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AUP-X-400-V4 (ATX12V) Uninterrupted Switching Power Supply Technical Specification

Part No.

REVISION HISTORY

VERSION RELEASE DATE NOTES DATE

1. MAR-2011 IMPROVE THE EFFICIENCY NOT LESS THAN 80% AND COMPLAIN WITH EN60950-1:2006+A11:2009 2011/3/17


CONTENTS

1. INTRODUCE..………………………………………………………………………………………….. 04 1.1 SCOPE……….………………………………………………………………………………… 04 1.2 RELATED DOCUMENTS…………………………………………………………………… 04 2. IMPORTANT NOTICE BEFORE INSTALL …………………………………………………………. 04 3. APPLICABLE DOCUMENTS………………………………………………………………………… 04 4. ELECTRICAL SPECIFICATION……………………………………………………………………… 05 4.1 AC Input Voltage……………………………………………………………………………… 05 4.2 Frequency……………………………………………………………………………………… 06 4.3 Inrush Current…………………………………………………………………………………. 06 4.4 AC Input Current………………………………………………………………………………. 06 4.5 Efficiency……………………………………………………………………………….……… 06 5. Output Requirements..................................................…………………………………….……... 07 5.1 Output Regulations...........................................………………………………………..…. 07 5.2 DC Load Requirements...............................…....…………………………………….…… 07 5.3 Cross Regulation ………................................……...…………………………………..… 08 5.4 +5V Standby Voltage................................…..…....……………………………………..… 08 5.5 DC Output Voltage Ripple And Noise…............………………………………..……….… 08 5.6 Total Output Power.............…...............................…………………………………..….… 08 5.7 Remote ON/OFF Control.….................................………………………………………… 08 5.8 Power Sequence…………...................................……………………………….………… 09 5.9 Power on Time (T1)………….…………………………………………………………..….. 09 5.10 Rise Time (T2).………………………………..………………………………………………. 09 5.11 Power Good Delay Time (T3)…………………………………………………………..….. 09 5.12 Power Good Rise Time (T4).…………………………………………………………………. 09 5.13 Hold Up Time (T5)……………………………………………………………………………. 10 5.14 Power Fail Signal (T6)…..……………….……………..……………………………………. 10 5.15 USPS Timing Chat…………………………………………………………………………. 10 6. Protections........................................................................……………………………………..… 11 6.1 Over Voltage Protection.......................................…………..…………………………..… 11 6.2 Short Circuit Protection........................................………….…………………………..…. 11 6.3 Protection Reset.....................................................…………..…………………………… 11 6.4 Over Shoot.............................................................…………...………………………….. 12 6.5 Over Power Protection.......................................……………………………………..…… 12 7. MECHANICAL SPECIFICATION.........................................……………………………………..… 13 7.1 USPS MAIN BODY PHYSICAL DIMENSION.....…………..…………………………..… 13 7.2 AC INPUT CONNECTOR …………………………………………………………………… 13 7.3 DC OUTPUT CONNECTOR ………………………………………………………………… 14


8. BATTERY PACK MECHANICAL SPECIFICATION..............……………………………………..… 19 8.1 PHYSICAL DIMENSION.....…………..…………………………..…………………………. 19 8.2 BATTERY PACK PANEL …………………………………………………………………… 19 8.3 BATTERY PAC WIRES CONFIGURATION & CONNECTOR …………………………. 20 8.4 LED INDIACTION AND ALARM TABLE ………………………………………………….. 20 8.5 BATTERY PACK INSIDE CONNECTION…………………………………………………… 21 8.6 BATTERY SPECIFICAITON………………………………………………………………….. 21 9. COMMUNICATION PORT AND RUPS 2000 BACKUP UTILITY HARDWARE

