulting,installations,commissioning,trainingandmaintenanceavailable
• Availablein2,3and4barrelconfigurationsforsmalltomediumwineries
• Singlebarrelconfigurationalsoavailableinmanualandsemi-automaticformatforthesmallerwineries
• Availableforalltypeofracks–complete,efficientandeasytooperate
• Fullstainlesssteelconstructionwithadjustablelegsforheightandlevelcorrection
• Touchpanelcontrolsandadjustsmachineoperations–includesemergencystopbutton,electricalprotections,displayandtimercontrols
• Automaticsystemforbarrel’sholecentering
• Leesrecoverysystem(includerackingpump)
• Installationforhighpressuresteaminjection
• Installationforwaterandozoneinjection
• Lowpressureshowertorefrigeratebarrelsafterwashing
Ekinsa Automatic Systems
Modular Barrel Washers
BA
RR
EL
WA
SH
ING
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Counterweight & Semi-Automatic Barrel Washers
Portableandversatilesinglebarrelheadwasher.
Thebarrelcleanercomeswithmotor,sprayheadandtrolley.
• Anadditionalpressurecleanertorunthesystemisrequired
• Recommendedpressurecleanertobeusedinconjunctionwiththeabovementionedequipmentisan12–15litre/min.pumpwithpressureupto2400P.S.I.
• Fittedwithaconicalsprayheadforeasyinsertionintobunghole
• Completestainlesssteel
• Minimalwaterconsumption
• Connectstoanyhighpressuresystem
• Twospraynozzlesdrivenbyanelectricgearedmotor
• Rotatesonhorizontalandverticalaxisforcompletecoverage
• Compactandeasytohandle.
TECHNICAL INFO:
• Power requirement:240vor24vor110vACorcompressedair
• Working pressure: Upto180bar
• Flow rate: Optimal15L/m
• Working temp:Upto150°c
Themanualbarrelcleanerisaportabledevicefittedwith
twomulti-directionalrotationjetsofhigh-pressurecoldor
hotwatertocoverallpointsinsideabarrel.Allsensitive
partsofthemachine(motor,reductiongears,etc.)are
protectedfromthewater.
• From225to600litres
• Counterweightloading(manualorelectric)available
• Programmablecontrolleravailable
• Steamunitavailable
• Ozonemodularunitavailable
• Semi-automated2,3,4,andcontinuousbarrelcleaningunitsavailable
Single Barrel Washer
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Filtration/Clarification
FILTERSSEPARATION/CLARIFICATIONFLOTATION
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Filtration Every customer will filter their wines in a
different way - like a lot of winemaking practises,
the decision whether and to what extent one
should filter should be determined by the goals
at the end of the process.
Filtrationmakesawine“brighter”meaningclearer,sothewinerymaydecideto
filterforstrictlycosmeticreasons.Ontheotherhand,awinerymaydecidenotto
filtertheirwinesbecausetheyfeelthattoomuchofthewineisleftonthefilter
media,andthattheunfilteredwinestastebetterandhavesuperiormouthfeel.
Thereisnosinglecorrectanswer;winemakershavetodecideforthemselveswhat
isrightfortheirproduct.Filtrationtechnologyhasprovidedwinemakerswitha
methodofcreatingwinestabilityinvariousstyles.Filtrationis,basically,passing
winethroughasmall-enoughmediumtoremoveundesirableelements.Butdoes
thisremovetoomuchofwhatmakesthewineattractivetotheconsumer?
Aswithfining,somewinemakersarguethatfiltrationcanhaveanegativeimpact
onflavourandaroma,whileotherssuggestthatwithoutfiltrationsomethingelse
willnegateawinespotential.
Mostwinemakersstraddlethisdilemmabytryingtofilternomorethannecessary
–butalwaysfilteringwhenitisnecessary.Thatstandardleavesalotofroomfor
judgement….andmeansthatwinemakersreallyhavetoknowwhat’supwiththeir
winestomakeintelligentdecisions.
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Crossflow benefits We have the most durable membranes in the market, titanium core with
a baked ceramic membrane. This provides unparalled pore size accuracy
and no pore degradation.
We guarantee our membranes for 10 years, no fine print!
