Atlas Copco Powercrusher - nvfnorden.org¸ter-og-protokoller... · 25/09/2014 · Atlas Copco...
Transcript of Atlas Copco Powercrusher - nvfnorden.org¸ter-og-protokoller... · 25/09/2014 · Atlas Copco...
Atlas Copco Powercrusher
NVF Arbetsgruppsmöte
25 september 2014
Meeting, date and your name
Powercrushers in demolition and recycling
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Asphalt
Brick
Concrete
Masonry
Rocks
Soil
Architectural elements
Meeting, date and your name
Powercrushers in civil engineering
3
Civil engineering &
ground works
The industry
Basically all civil engineering
jobs need some sort of crushed
stone
This means that there is a
massive market for the Atlas
Copco Powercrusher products
Atlas Copco impact, jaw, and
cone crushers go hand-in-hand
with contractors in these
industries
Meeting, date and your name
Powercrushers in road and railway
4
From this to this with only a jaw
Atlas Copco jaws
Independent lab results show:
Atlas Copco jaw crushers
produce roughly 16% flaky
material in one pass
European norms ask for a
maximum percentage of 20%
flaky material
Competitor jaws produce
roughly 24% flaky material
This means better quality
railway ballast and road sub-
base
Meeting, date and your name
Powercrushers in aggregates
5 5 5
0/145 mm
(300 t/h)
Double deck
independent
pre-screen
section of PC6
fitted with a
32 mm lower
deck mesh
HCS3D fitted with
a 19 mm top deck
mesh, a 10 mm
middle deck mesh
and a 5 mm lower
deck mesh
PC6 jaw crusher
with a CSS of
100-110 mm
0/30 mm
PC3 impact
crusher with a
CSS of 55 mm
25/37 mm
0/4mm
0/50 mm fed back to the screener 0/65 mm
HCS3715 fitted
with a 40 mm top
deck mesh and a
28 mm lower deck
mesh
15/25 mm 8/15 mm 4/8 mm
PC1060
I impact
crusher
with a
CSS of
40 mm
37/+mm
Atlas Copco has the range of
units to produce all aggregate
requirements
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Jaw crusher
Produces more middle to large fraction material
Can be used in soft and hard materials
Hard materials where shape is important
Materials with high silica content
Recycling (not asphalt)
PC1055 PC2 PC4 PC6
Feed opening 1 000 x 550 mm 1 020 x730 mm 1 250 x 650 mm 1 300 x 800 mm
Product size CSS mtph mtph mtph mtph
0 / 75 mm 60 mm 100 - 130 - - -
0 / 80 mm 70 mm 120 - 155 145 - 170 165 - 200 210 - 265
0 / 100 mm 80 mm 145 - 185 160 - 205 180 - 225 240 - 295
0 / 110 mm 90 mm 165 - 210 185 - 225 200 - 250 255 - 320
0 / 135 mm 100 mm 170 - 220 205 - 250 220 - 270 275 - 365
NOTE: These capacities are estimates and depend on material, infeed size and feed rate
NOTE: Upper limit is for non pre screened material
Atlas Copco jaw crushers
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UNIT
INLET
Max Infeed Primary Max Infeed Secondary
End product
65 mm
End product
40 mm
End product
65 mm
End product
40 mm
PC 1060 I
1 000 x 600 mm 500 mm 160 t/h 130 t/h 200 mm 200 t/h 180 t/h
PC 1
1 070 x 750 mm 600 mm 190 t/h 140 t/h 250 mm 220 t/h 200 t/h
PC 3
1 250 x 705 mm 600 mm 220 t/h 170 t/h 250 mm 250 t/h 230 t/h
PC 1375 I
1 250 x 750 mm 600 mm 230 t/h 180 t/h 250 mm 260 t/h 240 t/h
PC 5
1 250 x 1 020 mm 700 mm 300 t/h 250 t/h 250 mm 350 t/h 320 t/h
PC 1610 IG
1 560 x 1 020 mm 800 mm 350 t/h 300 t/h 300 mm 400 t/h 370 t/h
NOTE: These capacities are estimates and depend on material,infeed size and feed rate
NOTE: Upper limit is for non pre screened material
Impact crusher
Produces large amount of fines and middle sizes
Higher wear costs
Best quality end product
Recycling + asphalt
Primary in soft - medium rocks
Atlas Copco impact crushers
Meeting, date and your name
8
Atlas Copco Cone
Produces more middle fraction material
Used in very abrasive materials
Cannot be used in recycling or asphalt crushing
Liners Medium course Course Extra course Sand
Max feed
size Min CSS 158 mm 16 mm 176 mm 18 mm 200 mm 20 mm 65 mm 12 mm
CSS Estimated cone output
12 mm 65-105 t/h
16 mm 85 - 115 t/h 75-115 t/h
19 mm 100 - 125 t/h
20 mm 80-130 t/h
22 mm 110 - 155 t/h
25 mm 115 - 165 t/h