CONFIGURATION …………………………..………………………………………………………… 22

9.1 COMMUNICATION PORT PIN ASSIGNMENT…………………………………………… 22 9.2 SELECT SUITABLE COMMUNICATE CABLE FOR YOUR PC SYSTEM’S RS-232 PORT………… 22 9.3 RUPS 2000 PACKAGE……………………………………………………………………… 23 10. USING THE UPS MONITORING PROGRAM THAT COMES WITH WINDOWS XP………. 24 11. Environment....................................................................……………………………………...…. 28 11.1 Operation/Storage Temperature Range............………….……………………………..… 28 11.2 Humidity................................................................…………………………………….….. 28 12. Safety.................................................................................……………………………….……….. 28 13. EMI Requirements..........................................................………………………………….……… 28 14. Dielectric Voltage Withstand (HI-POT).......................……………………………………..…….. 28 15. PFC.........................................................…………………………….……………………………… 28 16. Electrostatic Discharge Requirement (ESD)................………………………………….……… 28 17. EFT/Burst........................................................................…………………………………….…… 28 18. Surge.....................................…………………………………………. ……………………………… 28 19. Burn-In.............................................................................……………………………………….… 29 20. MTBF...............................................................................……………………………………….…. 29


1. INTRODUCE

1.1 SCOPE

THIS SPECIFICATION DESCRIBES THE PERFORMANCE CHARACTERISTICS OF AUP-X-400-V4 USPS (UNINTERRUPTED SWITCHING POWER SUPPLY) PRODUCT, WHICH IS A 400WATT, 7 OUTPUTS SWITCHING POWER SUPPLY IN EPS12V FORM FACTOR WITH BATTERY BACKUP FUNCTION. THE AUP-X-400-V4 IS BASED ON ATX / PS/2 FORM FACTOR DESIGNED TO MEET THE MOST OF INTEL AND AMD COMPUTER REQUIREMENTS.

1.2 RELATED DOCUMENTS

THIS DOCUMENT IS BASED ON THE SPECIFICATIONS LIST IN BELOW TABLE, WITH EXCEPTIONS AS DESCRIBED IN THE BODY OF THIS DOCUMENT. FOLLOW INTEL ATX12V POWER SUPPLY DESIGN GUIDE TO UPDATE SPECIFICATION, SUCH AS POWER, CURRENT, EFFICIENCY, CONNECTORS …ETC. DOCUMENT TITLE ATX12V POWER SUPPLY DESIGN GUIDE

2. IMPORTANT NOTICE BEFORE INSTALL

1. TO FULLY CHARGE THE BATTERY FOR THE FIRST TIME IT IS USED, ALLOW THE POWER CORD

TO REMAIN PLUGGED IN A FULL 24 HOURS. NORMAL TIME TO RECHARGE THE BATTERY TO

ITS FULL CAPACITY IS 5 ~ 8 HOURS. 2. IF THERE IS A DEFECT IN THE BATTERY PACK, THE BATTERY BACKUP WILL NOT FUNCTION.

CONTACT YOUR SUPPLIER OR TECHNICAL ENGINEER. ( BUT, SWITCHING POWER SUPPLY

STILL CAN FUNCTION WITH AC POWER LINE. )

3. APPLICABLE DOCUMENTS

THE FOLLOWING DOCUMENTS FORM A PART OF THIS SPECIFICATION TO THE EXTEND SPECIFIED: EUROPEAN STANDARDS

EN60950-1 : 2006 + A11 : 2009 EN 62301 : 2005

EN 60065 : 2002 + A1 : 2006 EN 61347-2-13 : 2006 EN 61347-1 : 2008

BASIC AND INTERNATIONAL STANDARDS IEC 60950-1 : 2005 IEC 62301 : 2005

IEC 60065 : 2001 + A1 : 2005 IEC 61347-2-13 : 2006 IEC 61347-1 : 2007

EST STANDARDS :

EN 55022 : 2006 + A1 : 2007, CLASS B EN55024 : 1998 + A1 : 2001 + A2 : 2003 IEC 61000-4-2 :2008 EN 61000-3-2 : 2006 IEC 61000-4-3 : 2006 +A1 : 2007 IEC 61000-4-4 : 2004 EN 61000-3-3 : 1995 + A1 : 2001 +A2 : 2005 IEC 61000-4-5 : 2005 IEC 61000-4-6 “ 2003 + A1 : 2004 + A2 : 2006 IEC 61000-4-8 : 1993 + A1 : 2000 IEC 61000-4-11 : 2004


4. ELECTRICAL SPECIFICATION

UNLESS OTHERWISE NOTED, THE ELECTRICAL REQUIREMENTS SPECIFIED HEREIN SHALL ACCORD WITH THE ENVIRONMENTAL LIMITS FOR NORMAL OPERATION DEFINED IN SECTION 7 OF THIS DOCUMENT.

