AT B17/1 BUTIBORI INDUSTRIAL AREA, NAGPUR,...
Transcript of AT B17/1 BUTIBORI INDUSTRIAL AREA, NAGPUR,...
PREFEASIBILITY REPORT
of
Manufacturing of
Medium Carbon Ferro-Manganese & Low
Carbon Ferro-Manganese 2400 TPA OR,
Ferro Molybdenum 80 TPA OR,
Ferro Vanadium 80 TPA OR,
Ferro Titanium 80 TPA by Thermite Process,
Manganese Oxide 2400 TPA
AT – B17/1 BUTIBORI INDUSTRIAL AREA, NAGPUR,
MAHARASHTRA
BY
Vibhuti Alloys
10, East High Court Road,
Nagpur – 440 010
Environmental Consultant
Pollution and Ecology Control Services
Near Dhantoli Police Station, Dhantoli, Nagpur
Accreditation no.: QCI/NABET/EIA/1720/RA0101
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Chapter – 1
Executive Summary
1. Introduction
The Ferro alloys in this application are used for the purpose of de-oxidation, to make up
the alloy content of the steer to obtain desired properties of the steel produced. Ferro
Alloys are also extensively used in the flux preparation for the wielding rods, in order to
control the chemistry of the wild metal.
The manufacture of Ferro Alloys is generally done by reducing the metallic ores or oxides
to their metallic states. Thus Ferro Silicon, Ferro Manganese, Ferro Chrome, Ferro
Vanadium, Ferro Molybdenum. are produced by the reduction of their oxides, whether in
the form of oxides or concentrates to their metallic states, by using a suitable reluctant so
as to ensure a high degree of recovery of the valuable elements from their oxides.
This Pre-feasibility report is completed as per the guidelines and includes the following:
Introduction of the project/ Background information
Project Description
Site Analysis.
Planning Brief
Proposed Infrastructure
Rehabilitation and Resettlement (R & R) Plan
Analysis of proposal (Final Recommendation)
Environmental Management Plan
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The salient features of the project are given in Table 1
Table 1: Salient features of the project
Project name Manufacturing of Medium Carbon Ferro-Manganese & Low
Carbon Ferro-Manganese 2400 TPA OR
Ferro Molybdenum 80 TPA OR
Ferro Vanadium 80 TPA OR
Ferro Titanium 80 TPA
Manganese Oxide 2400 TPA by Vibhuti Alloys
Project location At – B17/1 Butibori Industrial Area, Nagpur, Maharashtra
Total Area 1000 sq mt.
Constructed Shed 500 sq mt
Production Capacity Sr.
No.
Product
By
Thermite
Process
Proposed
Capacity
1 Manufacturing of
Medium Carbon Ferro-
Manganese & Low
Carbon Ferro-
Manganese OR
2400 TPA
2 Ferro Molybdenum
OR
80 TPA
3 Ferro Vanadium OR 80 TPA
4 Ferro Titanium 80 TPA
5 Manganese Oxide 2400 TPA
Water Demand 5 KLD
Source of water MIDC
Power Requirement 47 KW
Man Power 22 Nos.
Nearest railway station Butibori Railway Station 5 kms
Nearest airport Nagpur Airport 20 kms
Proposed project cost Rs. 300 Lakhs
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The environmental consideration of the site is tabulated below:
Table 1: Environmental Setting of the project
SR.
NO.
