Atomic Layer Deposition of HfO2 Thin Films Employing a Heteroleptic Hafnium Precursor
Transcript of Atomic Layer Deposition of HfO2 Thin Films Employing a Heteroleptic Hafnium Precursor
DOI: 10.1002/cvde.201106934
Full Paper
Atomic Layer Deposition of HfO2 Thin Films Employinga Heteroleptic Hafnium Precursor**
By Ke Xu, Andrian P. Milanov, Harish Parala, Christian Wenger, Canan Baristiran-Kaynak, Kaoutar Lakribssi,
Teodor Toader, Claudia Bock, Detlef Rogalla, Hans-Werner Becker, Ulrich Kunze, and Anjana Devi*
The application of a heteroleptic hafnium amide-guanidinate precursor for the deposition of HfO2 thin films via a water-assisted
atomic layer deposition (ALD) process is demonstrated for the first time. HfO2 films are grown in the temperature range 100–
300 8C using the compound [Hf(NMe2)2(NMe2-Guan)2] (1). This compound shows self-limiting ALD-type growth charac-
teristics with growth rates of the order of 1.0–1.2 A per cycle in the temperature range 100–225 8C. The saturation behavior and alinear dependence on film thickness as a function of number of cycles are verified at various temperatures within the ALD
window. The as-deposited HfO2 films are characterized by atomic force microscopy (AFM), scanning electron microscopy
(SEM), Rutherford backscattering spectroscopy (RBS), X-ray photoelectron spectroscopy (XPS), and electrical measurements.
For a direct comparison of the precursor performance with that of the parent alkyl amide [Hf(NMe2)4] (2), ALD experiments
are also performed employing compound 2 under similar process conditions, and in this case no typical ALD characteristics are
observed.
Keywords: ALD, HfO2, Precursors, Thin Films, Composition
1. Introduction
HfO2 is regarded as one of the promising materials for
gate oxide applications in complementary metal oxide
semiconductor (CMOS)-based devices because of its
dielectric constant (�20–25), large band gaps (�5.5 eV)
and band off-sets relative to Si, as well as good thermo-
dynamic stability on Si wafers.[1–4] The ALD process takes
advantage of surface saturation reactions to deposit
extremely smooth, dense, and highly conformal films
through a process that is relatively insensitive to fluctuations
in process temperature and reactant flux.[5] Over the last few
years the semiconductor industry has been adopting the
ALD technique for growing thin layers because the benefits
of ALD enable scaling and improved performance. The
[*] Prof. A. Devi, K. Xu, Dr. A. P. Milanov, Dr. H. ParalaInorganic Materials Chemistry,Ruhr-University Bochum 44801 Bochum (Germany)E-mail: [email protected]
Dr. C. Wenger, C. Baristiran-Kaynak, K. LakribssiIm Technologiepark 25, 15236 Frankfurt (Oder) (Germany)
T. Toader, Dr. C. Bock, Prof. U. KunzeElectronic Materials and Nanolectronics, Ruhr-University Bochum44801 Bochum (Germany)
Dr. D. Rogalla, Dr. H.-W. BeckerDynamitron-Tandem-Laboratory (DTL) of RUBION,Ruhr-University Bochum 44801 Bochum (Germany)
[**] The authors from RUB gratefully acknowledge the German ResearchFoundation (DFG) for funding this project (DFG-DE-790-9-1) as wellas Prof. R. A. Fischer for his continuous support. KX expresses hisappreciation to the RUB-Research School for granting a PhD researchfellowship.