ITEM APOLLO USPS AUP-X-400-V4 CAPACITY 400W INPUT VOLTAGE 90~260VAC AUTO VOLTAGE SELECTED INPUT FREQUENCY 60/50HZ POWER FACTOR 0.97 (ACTIVE PFC) SURGE PROTECTION YES

+12 V1 / 16A +12 V2 / 16A + 5 V / 30 A + 3.3 V / 28 A -12 V / 0.8A -5 V / 0.3A

OUTPUT DC CURRENT *1 MAX. CONTINUOUS TOTAL DC OUTPUT SHALL NOT EXCEED 350W, PEAK 400W)*2. MAX. COMBINED OUTPUT ON +5V & +3.3V SHALL NOT EXCEED 150W.

+5V STAND BY / 2.5A BATTERY CHARGER 27.6V/300MA WEIGHT 6 KGS (WITH BP5EP-2410W BATTERY PACK ) USPS MAIN BODY DIMENSION 150 X 145 X 86 MM BATTERY PACK DIMENSION AND TYPE BP-5EP 219 X 145 X 42 MM3, 3.5KGS

LEAD ACID (MAINTENANCE FREE) 24V/3AH HRL1210W / 178 X 33.6 X 64 MM3 ( PER UNIT )

DESIGNED MOSFET IC WITH COPYRIGHT HYBRIDE IC DESIGN

INRUSH CURRENT 80A FOR 230VAC, 60A FOR 115VAC OVER VOLTAGE PROTECTION YES OVER POWER PROTECTION YES >110%~150% OVER CURRENT PROTECTION 240VA OF EACH DC OUTPUT

UPS Mode / Function Specification (V4.0) CAPACITY 600VA AC INPUT VOLTAGE TRANSFER POINT ( UNDERVOLT )

FROM NORMAL TO BACKUP : 80 / 175 VAC FROM BACKUP TO NORMAL : 90 / 185 VAC

AC INPUT VOLTAGE TRANSFER POINT ( OVERVOLT )

PROTECTION BY FUSE

TRANSFER TIME 0 MS FOR DC OUTPUT(COMPUTER) SYSTEM BACKUP TIME ( BACKUP FOR A PC SYSTEM )

AT LEAST 1 MINUTES LONGER BACKUP TIME CAN USE OTHER BATTERY PACK

RECHARGE TIME 5~8 HOURS BATTERY VOLTAGE MONITORING LED DISPLAY, BUZZER BATTERY ISOLATED IF W/O AC WHEN AC POWER SOURCE IS NOT AVAILABLE, THE

RELAY WILL ISOLATED WITH DC POWER SOURCE TO AVOID THE BATTERY POWER AUTO DISCHARGE.

4.1 AC Input Voltage

The power supply shall be operated at universal input voltage defined in the following table.

lnput Voltage MIN NOM MAX

Voltage 90 100-240 264


4.2 Frequency

The input frequency range is from 50Hz to 60Hz.

4.3 Inrush Current

The max inrush current is 80A for 230VAC / 60A for 115VAC.

4.3.1 Cold Start

Conditions Limits

115/230VAC, full load. 25℃ ambient.

No component over stress or damage should occur to the power supply. Input fuse shall not blow.

4.3.2 Warm Start

4.4 AC Input Current

AC Input MAX Units

100~240V 7-4 AMPS

4.5 Efficiency

The power supply efficiency shall not be less than 80% at the maximum load of sec. 5.2 and 115/230Vac

input voltage.

Conditions Limits

Turn off at 132/264VAC full load for 1 sec then turn on at the peak of the input voltage cycle at 25℃ ambient.

No component over stress or damage should occur to the power supply. Input fuse shall not blow.


5 Output Requirements

5.1 Output Regulations

Output Voltage Range MIN Nominal MAX Units

+5V ±5% +4.75 +5.00 +5.25 Volts

+12V1 ±5% +11.40 +12.00 +12.60 Volts

+12V2 ±5% +11.40 +12.00 +12.60 Volts

-5V ±10% -4.50 -5.00 -5.50 Volts

-12V ±10% -10.80 -12.00 -13.20 Volts

+3.3V ±5% +3.14 +3.30 +3.47 Volts

+5Vsb ±5% +4.75 +5.00 +5.25 Volts

Note: 1). The above voltage range should also include ripple and noise.

2). The output voltage should be measured at the terminals of output connector.

