Athena Manufacturing · Each Athena manufacturing plan is prepared with strict adherence to your...

Athena Manufacturing

Aerospace Oilfield Engineering Services Semiconductor Medical Motorsports

Athena is your one-stop source for precision machining, sheet metal fabrication and mechani-cal assembly. We offer complete solutions from design to finished products. No order is too large or too small.

QualityDelivered products must meet your requirements. Athena’s robust engineering and quality departments ensure proper work instructions reach the shop floor. Thereafter, thorough in-process inspection insures product compliance during manufacturing. Combine this oversight with comprehensive second-tier and supply chain management, and you can rest assured your order will yield product meeting your requirements.

DeliveryMeeting your delivery requirements is essential to your success. Each Athena manufacturing plan is prepared with strict adherence to your schedule, and systematically monitored each step of the way.

ServiceOur staff creates complete solutions for your manufacturing requirements. We understand one-stop shopping is essential. Our vertically-integrated manufacturing capabilities are further augmented by a large vendor network. Please consider Athena for your next project.

Company information Services

55,000 sq. ft. air-conditioned facility

130 Employees (Oct 2011)

ISO 9001:2008 certified

AS9100 Rev B certified; will be Rev C May 2012

Machining

Fabrication

Mechanical Assembly

Engineering Design

Athena Manufacturing www.athenamfg.com [email protected] Rev Oct 2011

Company Overview

Company Overview

AerospaceAerospace


Markets served

Direct government sales

Interior table/door/galley components

Ground support equipment

Tooling design/build

Full 5-axis machining

Machined parts up to 24 inches diameter & up to 144 inches long

Established secondary processing supply chain

PMA/reverse engineering support

JIT & Kanban stocking programs

Capabilities

Mechanical assembly

Fabrication/welding, including lights-out flat pattern mfg

4-axis tube/shapes laser cutting

Source-controlled avionics chassis design/build

Military/commercial primary flight structures & avionics assemblies

Markets served

Down hole components/instruments

Driller console/control cabinets

Wireline truck bodies/skids

OilfieldOilfield

Capabilities


Complex part specialists

Nickel alloy specialists

20 inch diameter by 142 inch long CNC milling/turning capacity


Medical test equipment

Electrical/electronic chassis & assemblies

High-purity gas & liquid delivery process equipment

Motorsports

Other IndustriesOther Industries

Markets served


One-stop source for frames, cabinets, enclosures, components & assemblies

Precision machining, including complex 5-axis capability

Class 100 clean room for part decon & packaging

Capabilities


Semiconductor wafer fabrication capital equipment

Engineering Services


Engineering Services

Services

Reverse engineering, including contact and laser scan dimensional data

Turnkey tooling & custom machine design/build

Licensed engineering firm - Texas

Let us update your current designs to save time, weight and money

Specialists in design-for-manufacturing & cost reduction programs

CNC turning

Equipment ListEquipm

ent List

CNC milling

Quantity # Axis HP/RPM Envelope x/y/z (inch) Extras

Quantity HP/RPM Max dia Length (inch) Chuck/bore dia (inch) Extras

DMG DMF 360 Linear

DMG DMU 100P duoBLOCK

Mazak FH4800Horizontal

Mazak VTC200BVertical

Mazak Nexus510C

1 64/10,000 142 x 36 x 32

1 5 37/18,000 40 x 40 x 40

1 4 30/12,000 22 x 24 x 22 two-pallet system

3 4 20/10,000 44 x 20 x 20 4th axis rotary table

4th axis rotary table 2 4 25/12,000 44 x 20 x 20

43 x 35 (inch) C-axis table0-190 (degree) B-axis spindle

20 (inch) diameter rotary table+/- 100 (degree) B-axis spindle5

DMG CTX 620Linear

MazakQT-250

Mazak NexusQTN 250

2 58/2500 31.5 83 19/5

1 20/5000 15.75 20 8/2

1 30/4000 18.7 24 10/3

live tooling;

Y-axis;programmable steady

rest


Sheet metal forming

Equipment List

Inspection

Other capabilities

StraighteningMechanical Assembly

Welding (MIG/TIG/SPOT)

Wet paint

Sheet metal cutting

Amada EMLK3610NTLaser Punch Combo

AmadaFOM2RI3015NT4-axis Laser

1

1

0.625

1.0

Quantity Max sheet size (inch)

4 kW Laser, Electromagnetic PunchRobotic Loader/StackerLights- Out Operation

4 kW Flying Optic LaserRotary Indexing Tube

Cutting Capability

Amada RG 80Press Brake

Amada RG 5020Press Brake

1

1

Quantity Capacity (ton) Max bend length (inch)

MitutoyoCrysta-ApexC122010 CMM

Mitutoyo BrightApex 504 CMM

1 48 x 79 x 40 Yes Yes

1 20 x 16 x 16 Yes Yes

Quantity Envelope x/y/z (inch) Manual control CNC Control Extras

Inkjet part marking

CNC engraving

Class 100 clean room

TT-C-490E phosphate

Solidworks, CATIA, IGES

MCOSMOS C3 software,Solidworks, CATIA, IGEScompatible, SPC capable

Amada FabriVisionFVL - HD 4343

1 48x 48 x 8 Yes YesReverse Engineering

Capable Flat and Formed PartData Collection


SpecsMax materialthickness (inches)

82 55

88 98

Amada HDS 1303NTPress Brake

2 103 127

60 x 120

60 x 120

SoftwareSolidWorks 2011CATIA V5AutoCadPro/EMazak CamWare MasterCam X5Amada AP100US Amada BendCOMDr.ABE BlankDr.ABE TubeDr.ABE BendAmada SheetWorks

Contact UsContact Us


Address

78728 - 3003

Telephone Fax Website RFQ Email512-928-2693 512-928-2741 www.athenamfg.com [email protected]

Directions & map

Near Our Facility:Comfort Suites North (TXC36)15112 FM 1825Pflugerville, Texas 78660

Lodging recommendationTo book a room at the $89.95 discount rate:

Call (512)251-9088Use Athena Corporate ID: 459464

AT&T Center at The University of Texas1900 University Avenue

To book a room:

Call 512-404-1900Use Athena Booking Code: ATHENAC


Address Telephone Fax Website

78728 - 3003

512-928-2693 512-928-2741 www.athenamfg.com

Contacts PresidentBill [email protected]

Cage Code- 1WQS2

Established: 2000

Sales Rep Aerospace IndustriesGary [email protected]

Company OverviewDLASpirit AeroBell HelicopterProjects UnlimitedEurocopter

Korry EsterlineBrenner AerostructuresWoven ElectronicsTriumph GroupBoeing

Clients

332312 Fabricated Structural Metal Mfg.332322 Sheet Metal Manufacturing332710 Machine Shops332721 Precision Turned Products Mfg.332722 Bolts, Nuts, Screws, Rivets and Washer332999 All Other Misc. Fab Metal Prod Mfg.333999 All Other Misc. Gen Purpose Mach Mfg.

541330 Engineering Services

NAICS


3 Axis Machining, Envelope- 44x20x20”4 Axis Machining, Envelope- 44x20x20“5 Axis Machining, Envelope- 40x40x40”4+1 Axis Machining Envelope- 144x40x30“CNC Turning- Max Diameter 24”, Max Length 80”

Silkscreen

Capabilities

Reverse and Value Engineering


Athena Manufacturing, 15900 Bratton Lane, Austin, Texas, 78728

Tel: 512-928-2693 Fax: 512-928-2741 Web: www.athenamfg.com RFQ Email: [email protected] Rev Oct 2011

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