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intrinsic parameter for a successful ALD process is the
precursor employed. The precursors for ALD of HfO2 have
been mainly chosen from either the chloride[6] or amide[7,8]
class of compounds. The amides are particularly interesting
because of their non-corrosive nature when compared to the
chlorides. Although the amides are volatile and reactive for
ALD applications, the limited thermal stability of the parent
amides can affect the film growth mechanism during an
ALD process.[9,10]
Among the different Hf amides, the tetrakis-ethylmethy-
lamido-hafnium (TEMAH) complex has been investigated
in detail with various co-precursors such as H2O or O3.[7–11]
There are various reports on the decomposition temperature
of this precursor during an ALD process, and it was
surmised that the decomposition depends on the reactor
design and the process conditions.[7,8,11] A recent report
highlighted that parasitic growth is associated with ALD
using [TEMAH]/H2O owing to the limited thermal stability
of the precursor.[9] Surprisingly, the ALD characteristics of
the other two closely related amides, namely tetrakis-
diethylamido-hafnium (TEAH) or tetrakis-dimethylamido-
hafnium (TMAH), had not, until recently, been reported in
detail. TEAH was used in combination with the analogous
Zr (TEAZ) compound to deposit HfZrO4 films.[12]
TEMAH, TMAH, and TEAH were studied recently using
a discrete feeding method to obtain improved growth rates
during the ALD process using O3.[10] Although the typical
ALD characteristics of HfO2 growth using TEAH and
TMAH with H2O have not been discussed in detail, the
functional properties of HfO2 films obtained from these two
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precursors have been reported earlier.[13,14] Since the
hafnium amides are largely promising (high growth rates)
for ALD applications but do have certain drawbacks in
terms of limited thermal stability and handling (very
reactive), efforts have been made to improve their thermal
stability. In the past, we have modified the physico-chemical
properties of hafnium amides in an attempt to improve the
thermal stability of the parent hafnium amides.[15,16] This
was achieved by introducing chelating ligands such as
guanidinates and malonates into the hafnium metal ligand
sphere with the specific intention of enhancing the thermal
stability. This concept was attempted for all the three parent
hafnium amides [Hf(NR2)4] (R¼Me, Et, EtMe), and we
were successful in obtaining six coordinated Hf complexes
which showed improved thermal properties.[15–17] The
application of these so called ‘‘designer’’ precursors was
very successful in state-of-the-art metal-organic (MO)CVD
reactors.[18] In particular, the mixed Hf-amide-guanidinate
class of precursors showed promise for the growth of high
quality HfO2 thin films by MOCVD exhibiting promising
electrical properties.[19] Using a similar strategy, mixed
Hf-amide-cyclopentadienyl precursors were developed,
and ALD of HfO2 was demonstrated using ozone as the
oxidant.[20]
The focus of this work is to evaluate the modified hafnium
amide precursor, namely Hf-amide-guanidinate (1), for the
ALD of HfO2 in combination with water. To make a direct
comparison of the ALD characteristics using compound 1
with respect to the parent hafnium amide compound 2, HfO2
was grown using compound 2 under similar process
conditions in the same reactor (ASM-F-120). The ALD
process based on compound 1 led to the growth of HfO2 at
low temperatures, which can be advantageous for applica-
tions where low fabrication temperatures are necessary.
Moreover, the use of water instead of ozone to assist the
ALD process is an advantage in reducing the interfacial
oxide growth. The ALD characteristics of both compounds
were studied, and the films obtained from compound 1
were subjected to detailed analysis employing AFM, SEM,
RBS, and XPS. Preliminary electrical characterization was
performed on MOS capacitor structures using capacitance/
voltage (C-V) and current/voltage (I-V) measurements.
2. Results and Discussion
The strategy of using heteroleptic compounds for ALD
applications can be generally explained as follows. The
thermal and chemical properties of heteroleptic compounds
can be influenced or tuned by employing various ligand
systems or varying the terminal groups in the ligand
periphery. The metal center can be coordinatively saturated
and the reactivity of the compound can be significantly
altered. In our previous study, the Hf-amide-guanidinate
complex was reported to be a suitable precursor for ALD
applications as it possesses enhanced thermal stability, apart
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from being volatile at moderate temperatures (100 8C). Thecompound was relatively less sensitive to air and moisture
compared to the parent alkyl amide. The presence of metal-
nitrogen bonding contributes to the reactivity of the
complex. The higher thermal stability of the complexes
was verified using thermal analysis and nuclear magnetic
resonance (NMR) decomposition studies.[17] Accordingly,
this precursor is stable for several days (9 days) even when it
is maintained at temperatures as high as 140 8C, which could
be a typical deposition temperature in an ALD process. On
the other hand, the precursor reactivity is not reduced, as
seen from the reactivity towards water and high growth rates
obtained in anALDprocess. There is thus an optimal balance
between reactivity and thermal stability which are the
prerequisites for anALD precursor. In general, the improved
thermal stability of compound 1 compared to compound 2,
and the necessary reactivity the Hf-amide-guanidinate
possesses, are the most important factors in using this as
an ALD precursor for HfO2 thin film deposition.
