ATR GROUP An efficient and effective Solution for HAV ... · An efficient and effective Solution...

Visit us online WWW.ATRGROUP.CO.UK

ATR GROUP

An efficient and effective Solution for HAV challenges within the Oil & Gas

Visit us online WWW.ATRGROUP.CO.UK Visit us online WWW.ATRGROUP.CO.UK

ATR Group delivers a full HAV monitoring and recording support to companies seeking to improve HSEQ performance with respect to managing HAV. Providing, tactical, on the ground HAV monitoring and recording equipment, supporting your corporate policy by delivering the pertinent data required. Our offering allows you to strip out cost, empower employees, and delivers a foundation for long-term successful occupational health management with respect to HAV within your workforce.


ATR’s Recent HAV Survey iden4fied that: 63% monitor over 50 operators for HAV exposures Only 50% use the HSE points system 68% of companies rely on paper-based systems 64% of respondents operate in sizable companies with a turnover of > £100m

Less than 50% level of confidence across senior HSE respondents in their company process


HAV System Compliance

Issues

Operator 'guess9mates' of

trigger 9me encourages over and underes9ma9on of exposure points

Mandatory input of all vibratory tool use is

frequently not complied with

Uncontrolled tools can expose tool operators to HAV

risk

Operator Led HAV Recording Does it Work?

HAV Management Paper based Systems effectiveness are reduced through issues created by incorrect time recording. Based on 3 yrs. of historic HAV data across all client platforms the results show us that tool operators across Oil and Gas Industry are significantly overestimating their HAVS exposure points. Tool Operators, Subcontractors, team leaders and HSEQ teams find it difficult to interact with paper-based systems – it is very time consuming to maintain paper records, and often companies are just recording ‘guilty knowledge’.


How Does Manual HAV Recording Really Cost?

Staff Minutes

Hourly Cost

Time Cost Per Day Annual Cost

Tool opera4ves 300 Average Daily Time Burden 10 Average Hourly

Cost £30 £1,500 £547,500

Staff responsible for transla4ng HAV exposure from opera4ves to

centralised databases, e.g. Team managers,

STCs, medics

10 Average daily 9me spent using system

20 Average Hourly Cost £32 £106 £38,933

HSE Staff 4 Average Daily Time Burden 15 Average Hourly

Cost £35 £35 £12,775

Non-‐Produc4ve Time cost of Current System £599,208


Throw away the paper

ATR’s HAV service removes all guesswork over trigger time, paper-based recording and data collation burden for HSEQ Advisors.

Operators interact daily with a HAV exposure dosimeter, which reports their exposure in real time, giving them confidence that their exposure is being accurately managed. They enjoy removing the burden of paperwork. The HSEQ and Operations teams see improved incidence of tool usage being recorded and increased accuracy of data with respect to HAV exposure, tool trigger time, tool utilization and certification recalls.


Dosimeter Docking Station

visual indicator •  Red = avoid using power

tools

•  Amber = Awareness. Try to reduce tool usage or share workload

•  Green = aim to stay in this region

•  Docking Station houses and charges all dosimeters

•  Downloads all personal vibration information from dosimeters

•  SD Card Storage

•  Tool Tags are fitted onto all HAV tools prior to deployment.

•  Holds all vibration data and

tool ID. •  Colour is visual indicator

•  Tag acts as secondary ID Record.

•  Individualised Tool HAV Levels + no hassle.

•  Robust + Easy to Fit.

RFID Tool Tags

Personal HAV Dosimeter

Personal Swipe Cards

•  Calibrated to company policy or operator needs


1. Swipe Swipe Personal HAV Card Through the Base Sta9on

2. Pop Pop the Flashing HAVmeter Out of The Sta9on

3. Lock Lock the HAVmeter on Every tagged Tool they Use

4. Dock When Finished Vibratory Tool Work for The Day -‐ Dock it Back in the Sta9on

All operators need to do is…


Operators Recording, accurate or not?

Paper System Variance (Trigger Time)

Hi Low

6 hours 5 mins

HAVmeter System Variance (Trigger Time)

Hi Low

1 hr 19 mins 1 second

14

1

23

36

1 1

51

5

55

5 1

5 11

3 5

47

3 2 1 4 2

13

1 2

24

9 4 4

60

1 2 1 2

20

3 1

11 5

1

19

3 1 3 1 1

8 14

2 1 0

10

20

30

40

50

60

70

5mins

6mins

10mins

15mins

16mins

19mins

20mins

25mins

30mins

35mins

39mins

40mins

45mins

50mins

55mins

60mins

65mins

70mins

74mins

75mins

78mins

80mins

85mins

88mins

90mins

100m

ins

105m

ins

110m

ins

120m

ins

122m

ins

123m

ins

124m

ins

125m

ins

130m

ins

140m

ins

143m

ins

150m

ins

160m

ins

170m

ins

180m

ins

200m

ins

209m

ins

210m

ins

230m

ins

235m

ins

240m

ins

250m

ins

300m

ins

360m

ins

Sample Client Historic Paper System - Distribution of Trigger

Times recorded by operators

Most Frequently Recorded Daily

Trigger Time is 2 Hours Per Day


0

50

100

150

200

250

300

01/01/2011 01/02/2011 01/03/2011 01/04/2011 01/05/2011 01/06/2011 01/07/2011

Trigger Time Paper Trigger Time HAVmeter Average Trigger Time Paper Average Trigger Time HAVmeter