5.2 DC Load Requirements

Output Voltage MIN NOM MAX Units

+5V 2.0 15 30 AMPS

+12V1 2.0 8 16 AMPS

+12V2 2.0 8 16 AMPS

-5V 0.0 0.15 0.3 AMPS

-12V 0.0 0.4 0.8 AMPS

+3.3V 2.0 15 28 AMPS

+5Vsb 0.5 1 2.5 AMPS

Note : 1). The maximum continuous total DC output power shall not exceed 400 Watts.

2). The maximum continuous combined load on +5V and +3.3V outputs shall not

exceed 150 Watts. Combined load on +12V1 and +12V2 outputs shall not

exceed 360(30A) Watts.

3). The maximum continuous combined load on +5V, +3.3V and +12V1,+12V2

outputs shall not exceed 380 Watts. –5V and -12V outputs shall not exceed

9.6Watt.


5.3 Cross Regulation

The DC loads shall remain within the ranges specified in 5-2 DC Load Requirements and the DC output

voltages also shall remain within the regulation ranges specified in 5-1 Output Regulation when

measured at the load end of the output connectors.

5.4 +5V standby voltage

The +5Vsb is on whenever the AC power is present.

5.5 DC Output Voltage Ripple and Noise

Output Voltage Ripple & Noise Max Units

+5V 50 mV

+12V1 120 mV

+12V2 120 mV

-5V 100 mV

-12V 120 mV

+3.3V 50 mV

+5Vsb 50 mV

Note : 1)The measurements should be made by crossing a 10uF/ electrolytic and a 0.1uF ceramic

disk capacitors at each output with measuring bandwidth from DC to 20 MHz. If ambient

temperature is under 20℃ or over 30℃, the AC input should be nominal input.

5.6 Total Output Power

MAX Units

400 Watts

5.7 Remote ON/OFF Control

The power supply outputs shall be enabled with an active-low TTL signal.

When TTL signal is low, the DC outputs are to be enabled.


When TTL signal is high or open circuited, the DC outputs are to be disabled.

Electronic means or a mechanical switch may activate the TTL signal.

After the TTL signal is active high, must wait for 3 seconds before active low again.

5.8 Power Sequence

On Off AC IN T1 T5 PS_ON

95% +12V 10% +5V O/P’s +3.3V T2

T3 PG#

T4

T6

5.9 Power On Time (T1)

5.10 Rise Time (T2)

5.11 Power Good Delay Time (T3)

MIN. MAX. Units

100 500 ms

The test environment is 25℃ condition @ nominal input.

5.12 Power Good Rise Time (T4)

MAX Units

500 ms

Min. MAX. Units

0.5 20 ms

MAX Units

10 ms


5.13 Hold Up Time (T5)

The test environment is 25℃ & full load condition @ nominal input.

5.14 Power Fail Signal (T6)

Power good signal shall go to a down level 1ms before +5V output voltage falls below the regulation

limits during PS-ON signal pull high.

5.15 USPS TIMING CHAT

(A) 2 TURN ON COMPUTER POWER SYSTEM, THE CONDITIONS OF EACH POINT ARE AS BELOW:

1 AC LINE NORMAL

MIN. Units

16 ms

MIN. Units

1.0 ms


3 BATTERY / DC SUPPORT NORMAL

4 5VSB OUTPUT NORMAL

6 REMOTE ON/OFF STAY IN HI CONDITION, IT’S ALSO IN STANDBY MODE.

WHEN ACTIVE REMOTE ON, 5 DC O/P WILL UP AND 8 PG DELAY FOR 200~350MS THEN IT ALSO UP, THEN THE

COMPUTER GO INTO NORMAL OPERATION.

(B) IF THE AC LINE HAS ANY CHANGING, BUT TIMING SHORTER THAN 20MS. THEN, IT WON’T EFFECT TO DC

OUTPUTS AND ALL SIGNALS ARE AS NORMAL.

(C) IF THE AC LINE BROWN OUT THAN 20MS, THEN ALL POINTS WILL BE AFFECTED. (FOR RED LINE SHOWS WITHOUT

UPS BACKUP) 568 UPS MONITORING SIGNAL WILL SEND AC FAIL, HI TO PC SYSTEM THROUGH RS-232

PORT, MEANWHILE ALL OF DC OUTPUTS ARE BACKUP BY BATTERY PACK TO KEEP STABILE OUTPUTS FOR PC

SYSTEM WITHOUT ANY INTERRUPTED.