2.1. Precursor Evaluation
The synthesis of compound 1 was scaled up to larger
batches (10–20 g). The thermal analysis of the two
compounds was performed, and the thermogravimetry
(TG) curves, recorded as a function of temperature, are
shown in Figure 1a. The onset of volatilization of the parent
amide, compound 2, is around 75 8C, while the onset of
volatilization is shifted to higher temperatures for com-
pound 1. It can clearly be seen, however, from the TG
measurements that compound 2 decomposes at tempera-
tures as low as 150 8C, while the decomposition of precursor
1 occurs at approximately 250 8C.A very low residual mass is
observed in the case of compound 1 (�4%), but in the case
of compound 2 it was higher (�12%). The isothermal studies
(Fig. 1b) show that compound 1 can deliver a constant mass
transport during the deposition process, even at tempera-
tures as high as 160 8C. No decomposition is observed during
the sublimation process. Hence, from the thermal analysis
data, it can be inferred that compound 1 is volatile and
thermally stable up to 250 8C. Temperature-dependent
NMR decomposition studies revealed that compound 1
shows extraordinary thermal stability.[17] The promising
attributes of this compound, which include good volatility,
high reactivity, and very good thermal stability, make
guanidinate-based Hf-amide precursors appealing for ALD
of HfO2 thin films.
2.2. Deposition of HfO2 Thin Films
2.2.1. ALD Growth Characteristics
A distinctive feature of a true ALD process is the ALD
window where the growth rate is minimally affected by the
deposition temperature. Although anALDwindow is not an
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Fig. 1. a) TG curves for compound 1 (black) and compound 2 (red).
b) Isothermal TGA curves for compound 1 under atmospheric pressure
under constant N2 flow (300mLmin�1).
Fig. 2. The growth per cycle of HfO2 films deposited from a) compound 1 and
b) compound 2, as functions of deposition temperature.
absolute necessity for the ALD-type growth mode, it is
interesting to know the temperature up to which the
precursor is thermally stable under the adopted process
conditions, and the temperature window (i.e., the low and
high end temperatures within which it can be operated with
reproducibility). Therefore, the first set of experiments using
compound 1 in combination with water was to check the
temperature dependence on growth rates, and these data are
presented in Figure 2a. Under the adopted process
conditions in this study, HfO2 film growth was observed
at temperatures as low as 100 8C, and a constant growth rate
of 1.0–1.2 A per cycle were obtained up to approximately
225 8C. The growth rates are slightly higher than reported
for mixed amide-cyclopentadienyl precursors with ozone as
the oxidant.[20] In comparison with other HfO2 ALD
processes, the growth per cycle of compound 1/H2O in
the ALD window is 1.5 times higher than in the case of
amide based precursor (e.g., compound 2/H2O ca. 0.8 A
per cycle at 250 8C) and two times higher than HfCl4 (0.5 A
per cycle at 300 8C).[7,21] The higher growth per cycle
observed in the case of compound 1 can probably be
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explained by the presence of highly reactive dimethyl-amide
groups. Beyond 250 8C, a surge in the growth rate was
observed (1.7–1.8 A per cycle) which indicates a possible
CVD contribution resulting from precursor decomposition.
The temperature value for the onset of precursor decom-
position during the film depositionmatches the one obtained
from TG analysis for this precursor (Fig. 1a). If the
deposition temperature was further increased to 275 8Cand above, film growth per cycle decreased, and no film
growth could be observed beyond 350 8C. This is probablydue to a predominant premature thermal decomposition of
the precursor.
In order to verify the thermal decomposition of this
precursor in the ALD reactor, a series of separate
experiments were carried out where compound 1 was
pulsed 400–600 times, with a pulse length of 2 s, without
introducing water. No film growth could be observed when
the deposition temperature was lower than 200 8C. Above
225 8C, layers with unknown composition were formed on
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Fig. 3. HfO2 growth per cycle as a function of pulse time. a) At 150 and 200 8Cfor compound 1, and b) at 200 8C for compound 2.