Paper –Average Trigger Time Per Man Per Day - 83mins HAVmeter –Average Trigger Time Per Man Per Day - 16.5mins

Real Time Results Vs. Operator Estimation


0

10

20

30

40

50

60

70

80

90

100

110

120

05/01/2011 05/02/2011 05/03/2011 05/04/2011 05/05/2011 05/06/2011 05/07/2011

Exposure Points Paper Exposure Points HAVmeter Average Exposure Points Paper Average Exposure Points HAVmeter

Paper –Average Exposure (Points) Per Man Per Day - 96.2 HAVmeter –Average Exposure (Points) Per Man Per Day - 8.9

Real Time Results Vs. Operator Estimation

Expo

sure Points


Operators Record HAV data with Increased Frequency and Accuracy

Average Trigger Time Records Input into

HAVbase per Day (3 yr period)

0.47 instances per day

Average Trigger Time Records Collected per

Day

>10 per day

Improvement in data capture

rates


Understanding Fleet – Cormorant Alpha

Tools Unused

64%

Tools Used 36%

37hrs: 50mins and 34secs trigger time over 32 tools


How Trigger Time can assist certification and maintenance cycle

Tool Id Description Vib Mag Trigger time (seconds) Total Trigger Time Uses Average Trigger Time for Tool WGXXXX AIR RECIP SAW 3.74 52066 14:27:46 108 0:08:02WGXXXX AIR RECIP SAW 3.81 24308 6:45:08 55 0:07:22WGXXXX AIR RECIP SAW 2.07 11159 3:05:59 4 0:46:30WGXXXX 5 ANGLE GRINDER 5.99 7703 2:08:23 13 0:09:53WGXXXX AIR RECIP SAW 3.57 6527 1:48:47 26 0:04:11WGXXXX PL905 AIR RECIP SAW 4.02 5255 1:27:35 38 0:02:18WGXXXX AIR RECIP SAW 3.2 3733 1:02:13 12 0:05:11WGXXXX 5 ANGLE GRINDER 6.12 2980 0:49:40 19 0:02:37WGXXXX 7 ANGLE GRINDER 4.19 2764 0:46:04 5 0:09:13WGXXXX 7 ANGLE GRINDER 6.34 2553 0:42:33 7 0:06:05WGXXXX AIR ANGLE DRILL 2.44 2468 0:41:08 10 0:04:07WGXXXX 110V 9 INCH GRDR 4.94 1942 0:32:22 13 0:02:29WGXXXX AIR PENCIL GRINDER 2.06 1872 0:31:12 7 0:04:27WGXXXX 5 AIR ANGLE GRINDER 3.63 1208 0:20:08 2 0:10:04WGXXXX AIR PISTOL DRILL 2.5 1129 0:18:49 6 0:03:08WGXXXX AIR PISTOL DRILL 4.07 1022 0:17:02 4 0:04:16WGXXXX AIR RECIP SAW 4.22 976 0:16:16 5 0:03:15WGXXXX AIR IMPACT WRENCH 6 796 0:13:16 22 0:00:36WGXXXX AIR IMPACT WRENCH 5.4 783 0:13:03 5 0:02:37WGXXXX 7 ANGLE GRINDER 6.88 676 0:11:16 4 0:02:49WGXXXX AIR NEEDLE GUN 3.34 650 0:10:50 4 0:02:43WGXXXX AIR PISTOL DRILL 2.5 637 0:10:37 16 0:00:40WGXXXX AIR PISTOL DRILL 2.5 588 0:09:48 1 0:09:48WGXXXX AIR PISTOL DRILL 3.76 583 0:09:43 1 0:09:43WGXXXX 1 AIR IMPACT WRENCH 8.73 555 0:09:15 13 0:00:43WGXXXX AIR RECIP SAW 3.34 424 0:07:04 1 0:07:04WGXXXX AIR PISTOL DRILL 2.49 270 0:04:30 7 0:00:39WGXXXX AIR IMPACT WRENCH 6.01 267 0:04:27 6 0:00:45WGXXXX PL905 AIR RECIP SAW 4.02 132 0:02:12 5 0:00:26WGXXXX AIR PISTOL DRILL 3.8 130 0:02:10 1 0:02:10WGXXXX 5 ANGLE GRINDER 5.62 76 0:01:16 1 0:01:16WGXXXX AIR PISTOL DRILL 2.5 2 0:00:02 1 0:00:02


•  Strips out all paperwork for the operators •  Staff exposures easily managed •  HSEQ and Ops can focus on strategic data

& concentrate effort on elimina9ng risks rather than gathering data

•  Trigger 9me on tools is measured to the second – reduce fleet, hire/maintenance costs.

•  Exposure is calculated to the second – operators can manage their exposure in real 9me, assis9ng with project planning

•  RFID chip can be read by many logis9cs packages – improving tool control

•  Improved data collec4on, Safer workforce, Reduced costs

Benefits – An Overview


ATR GROUP

THANKS FOR LISTENING

VISIT US ONLINE WWW.ATRGROUP.CO.UK

Contacts Rod Wiseman + 44 1224 222779 [email protected] David McKendrick +44 1224 222469 [email protected] Sales Team + 44 1224 222777 [email protected]

ATR GROUP An efficient and effective Solution for HAV ... · An efficient and effective Solution...

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