28 mm 125 - 170 t/h
32 mm 130 - 180 t/h
Note: These capacities are estimates and depend on material,,infeed size and feed rate
Atlas Copco cone crushers
Meeting, date and your name
9
Atlas Copco screeners
UNIT
SCREEN DECKS
Mesh sizes Capacity and application
HS1
1 2360 x 1550mm Unit is crusher mounted so
depends on crusher output
HCS3715
2 3650 x 1500mm
Up to 300t/h in aggregate,
recycling or quarry face
work
HCS5515
2 5500 x 1500mm
Up to 400t/h in aggregates,
quarries, mines, sand and
gravel
HCS6015
2 6340 x 1500mm Up to 300t/h in sand
production, aggregates
HCS3D
3 6000 x 1500mm
Up to 600t/h in aggregates,
quarries, mines, sand and
gravel
HCS GRIZZLY
2 3650 x 1500mm Up to 300t/h as a scalper in
recycling, mines, quarries
Atlas Copco screens
Compact with high screening efficiency
Used to screen out accurate fractions in aggregate production
Can be used in multiple applications
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Customer benefits from the Atlas Copco jaw
Quattro movement
– Less blockages because the swing
jaw has a higher vertical movement
– More consistent wear over the
entire jaw faces
– 31% less flake materials
– Higher capacities
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Meeting, date and your name
Customer benefits from the Atlas Copco impactor
Optimized geometry
– The ability of these impacts to be
used truly as primary units. These
machines are able to accept larger
in feed sizes
– Minimal percentage of oversize
material
– High reduction ratios and
throughputs
– Excellent results in recycling and
soft stones as a primary, in many
cases eliminating up to two crushing
stages
– Excellent results in mining and
quarrying applications
11
Meeting, date and your name
Customer benefits from the Atlas Copco cone
Optimized design
– Less downtime - to change the wear
liners only the top lid needs to be
removed - not the entire lower frame.
This also means that the wedges are
not exposed to dust & dirt during liner
change out activities. These activities
can also be done on-site as the
machine does not have to sit perfectly
level
– 33% more lift during dump actions
due to a longer upper frame
– Less costs - only the top flange needs
to be changed when making different
wear liner configurations - not the
entire casted frame
– Less maintenance - wedge system is
bolted and not kept in position by
hydraulic cylinders
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Meeting, date and your name
Customer benefits from the Atlas Copco screens
Compact with high screening
efficiency
– Quick release screen tensioning
on high impact zone of top deck
– Top deck meshes are side
tensioned, bottom deck meshes
are end tensioned
– Banana effect principle on screen
boxes
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Meeting, date and your name 14
Committed to
sustainable productivity.
AFS 2010:1
Fördelar med krossning under jord:
Vindstilla, lätt att begränsa dammspridning.
Tillgång till vatten, lätt att dammbekämpa.
Tillgång till el, eldriven kross minskar miljöbelastningen.
Buller till omgivningen är liten.
Klik for at redigere titeltypografi i masteren
Føroyar
Færøerne
• 49.000 indbyggere
• 18 øer
• 500 km landsvej (500 km kommunal)
• Klima: 3˚vinter, 11˚sommer
• Fiskeindustri
• Rejsetid, 2 timer med fly
Tunnelsprosjekter
• Igangværende
• Fremtidige
Viðareiðistunnilin
• Er i gang med at lave vejene til tunnelen.
• LNS er underleverandør hos Articon
• Omkring 2 km tunnel og 4 km vej.
Eysturoyartunnilin
• Ca. 11 km med rundkørsel
• Offentligt selskab, som skal bygge denne og den næste som jeg viser over 5-10 år.
• Meget rentabel tunnel, alternativ vej mellem nord-Færøerne og Tórshavn.
Sandoyartunnil
• Anden del af opgaven, som et offentligt selskab skal bygge.
• Første del af en ny “Syd vej”
• Omkring 11 km lang tunnel til Sandoy
Suðuroyartunnil
• Anden, og langt den største del, af den nye “Syd vej”
• Ikke aktuel i øjeblikket
• Er omkring 25 km lang, men man kan korte den med at komme op i Skúvoy.