the Si substrates, indicating thermal decomposition of this
precursor. This phenomenon was consistent with the
thermal characteristics of this precursor which have been
reported earlier, namely, that compound 1 starts to
decompose at temperatures of approximately 250 8C.[15]
Since we were interested in comparing the ALD
performance of compound 1 with the parent amide
(compound 2), similar deposition experiments were carried
out under identical experimental conditions, again using
water as the reactant. Surprisingly for the parent amide, very
high growth rates were obtained (more than double) and the
growth rate steadily increased from 125 to 225 8C, beyondwhich it decreased rapidly. The growth per cycle of HfO2
thin films deposited with compound 2/H2O was ca. 2.3 A per
cycle at 125 8C, and it increased to ca. 2.7–2.9 A per cycle in
the temperature range of 175–225 8C. Beyond 250 8C, thegrowth rates decreased, and at 300 8C, the growth per cycle
was reduced to 2.5 A per cycle, which can probably be
explained by the enhanced gas-phase decomposition of
compound 2. There was no clearly defined ALD window in
the temperature range investigated for compound 2, in
contrast to a defined ALD window in the case of compound
1. These results justify our observation of the thermal
analysis which shows that the parent hafnium amide has a
limited thermal stability. It should be noted that there are
discrepancies in the values of the ALD temperature window
and decomposition temperature in the reported ALD
processes using the same class of precursors. Particularly
in the case of the most frequently used [Hf(NEtMe)4]
precursors, it was reported that this compound tends to
decompose at 300 8C or even below.[9] As discussed in the
Introduction, the decomposition depends on the reactor
design and process conditions.[7–9,11] This prompted us to
carry out a comparative study using the compounds 1 and 2
with the same reactor and under identical process conditions
to avoid any ambiguity.
Apart from the ALD window, the surface-controlled self-
terminated ALD growth behavior, and the linear depen-
dence of film thickness on the number of ALD growth
cycles, characterize a typical ALD process. In this context,
we investigated the influence of precursor pulse length on
the growth per cycle, and the data are depicted in Figure 3a
(for compound 1). A series of experiments were carried out
at various substrate temperatures, and the pulse lengths
were varied in steps of 0.5 s. Irrespective of the deposition
temperature, a saturative growth mode was attained when
the pulse length was increased to 1.5 s, and the growth rate
was of the order of 1.1 A per cycle. No significant increase in
the growth per cycle was observed when the pulse length was
increased beyond 1.5 s. In the self-limiting region, a growth
rate in the range 1.1–1.3 A per cycle was obtained for the two
different temperatures investigated (150 and 200 8C). Theuniformity of the films on 2-inch Si wafers was not affected,
even when the pulsing timewas increased to 10 s. The studies
on the film thickness variation as a function of ALD growth
cycles using compound 1 revealed a linear dependence
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(Fig. 4a), which confirms the other characteristic feature of
an ALD process.
On the contrary, no self-limiting behavior was observed
for compound 2 at the various temperatures investigated,
even when the precursor length was increased to 5 s
(Fig. 3b). The growth per cycle with increasing pulse length
was extremely high (ca. 6 A per cycle) which is 3–4 times
higher than the commonALDprocess for HfO2. A plausible
reason for this is the high ratio of the CVD-like contribution
under the adopted process conditions. This argument can be
supported with the data reported using a similar precursor
[Hf(NEtMe)4].[9] In this report, a thorough study using this
precursor was performed and it was found that parasitic
growth behavior was observed at higher temperatures
(CVD-like contribution) due to the insufficient thermal
stability of the precursor. In our case, this phenomenon is
evenmore evident, which is probably due to the lower thermal
stability of compound 2 compared to [Hf(NEtMe)4]. To justify
this claim, in-situ measurements need to be performed in
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Fig. 4. The dependence of HfO2 film thickness on the number of deposition
cycles. a) At 150 and 200 8C for compound 1, and b) at 200 8C for compound 2.
order to investigate the growth mechanism (which is beyond
the scope of this work).
