Atlas Honda Buner

Sarfraz

Abdul Jabbar

WNV_HD_016

Folio:

Revised:

20/36

0

0

Company Name:Client Name:

WATT N VOLT Industrial Automation & Engineering

18th-km. Ferozepur Road, Lahore Pakistan.

Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830

E-mail: [email protected]; [email protected]

Visit us: http://www.wattnvolt.com.pk

Dated by: 29/01/2016Drawing by:

Checked by:

DWG #:

1 2 3 4 5 6 7 8 9

Paint Booth Shop Panel

D:\projects\Atlas Honda Paint Booth Drawing\Atlas Honda Buner.vsdFile & Directory Name:

Paint Booth Attlas HondaTitle:

10 11 12 13 14 15 16 17 18 19 20

Backing Oven Burner

Atlas Honda (pvt) Ltd.

WATT N VOLT

Industrial Automation & Engineering

Project: Atlas Honda. 26-27 KM, Lahore-Sheikhupura Road

Sheikhupura

Folio:

Dated by:

Revised:

Checked by: Sarfraz 21/36

Drawing by: Abdul Jabbar Paint Booth Atlas Honda

DWG #: WNV_PMI_016 0

29/01/2016

0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9

Legend


Title:

Buzzur

MAIN CIRCUIT BREAKER

(MCCB)

Magnetic & Thermal

Protection.

(Q)

Miniature Circuit

Breaker

(F)

Relay or Contactor Coil

(KA)

Panel cooling Fan

(V)

Socket outlet 230vac 1

phase

(P)

Indication Light

(H)

Emergency Switch

<I <I <I

Normally Close

Contact

Normally Open Contact

Solinoid Valve

LEGEND

CODING

12 R 1

SEQUENCE OF NUMBRING/Column

FUNCTION

SHEET NUMBER

Q = CIRCUIT BREAKER

M = CONTACTOR

R = AUXILIARY RELAY

H = SIGNAL LIGHT

WIRE COLORS

3 Phase Supply 415VAC = Black

Earth = Green/Yellow

Control Supply 24VDC = Blue

Analog/Digital Signal = White/Blue

Interlocking = Orange

Atlas Honda. 26-27 KM, Lahore-Sheikhupura Road

Sheikhupura

Line UP Terminal

Folio:Checked by: Paint Booth shop panel 22/36

Revised:

Drawing by: Abdul Jabbar

Sarfraz

0DWG #: WNV_HD_016 D:\projects\Atlas Honda Paint Booth Drawing\Atlas Honda Buner.vsdFile & Directory Name:

0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



Dated by: 29/01/2016

1 2 3 4 5 6 7 8 9


<I <I <I

GR

OU

ND

Main Incoming Supply

3~ 415Vac Neutral + Earth

E R Y B N

<I <I <I

22Q5 TP

7.5KA

25K12

23EOCR8

0.6-6.5A

X11 2 3

<I <I <I

22Q7 TP

7.5KA

23K17

23EOCR10

0.6-6.5A

X14 5 6

<I <I <I

22Q10 TP

7.5KA

23K18

23EOCR11

0.6-6.5A

X17 8 9

<I <I <I

22Q12 TP

7.5KA

23K19

23EOCR12

0.6-6.5A

X110 11 12

<I <I <I

22Q14 TP

7.5KA

24K2

23EOCR14

0.6-6.5A

X113 14 15

22Q15 DP

2A

22Q16 SP

2A22Q18 SP

2A

Air BlowerBlower#1 hot air

circulation 2.2kw

Blower#2 hot air

circulation 2.2kw

Blower#3 hot air

circulation 2.2kw

Exhaust Blower

2.2kwBurner Servo

motor 18W

Digital

Temperature

Display

Temperature

Controller supply

X116 17 18 19 20 21

3Q0 40A

MCCB TP

10 11 12 13 14 15 16 17 18 19 20

23/2

23/2

23/2

23/2

U1 V1 W1 PE


Sheikhupura

Folio:Paint Booth shop panel

Dated by:

Revised:



DWG #: 0

29/01/2016

D:\projects\Atlas Honda Paint Booth Drawing\Atlas Honda Buner.vsdFile & Directory Name:WNV_HD_016