• Thefiltersarefullyautomaticintheirloading,filtration,
dischargingandregenerationphases
• Allfiltrationparameterscanbepreseteachfiltration
run-temperature,pressure,andflowrates–eliminating
heatbuild-up,orastalledfiltration,orexcessive
shearing
• Membraneporesizesareavailablein0.2micron,0.6
micron,0.8micron,and1.0micron
• Theeaseofoperationandcompletecontrolvia
automatedsettingshasfreedacellarworkerfrom
broodingoverafilterfor8–10hoursaday,orstaying
latetofinish…
• WiththeDellaToffolafiltersyouareabletohotwater
wash,orusewhicheverchemicalyouwantto,asoften
asyouwantto
• Anysinglemembranecanbereplaced–soifa
membraneiscompromised,wecanremoveitand
replace,ratherthanpluggingitinsituandleaving
awine-fillednoodleinthemachine-thereforeany
crosscontaminationbetweenproductsinthefilter
iseliminated,guaranteed,forthelifeoftheceramic
membrane.ThisfeaturealonemakesDellaToffolaan
obviouschoice
• Wehavesignificantindustrycoverageandatalented
teamoffactorytrainedtechnicians,sparepartsand
supportpeopleifyoushouldeverneed
• Ourtechnicianswillinstall,andtrainyouonoperating
thefilter
• Ourfilterscanhandle0.5gms/ltbentoniteinsolution,
Carbon,PVPP,KHTandstillrunatefficientworkflows;
someothercrossflowfiltersvoidwarranty’swiththese
products
• CIPwithhotwaterand/orsteam,highstrengthcaustic
solutions,phosphoricorNitricacid
• Abletofiltersparklingwine–9barcapacityforthe
membraneandupto10barcapacityonthemachine
DELLA TOFFOLA “OMNIA” HIGH SOLIDS CROSSFLOW
WecangofromincalculableNTU’stounder1inasingle
pass,fromflotationlees,juicebottoms,juicelees,winelees
• Wineswith0NTUturbidity,canbeobtainedbystarting
fromvaluesrangingfrom25to1,000+NTU
• Filtrationofclarificationleescontainingsubstances
suchascarbon,bentonite,casein,etc.withfinalfiltrate
recoveryofover80%
• Self-monitoringsystemwiththedisplayonagraphic
screenofthestatusofthepumps,valves,pressures,
instantaneousandmeanflowrates,temperature,
filteringtime,litersfiltered,viscosityandstatus
ofthealarms
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FIL
TE
RS
• ‘A’seriesavailableinfiltrationareasizingof20-700m2plus,achievedbyitsmodulardesignfeature(canbesizedtospecification)–bypassfunctionalsoallowsforsmallbatchprocessing
• Newfullyautomatedentrylevel‘N’seriesnowavailableinfiltrationareasizingof10-170m2atcompetitivepricepoints
• Fullyautomatedcontinuousfiltration–requiresnoadditionalfiltrationmedia
• Abletofilterjuice,mustandfinishedwines,includingsparkling
• Togetherwiththeautomatedbackflushsystem,allowsforgreaterconsistencyoffiltrationoverthebroadestrangeofwineproducts
Della Toffola Horizontal Earth
FILTERSAn extensive range of filters, including
cartridge, plate and frame, RDV, earth and
cross flow. Della Toffola water filtration
solutions are also available.
ProducedinarangefromtheOMNIA50
totheOMNIAI680Model,thesefully
automatedfiltersareparticularlysuited
totheprocessingofallliquidswithhigh
suspendedsolids.OMNIASeriesfilters
aredesignedandconstructedforthe
efficientfiltrationofcider,juices,grape
mustlees,wineleesafterfermentation,
wineleesafterclarification,andboth
clarifiedandnon-clarifiedwines.
OMNIA Cross Flow Filter
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• Norylfoodgradeplasticplates40cmx40cm
• Availableinmodelsfrom2,000L/hr(A2)to10,000L/hr(A10)maximumoutput
• Fullstainlesssteelbody
• Sightglasses,samplevalves,pressuregaugesandbutterflyvalvesincludedoninletandoutlet
• Includesstainlesssteeldriptray
• Fittedwithwheelsforeaseofmovement
• Manualscrewclosureincluded
• Fullystainlesssteelbody
• Norylfoodgradeplasticplates20cmX20cm
• Unitsincludepressuregaugeoninlet
• Fittedwithwheelsforeasymovement
• Stainlesssteeldriptray
• 19mmBSPmaleinlet/outlet,optionalrangeofadaptorsavailableifrequired
Della Toffola Plate & Frame
Jolly 20 x 20 Plate & Frame Filter
FIL
TE
RS
• Cartridgefiltersystemsusedpriortobottlingforfinalfiltrationofwines
• Completestainlesssteelconstructionofhousing
• Availableinsinglecartridgeoflenticularmodules
• Samplevalves,sterilepressuregaugesandsightglassesincludedoninletandoutlet
• AllconnectiontypesavailableincludingBSM,BSPandTriclover
• Rangeofcartridgestosuitthissystemareavailable
Della Toffola Microfiltration Cartridges
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SEPARATION / CLARIFICATION
• Designedspecificallyforwineryapplications
• Availablefrom1,000L/hr(111S)to40,000L/hr(501S)
• Skid-mountdesignofferingeaseofinstallation,significantlyreducedcostsofinstallationandsitepreparation
• Extremelyefficientseparation/clarificationwithminutecarryoversolidsinwinethusreducingdownlinefiltrationcosts/requirements
• Variablespeedwithlowpoweruse(37/45kW)providingexcellentsavings
• Semiandfullyautomatedmodelswitheasytouchscreeninterface
• Remoteaccessandmonitoringcapabilities
• Highlyefficientwithelectricemergencybreaking
• Veryhighflowclarificationrates–5,200rpm
Seital Range Of Centrifuges
FLOTATIONDella Toffola Flotation Systems are available
in static and continuous formats, providing
a unique clarifying system for must and juices
that need to be fermented or concentrated.