(D) IF THE AC RECOVER, THEN ALL SIGNALS WILL BE RECOVER TO NORMAL, TOO.

(E) AND (F) ARE REPEAT ABOVE PROCEDURES.

IF 3 DC INPUT ( BATTERY PACK ) VOLTAGE DROP TO 21.5 ± 0.5V, THEN WILL SEND A SIGNAL ”BATTERY

LOW” TO PC SYSTEM.

IF 3 DC INPUT VOLTAGE DROP TO 18.5 ± 0.5V, THEN WILL SEND A SIGNAL 7 ”SHUT DOWN” TO PC

SYSTEM

6. Protections

6.1 Over Voltage Protection

When the DC outputs (+5V, +12V1,+12V2, +3.3V) have over voltage condition, the power supply shall

provide latch mode over voltage protection.

DC output Max Unit

+12V1,+12V2 15.5 V

+5V 6.5 V

+3.3V 4.6 V

6.2 Short Circuit Protection

A short circuit placed to ground shall cause no damage or power supply shall be shutdown. (The contact

resistance is 0.05 ohm when the outputs short circuit.)

6.3 Protection Reset

When the power supply latches into shutdown condition due to a fault on an+5V,+3.3V,+12V1,+12V2

output(OCP, OVP, UVP), the protection shall reset after the fault has been removed, use remote on/off

control or recycle the AC power again for a typical of 5 seconds.


6.4 Over Shoot

Any output overshoot at turn on shall be less than 15% of the nominal output value (with resistive load)

as described in sec. 5.1.

6.5 Over Power Protection

At 115/230Vac input the power supply will shut down all DC output within 110% to 150% of full load.


7. MECHANICAL SPECIFICATION

7.1 USPS MAIN BODY PHYSICAL DIMENSION

W150*H86*D140 (MM)

7.2 AC INPUT CONNECTOR

THE AC INPUT RECEPTACLE SHALL BE AN IEC 320 C14 TYPE OR EQUIVALENT.


7.3 DC CONNECTOR

7.3.1 EPS12V/ AX 12V MAIN POWER CONNECTOR: MAIN POWER CONNECTOR (P1) / CABLE (L1) :

CONNECTOR: MOLEX 39-01-2200 OR EQUIVALENT (MATING MOTHERBOARD CONNECTOR IS MOLEX 39-29-9202 OR EQUIVALENT)

PIN COLOR SIGNAL AWG PIN COLOR SIGNAL AWGORANGE +3.3VDC 16

1 ORANGE +3.3VDC 16 13 BROWN +3.3VS. 20 2 ORANGE +3.3VDC 16 14 BLUE -12VDC 18 3 BLACK COM 16 15 BLACK COM 16 4 RED +5VDC 16 16 GREEN PS_ON# 22 5 BLACK COM 16 17 BLACK COM 16 6 RED +5VDC 16 18 BLACK COM 16 7 BLACK COM 16 19 BLACK COM 16 8 GRAY PWR_OK 16 20 N/C ------ -- 9 PURPLE +5VSB 18 21 RED +5VDC 16

+12V1DC 16 +5VDC 16 10 YELLOW

+12VS. 20 22 RED

+5VS. 20 11 YELLOW +12V1DC 16 23 RED +5VDC 16 12 ORANGE +3.3VDC 16 24 BLACK COM 16

Cable L1: 550+/-20mm

VS. : REMOTE SENSE SIGNAL DOUBLE CRIMPED WITH DC OUTPUT VOLTAGECONTACT. FOR ATX12V PLEASE USE 20 PIN CONNECTOR. FOR EPS12V PLEASE USE 24 PIN CONNECTOR.