0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

23ES6

A2

A1

48

49

50

51

23Q3 DP 6A

6KA

A1

A2

95

96 98

A1

A2

95

96 98

A1

A2

95

96 98

A1

A2

95

96 98

A1

A2

95

96 98

4EOCR2 4EOCR3 4EOCR4 4EOCR5 4EOCR6

4R1

23R17 23R18 23R1923R15

L1 22/20

N 22/20

31X3

Flange Limit

switch

X2

X2

23R6

10

6

23R6

10

9

23SS15

Run

23R15

23R15 23R15 23R15

23EOCR10 23EOCR11 23EOCR12

95

98

95

98

95

98

A1

A2

A1

A2

A1

A2

Blower # 1 Hot Air

Circulation

2.2KW

Blower # 2 Hot Air

Circulation

2.2KW

Blower # 3 Hot Air

Circulation

2.2KW

Project:

(1) (3)

(2) (4)

(5)

(5)(5)

(6)

(5)

(7)

(14)

(8)

(9)

(10)

(11)

(12)

(13)

17R14

60

65

X2

X2

33

Master ES/Field


Sheikhupura

Folio:

Dated by:

Revised:

Checked by: Sarfraz Paint Booth shop panel 24/36


DWG #: 0

29/01/2016

WNV_HD_016

0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9



10 11 12 13 14 15 16 17 18 19 20

24k2 24R3

A1

A2

A1

A2

24R4

A1

A2

X2

X2

24SV7

X2

X2

24R9

A1

A2

X2

X2

24SV8

X2

X2

24SV16

X2

X2

24SV17

X2

X2

A1

A2

A1

A2

24R12

A1

A2

X2

X2

X2

X2

24SV18

X2

X2

24SV19

X2

X2

L1

N

L2

N

Exhaust

Blower 2.2KW

Hot Air Blower

Running

Emergency

Shut Off

SV(Maxin)

Main Line

SVGas Low

Pressure

Gas High

PressureGas Low

Pressure

Gas High

Pressure P. SVSlow opening

Fast Closing SVs

Key Switch

23EOCR14

L1 23/20

N 23/20 25/2

25/2

23K17

23K18

23K19

24SV7

7

9

E.Shutt

Off Valve

Contact

24R3

24R4

24R3

24R4

23S9

23S9

1

2

3

4

5

6

24H8

(Red)

7 9

8 10

7A

8A

2

3

2

3

23S14

24R9 24R12

24H13

(Red)

24H15

(Green)

24R14 24R16

11

12

13

14

24H17

(Green)

Du

ng

s

Sie

me

ns

15 15A

16 16A

24SV19

X2

X2

A1

A2

17

18

Project:

(14)

(15)

(14) (14)

(17)

(18)

(19)(16) (20)

(14)

(14)

(23)

(24)(22)

(14)

(14) (14) (14) (14) (14) (14)

(25)

(26) (29) (30) (31)

(32) (33)


Sheikhupura


Dated by:

Revised:

Paint Booth Attlas Honda



DWG #: 0

29/01/2016


0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9

Title:

10 11 12 13 14 15 16 17 18 19 20

24R4

A1

A2

X219

Mute

Gree

n

25R12

A1

A2

25R11

A1

A2

25R14

A1

A2

25R16

A1

A2

1 2 3 21 12 13 4 14 5 6 16 17 18 22 24

LFL 1.333 (Siemens )

24/20

24R4

N 24/20

Revolving

Light

Fault

BurnerFD Fan

ON

Burner

MotorIG IG P SV Slow

opening

Fast Closing

SVs

25PB4

Black

25RL2

25PB4 25R3

20

25BZ4

X335

X222

X334

X223

X3

21X2

33

25B7

1

3

2

25K12

24R12

High Gas

25H10

(Red)

X3

X2

X2

X3

N

29

28

95

98

23EOCR8

25H14

(Yellow)

T

X2

X3

X2

X2

31

32

33

46

Ground


Sheikhupura

24R4

27R1

24R9

Buzzer


Dated by:

Revised:



DWG #: 0

29/01/2016


0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

24 2526

Y+ Y-

From T.

Controller

27/8

10 9 811 20

(4 – 20mA)

4 14 5 156 16

LFL 1.333 ( 220VAC)

Servo Motor SQM 50 464R2G3R

22/16

22Q16

N 25/20

Full Load

26U6

9 10

44 45

X3

26R18

19 20

57

22 23

54

25 26

56

26H15

Orange

26H16

Green

26H17

Red

12 2 2223 3 13

A Z

11 1 21

E N L LR I3 ZL

26H13

White

49

E

E

N

N

17

11 12 15 14 50

16A 3840 39 41 36

16 17 48

37

L

26R18

A1

A2

N

30 90Power

Status

52 53 55

24R3

Sh

ield

Blu

e

Red

Bro

wn

Wh

ite

Pu

rple

Pin

k

Yel

low

Blu

e

Y-B

row

n

Red

-Bla

ck

Y-W

hit

e

Pin

k-G

ray

Gre

en-W

hit

e

Gre

en-B

row

n

Gra

y

Gre

en

Red

Bla

ck

55 54

54A55A

X3 X3 X3

X2 X2 X2X2X2

X3X3

X2

X3

X2

Rev 0 90Fwd 0 90

90

High Fire0

Full close

30

Low Fire

0

Full close

90

High Fire30

Low Fire

Project:

24R4

AGA5641


Sheikhupura

26R18

27R17

Folio:

Revised:

Paint Booth shop panelChecked by: Sarfraz 27/36


DWG #: 0D:\projects\Atlas Honda Paint Booth Drawing\Atlas Honda Buner.vsdFile & Directory Name:WNV_HD_016

0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



Dated by: 29/01/2016

1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

1 2

18

6

5

4

15

14

13

9

10

16 17

A B

TZ4L

Autonic

27 TC 14

3

C

17

27R17

A1

A2

PT100 High Cut Off at

Oven Chember

X2

46 47

22/19

22Q19

To Servo Motor

26/15

X2

X2

42 43

44 45

PT100

N 26/20Modulate to low fire

26R18

N

L

NL

(66A) (67A)

N TC

(14)

(69) (70)

Project:

L1 25/2

11

13

14

17

1

2

3

4

5

8

9

DC1000 Series

Honeywell

DC1040CR-311000E

12N

L

10

18

19

20A,B,C,D

NC

NO

COM

B

A

Deviation

Alarm

43A

(64) (65) (65A)

(66) (67)

22/19

22Q19


Sheikhupura

+

L

27R2

A1

A2

(68)

Folio:

Dated by:

Revised:



DWG #:

Paint Booth Shop Panel

0

29/01/2016


0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

FT

Flow Transmitter

7F2B40-

BGBCCA 1AASK+AA PI

Siphon

WIKA

0 - 4 Bar

EM

P

IManua

l Push

Button

DN40 PN10-16

Axial Compensator

Weishaupt

Double Valve

VG10.404P

SKP15.013U2

SIEMENS

Manual Ball

Valve

KITZ

Auto Exhaust

Unburned Gas

Automatic Exhaust

WIKA

250 mbar

P

I

Siphon

Manual Ball

Valve

KITZ

PS

Siphon

Manual Ball

Valve

KITZ

High Pressure

Switch

DUNGS GW 500

A6

PS

Siphon

Manual Ball

Valve

KITZ

Low Pressure Switch

DUNGS GW 150 A6

Unburned Gas

Manual

Exhaust

Manual Ball

Valve

KITZ

P

Double Valve DN 40

220 VAC with Gas Low

Pressure Switch DIMV-

D 520/11

DUNGS

Low

Pre

ssur

e

Sw

itch

S

S

Solenoid Valve

PU225 A-14

SHAKO

Main Line

Manual Ball

Valve

KITZ

200

mb

ar

Pre

ssur

e

Manual Ball

Valve

KITZ

S

Solenoid Valve

PU225A-14

SHAKO

S

Solenoid Valve

PU225A-14

SHAKO

Pilot Line

Weishaupt Gas Buner Type G 3/1-E, Version ZD Serial # 40325761, Type of Gas: N, Class: IP40, Power range 90-630kW, Fan Motor 0.9kW, Voltage : 220-240/

380-415V, 2900 RPM, Supply Pressure : 15- 500 mbar, Electrical Rating : 1.61kW, Year of Manufacturing: 2015, Mounting FA : Supplied Loose

"

2

11

"

2

1"

2

11

"

2

1

"

2

11

R808

150SMM11-CA11-DA*1B0

MAXON

Electromechanical Shut off

valve

Manual Ball

Valve

KSN75-40-16-B-

R-14

Weishaupt

Filter

Gas Filter DN 40

WF3040/1

Pmax =500mbar

Gas Pressure

Regulator

(Governor )

FRS 5040 DN

40 PN 16

DUNGS

Pmax=500mbar

Solenoid Valve

PU225 A-14

SHAKO

PI

Siphon

WIKA

Pmax =200 mbar"

21

1

"21

Inlet fuel

( Natural Gas )

Siemens damper modulating synchronous motor

( SQM50.464R2G3R) , with AGA 56.41A 27 & Built in

Potentiometer ASZ 12. 30 Voltage 220 VAC 50Hz

Analog Input 4-20mA, 1000 ohm/ 90 degree.