• AvailableinModelFLN1(CV)20,000L/hrandFLN2(CV)30,000L/hrcapacity
• Fabricatedin304stainlesssteel
• Saturatorunitsarefullyselfcontainedandwheelmountedforeasymovement
• Includesupto3peristalticdosingpumpsforadditionoffiningagents(2asstandardonstaticunits)
• Includescentrifugalfeedpump
• Continuousflotationsystemincludesseparationtankcompletewithrevolvingbrushsystem
• Separatessolidsinjuicetoreduceholduptimeandrefrigerationtocoldsettlejuice,reducesleesvolumestoRDV
Della Toffola Flotation System
SE
PA
RA
TIO
N /
CL
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AT
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& F
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Pumps
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PumpsConscientious winemakers recognize pumps’ important roles in
maintaining wine quality. Many wineries rightly attempt to minimize
pumping by taking advantage of gravity and/or the trusty forklift,
but it’s not usually practical to eliminate all pumping.
Pumpsmightseemliketrivialequipmentamongthe
destemmers,sortingtables,pressesandtanks,butthe
importanceofchoosingtheproperpumpstemsfrom
theneedtotreatmustandwinegently.
PERISTALTIC PUMPS
• Thereisnocontactbetweenthewineandthe
mechanicalparts
• Allpartsofperistalticpumpsincontactwith
theproductaremadeofinertstainlesssteeland
food-graderubber
• Theyprovideverydelicatetransferofwineandare
self-priming
• Theydonotturnathighrevolutions(whichtend
tobeatorcrushmust),donotintroduceoxygen
• Canbeusedtotransfersolidsandliquids
• Theyalsocanprovidereversibleflow,precisecontrol
ofproducttransferandcanberundrywithoutdamage
• Thesepumpscantransferfrom1to40tonsofliquid
orliquidsandsolidsperhour
• Onepopularaccessoryisahopperwithafeedscrew
thatpermitsthepumptobeusedunderadestemmer
VOLUMETRIC PUMPS - MONO PUMPS
• Progressivecavitypumpsforportableandstationary
applications
• Suitablefortransferringberries,mustandevenpomace
• Gentlyconveythinandhighviscosityproducts,with
orwithoutsolids,aswellascoldorhightemperature
productswithoutpulsationandwithminimalshear
FLEXIBLE IMPELLOR PUMPS
• Astandardintheindustry
• Excellentfortransferringwine,filteringandbottling
• Canoperateatlowrevolutions,yetproduce
highpressurewithverylowoxygenpick-up
PISTON PUMPS
• Steelpistonpumpsofferelevatedoutputand
smooth,balancedflowwithoutshaking,evenwith
hard-to-processliquids
CENTRIFUGAL PUMPS
• Highcapacitypump
• Canbe“closedoffagainst”
• Impellersinrubberorsteel
AIR-OPERATED DIAPHRAGM PUMPS
• Nocrevicesordeadareastoeliminateunwanted
microbialactivity
• Generaltransfer,pumpoverprocesses,blending,barrel
feeding/topping,filterfeed,leeshandlingandfillerfeed
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PUMPSAn extensive range of peristaltic, positive
displacement and centrifugal pumps.
Brands include Della Toffola, CEP-Italy, TEM,
Tecnicapompe and Liverani.
• Fullystainlesssteelbody
• Highlyresistantthermoplasticellipticalrotor
• Extradeepcollectionhopper
• Anti-vibrationdeviceforfirmstabilitywhilerunning
• Splashproofcontrols
• Availableinarangeofmodels,from500-2,500L/hr(PPC25)to12,000-60,000L/hr(PPC600)
• Availablein4sizes,from9-11tonnep/hrto23-28tonnep/hr
• Allcontactpartsaremadefromstainlesssteelandfoodgradesilicon
• Selfpriming
• Alltransferredmaterialhasnocontactwithmechanicalparts
• Pumpcanberundrywithoutanyadverseaffects
• Electronicinverterallowscontinuousregulationofflowrate
Della Toffola Open Throat Must Pump
PU
MP
S
• Highselfprimingcapability
• Canreverseflow
• Can“runDry”withnonegativeeffects
• Inbuiltinvertercontrolsflowrate–allowingforexcellentaccuracyindosing
• Hopperwithscrewfeedavailable
• Perfectforgentlehandlingofmustsandhighsolids
• From600litresperhourto93,000litresperhour
Della Toffola Peristaltic Pumps
• From4tonsperhourto95tonsperhour
• ExcellentMustandsolidspump
• Comesonasteeltrolly
• Stainlesssteel316pumpbody
• Pumpsarereversible
• Wiredinremotecontrolavailable
• Radiocontrolremoteavailable
Piston Pumps
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• From600litreperhourto105,000litresperhour
• Comesonastainlesssteeltrolly
• Neoprenefoodgradeimpellor
• Stainlesssteel304pumpbody
• Bypasscanbefitted
• Pumpsarereversible
• Wiredinremotecontrolavailable
• Radiocontrolremoteavailable
Flexible Impellor Pumps
• Hellicalrotorpositivedisplacementpumpforthetransferofjuiceorwine
• Toughacetylco-polymerplastichousing
• Stainlesssteelinternalrotatingparts
• Pulsationfreeoperation–aresultoftheuniformflowrate
• Lowrotorrevolutionsfacilitatesgentleliquidtransfer
• Simpleandeasytocleanandmaintain
AllpurposeMohnoPumpfortransferringliquidsinthebeer,
wine,andjuiceindustries
• Madefrom304StainlessSteel
• Integratedsprungbypassfordeliverypressurecontrol
• Gentlepumpingactionfromspecialhollowrotor
• Selfprimingcapacityupto6m
• Twospeedorcanbesuppliedwithaninverter
• Optional‘rundry’cut-outswitch
• 14modelsfrom1250litresperhourupto50,000litresperhour
Mono CP Range – Small Liquid Transfer Pump
Della Toffola Mohno Pumps
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Distillation
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DIS
TIL
LA
TIO
N
DISTILLATION
The Craft & CoWith a fully functioning distillery at The Craft & Co, Collingwood,
we have an amazing resource to share with distillation customers.