The absence of an ALD-type growth behavior with
compound 2was further verified when linear dependence on
film thickness as a function of ALD cycles was not observed
(Fig. 4b). Taking these experimental observations into
consideration, compound 2 does not seem to function as an
ALD precursor using the set of process conditions and the
reactor that we have employed. On the other hand, true
water-assisted, low-temperature ALD behavior was
observed using the modified amide precursor (compound
1). Another point to be noted is that the sticking effect of
hafnium alkyl amides has been discussed in the literature,
and a time scale of 100 s is required in order to ensure that
excess precursor is purged away.[13] In the case of compound
1, the steric bulkiness of our precursor perhaps reduces the
sticking effect and it is possible to achieve a precursor
monolayer within 20–30 s, if a precursor pulse length of 5 s is
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employed. To summarize, under similar process conditions,
ALD growth characteristics can be achieved with compound
1 but not for the parent Hf-amide (compound 2). Based on
these observations it could be argued that precursor 2 has a
reduced sticking effect in comparison to compound 1,
however to verify this hypothesis further detailed studies are
warranted. Since compound 2 does not typically exhibit
ALD characteristics and the film properties using compound
2 have been reported earlier,[14] our focus was on
characterizing films obtained only from compound 1 and
the results are discussed in the following section.
2.2.2. HfO2 Film Characterization
The as-deposited HfO2 films in the temperature range
100–250 8C using compound 1 had a thickness of the order of
10–50 nm. Grazing incidence X-ray diffraction (GI-XRD)
was performed to check the crystallinity of the films
(2u¼ 20–608), and the films were found to be amorphous
(Supplementary Information, Fig. SI-1). The morphology of
the films was analyzed by SEM measurements, where a
featureless surface was observed (Fig. SI-2) for films grown
in the range 100–250 8C. The surface roughness of the HfO2
thin films deposited at 125 8C, 150 8C, 200 8C, and 250 8Cwas
analyzed by AFM (Fig. 5). The films were found to be very
smooth and the rms roughness values ranged from 0.15 nm
(125 8C) to 0.34 nm (150 8C). The rms/thickness ratios varied
from 0.6% (200 8C) to 1.3% (250 8C). No significant
variation of the roughness with temperature was noticed.
These roughness values are lower than those reported in the
literature in terms of rms/thickness ratio, such as 5.98% in
the case of [Hf(NEtMe)4] at 200 8C with a comparable film
thickness.[7]
The composition of the films was analyzed by RBS, and
the presence of Hf and O in the films on Si(100) at various
deposition temperatures was confirmed by these measure-
ments (Fig. 6). There was no evidence of any contamination
by the lighter elements (N and C) within the detection limit
of RBS (� 10%). The HfO2 films grown in the ALD
temperature window 100–225 8C were stoichiometric. The
O/Hf ratio was 2.0 (� 0.05) in the temperature range 125–
225 8C, and it increased slightly to 2.2 (� 0.05) at 250 8C.XPS
depth profile analysis was performed in order to get the in-
depth composition of the films. Figures 7a and 7b show the
XPS depth profiles of HfO2 on Si substrates deposited at
125 8C and 250 8C, respectively. The profiles have been
obtained with the sputtering step of 1min. The surface
carbon contamination is removed after 1min Arþ beam
sputtering and the residual carbon was very low (around
2%) throughout the HfO2 films in both cases. The film
composition obtained after 1min sputtering was nearly
stoichiometric, however further sputtering on the samples
resulted in non-stoichiometric compositions. A similar
phenomenon has been reported in the literature where
Arþ sputtering on HfO2 film causes preferential sputtering
of O with respect to Hf and thus, non-stoichiometric
composition is obtained by depth profiling.[22]
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Fig. 5. AFM images of ca. 15 nm thick HfO2 thin film deposited using compound 1/H2O process at 125 8C, 150 8C, 200 8C, and 250 8C.
In order to clarify the chemical states of elements on the
surface of the films, the XPS measurements were carried out
and the deconvoluted spectra of Hf 4f, O 1s, and C 1s are
shown in Figures 8a–c, respectively. The analysis of Hf 4f
spectra reveals the presence of a double peak structure with
spin orbit splitting 1.6 eV, and the area ratio between
components of 1.3 in both samples. The peaks observed at
16.9 eV and 18.5 eV correspond to Hf 4f5/2 and Hf 4f7/2respectively, and are related to Hf-O bonding in HfO2.