FEATURES PARTICULARS
1 Location Plot No. B17/1, MIDC, Buti Bori ,Nagpur, Maharashtra
2 Nearest major
road
NH – 7 : 4 Km
3 Coordinates Latitude : 20055’33.12”N
Longitude : 78057’27.84”E
4 Nearest railway
station
Butibori railway station : 5 Kms
5 Nearest Air Port Nagpur : 20 Kms
6 Nearest village Tembhari : 0.8Kms : (E)
Khapa : 1.4Kms : (N)
7 Nearest major city Nagpur : 22 Kms
8 Nearest water
body
Vena river – 3 kms : (E)
Krishna nala – 3kms : (SW)
Kanholi Canal : 6.0 km (SW)
Vadgaon lake - 9.6 kms : (SE)
9 Sensitive locations Archaeological structures, Historical places, Sanctuaries and
Biosphere are not present within 10 km
10 Nearest forest Reserve forest :
Bid Sukli R.F. – 1 Kms : (W)
Dongargaon R.F. - 5 Kms : (SE)
Junapani R.F. – 7 Kms : (S)
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Chapter – 2
Introduction of Project/Background Information
2.0 INTRODUCTION OF THE PROJECT
At present only grinding activity is being carried out and the proposed project will be
carried out in same premises.
The Project will be located within the MIDC, Butibori, at Plot No. B-17/1, approximately
22 km from Nagpur, State Maharashtra and will cover an area of approximately
1000 Sq. mt. The Project will involve some changes/ alteration to existing shed and
fabrication and installation of Plant & equipment to produce Medium Carbon Ferro-
Manganese, Low Carbon Ferro-Manganese, Ferro Molybdenum, Ferro Vanadium, Ferro
Titanium and Manganese Oxide.
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
Vibhuti Alloys, a proprietor- ship company registered with MIDC, Butibori in the year
2013 is having its office at 10, East high court road, Ramdaspeth , Nagpur-10, through its
proprietor Shri Abhishek Rai, aged 40, DFM,MBA(Finance), wishes to start this venture
of production of Ferro manganese at B-17/1,butibori, Nagpur. The proprietor possess the
experience of mining business of 15 yrs, having mining leases of quartzite and limestone
in the state of Maharashtra. He is also looking after the business of mining of minerals of
his and his partnership firm M/S D.P.RAI.
The parent firm M/s D.P.RAI is into mining business since last six decades, having seven
mining leases of manganese ore in the Balaghat District of Madhya Pradesh. The firm is
engaged in production of about ten thousand tones of manganese ore of different grades
per year with an annual turnover of 7 to 10 crs.
2.2 PROPOSED PROJECT DETAILS
The proposed Project is a Metallurgical project for the production of Medium and Low
Carbon Ferro manganese, Ferro Molybdenum, Ferro Vanadium, Ferro Titanium by
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Thermite Process and Manganese Oxide. Aluminium shall be used as a reducing agent for
conversion of Manganese Ore in to Alloy.
2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/
OR REGION
The project proponent is in to business of Manganese Ore since decades having many
Manganese Ore Mines in the region. As a next step to growth and diversification, the
Ferro alloys business is a value addition to existing Manganese Ore business. The main
raw material is easily available and also the finished product has ready market available
in nearby region. With the vast experience in Manganese ore production and sales
network, vibhuti alloys shall offer best value product to customers.
Demand-Supply Gap
Manganese alloys are mostly used in steelmaking and foundry activities.
Some 30% of the manganese used today in steelmaking is used to promote the formation
of sulphides as a deoxidant. It combines with Sulphur avoiding the formation of iron
sulphides. These sulphides are low melting point phases which become liquid at hot
rolling temperatures and which, consequently, generate surface cracking.
The other 70% of the manganese is used purely as an alloying element. Steels usually
contain from 0,2% to 2% manganese depending on grades as manganese is the cheapest
alloying element among those which enhance some key mechanical properties like
strength and toughness. In the specific case of stainless steel it can substitute expensive
nickel in some austenitic grades called 200 series.
Demand
World demand for manganese depends directly on the needs of the steel industry. There
are numerous grades of steel and each requires a different amount of manganese. Unit
consumption is determined by calculating the average requirement of manganese per ton
of steel. Some manganese which is to be converted into steel is present in the iron (hot
metal) coming either from the iron ore charge or from the addition of manganese ore to
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the blast furnace. This manganese is only a small part of the total requirement and it is
partly oxidized during the different processes that convert the hot metal into steel. Hence
most of the manganese addition is made in the steel melting shop. The majority of it is in
the form of manganese ferro-alloys, but there are some cases when it can be added in the
form of ore.