ThedistilleryattheCraft&Coisbuilttoprovidesupport
tothecraftspiritindustryinafewkeyareas:
• Education–Howtodistil,SafetyandDistillation.ManagingflavourintheDistillery.
• R&D–wecanworkwithyoutoperfectrecipesanddistillationplansbeforeyourstilliscommissioned,cuttingdown-timeandensuringthatyoucanbeginproducingspiritsfromdayone.
• BrandIncubation–Wecanworkwithnewbrandstogettheirproducttomarketbeforehavingtooutlaythelargecostofbuildingtheirowndistillery.Thiscanassistwithcashflow,R&D,planningpermitsandroutetomarket.
• ContractDistillation–Wearecurrentlyworkingwithseveralindependentproducersandhospitalityvenuestocreateproductsspecificallyforthem.Wewouldlovetotalkaboutyourproject.
Wearetheonlydistillationequipmentsupplierwitha
fullyoperationaldistillerywhereyoucanexperiment
andtrainbeforeturningtheswitchesonyourownstill.
SUPPORT ON SITE
Ourteamarealsoskilledandreadytoprovide
commissioningandsetupsupportwith:
• Fullservicecommissioningofstills,bottlingsolutionsanddistillerysetup.
• ProjectdesignplanningfordistillerylayoutandOH&S
• Onsitedistillationtraininginyourdistillery.
• R&Dinpartnershipwithyouatyourdistillerytoassistincreatingrecipesanddistillationplans.
• Alliedindustriesnetworkhub–bottles,closures,boxes,botanicalsupplies,rawmaterials,labels,designers,whateveryouneed,wecanputyouincontactwithagreatnetwork.
• Knowledgeresourceforrecipecreationwithourhousedistiller.WelovetosharewhatwedoandwesharealltherecipesfortheCraft&Cohousespiritswithourpartnerbusinesses.
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Thestillswesupplyareaveryhighqualitystillandthey
areconstructedaroundefficiencyofvapourcontroland
reflux,twomethodsofcontrolforqualityproduct.
Withtheinitialrefluxhappeninginthecopperhelmet
atthetopofthestillthisgivesasoftnesstothespirit
andhelpstakeawayharshcharacters.Theshapeofthe
helmetonastillisdesignedtoreleasepressureand
createcondensation.Thisdesignalsohelpsconcentrate
headsandhastheabilitytobringflavouracross.The
useofcopperisveryimportantwiththecontactwith
thevapourataround40%ABVbeingallaboutredox
andpullingoutSO2characters.
Oursuppliershaveover200yearsofexperiencewith
theconstructionofstills,theheightoftheswanneck
ismatchedtotheLynearmtubing.Thedropfromthe
heightoftheswanneckdowntothebottomofthereflux
isintuneforthatvapourmanagement.Thedephlegmator
isanimportantpartofthatdesignbeingabletogive
morecontrolofthevapours,thishelpswithrepeatable
resultsandeaseofuse.Moreimportantlytheyarea
verypracticaldesign,thinkpneumaticlargeopenings
fordischarge,thinksteamjacketsforensuringproduct
doesnotburninthepot,cleaninplacesystemstoavoid
spendingasmuchtimecleaning.
Wehavedifferentmodelsofstillenablingustooffer
somethingsuitableformanyproductsandoffering
versatilityinrunning,aswellasbeingabletooffer
variationsonthosemodels.
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DIS
TIL
LA
TIO
N
SECTION A-A
3630
850
17743
840
4
3673
1297
820
SECTION B-B
3674
430 430 430
218
A
B C D
EF
N L H
O
M1M2
I1 I2 I3
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Australian & New Zealand Winemakers are able to facilitate the process
from beginning to end – from licensing applications through to developing
recipes and refining your product, and teaching you how to distil properly.
Bothcontinuousanddiscontinuous(pot)stills,steamor
electric,andcustombuilttoyourspecification;size,style
anddesignmatchedtoyourbusinessneeds.
