Athletic Field Marking Device Anthony Cortese, Ryan Crump, Matthew Lawler, Patrick Shaughnessy (Team...
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Transcript of Athletic Field Marking Device Anthony Cortese, Ryan Crump, Matthew Lawler, Patrick Shaughnessy (Team...
Athletic Field Marking DeviceAnthony Cortese, Ryan Crump, Matthew Lawler, Patrick Shaughnessy (Team Leader), John Sudia
Project Objective
• To create a semi-automatic device that provides a means of lining an athletic field.
Solution Requirements
• Must accurately paint a straight line between two determined points
• Must have the capability to make error corrections on its own.
• Must operate with as little human interaction as possible
System Goals• The device should be able to complete a line 120
yards long
• The device should require less long term costs than current methods
• The device should require less human labor than current methods
• The device should complete its tasks in a reasonable amount of time
Major Challenges
•Dealing with the accuracy of all of the components in our machine
•Creating a drive system that can correct itself when deviating from the desired path
•Keeping the expense of the product to a minimum
•Working in a multi-disciplinary team atmosphere
Potential Guidance Solutions• Differential RTK GPS
• High accuracy GPS, ranging from 10cm to 1cm• High cost and complex implementation
• Laser Optical Guidance• Utilizes laser scanners which give out X and Y
coordinates and heading • High accuracy but cost prohibitive
• Infrared Sensor• Reflective infrared sensor• Cheap and easy to implement
Potential Drive System Solutions
• Gas Powered Engine• Heavy vibration• Weight issues• Complex integration
• Electric Motor• Cheap and readily available• Easy to control• Simple integration
Potential Paint Delivery Solutions• Compressed Tank
• A compressed tank • Paint modulation control• Spray nozzle• Complex and expensive
• Aerosol Spray Can• Inverted spray can• Solenoid to trigger it• Simple and low cost
Guidance System Solution
• An infrared sensor retrieves location data
• Microcontroller receives and processes data from sensor
• Motor controller receives instructions from the microcontroller and outputs voltage to motors
Guidance: Infrared Sensor
• The Lynxmotion board consists of three reflective infrared sensors
• Our system uses the outermost sensors to determine its location relative to the target line
• These sensors each relay either a ‘0’ or ‘1’ for absence or presence of a line
Guidance: The Handy Cricket
• The Handy Cricket microcontroller processes the digital output received from the sensor
• Based on input, the microcontroller determines device location relative to line
• The microcontroller determines appropriate correction necessary and transmits data to motor controllers
Code Block Diagram
Left sens = 0
Start
Input left sensor
Input right sensor
Right sens = 0
Stop
Input rightsensor
Right sens = 0 No change
Increase rightMotor speed
Increase leftMotor speed
Y
Y
Y
N
N
N
Guidance: Motor Controller
• The motor controller can precisely control the speed and acceleration of the motors for easy path correction
Electrical Schematic
+
-
12
VSolenoid
+ -
12 V
IRSensor
MM
C+-
Microcontroller
MM
C+- +
-
12
V
Digital I/O5V
+ -
+-Signal+-Signal
IRSensor
Serial bus
Sensor input
5V
5V
Relay
Drive System Solution
• Each side is independently powered by a separate DC motor
• That DC motor drives a sprocket connected to its side’s drive train
• That drive train is responsible for transferring power to both wheels
Drive System: Motors
• The motors are ¼ HP, 180 RPM and require a 12 volt/3 amp power supply
• Max torque and lower speeds needed for our application
• 2:1 gear ratio was selected to give more torque and a lower speed
Drive System: Gear Ratio• To achieve our gear ratio, the motor turns a 12 tooth sprocket
which is attached by a chain to a 24 tooth sprocket on the rear axle
Drive System: Drive Train
• The rear axle has an additional sprocket which connects to another sprocket on the front axle in a 1:1 ratio by a chain
• Each axle is supported by two ball bearing mounts attached to the frame
• The 8” diameter wheels are locked onto the axles by a custom wheel mount
Paint Delivery Solution• The paint delivery system consists of a linear pull solenoid, trigger and spray paint can
• The solenoid will pull a trigger which will dispense paint from the can
• When it is necessary to halt painting the solenoid will release the trigger ceasing the paint flow
• Width of line is adjustable
Cost AnalysisThe Handy Cricket: $99.00 ;Prof. Dougherty
Lynxmotion Sensor: $32.00
Gamoto Motor Controller: $99.00 x2 = $198.00
Solenoid: $10.00
Wheels: $8.69 x4 = $34.76
Bearings: $4.64 x8 = $37.12
Sprockets: $22.33
Chains: $21.94 ;Battlebot
Aluminum Frame: $114.00 ;Projects Room
Motors: $85.00 x2 = $170.00 ;Battlebot
Miscellaneous: $20.00
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TOTAL: $759.15
Existing Methods: >$1000.00
Conclusion
• While we have not yet completed our project, we have learned some important lessons
• We still view our initial goals as attainable and anticipate reaching them upon conclusion