Part of the manganese is lost in the steelmaking process through oxidation. In the 1960s
and 70s, when the oxygen-blown process progressively replaced the open hearth,
Bessemer and Thomas processes, the subsequent improved manganese yield caused a
decline in unit consumption. In the 1980s further improvements in steelmaking (brought
about by the development of combined blowing processes) meant even better manganese
yields. Today, the average unit consumption for industrialized countries is a little over 7.5
kg of manganese per ton of steel. Changes in steel grade chemistry have had an effect on
manganese requirements. For a constant unit consumption, manganese demand follows
the growth in steel production. Manganese requirements for other metallurgical
applications or for non-metallurgical uses do not represent a quantity large enough to
significantly affect the evolution of the overall manganese demand as a direct function of
steel production growth.
Today, most of the manganese requirements of industrialized countries are supplied in
the form of alloys. In Europe, countries such as France, Norway, Slovakia and Spain have
continued to be large exporters of Mn ferro-alloys. Other major exporting countries are
India, South Korea and Australia in the Asia-Oceania region; the Ukraine and
Kazakhstan in the CIS, South Africa, as well as Brazil and Mexico in the Americas.
Japan, Russia and the USA all produce ferro-alloys as well but these are used primarily
in domestic consumption. Mn alloys are also produced in smaller amounts in other
countries, where they are usually consumed in that countries (or close neighboring
countries) domestic steel production.
The demand for ferro-alloys is increasing, predominantly due to the rise in global steel
production. During the period of 2012 to 2016 the production of steel is expected to
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increase 2.6%. The steel industry consumes 90% of ferro-alloys production while the
remaining 10% is used in foundries and welding.
2.4 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE
PROJECT:
As the proposed Project is a small scale industry, employment to the extent of 22 Nos
direct and indirect shall be generated.
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Chapter – 3
Project Description
3.1 TYPE OF PROJECT
In order to cater the demand of steel Industries in the region, Vibhuti alloys is establishing
the small scale metallurgical Project of Ferro Alloys by Thermite Process and Manganese
Oxide.
3.2. PROJECT AT GLANCE
a) Site Details:
Name of the proposed unit : Manufacturing of Medium Carbon Ferro-
Manganese & Low Carbon Ferro-
Manganese 2400 TPA OR, Ferro
Molybdenum 80 TPA OR, Ferro Vanadium
80 TPA OR, Ferro Titanium 80 TPA by
Thermite Process, Manganese Oxide 2400
TPA by Vibhuti Alloys
Location of the proposed unit: B17/1 Butibori Industrial Area, Nagpur,
Maharashtra
Latitude: 20055’33.12” N
Longitude: 78057’27.84” E
b) Site Description:
The Proposed Project is located at Plot No. B-17/1 in Buti Bori Industrial Area MIDC,
District - Nagpur.
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Project location is at 20055’33.12” N and 78
057’27.84” E on Toposheet No 55 L/13 and
the surrounding area (Study area ) falls under Toposheet Nos, 55 L/13, 55 K/16, 55 P/1 &
