ATKs Electronic Shop Instructions and Teamcenter Enterprise€¦ · Terms ¾Manufacturing plan –...
Transcript of ATKs Electronic Shop Instructions and Teamcenter Enterprise€¦ · Terms ¾Manufacturing plan –...
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PLM World ‘06
Premium Partners:
ATKs Electronic Shop Instructions and Teamcenter Enterprise
Chuck GoodinATK Launch [email protected]
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Presentation Overview
Introduction to ATKTermsInterface OverviewGoals of TcE integrationDemonstration and discussion of TcE interfaces;
Electronic work instruction creationElectronic shop order execution
Questions
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ATK Business mix
ATK is a $3.3 billion advanced weapon and space systems company 15,000 Employees in 23 states Three Business groups
Mission Systems (advanced weapons; space systems and sensors; propulsion and control systems; integrated aircraft systems; and tactical systems )Launch Systems (Launch Integrator, Rocket Motors, Missiles, Aerospace)Ammunition Systems (Worlds largest ammunitions entity both military and commercial
Launch SystemsAnnual sales: More than $900 million4300 EmployeesWorlds largest Manufacturer of Solid Rocket Motors Over 17 years of PDM experience 11 years production experience with electronic work instructions
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Launch Systems Rockets
4300
4300
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ATK Launch Systems – RSRM / CLV
RSRM burns approximately 123 seconds
Largest solid rocket motor ever flown
Each RSRM generates 2.6 million pounds of thrust or 5.2 million pounds per shuttle flight
Each motor is 126 feet long and 12 feet in diameter, 149 feet fully assembled at KSC.
Shipped to KSC on 5 rail cars
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Terms
Manufacturing plan – An assembled set of documents identified by the part number they are intended to produceESI Editor – ATK’s custom xml and data editor used to create manufacturing plans and other electronic work instructions
Shop order – An instance of a Mfg Plan that is assigned a serial numberShop Order Viewer – ATK’s custom electronic shop instruction execution system
SFMSII – Second incarnation of electronic work instructions at ATK
OCR – Operations Change Request
OCN – Operations Change Notice
ePIC – ATK’s implementation on TeamCenter Enterprise (TcE)
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ePIC(TcE)
SFMSII Interfaces
SFMSII
Impresa PeopleSoft
ADCAR
Trace
SPC
Brava
Web/ePIC
Web App Links
MS Office
TEDS
Nightly
Message queue
System start up
Message queue
Web links to document in ePIC
Database Triggers
Message queueand Data Request
Oracle
ReferencedDocs
Engineering,Shop Order,And ESI Docs
Data Request
Data Request
TcR
Request GraphicClient Viewer
MRP system Personnel System
Collection of Historical Process data Various quick links to other ATK web applicationsCurrently working
to move Shop Floor system to an Oracle database.
A servlet that allows for display of ePIC documents from a web page
Engineering analysis database receives data from shop instructions
Utilizes SAS software. Retrieves historical data from ADCAR and from the shop instructions. Training
certification tracking system
Data Request
Enterprise Requirements Interface (ERI)
All Office document formats can be referenced
Closed loop validation of required CILs and GMIPs required to be in a mfg plan
ATKs implementation of TeamCenterEnterprise
Third party vector graphics viewer served up from a web server
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Goals of the TcE integration
Simplify the interface between UGS and ATK applications for efficient use by UsersProvide services that can be reused by other applications that may need information from TcEReuse document classes as much as possible CN/OCN CR/OCRUse TcE for all document control functions while maintaining ATKs custom application for all editingUse as much out-of-the-box functionality as possible. (Developed 150 new APIs)
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How it works
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What was accomplished?
Created in TcE:
• Mfg plan revision• OCN• OCR• Relationships
Mfg planrevision
created in SF database
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Relationships in TcE
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What does the plan Author does next?
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Where do the changes go?
Instruction changes saved to
TcE
Material listcreated in
SF database
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TcE Launches ATK applications
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Open Architecture
Mfg data Retrieved
from SF database
HTML view of xml file formatted from SF database
HTML view of xml file from TcE
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Collect signatures and approve OCN
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Manufacturing Plan approval
When the OCN promotes to Approved the Electronic Manufacturing Plan promotes to Approved as well.Now the instructions are ready for a Shop Order to to be issued against them.After the Shop Order is issued from MRP Operations personnel will execute the shop order.
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Shop Order Execution
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Summary and Next Steps
Relate ESI Plans to controlling engineering documentsAdd completed shop orders to TcEWhy?
Easy TcE traceability from engineering docs (CRs or Drawings) to planning docs to as-manufactured documentationATK wide access to shop orders with or without custom software
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Questions