Agenuine“turn-key”solutionsprovider,weworkwith
customersthrougheverystageoftheprocess:
• Industrialdesignoflayout,
• Councilplanningforliquorlicense,managingyour
wastewaterandboilerdesignandinstallation
• ATOlicence
• Commissioningyourstill
• Fullytrainingyourlocaltechstotroubleshootand
operate
• Ourhousemasterdistillerisavailabletotrainand
distilwithyou
Ourroleistobringtogetheralloftheexpertisewithinour
companytohelpapotentialcustomergettheproductthat
theyneedandwant.We’llworkasyourprojectmanagerto
helpsmooththepathtoobtainingastill.
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Sparkling Wine
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SPARKLING WINEA specific range of equipment for the
emerging sparkling wine segment.
• SIRIOALIBERTIdesignsandproduceshighlyreliablepressuretanks
• Pressuretanksaretestedandcertifiedinallphasesofproduction
• Availablein316/304stainless-steelpressuretanks
• Insulatedpressuretankscanbeproducedinpolyurethane-stainlesssteel,withsatinorflowerpatternedfinish
• CarbonsteelpressuretanksaretreatedontheinsidebysandingtogradeSA3andcoldorstoveenameled
• SIRIOALIBERTIalsoproducesisobaricsamplers,batchersinstainlesssteeltestedat8bar,andstainlesssteelsaturators
Sirio Aliberti High Pressure Tanks
SP
AR
KL
ING
WIN
E
Machinecompletelybuiltinstainlesssteel,equippedwithin
3positionslocatedontoafixedroundsurface.
• BottleneckfreezersforChampenoisedmethod.Toclarifywineafterthefermentationinthebottle.
• Toreducetheglycoltemperaturestoaslow25/30
• Electronicthermostatfortemperatureadjustment
• Stainlesssteelframemountedonwheels
• Veryeasytooperate,deliveredtested,guaranteedandreadyforuse
• Standardsparepartavailableworldwide
• 7yearsofguarantee
FUNCTIONING
• Theoperatormanuallypositionsthebottleupsidedowninthemachinesholesandmanuallypicksthemupafterfreezing
• Glycolethyleneoperated
• Stainlesssteelbody
3 headunithasafixedplateathreephasemotorweights
approx.12kg’sandwillproduceapproximately15-20bottles
perhour
7 head unithasafixedplateathreephasemotorweights
approx.30kg’sandwillproduceapproximately30-45
bottlesperhour
32 headunithasathreephasemotorweighsapprox.80kg’s
andwillproduceapproximately120-180bottlesperhour
Neck Freezing Machines
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• 150to500bottlesp/hr
• Fabricatedcompletelyinstainlesssteel
• Thisunitisabletodose,traditionaldisgorgeanddose,icedisgorgeanddose,ormethoddisgorgeanddose.
• Unitismanuallyloaded
• Capableofprocessing375ml,750mlandmagnumsizechampagnebottlesaswellasothertraditionalbottleshapes
• Singledisgorgingarmcontrolstheremovalofthebiduleandcrowncaptoreduceproductlosses
• Unitsareeasytocleanandsterilise
Semi Automatic Disgorging – Dosing – Filling
• 500to800bottlesp/hr
• Fullyautomateddisgorginganddosingunit
• Capableofprocessing375ml,750mlandmagnumsizechampagnebottlesaswellasothertraditionalbottleshapes
• Singledisgorgingarmcontrolstheremovalofthebiduleandcrowncaptoreduceproductlosses
• Singleadjustableemptyingspout
• Twoadjustablelevellingspoutsrangingfrom55to100mm
• Largerrotarytypedisgorging,dosingandfillingmachinesfrom1,500to2,500bottlesperhouralsoavailable
• Bottlecapacityupto500p/hr
• Freestandingunitfabricatedcompletelyinstainlesssteel
• Equippedwithmushroomcorkingmachineandmuseletapplicator
• Manuallyloadedbottlesontobothcorkerandmuseletapplicator
• Automaticbottleliftingplates
• Pedalactivatedcorkercontrol
• Pushbuttonmuseletcontrol
• Wheelmounted
Automatic Disgorging – Dosing – Filling
Semi Automatic Corking & Muselet Applicator Workstation
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Bottling
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• Completestainlesssteelgravityfiller
• Large30or60litreheadertanks
• Two,fourorsixheadfillingnozzleswithvolumecontrolandregulator
• Liquidandinertgasoverflowtubes
• Fullyadjustablebottleandfillingheights
Tem Bench Gravity Filler
BO
TT
LIN
G
BOTTLINGThe end of the line – where your hard work, dreams, artistic vision, the cracked hands and bruised shins - the efforts of the team from harvest crew through to the winemakers chair; the bottling is where the magic is packaged. You’ll want to do this part with as much attention to detail as all the rest.
We offer the most comprehensive range of equipment, whether you have made 1 ton or over 200,000 tons. Turnkey solutions and single component installations, we have a specialized bottling/canning/engineering division to advise, design, and make it work at your place.