7.3.2 PROCESSOR POWER CONNECTOR (P14) / CABLE (L14)

CONNECTOR: 8 PIN MOLEX 39-01-2080 OR EQUIVALENT

PIN COLOR SIGNAL AWG CABLE

1 BLACK COM 16

2 BLACK COM 16 3 BLACK COM 16 4 BLACK COM 16 5 YELLOW/BLACK +12V2DC 16

6 YELLOW/BLACK +12V2DC 16 7 YELLOW/BLACK +12V2DC 16

8 YELLOW/BLACK +12V2DC 16

L14 (UL1007)550 +/-10

MM


7.3.3 PROCESSOR POWER CONNECTOR (P15) / CABLE (L15)

CONNECTOR: 6 PIN MOLEX 39-01-2060 OR EQUIVALENT



2 YELLOW/BLACK +12V2DC 16 3 YELLOW/BLACK +12V2DC 16 4 BLACK COM 16 5 BLACK COM 16 6 BLACK COM 16

L14 (UL1007)550 +/-10

MM

7.3.4 +12V1 POWER CONNECTOR (P11) / CABLE (L11)

CONNECTOR: MOLEX 39-01-2040 OR EQUIVALENT


1 BLACK COM 16

2 BLACK COM 16



L11 (UL1007)

550 +/- 10 MM

7.3.5 PERIPHERAL CONNECTOR(S) P2 / CABLE (L2)

CONNECTOR: AMP 1-480424-0 OR MOLEX 8981-04P OR EQUIVALENT.


1 YELLOW +12V1DC 18

2 BLACK COM 18

3 BLACK COM 18

4 RED +5VDC 18

L2 (UL1007) 550 +/-10 MM L2+(UL1007)

150 MM

7.3.6 FLOPPY DRIVE CONNECTOR P3 / CABLE (L3)

CONNECTOR: AMP 171822-4 OR EQUIVALENT


1 RED +5VDC 20

2 BLACK COM 20

3 BLACK COM 20

4 YELLOW +12V2DC 20

L3 (UL1007)

150MM

7.3.7 SERIAL ATA POWER CONNECTOR (P13) / CABLE (L13)

CONNECTOR: MOLEX 88751 OR EQUIVALENT


1 YELLOW +12V1DC 18

2 BLACK COM 18

3 RED +5VDC 18

4 BLACK COM 18

5 ORANGE +3.3VDC 18

L13 (UL1007)550 +/-10 MM

L13+(UL1007)

200MM


7.1.1 BACKUP DC INPUT CONNECTOR (P4) / CABLE (L4)

CONNECTOR: TKP H7619P-02 OR EQUIVALENT


1 RED BAT + VE 16

2 BLACK BAT -VE 16

L4 150MM UL1007

7.3.8 LED DISPLAY CONNECTOR (P5) / CABLE (L5)

CONNECTOR: TKP 7755-05 OR EQUIVALENT


1 YELLOW LED1 22

2 ORANGE LED2 22

3 RED LED3 22

4 ------ ------- ------

5 BLACK COM 22

L5 150MM

(UL1007)

7.3.9 COMMUNICATE PORT CONNECTOR (P7) / CABLE (L7) CONNECTOR: TKP 7755-06 OR EQUIVALENT


1 YELLOW BAT. LOW 22

2 ORANGE GND 22

3 RED SHUTDOWN 22

4 BROWN GND 22

5 GREEN AC FAIL 22

6 ------ ------ ----

L7 150MM

(UL1007)

7.3.10 COMMUNICATE PORT CONNECTION CABLE (P7+ TO DB9)

P7+ CONNECTOR: TKP 7755-6P OR EQUIVALENT / CABLE : L7+ TO DB9 , 450MM (UL1007)

DB9 PIN COLOR SIGNAL AWG P7+ PIN P7+

1 BROWN BAT. LOW 22 1

3 RED GND 22 2

4 ORANGE SHUTDOWN 22 3

7 YELLOW GND 22 4

8 GREEN AC FAIL 22 5

DB9

------ ------- 6


7.3.11 COMMUNICATE PORT CONNECTION CABLE (P7+ TO IDE A) (OPTION)

P7+ CONNECTOR: TKP 7755-6P OR EQUIVALENT / CABLE : L7+ TO IDE A , 450MM (UL1007)

IDE A PIN COLOR SIGNAL AWG P7+ PIN P7+


3 RED GND 22 2


7 YELLOW GND 22 4


------ ------- 6

7.3.12 COMMUNICATE PORT CONNECTION CABLE (P7+ TO IDE B) (OPTION)

P7+ CONNECTOR: TKP 7755-6P OR EQUIVALENT / CABLE : L7+ TO IDE B , 450MM (UL1007)