[23–25]
The small peak obtained for both films at around 16 eV
might be attributed to a Hf-C bond on the surface of the
films.[26]
Figure 8b demonstrates the O 1s core level spectra
obtained from both films. Each spectrum was deconvoluted
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into three separate peaks corresponding to different
chemical states. The small peaks at around 532 eV and
529 eV might be attributed to C�O, C¼O bonds in
carbonate groups, and surface absorbed oxygen species
(O�, O�2, or O�2 ), respectively.[27,28] The main peak
centered at 530.4 eV is attributed to the Hf�O bond in
HfO2.[23] The C 1s core level XPS spectra (Fig. 8c) were
composed of three separate component peaks at binding
energies of around 289, 284.8, and 282,5 eV which can be
ascribed to C�O,C�C,[27] andHf�C,[26] respectively. In the
literature, it has been shown that HfO2 can react with
atmospheric CO2 to form carbonates.[29] The shift of
�0.8 eV observed at the corresponding region of C�O
between the samples might be due to the different
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Fig. 6. RBS spectra of HfO2 films deposited on Si(100) at 125 8C, 150 8C,200 8C, and 250 8C using compound 1/H2O process.
Fig. 7. XPS depth profile of HfO2 films grown on Si substrate at a) 125 8C and
b) 250 8C.
composition of this component on the surface of the
films.
The preliminary electrical characterization was per-
formed on 40 nm thick HfO2 layers, deposited on silicon
substrates with gold as the top electrode material. The
effective dielectric constant of HfO2 as a function of the
deposition temperature was extracted from high-frequency
C-V measurements in accumulation, as shown in Figure 9a.
The effective k-value increases with deposition temperature
from 8 (at 125 8C) to 18 (at 250 8C), which is close to the
theoretical value (�22) of amorphous HfO2.[30] The
deposition temperature also affects the leakage current
density in accumulation, as shown in Figure 9b. As a
tendency, the leakage current density decreases with
increasing deposition temperature. The amorphous HfO2
films, deposited at 250 8C, exhibit the lowest leakage current
Fig. 8. Deconvolution of core level XPS spectra of HfO2 grown at 125 8C and 250 8C; a) Hf 4f, b) O 1s, c) C 1s.
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Fig. 9. a) Effective dielectric constant and b) leakage current density, as
functions of electric field of HfO2 films deposited at various temperatures.
density of 5� 10�8 A cm�2 at �1V. The preliminary
electrical results are encouraging, and a more detailed study
of the effect of film thickness on the electrical properties is
warranted in order to compare the data with published
results using other amide-based precursors.
From our earlier studies we have shown that using the
guanidinate ligand system, Gd2O3 films of high quality were
grown by water-assisted ALD in the same temperature
range.[31] The overlapping ALD window for HfO2 and
Gd2O3 should enable the development of a truly water-
based ALD process for rare-earth (e.g., Gd, Dy) doped
HfO2 using the similar class of precursors.[32] This could be
an added advantage for the optimization of theALDprocess
to grow high dielectric constant HfO2 thin films in the cubic
or tetragonal phase. Research efforts in this direction are
currently underway.
3. Summary and Conclusions
A low temperature, water-assistedALD process for HfO2
was developed using the modified heteroleptic hafnium
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amide precursor (1). Typical ALD characteristics were
verified in terms of a well-defined ALD window, saturation
behavior, and linear dependence of the growth rate on the
number of cycles. The growth rates are comparable to the
ones reported for TEMAH. On the contrary, the use of the
parent amide TMAH under the same process conditions did
not show any true ALD characteristics. The XRD results
obtained for films grown from compound 1/H2O indicate
that the as-deposited films in the ALD window are
amorphous. The films are stoichiometric, as revealed from
RBS measurements, and nearly free of carbon, as inferred
from XPS depth profile analysis. From the results obtained
in this study, we conclude that the thermal stability of this
precursor is higher than the corresponding parent amide.
The presence of the Hf-N bond in the precursor molecule
contributes to the reactivity, and saturation of the hafnium
metal center with the chelating guanidinate ligands
enhances the thermal stability. The preliminary electrical
results are encouraging for the use of these HfO2 layers as
high-k oxides.