• Manual 2, 4, 6 and 8 head fillers, cappers, corkers, capsulers
• Stand alone cappers and corkers
• Manual and Semi automatic labellers
• Small Monobloc rinser/filler/capper-corker/labeler units to manage 500 – 1500 bottles per hour - right through to the fully automated 35,000+ bottles per hour
• Customizable double evacuation, gas insertion
• Dual capper/corker turrets
• Counter-pressure canners
• Palletisers and de-palletisers
• Box-forming, filling, and emptying machines
• Printers
• Complete line design and automation
Availablein2head–8head,free-standing(aspictured)
orbenchtop,withoptionsoffilters,electronicormanual
floats,andin-builtpumps.
• Completestainlesssteelfreestandingfiller
• Large30and60litreheadertanks
• Fourorsixheadfillingnozzleswithvolumecontrolandregulator
• Liquidandinertgasoverflowtubes
• Fullyadjustablebottleandfillingheights
Tem Work Station Filler
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• Singleheadfillingunitsavailable
• Adjustablebottleheight,variablefillingheightandfillingspeed
• Operatesonvacuumwhichiscreatedwhenbottleisplacedonfillingnozzle,drawingawineintothebottle
• Nocontactbetweenwineandvacuumpumpormechanicalcomponents
• Singleheadunitcanfillupto250bottlesp/hr
Enolmatic Vacuum Bottle Filling System
• Fastandpreciseclosure
• Suitableforsyntheticandnaturalcorks22to26mmdiameter
• Manufacturedentirelyof304stainlesssteel
• P12PneumaticCorkerwithhopper(benchunit)
• P45ElectricCorkerwithgaspurge(benchunit)
• P35ElectricCorkerwithvacuum(floorunit)
Semi Automatic Mep Corker
• Fullystainlesssteel
• Nobottle,norinse
• Suitsallbottlesizesandshapes
• Rinsewatercanberecirculatedviamicrofiltration
Semi Automatic Bottle Rinser
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• Rapidcorkerhas2brassjawswithstraightdescendingpinmechanism
• Ferraricorkerhas4brassjaws,2fixedand2moveablejaws–3pieceunitwithdetachableleverandstandforefficientstorageandtransport
• Platinacorkerhas4brassjaws,2fixedand2moveablejaws–availableinoneorthreepiececonstruction
• Mondialcorkerhas4brassjaws,2fixedand2moveablejaws–fliplatchbelowthejawsallowsahalfpushedinsparklingcorktoberemovedfromthecorker
• Allunitsfeatureadjustablebottleheightwithanautomaticbottlesupportlockingdevice
• Allunitssuitcorks20to32mmdiametreX28to50mmlength
Manual Pedestal Corker
• Handwoundoperation
• Willapplybothdiecutandbuttcutrollformatselfadhesive/pressuresensitivelabelstoarangeofcylindricalproducts
• Canapplysingle,orfrontandbacklabels
• Constructedofdurablestainlesssteelandanodisedaluminium
• Easytosetupanduse
Benchmate Manual LabellerBO
TT
LIN
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• Unitsavailablefromcapacitiesof1,000to40,000bottlesp/hr
• Suitableforwineandsparklingwine
• Leadingedgetechnologiesandlayoutdesignprovideoptimumefficiency,toreducelabourandkeeplinestopstoaminimum
• Monoblockunitsareavailableinarangeofmodels
• Solidconstructionwithstainlesssteel,ensuringlonglifeandeasiersterilisation
• Completebottlinglines
• Bottlinglinesarecustomisedandtailoredtocustomerrequirements
• Consulting,installations,commissioning,trainingandmaintenanceavailable
• Modelsavailable:shortheatcoilunit,longheatcoilunit,longheatcoilunitwithfan,benchmountedunit
• Bodyofunitfullyconstructedfromstainlesssteel
• Longandshortcoildesignsincludesupportstandandlonginsulatedhandleforeasy,safeuse
• Benchunitincludessafetygridtoprotectheatingelementplusaspecialchutedesignedforeasyplacementandremovalofmanuallyloadedbottles
Automatic Bottling Lines
Heat Shrink Capsule Sealer
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BO
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Monoblockmechanicalneedle
distributorequippedwith4+4revolving
headunits,withthermalheadsforPVC
capsandrollingheadsforpolylaminate
andaluminumcaps.Fittedwitha
long-lastingmagazineandacap/cork
checkingdevice,itisequippedfor
usewithaparticulartypeofbottle.
Designedtobehighlyuser-friendly,
itiseasytoinstallandcompletewith
safetyshields.
Maximum output:3500bottles
perhourwithrollingheads.
Maximum output:4500bottles
perhourwiththermalheads.
Capsuling Monobloc
Automaticrotarylabelerforattachingadhesivelabelsto
bottlesorcylindricalorsquarebottlesofwine,consistingof:
• Capsuledistributorcompletewithaturretwiththeopportunitytouse4rollingheads+1thermalhead
• 4rollingheads,4thermalheads;abodylabellingstation
• 4bottle-carrierplates;aninverter;anautomaticspeedcontrol
• Alabeldistributorwithasteppingmotor;endofrollphotocell
• Overflowphotocellatinletandoutlet
Therotarylabelerisdeliveredreadyforincludinginthe
bottlinglineandequippedforagiventypeofbottle.Made
entirelyofstainlesssteel,itissolidandstrong,andbased
onanadvancedtechnology,achievingahighoutput.