Manual Ball Valve

KITZ

Manual Ball Valve

KITZ

Manual Ball Valve

KITZ


Sheikhupura

Folio:Paint Booth shop ASU Panel

Dated by:

Revised:



DWG #: WNV_HD_016 0D:\projects\Atlas Honda Paint Booth Drawing\Atlas Honda Buner.vsdFile & Directory Name:

29/01/2016

0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9

Paint Booth Burner Atlas HondaTitle:

10 11 12 13 14 15 16 17 18 19 20

Paint Booth Burner

Atlas Honda (pvt) Ltd.

WATT N VOLT

Industrial Automation & Engineering


Sheikhupura


Dated by:

Revised:

Paint Booth Burner Atlas Honda



DWG #: 0

29/01/2016


0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9

Title:

<I <I <I

GR

OU

ND

Main Incoming Supply

3~ 415Vac Neutral + Earth

E R Y B N

<I <I <I

30Q5 15A

TP 7.5KA

33K12

31EOCR8

0.6-6.5A

X11 2 3

<I <I <I

30Q7 15A

TP 7.5KA

31K15

31EOCR10

0.6-6.5A

X14 5 6

<I <I <I

32K2

31EOCR11

0.6-6.5A

X17 8 9

Air BlowerASU Hood Blower Exhaust Blower

2.2kwBurner Servo

motor 18W

Temperature

Controller supply

Flow Meter

EH

X110 11

13 14

30Q2 30A

MCCB TP

10 11 12 13 14 15 16 17 18 19 20

31/2

31/2

31/2

U1 V1 W1 PE

30Q9 15A

TP 7.5KA 30Q11 DP

2A 6KA30Q12 SP

1A 6KA

30Q14 SP

6A 6KA

12

PS 24VDC

N

L

+

-

N

L

+

-

+ 24

- 24

MCB 2A

F200

1

2

31/2


Sheikhupura


Dated by:

Revised:



DWG #: 0

29/01/2016


0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

31ES6

A2

A1

58

59

60

61

31Q3 DP 6A

6KA

A1

A2

95

96 98

A1

A2

95

96 98

A1

A2

95

96 98

31EOCR8 31EOCR10 31EOCR11

31R6

31K15

L1 30/20

N 30/20

31

32

X3

X3

Flange Limit

switch

X2

X2

31R6

12

8

31R6

5

9

31SS15

Run

31R16

A1

A2

ASU Hood Blower

(3)

(N)

(4)

(1)

(2)

70

71 73

72

3

4

(6)

(5)

(7)

31R16

A1

A2

(9)

9

5

32/2

32/2

Project:

68

67

X2

X2

ES Paint

Booth

ES Field

7

8

36R2

(5)


Sheikhupura

31EOCR10

WNV_HD_016

Title Page


Folio:

Abdul Jabbar

Sarfraz

Dated by:

Revised:

Paint Booth shop ASU PanelChecked by: 32/36

Drawing by:

DWG #: 0

29/01/2016

0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

32K2 32R3

A1

A2

A1

A2

32R4

A1

A2

X2

X2

32SV7

X2

X2

A1

A2

X2

X2

32SV8

X2

X2

32SV16

X2

X2

X2

X2

A1

A2

A1

A2

32R12

A1

A2

X2

X2

X2

X2

32SV18

X2

X2

32SV19

X2

X2

L1

N

L2

N

Exhaust

Blower 2.2KW

Hot Air Blower

Running

Emergency

Shut Off

SV(Maxin)

Main Line

SVGas Low

Pressure

Gas High

PressureGas Low

Pressure

Gas High

Pressure Pilot. SVSlow opening

Fast Closing SVs

35R17

31EOCR11

L1 31/20

N 31/20 33/2

33/2

32SV7

7

9

E.Shutt

Off Valve

Contact

32R3

32R4

32R3

32R4

32S9

32S9

1

2

3

4

5

6

32H8

(Red)

7 9

8 10

7A

8A

3

2

3

2

23S14

32R9 32R12

32H13

(Red)

32H15

(Green)

32R14 32R16

11

12

13

14

32H17

(Green)

Du

ng

s

Sie

me

ns

15 15A

16 16A

24SV19

X2

X2

A1

A2

17

18

10

6

10

6(16)

(15)

(17)

(18)

32R9

(21) (22) (23)

9

5

9 9

1 1

32SV17

9

5

(25)

Project:

(9) (9) (9) (9) (9) (9) (9) (9) (9) (9)

