AUMUND News 6 engl 201103
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AUMUNDNEWS Nr. 6 // 2020 Products. Projects. Progress. WE CONVEY QUALITY PREMAS ® 4.0 Predictive Maintenance Solution for Conveying Technology AUMUND Group expands its service portfolio PREMAS ® 4.0 – developed by PREMAS AG for AUMUND From October 2020 AUMUND expands its range of services with the Predictive Maintenance Solution, PREMAS ® 4.0, in order to support its customers even better in the field of predictive maintenance. Reactive or insufficient maintenance often leads to unplanned stops, high costs and reduced production. This can be avoided - with a predictive maintenance strategy. Customers should be able to rely on uninterrupted operation and maximum production thanks to a comprehensive AUMUND service offering that extends the proven physical inspections with permanent online monitoring of critical machine components. At a glance AUMUND launches PREMAS ® 4.0, a Predictive Maintenance Solution This IoT-based solution is specially made for conveying equipment in the heavy industry PREMAS ® 4.0 enables the early detection of wear and aging of important machine components
Transcript of AUMUND News 6 engl 201103
AUMUNDNEWS Nr. 6 // 2020
Products. Projects. Progress.
W E C O N V E Y Q U A L I T Y
PREMAS® 4.0 Predictive Maintenance Solution for Conveying Technology AUMUND Group expands its service portfolio
PREMAS® 4.0 – developed by PREMAS AG for AUMUND
From October 2020 AUMUND expands its range of services with the Predictive Maintenance Solution, PREMAS® 4.0, in order to support its customers even better in the field of predictive maintenance.
Reactive or insufficient maintenance often leads to unplanned stops, high costs and reduced production. This can be avoided - with a predictive maintenance
strategy. Customers should be able to relyon uninterrupted operation and maximum production thanks to a comprehensive AUMUND service offering that extends the proven physical inspections with permanent online monitoring of critical machine components.
At a glance
AUMUND launches PREMAS® 4.0, a Predictive Maintenance SolutionThis IoT-based solution is specially made for conveying equipment in the heavy industryPREMAS® 4.0 enables the early detection of wear and aging of important machine components
AUMUNDNEWS Nr. 6 // 2020 // Page 2
PREMAS® 4.0 keeps an eye on yourmachine, esp. when visible inspectionis difficult or impossible
Critical bucket elevators running 24/7 Remote locations Travel restrictions
PREMAS® 4.0 enables the foresighted planning and organization of spare parts and inspections
Longer travel and delivery times in remote locations can be planned
Early initiation of orders possible
PREMAS® 4.0 helps to reducemaintenance costs and increasemachine availability
24/7 access to real time information on machine status
Remote support based on the AUMUND service package
Ensure uninterrupted, reliable operation thanks to proven expertise and digital intelligence
Additional safety at maximum production through permanent condition monitoring of critical machine components
The PREMAS® inspections are already a proven, established instrument of the AUMUND Group for the early detection of failures in machines and thus prevent potential damage. Experienced AUMUND inspectors with many years of experience inspect the machines of customers and provide them with competent advice on topics such as preventive maintenance, spare parts and optimization possibilities for the plant. In combination with the new Predictive Maintenance Solution PREMAS® 4.0, AUMUND assists its customers in achieving a reliable, uninterrupted operation.
PREMAS® 4.0 enables the early detection of wear and aging of important machine components of conveyor systems. The latest sensor technologies are combined with real-time data acquisition and analysis to enable permanent online condition monitoring of the machine on any mobile device. In addition to the condition of the machine, PREMAS® 4.0 also provides an estimation of the remaining service life of critical machine components.
AUMUND Bucket Elevator
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The Predictive Maintenance Solution is specially made for conveying equipment in the heavy industry. Every machine receives a hardware package. Provided field sensors as well as some existing signals from the plant control system (motor current, level switch, speed
switch, drift warning) will be connected to the IoT Box, which sends the collected data through mobile connectivity to the PREMAS® Cloud. There, the data will be analyzed based on the latest technologies for predictive analytics (e.g. algorithms, machine learning …).
The PREMAS® Portal visualizes and provides all relevant data for a complete online condition monitoring, securely online accessible to authorized users 24/7 through any mobile or desktop device.
How PREMAS® 4.0 reveals machine insights to your fingertips
Benefits from valuable machine insights
AUMUND Customer
IoT Box
Data Link
(GSM, 4G)
PREMAS®Cloud
From machine operation to valuable insights with PREMAS® 4.0 – for AUMUND customers
Measure the condition of your
machine
Application Specific Sensors
Hardware Software
PREMAS®Analytics
Collects signal data and
transfers it to the cloud
Receives, stores and analyzes data
in real-time
Generates and visualizes
equipment insights
Belt or Chain Bucket Elevator
ConveyingEquipment
The AUMUND IoT Box is the signal hub for machine data (mobile phone shown for size comparison only, not included in the delivery scope).
The monitoring dashboard of the PREMAS® Portal provides detailed supervision of each machine and sends push notifications in case of anomalies.
Optimized equipment availability and stoppages: Reduced number of inspections and
associated plant stops. The reliability of machines can be ensured at a high production level.
Reduced maintenance costs (OPEX): Fewer routine inspections of bucket
elevators are required. Reduced express orders and costs thanks to proactive planning of maintenance intervals, spare parts and physical inspections.
Prevention of critical breakdowns and reduction of costs by avoiding a complete loss of production: No belt/chain failure causing a
production stop or expensive emergency repairs.
Optimized planning for spare parts and reduced inventory costs: No need to store belts or chains in the
local warehouse. Just-in-time delivery of spare parts possible, depending on the AUMUND service agreement (e.g. full service package).
Knowledge about the condition of your machine, anytime and anywhere, 24/7 Receive notifications in case of
anomalies and access your machine data online.
Improvement of support possibilities through remote support Service technicians have machine data
at hand to give fact based advise.
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Identify weaknesses and take action before operations are impaired – anytime and anywhere
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PREMAS® 4.0 sets new standards
AUMUND Fördertechnik GmbH [email protected]
AUMUND S.A.R.L. France [email protected]
AUMUND Ltda. Brazil [email protected]
AUMUND Corporation USA [email protected]
AUMUND Asia (H.K.) Limited [email protected]
AUMUND Machinery Technology (Beijing) Co. Ltd [email protected]
AUMUND Engineering Private Ltd [email protected]
SAMSON Materials Handling Ltd [email protected]
SCHADE Lagertechnik GmbH [email protected]
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