Designedformaximumoperatorsafetyandeaseofuse,
itisquicktoadjustandcompletewithsafetyshields.
Rotary Labelling Machine
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Suitableforfillingallkindsofcarbonatedandstillproducts
suchascarbonatedwater,softdrinks,beer,etc.,featuring
variousdifferenttypesoffillingvalvedesigns,fromthe
traditionalmechanicalcounter-pressurevalvewhich
enablestocarryoutseveralphasessuchaspressurization,
CO2injection,multiplepre-evacuation,levelingand
snifting,tothemostsophisticatedelectro-pneumaticvalve
whereallthosesamefunctionsarecompletelycontrolled
andprogrammablefromtheoperatorpanel,allowing
themostup-todatetechnologyandflexibilitywhichis
necessarytoobtainhighqualityresultsandreducedrisk
ofcontamination.
Counter Pressure Filling
Recommendedforstill,non-denseproductssuchasfor
examplestillwater,wine,alcoholicbeverages(vodka,whiskey,
brandy,etc),chemicalproductsandgenericallyanykindof
flatnonviscousliquids.Inthiscasetheopeningofthefilling
valvesisgivenbytheneckfinishofthecontainers,liftedby
themechanicalplatesofthefiller.
Variousmodelsoffillingvalvesareavailablewithinthis
category,specificallydesignedtocaterforthefillinglevel
requirements,bottleshape,neckshapeandproduct.Several
optionalfeaturesareavailablesuchasthe“millimetric
adjustmentofthefillinglevel”controlleddirectlyfromtheuser
interfacepanel,airreturnoutsidethefillingtank(toavoidthe
airfromthebottlescontaminatingtheproductinthefiller
bowl),centralizedlevelregulationandmore.
Gravity Filling
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BO
TT
LIN
G
• Lowlevelandhighleveldepalletisingsystemsusingbothsweepofforpick&placetechnology
• Unscramblingsystemsforplasticcontainers
• Lowlevelorhighlevellayerpallettiserswithsingleormultipleinfeedconveyors
• SemiautomaticCartesianrobotpalletisingsystemswithpalletonthegroundforsmallproductioncapacities
• AnthropomorphicRobotpalletisingsystemsofferingthemaximumflexibility,havinguptosixmovementaxesandthereforeallowingforpalletisingindividualormultipleboxes,uptohandlingthecompletelayer
• Systemsupto60,000bottlesperhour
• AmericanStylecartonorWrapAround
• HotMeltorTapeSealingoptions
• Multiplebottleformatsavailable
Depalletizers/Palletisers
Box Making
Semiautomaticbench-mountedlabellingmachinewitha
labellingstation.Itcanbeusedfor:bodylabelling;front
andbackbodylabellingwithbacklabelsonthesameroll.
Suitableforallkindsofcylindricalbottlewithadiameter
intherangeof50mmto120mm.
Output:600bottlesperhour.
Semi Automatic Labelling
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• IsobaricTri-blocklinescapableofrinsing,fillingandcorking/cappingorcrowncapping
• Builtspecificallytohandlepressurisedproducts
• Itispossibletofillstillwinesundergravitybyturningoffthecounterpressurefeature
Isobaric fillers for Sparkling Wines, Beers and Ciders
Varioussolutionsareavailabledependingonthespecific
requirements,suchasdoubletreatmentrising,mobile
nozzlerinsing,sterileairorinertgasblowing,rinsing
withrecycledandfilteredproductsetc.
Rinsers & Blowers
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Cider & Perry
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CiderLike the fresh energy in the wine industry, there’s
been a steady growth, a swelling of interest in
“real” cider – cider that’s hand-crafted, cider that
reflects a place and a time, cider with finesse or
a few rough edges – cider with a personality.
Ciderfromapples,perryfrompears,andciderfromquincetonameafew.The
“new”makersofhardciderfallintomanycamps:someareorchardists;some
makecidersverysimilartowine;andsomeproduceciderandmarketitlikebeer.
InAustralia,theciderindustryhasgrownbyanaverageofabout20percent
everyyearsince2008.
Whatwe’reseeingnowiscidersthathaveacomplexityofflavour,thatcan
changeeachyearinthesamewayaswine.We’reseeingcidermadeinthe
OldWorldstyles-orbrownciders,madeusingciderapplesandborrowing
fromoldEuropeantechniques;andwe’reseeingNewWorldorwhiteciders,
whichuseeatingapplesandaremademorelikeawhitewine.We’redrinking
bottle-conditionedcider,cidermadeby“keeving”(whichinvolvesseparating
nutrientsfromthejuiceandthenfermentingslowly),sourfermentedcider,
andcidermadealamethodechampenoise(madejustlikechampagne).
Andthereisageneralagreementthatcertaincultivarsproduceasuperior
qualityofcidertoothers,eventhoughtheymaynotgivethehighestyields
norbetheeasiesttogrow–asinwinemaking.PinotNoirmayberated
a“superior”red-winegrapethanisMataro,butjustasinwine,anapple
successfulinoneareamayperformindifferentlyinanother.