(10)

(11)

(12)

(14)

(6)

(24)


Sheikhupura


Dated by:

Revised:



DWG #: 0

29/01/2016


0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

33R3

A1

A2

X219

Mute

Gree

n

33R12

A1

A2

33R11

A1

A2

33R14

A1

A2

33R16

A1

A2

1 2 3 21 12 13 4 14 5 6 16 17 18 22 24

LFL 1.333 (Siemens )

33/20

32R4

N 33/20

Revolving

Light

Fault

BurnerFD Fan

ON

Burner

MotorIG IG P SV Slow

opening

Fast Closing

SVs

25PB4

Black

25RL2

33PB4 33R3

20

33BZ4

X335

X222

X334

X223

X3

21X2

33

33B7

1

3

2

33K12

32R12

High Gas

33H10

(Red)

X3

X2

X2

X3

N

29

28

95

96

33EOCR8

33H14

(Yellow)

T

X2

X3

X2

X2

31

32

33

46

Ground

8

12

(27)

(9)

(6)

(26)

(29)

(30) (31)

(27A) (28)

33PB17

(32) (33) (34)

(35)

(36)

(37) (38) (39)

(40)


Sheikhupura

36R11

35R1

32R9

Buzzer


Dated by:

Revised:



DWG #: 0

29/01/2016


0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

24 2526

Y+ Y-

From T.

Controller

27/8

10 9 811 20

(4 – 20mA)

4 14 5 156 16

LFL 1.333 ( Siemens )

Servo Motor SQM 50 464R2G3R

22/16

22Q16

N 25/20

Full Load

26U6

9 10

44 45

X3

34R18

19 20

57

22 23

54

25 26

56

34H15

Orange

34H16

Green

34H17

Red

12 2 2223 3 13

A Z

11 1 21

E N L LR I3 ZL

34H13

White

49

E

E

N

N

17

11 12 15 14 50

16A 3840 39 41 36

16 17 48

37

L

34R18

A1

A2

N

30 90Power

Status

52 53 55

26R18

24R3

Sh

ield

Blu

e

Red

Bro

wn

Wh

ite

Pu

rple

Pin

k

Yel

low

Blu

e

Y-B

row

n

Red

-Bla

ck

Y-W

hit

e

Pin

k-G

ray

Gre

en-W

hit

e

Gre

en-B

row

n

Gra

y

Gre

en

Red

Bla

ck

55 54

54A55A

X3 X3 X3

X2 X2 X2X2X2

X3X3

X2

X3

X2

Rev 0 90Fwd 0 90

90

High Fire0

Full close

30

Low Fire

0

Full close

90

High Fire30

Low Fire


Sheikhupura

32R4


Dated by:

Revised:



DWG #: 0

29/01/2016


0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

1 2

18

6

5

4

15

14

13

9

10

16 17

A B

TZ4L

Autonic

27 TC 14

3

C

17

35R17

A1

A2

PT100 High Cut

Off at Paint booth

burner Chamber

X2

46 47

N 26/20High Cut Off

N

L

30/14

30Q14

(N) (TC)

(56)

(57) (58)

Project:

To Servo Motor

26/15

X2

X2

43 44

45 46

PT100

34R18

NL

(54A) (55A)

11

13

14

17

1

2

3

4

5

8

9

DC1000 Series

Honeywell

DC1040CR-311000E

12N

L

10

18

19

20

NC

NO

COM

B

A

44A

(52) (53) (53A)

(54) (55)

30/14

30Q14

Alarm


Sheikhupura

A,B,C,D

+

35R1

A1

A2

L


Dated by:

Revised:



DWG #: 0

29/01/2016


0




Tel: +92 42 35401829 ,35401830

Fax: +92 42 35820830



1 2 3 4 5 6 7 8 9


10 11 12 13 14 15 16 17 18 19 20

1 2

18

6

5

4

15

14

13

9

10

16 17

A B

TZ4L

Autonic

27 TC 14

3

C

17

PT 100

X2

50 51

N 26/20

N

L

30/14

30Q14

(N) (TC)

(61)(62)

Project:

X2

48 49

PT100 at

ASU Chamber

NL

(59) (60)

30/14

30Q14


Sheikhupura

1 2

8

6

5

4

15

14

13

9

10

16 17

A B

TZ4L

Autonic

27 TC 14

3

C

7

N

L

L

36R2

A1

A2

L

36R11

A1

A2

ASU Hood Air Blower

(63)

(64)

Atlas Honda Buner

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Transcript of Atlas Honda Buner