Audit Scoring Matrix

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  • 7/30/2019 Audit Scoring Matrix

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    A B C D E F G H I J K L M N L

    Man

    agement

    Sales&Marketing

    ProductDesignEngineering

    ProcessDesignEngineering

    HR&

    Training

    SupplierManagement

    Informatio

    nManagement

    QualityAssurance

    Receiving/Inventory

    Man

    agement

    St

    amping

    W

    elding

    As

    sembly

    Shipping

    Billing

    Feb-05 Mar-05 Mar-05 Jan-05 Dec-05 Nov-05 Jan-05 Jun-05 Mar-05 Sep-05 Sep-05 Sep-05 Sep-05 Nov-05

    4.1

    General Requirements

    0 0 0 0 0 0 0 0 0 5 0 0 0 0 5

    4.1.1

    Control of Outsourced

    Processes / Products 0 0 0 0 0 0 0 3 0 0 0 0 0 0 3

    4.2

    General Documentation

    Requirements 0 7 0 6 8 21

    4.2.3

    Control of Documents

    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    4.2.4

    Control of Records

    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    5.1

    Management

    commitment 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    5.1.1

    Process efficiency

    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    5.2

    Customer Focus

    0 0

    5.3

    Quality policy

    3 0 3

    5.4

    Planning

    0 4 0 0 7 0 0 0 4 4 0 5 0 0 24

    5.5

    Responsibility, authority

    and communication 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    5.6

    Management Review

    0 0 3 0 0 3

    6.1

    Provision of resources

    0 0 4 0 4

    6.2

    Human resources

    0 0 0 0

    6.2.2

    Competence,

    awareness and training 0 0 0 0

    6.2.2.4

    Employee motivation &

    empowerment 0 0 0

    6.3

    Infrastructure

    0 4 4

    6.4

    Work environment

    0 0 0 2 3 5

    7.1Planning of ProductRealization 4 4

    7.2

    Customer-related

    processes 0 0 0 0 0 0

    7.2.2.2

    Organization

    Manufacturing

    Feasibility0 0 0 0 0 0 0 0 0 0

    7.2.3

    Customer

    Communication 0 0 0 0 0 0

    7.3

    Design and

    development 9 0 0 0 0 0 9

    7.3.1

    Design and

    development Planning

    0 0 0 0 0 0 0 0 0 0 0 0 0 0 07.3.2

    Design and

    development Inputs 0 0 0 0

    7.3.2.3

    Special Characteristics

    0 0 0

    7.3.3

    Design and

    development Outputs 4 0 6 0 0 0 0 0 0 0 0 0 0 0 10

    7.3.4

    Design and

    development Review 0 0 5 0 6 0 11

    7.3.5&6

    Design and

    development

    Verification & Validation1 0 0 0 0 0 1

    7.3.6.3

    Product Approval

    Process 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    7.3.7

    Design and

    development Changes 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    7.4

    Supplier Management

    & Purchasing 0 0

    7.4.1.2

    Supplier Quality

    Management System

    Development0 0

    7.4.3.1

    Incoming Product

    Quality 0

    7.4.3.2

    Supplier Monitoring

    0

    7.5.1

    Control of Production

    and Service 0

    7.5.1.1

    Control plan

    0

    7.5.1.3

    Verification of Job Set-

    ups 0

    7.5.1.4

    Preventive & Pred ictive

    Maintenance 0

    7.5.1.5

    Management of

    Production Tooling 0

    7.5.1.6

    Production Scheduling

    0

    7.5.1.7&8

    Servicing

    0

    7.5.2

    Validation of Processe s

    0

    7.5.3

    Identification and

    Traceability 0

    7.5.4

    Customer Property

    0

    7.5.5

    Preservation of Product

    & Inventory

    Management 0

    7.6Control of measuringand m onitoring devices 0

    7.6.1

    Measurement System

    Analysis 0

    7.6.3

    Laboratory

    Requirements 0

    8.1

    General

    0

    8.1.1

    Identification of

    statistical tools 0

    8.1.2

    Knowledge of basic

    statistical concepts

    08.2.1

    Customer Satisfaction

    0

    8.2.2

    Internal audits

    0

    8.2.2.2

    Manufacturing process

    audits 0

    8.2.2.3

    Product audits

    0

    8.2.2.5

    Internal auditor

    qualifications 0

    8.2.3

    Monitoring &

    Measurement of

    processes 0

    8.2.3.1

    Monitoring &

    Measurement of

    manufacturing 0

    8.2.4

    Measurement and

    monitoring of product 0

    8.2.4.1

    Layout inspection &

    functional testing 0

    8.2.4.2

    Appearance items

    0

    8.3

    Control of

    Nonconformant Product 0

    8.4

    Analysis and us e of

    Data 0

    8.5.1

    Continual improvement

    0

    8.5.1.2

    Manufacturing process

    improvement 0

    8.5.2

    Corrective action

    0

    8.5.3

    Preventive action

    0

    CSRs

    GM

    0 3 3

    CSRs

    Ford

    0

    CSRs

    Daimler-Chrysler

    5 0 5

    CSRs

    Delphi

    0

    CSRs

    Visteon

    0

    CSRs

    Other

    0

    24 16 27 14 12 23 20 16 15 22 25 16 18 12 260

    2 3 4 4 4 3 3 2 2 4 5 4 1 3 44

    2 3 5 4 5 2 3 1 2 3 5 5 2 3 45

    4 2 6 2 3 6 4 3 2 7 8 4 3 2 56

    7 4 11 8 7 11 0 12 0 4 20 7 21 3 0 115

    Management Communication

    Scores

    Employee Awareness

    Scores

    Instructions: This matrix is used to record and analyze internal audit results and is intended to be used in conjunction with the TS 16949 Internal Audit Summary Form, Problem Solver & Improvement Form, and

    Audit Effectiveness Survey. Enter a 0 if the element was audited and no nonconformances were found. Otherwise, enter the severity ranking for each finding per element & process. The total value of all OFIs

    raised by the auditors should also be enterred for each process. Management communication and employee awareness scores are taken from the TS internal audit summary reports. If used, the audit

    effectiveness survey score should also be enterred for each process.

    Process Audit Scores

    TS 16949 Internal Audit Summary Analysis MatrixQMS Processes

    Opportunities for

    Improvement Value

    Audit Effectiveness Survey

    Scores

    Audit Dates:

    Totals

    Form Revision: 2/22/05 CONFIDENTIAL Summary Report Date: 1/7/2013