4. Experimental
4.1. Precursor Synthesis and Analysis: The precursors employed,namely bis(dimethylamido)-bis(N,N(-diisopropyl-2-dimethylamido-guanidi-nato)hafnium(IV) (compound 1) and compound 2, were synthesizedfollowing literature procedures [15]. All reactions were performed witha conventional vacuum/argon line using standard Schlenk techniques.Compound 1 is a solid and was purified by sublimation in vacuum (ca.120 8C/0.05mbar) after recrystallization from hexane, while compound 2 waspurified via vacuum distillation (ca. 100 8C/0.05mbar). The purity of theprecursors was further investigated using NMR and elemental analysisrecorded on a Bruker Advance DPX spectrometer and CHNSO Vario ELanalyzer, respectively. Thermogravimetric analysis (TGA) data wereobtained on a Seiko TG/DTA 6300S11 instrument. The heating rate was5 8Cmin�1 and a nitrogen flow of 300mLmin�1 was used. The preparation ofsamples for chemical analysis and ALD experiments was carried out in anargon-filled glove box (MBraun).
4.2. HfO2 Thin Film Deposition: Thin HfO2 films were deposited in acommercial, flow-type, hot-wall, ALD reactor (F-120 -ASM MicrochemistryLtd., Finland) on 2 inch p-type Si(100) substrates (SI-MAT) using the twodifferent precursors via compounds 1 and 2. The substrates wereultrasonically cleaned in acetone and ethanol, rinsed with deionized water(Millipore Water Purification System), and dried under argon stream. Thenative oxide layer was not removed prior to deposition. The Hf precursorswere handled in a glove box, inserted into the reactor, and evaporated froman open crucible maintained at 140 8C for compound 1 and 50 8C forcompound 2. About 200mg of the precursor was used for each deposition.De-ionized water (Millipore Water Purification System) evaporated from astainless steel container maintained at 25 8C was employed as the oxygensource. High-purity nitrogen (99.9999%) was used as both carrier and purginggas. The reactor pressure during the deposition was around 1–3mbar. TheHfO2 growth was studied in the temperature range of 100–300 8C forcompound 1 and 125–300 8C for compound 2 using the following standardpulsing sequence (ALD growth cycle): 0.5–10 s of metal precursor pulse,followed by 15–40 s of nitrogen purge, 1 s of water pulse, and finally 10 s ofnitrogen purge. The optimized conditions used were: 2 s precursor purge with20 s purge time for compound 2. The high purge time was to ensure that theexcess precursor was flushed out.
4.3. Thin Film Characterization: Crystallinity of the films wasinvestigated by carrying out grazing incidence X-ray diffraction (GI-XRD)analysis in a Bruker AXS D8 Advance diffractometer, using Cu Ka radiation(1.5418 A). The surface morphology was studied by AFM and SEM. AFMmeasurements in the tapping mode were performed using a NanoscopeMultimode V AFM (Digital Instruments), while SEM experiments wereperformed employing an instrument from LEO Zeiss. The film thickness was
& Co. KGaA, Weinheim Chem. Vap. Deposition 2012, 18, 27–35
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determined by spectroscopic ellipsometry (SE) measurements performed ona J. A.WoollamCo. ellipsometer from 283.5–751.8 nm using an incident angleof 75-. Film composition and stoichiometry were determined by XPS,including XPS depth profile and RBS. XPS studies were carried out using aPerkin Elmer PHI 5600 ci ESCA system with a residual gas pressure betterthan 1T 10�8 Pa. Monochromatic Al Ka radiation was used to excite thephoto-electrons at the take-off angle of 45- from the sample, and the passenergy of the spectrometer was set to 29.35 eV. For XPS depth profiling, anArR ion beam with energy of 2 keV was used. Calibration of the XPS spectrawas done with the surface carbon by setting C 1s as 284.8 eV. RBSmeasurements using 2.0MeV 4HeR ions were performed using an instrumentfrom the Dynamitron Tandem Laboratory (DTL) in Bochum. A beamintensity of about 20–40 nA incident to the sample at a tilt angle of 7- wasused. The backscattered particles were measured at an angle of 160- by a Sidetector with a resolution of 16 keV. The stoichiometry of the films wascalculated with the program RBX [33] by using the stopping powers of theprogram SRIM [34]. In order to characterize the electrical properties of theHfO2 films, electrical measurements (C-V/I-V) were performed on metaloxide semiconductor (MOS) test capacitors formed by evaporation of Au topelectrodes (contact area¼ 2T 10�3 cm2) on the HfO2/Si structures. Al wasused as backside contact on Si. C-V measurements of MOS capacitors wereperformed at 100 kHz in the range from �3V to R3V.
Received: April 14, 2011
Revised: July 08, 2011
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