IDE B PIN COLOR SIGNAL AWG P7+ PIN P7+


3 RED GND 22 2


7 YELLOW GND 22 4


------ ------- 6


7.3.13 COMMUNICATE PORT CONNECTION CABLE (P7+ TO CN1 OF INTERFACE BOARD) (OPTION)

P7+ CONNECTOR: TKP 7755-6P OR EQUIVALENT / CABLE : L7+ TO H110-5, 2.00, 450MM (UL1007)

5 PIN COLOR SIGNAL AWG P7+ PIN P7+

1 BROWN BAT. LOW 22 1 2 RED GND 22 2 3 ORANGE SHUTDOWN 22 3 4 YELLOW GND 22 4 5 GREEN AC FAIL 22 5

------ ------- 6

7.3.14 INTERFACE BOARD FOR USB B TYPE PORT


8. BATTERY PACK MECHANICAL SPECIFICATION 8.1 PHYSICAL DIMENSION : L219 X W145 X H41.5 (MM)

8.2 BATTERY PACK PANEL

8.2.1 THE L6+ CABLE OF USPS MAIN BODY HAS A MAIN SWITCH. THIS MAIN

SWITCH SHOULD INSTALL AT SUITABLE PLACE OF PC CHASSIS AND THE PC

SYSTEM HAS A TURN ON/OFF SWITCH ON THE CHASSIS FRONT PANEL.

8.2.2 PLEASE SWITCH THIS MAIN SWITCH TO “ I “ POSITION.

8.2.3 PUSH THE TURN ON/OFF SWITCH, THEN THE PC SYSTEM WILL START TO

WORK.


8.3 BP-5EP BATTERY PACK WIRES CONFIGURATION & CONNECTOR

8.3.1 BACKUP DC INPUT CONNECTOR (P4+) / CABLE (L4+) CONNECTOR: TKP H7619R-02 OR EQUIVALENT

CONNECTOR: CABLE

SIGNAL COLOR AWG

UL1007

1 BAT +VE RED 16 150MM

2 BAT -VE BLACK 16 150MM

8.3.2 LED DISPLAY CONNECTOR (P5+) / CABLE (L5+)

CONNECTOR: TKP 7755P-05 OR EQUIVALENT

PIN SIGNAL COLOR AWG CABLE 1 LED1 YELLOW 22

2 LED2 ORANGE 22

3 LED3 RED 22

4

5 COM BLACK 22

L5 150MM

(UL1007)

8.4 LED INDICATION AND ALARM TABLE

UTILITY STATES LED INDUCTOR STATE BUZZER STATE

NORMAL

BLACKOUT, UPS ON (24~21.5V)

BEEP.. BEEP.. BEEP .. ( 3 SECONDS INTERVAL )

BATTERY LOW (21.5~18.5V)

BEEP………… ( SOUNDS QUICKLY AND

SHORT )

AC NORMAL / BATTERY FAIL


8.5 BATTERY PACK INSIDE CONNECTION

8.6 BATTERY SPECIFICATION


9 COMMUNICATION PORT AND RUPS 2000 BACKUP UTILITY HARDWARE

CONFIGURATION 9.1 COMMUNICATION PORT PIN ASSIGNMENT

PIN RS-232 USPS 1 DCD BATTERY LOW

3 TXD GND

4 DTR SHUTDOWN

7 RTS GND

8 CTS AC FAIL

9.2 SELECT SUITABLE COMMUNICATE CABLE FOR YOUR PC SYSTEM’S RS-232 PORT

USPS OFFER THREE CABLES FOR INTERNAL AND EXTERNAL TYPE RS-232, YOU ONLY NEED

TO CHOICE ONE OF THEM FOR YOUR PC SYSTEM.

FOR DB9 PORT, PLEASE CONNECT THE DB9 PIN TO PIN CABLE TO CONNECT WITH EXTERNAL

RS-232 PORT!


9.3 RUPS 2000 PACKAGE : 1. DB9 PORT PIN TO PIN CABLE 2. USB-B TO USB-A CABLE 3. RS-232 TO USB INTERFACE BOARD 4. CD DISKETTE WITH SOFTWARE BACKUP UTILITY FOR WINDOWS SERIES, DOS, LINUX,

NOVELL... 5. USER MANUAL

FOR MORE DETAIL OF RUPS 2000, PLEASE REFER THE USER MANUAL!