55 O/4.
M
Map of Butibori Industrial Area
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MIDC Layout Plan
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Kanholi CanalR F
Kanholi Canal
Fairly dense mixed jungle mainly salaiBID SUKLI RF
Open mixed jungle
mainly salaiFairly dense mixed jungle
Krishn
a Nala
Open mixed jungle
Open mixed jungle
Khairmixed jungle mainly
Fairly denseJUNAPANI RF
STREAMS
RIVER / NALA
POND
ROAD
HABITATION
GRID
INDEX
FOREST AREA
PROJECT SITE
RAILWAY
20°
DONGARGAON
INJOLI RF
R F
TOPO SHEET NO.55 K/16,55 L/13,55 O/4,55 P/1
78°55' 79°00'
20°55'
21°00' 21°00'
20°55'
20°50' 50' 78°55' 79°00'
VE
NA
R
IVE
R
Borgaon
Ajangaon
Vanadongri
Khadki
Lakhimapur
Khadki Canal
KhapriTembhari
Devapur
jungle mainly salaiFairly dense mixed
Kinhi khurdSivnal
Khairi Khurd
Ghodeghat
Savangi VeterinaryAsola
Can
al
PipriDevli
Masalkund
Bhansuli
Nagajhari
Katandhara
Pitesur
Kohal
Khapri
Mandva
Vayphad
Sukli
Pohi
Gangapur
Vateghat
Khapa
Takalghat
Murjhari
Kanholi distributary
JUNAPANI
Tarsi
mainly khairFairly dense mixed jungle
Khairi
CHICHOLI
Menghat
Datal
Umri
BorkhediHospital
Jangeshwar
MurharpurDongargaon
Bid Ganeshpur
kinhi BuzurgBharkas Turakmari
Salai Dabha
Madnapur Devli Peth
Vadgaon
Vathoda
Sirur
Kanholi Khurd
BamhaniDudhaNavegaon
Bothli
WakeshwarMohagaon
BorkheriWaranga
ParsodiZiarat
Sonegaon Buzurg
NH
7
AmgaonDeoli
Saongi Dhanoli
Alagondi
Kinhalmakri
Buzurg
BoriWeir
Pipaldhara
Khairi Buzurg
Dudhala
Kolar
Masala
Khapri Buzurg
NH
7
RS
SCALE 1: 50,000
PREPARED BY-POLLUTION AND ECOLOGY CONTROL SERVICES
10 KM. TOPOGRAPHY MAP
AT PLOT NO. B - 17/1,BUTIBORI,NAGPUR, MAHARASHTRA
Toposheet and topographical map is depicted as below:
Source: SOI Toposheet
Figure 1: Location on Toposheet
Source: SOI Toposheet Figure 2: Topographical Map
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Source: Google Earth
Figure 3: Google Image
The map showing general Location of the proposed Project and Project site location
is shown below.
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Source: mapsofindia.com
Fig. - Map Showing General Location
Source: NRSA Hyderabad
Fig. – Satellite Image
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Source: NRSA Hyderabad
Fig. – Landuse/Landcover
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Fig. – Plant Layout
1.7500
1.7500
ZIG - 2 NOS
STAFF ROOMS
TO
ILE
T
16.5000
30.0
874
50.0
000
LAB OFFICE MATERIAL
RAW
MATERIAL
RAW
TOILET
ENT
ST
PS
.T
KILNS5 MT 5 MT
KILNS
DIS-INTIGRATES RAYMOND CRUSHER
REACTION
VESSELS2 MT
REACTION
VESSELS2 MT
REACTION
VESSELS2 MT
REACTION
VESSELS2 MT
SH
UT
TE
RF
INIS
HE
D G
OO
DS
R
O
A
D
N
3.0
M W
IDE
RO
AD
1.7500
1.7500
GA
TE
R O A D
GATE
SITE PLAN
RoomGuard
PROPOSED INDUSTRIAL BUILDING
AT PLOT NO. B - 17/1,BUTIBORI
BELONGING TO -
NAGPUR, MAHARASHTRA
M/s Vibhuti Alloys
TOTAL LAND IN POSSESSION
:- 1000 sq.m.
TOTAL BUILTUP AREA OF SHED
:- 500 sq.m.
PLANTATION AREA = 335 Sq.m
20.0000
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c) Analysis of Existing facilities
Good infrastructure is available in the vicinity of Plant; some of the key features are
listed below:
• Availability of adjacent tar road. Same can be used for transportation of all kind of Plant
Equipment, Raw material etc.
• Availability of adequate Water Resources. Rain water Harvesting will be adopted in the
plant.
d) Details of Alternate Sites Considered
The following major factors demand consideration when selecting the site for any
Project:
Proposed Site is in Notified Industrial Area (MIDC Butibori)
Industrial activity is in operation in same premises.