Fromabushel,toatruckandtrailer,wehavethebestequipmentavailable
anywheretohelpyougetstartedorkeepgrowing.
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CIDER & PERRYThe right equipment for emptying through washing and mashing, pressing, filtering and settling and right up to pasteursiation, and filling - together with you we can create an optimal overall solution for fruit and vegetable processing.
• Stone fruit
• Apples
• Pear
• Quince
• Berries
Equipment
• Milling and washing
• Destoning equipment
• Box tipping and bin tipping
• Pressing
• Pasteurising equipment
• Fillers
• Elevatorandaugermodelsavailable.–upto2000kg/h
• Sortinggrid
• Washingvessel
• Conveyor
Optional:
Centrifugalmillwithreplaceable
stainlessgratesofdifferentgrate
capacity–fromcoarsetofine.
Milling & Washing
• Juiceyieldupto80%
• Beltpresswithpneumaticbelttensioner,autobeltcontrolandhighpressurebeltclean.Optionalbrushcleaningsystemavailableformodelswithnominalratingsabove700kg/h
• From300kg/hto7000kg/h
Belt Press
CID
ER
& P
ER
RY
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• Juiceyield75%
• Movablejuicebasin
• Hydraulicpowerunit
• From150kg/hto600kg/h
Packing Press
Virtuallyunrestrictedmobility:the
ciderycomestothefruit,andnotthe
otherwayround.Thisesultsingreat
savingonmaterialflowandtransport
andallrelatedprocessstepsandcosts,
andgreatlyimprovesenergy,CO2and
ecologicalbalanceasaconsequence.
• De-stoning,Washingandchopping
• Pressing
• Filterorcentrifuge
• Settlingtanks
• Pasteurization
• Fillingforbottleorbaginbox
• Juicetrays
• Pumps
• Pull-outtables
• Customizable,anddesignedtobeexpandedandretrofittedasneedschange
Mobile Fruit Processing Technology
• Utiliseswaterpressureforpressing(sampleandtrialbatches)
• Availablein20,40,80and160litrecagecapacities
• Fullystainlesssteelcage
• Includespressuregaugeandfoodgraderubbertube
• 20,40and80litremodelsstanduprightonthreeleggedstand
• 160litremodelisavailableonatiltframe
Hydropress
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Accessories & Fittings
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ACCESSORIES & FITTINGS
AC
CE
SS
OR
IES
& F
ITT
ING
S
Madetoorder,orstockitems.Adapters,bends,BSM,BSP,
Butterflyvalves,camlocks,caps,clamps,DIN,Elbows,float
valves,footvalves,gatevalves,hoseclamps,hosetails,
nonreturnvalves,rackingplates,reducers,samplevalves,
sightglassvalves,sightglasses,spanners,sprayballs,sight
glassspears,Tees….andalltheshinyperfectlyfinishedwine
fittingsyoucouldeverneed.
• FoodgradePVCredhelixreinforcedsuctionhoseavailableindiameterstosuit25,38,50,63,75and
100mm.Toleratestemperaturesof-5Cto60°c
• FoodgradePVCandsteelwirehelixreinforcedsuctionhoseavailableindiameterstosuit19,25,38,50,63,75and100mm
• Toleratestemperaturesof-5°cto60°c
• FoodgradePVCandpolyesteryarnreinforceddeliveryhoseavailableindiametersof12,19,25,38and50mm.Toleratestemperaturesof-5°cto60°c
• FoodgradePVCdeliveryhoseavailableinsoftorheavywall,indiametersfrom3mmto25mm.Toleratestemperaturesof-10°cto60°c
• Refrigerationhosesuitableforthetransferofglycolatlowandhightemperatureextremes
• Allhosesareavailablepermetreorbytheroll
Fittings & Adaptors
Hoses
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TheNitrogenGeneratorsCEPallowinasimple;safeand
extremelyeconomicalproductionofNitrogenSupply(E941
MeetsEigaaccordingtotheFoodStandards2000/63/EC
95/2/UEand178/2002/UE).
Themachineusesthedifferenttimeofreleaseofoxygen
andnitrogenbyaseriesoftankscontainingactivecarbon
workingalternatelyensuringacontinuousproduction
ofNitrogen.
Ourgeneratorsareoptimizedtoobtainthebest
performancebyacarefuldesignofthefluiddynamics
andmanagementsoftware.
Nitrogenisproducedfromthedecompositionofthe
atmosphericairpressurizedbyascrewcompressor,
driedandpurified.
Themachinesaresuppliedstandardwith99.5%purity
NitrogenNm3/Handyoucanchangetheconcentration
ofthenitrogenproduct.
Allgeneratorsareequippedasstandardwithoxygenanalyzer
integratedtoassessthepurityofnitrogeninrealtime.
Themachineiscompletewithelectric220Volt50Hz.
SinglephasewithTouch-Screendisplay.
Nitrogen Generators
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www.ausnzwinemakers.com