10 Using the UPS Monitoring Program That Comes With Windows XP

( For Window 7, please use RUPS 2000 V4.2 version )

10.1 WITH THE COMPUTER AND THE USPS OFF, CONNECT THE SERIAL PORT CONNECTION CABLE BETWEEN USPS

MAIN BODY DB9 PORT AND AN OPEN RS-232 SERIAL PORT ON THE COMPUTER.

10.2 TURN THE USPS ON AND START THE COMPUTER.

10.3 ONCE THE COMPUTER HAS STARTED, CLICK ON START, THEN CONTROL PANEL.

10.4 IN THE CONTROL PANEL, DOUBLE-CLICK ON POWER OPTIONS.

10.5 CLICK THE UPS TAB.


10.6 CLICK THE SELECT BUTTON

10.7 SET THE MANUFACTURER TO GENERIC.

10.8 SELECT THE COM PORT THAT THE USPS IS CONNECTED TO.

10.9 CLICK ON CUSTOM SO IT IS HIGHLIGHTED.

10.10 LICK THE NEXT BUTTON.


10.11 ET THE UPS SIGNAL POLARITY AS SHOWN BELOW.

10.12 LICK THE FINISH BUTTON

10.13 LICK THE CONFIGURE BUTTON.


10.14 ECONDS BETWEEN POWER FAILURE AND FIRST NOTIFICATION - THIS IS THE TIME BETWEEN WHEN THE

POWER FAILS AND THE UPS STARTS BEEPING. SECONDS BETWEEN SUBSEQUENT POWER FAILURE

NOTIFICATIONS - THIS IS THE TIME BETWEEN BEEPS DURING A POWER FAILURE

10.15 INUTES ON BATTERY BEFORE CRITICAL ALARM - THIS DETERMINES HOW LONG THE UPS WILL RUN

BEFORE THE OPERATING SYSTEM STARTS TO SHUT DOWN. IF LEFT BLANK, THE UNIT WILL RUN UNTIL THERE IS

APPROXIMATELY 2 MINUTES OF BACKUP TIME REMAINING, THEN THE OPERATING SYSTEM WILL START TO SHUT

DOWN.

10.16 EXT, INSTRUCT THE COMPUTER TO: - LEAVE AS "SHUT DOWN".

10.17 INALLY, TURN OFF THE UPS. - IF CHECKED, THIS WILL ALLOW THE UPS TO BE TURNED OFF

AUTOMATICALLY ONCE THE OPERATING SYSTEM IS SHUT DOWN.

10.18 LICK THE OK BUTTON

10.19 LICK THE APPLY BUTTON


11. Environment

11.1 Operation/Storage Temperature Range

Operation : 5℃ to 50℃(nominal input)

Storage : -40℃ to 70℃

Humidity (none condensing)

Operation: 20% to 85% RH(nominal input)

Storage : 10% to 95% RH

12. Safety

UL60950-1

CE EN 60950 : 2006, + A11:2009

13. EMI REQUIREMENTS

CE

FCC part 15 sub part J class B at system load

CISPR 22 CLASS B

14. Dielectric Voltage Withstand (HI-POT) The power supply shall withstand for 3 seconds minute without breakdown the application of an

1800Vac-supply voltage applied between both input line and chassis (10mA AC Cutoff current). Isolating

transformers shall similarly withstand 4242Vdc applied between both primary and secondary windings for

a minimum of one minute.

15. PFC Active Power Factor Correction, complies with EN 61000-3-2: 1995+A1+A2:1998, Class D.

16. Electrostatic Discharge (ESD) Comply with IEC 61000-4-2.

17. EFT/ Burst Comply with IEC 61000-4-4.

18. Surge Comply with IEC 61000-4-5.

LOAD100%80%

50℃ 40℃


19. Burn-In Applying 115 Vac ± 10 % or 230 Vac ± 10% input voltage and maximum load (80%) for this product in 45 ±

5 ℃ chamber.

20. M.T.B.F. The power supply shall have a minimum mean time between failure greater than 100,000 hours at

continuous operation of 100% load and an ambient temperature of 25℃ .

21. Label

Label 1 : USPS Main Body Main Label

Label 2 : USPS Main Body Label for Serial No.

Label 3 : Battery Pack Label, Same as Label 2 format.

REMARK : ALL OF INFORMATION ARE ONLY FOR REFERENCE, THE CORRECT INFORMATION WILL BE CONFIRM AGAIN WITH

CUSTOMER.

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