No Rehabilitation/Resettlement required.
No archaeological monument, interstate boundary and defense installation.
No notified critically polluted area.
No nallah/water body, public roads, forests within the project site.
Availability of Raw Material.
Availability of Water.
Assured Power Supply.
Market available for finished products.
Availability of man power.
3.3 SIZE OR MAGNITUDE OF OPERATION
S.N. Facility Proposed Capacity
1 Medium Carbon Ferro-Manganese &
Low Carbon Ferro-Manganese OR 2400 TPA
2 Ferro Molybdenum OR 80 TPA
3 Ferro Vanadium OR 80 TPA
4 Ferro Titanium 80 TPA
5 Manganese Oxide 2400 TPA
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3.4 PROPOSED PLANT CONFIGURATION
3.5 PROCESS DETAILS
Ferro Alloys / and Other Noble Ferro Alloys Thermite Process
Manufacturing of Ferro Alloys through Thermite Process requires low capital investment
& low operation cost in compare to Submerged Arc Furnace (SAF) Route.
Following activities are carried on:
(a) Powdering of different Alloys / Minerals.
(b) Mixing in blender in the required proposition
(c) Then a small fire is created (By aluminum powder) in the reaction vessel, where this
blended material is added slowly. The powder starts melting inside the vessel and the
Metallic contents are automatically separated which settles down and the sludge
floats.
(d) Metal and Sludge are separated by manual processes.
Activity Description
Construction of Manganese Oxide
Plant & Ferro Alloys Plant by
Thermite Process
Modification of the existing Shed
Fabrication & Installation of 4 Nos Reaction
vessels. (2 T capacity each) for Thermite
process.
Existing Two nos of dis-integrator.
Two jaw crusher already installed
Installation of Two Nos roasting Kilns of 5 Mt
each with Movable Top Hood connected to
Bag Filter & Stack of 30 m height.
Installation of Two Raw material Mixing
machine
Two Raymond mills already installed
Fabrication & Installation of Five Zigs
Establishing electrical system
Establishing a quality control laboratory
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(e) Metal is crushed and for some customer it is powdered in Pulveriser.
(f) The Metal is crushed and packed in bags and kept ready for dispatches.
Process Flow Chart of the Project
Given below is the flow chart for the manufacturing of Ferro Alloys such as Low,
Medium Carbon Ferro Manganese, Ferro Titanium, Molybdenum, Vanadium.
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FLOW CHART FOR MEDIUM/LOW CARBON FERRO MANGANESE
FLOW CHART FOR MEDIUM/LOW CARBON FERRO TITANIUM
Manganese ore and silico Manganese is brought up to the plant
and then crushed in machines in small sizes.
All the mixed material then taken to the vessel with the help of common hood,
vessel is a type of furnace to charge the material by aluminium telic.
After charging the material it is then taken out from vessel and separated from
slag. During the process the metal alloy and slag is formed.
The metal ferro Manganese is then sized in pieces or grinded into powder
form and then it is packed in bags for dispatched.
Lime and Sodium Nitrate is added
Illeminite and Rutile is brought up to the plant
and then crushed in machines in small sizes.
All the mixed material then taken to the vessel with the help of common
hood, vessel is a type of furnace to charge the material by aluminium
powder.
After charging the material it is then taken out from vessel and separated
from slag. During the process the ferro titanium and slag is formed.
The metal ferro titanium is then sized in pieces or grinded into powder
form and then it is packed in bags for dispatched.
Flouspar Powder is added
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FLOW CHART FOR MEDIUM/LOW CARBON FERRO MOLLYBDENUM
FLOW CHART FOR MEDIUM/LOW CARBON FERRO VANADIUM
Molybdenum oxide and ferro silico is crushed in machines in small
sizes.
All the mixed material then taken to the vessel with the help of common
hood, vessel is a type of furnace to charge the material by aluminium
powder.
After charging the material it is then taken out from vessel and separated
from slag. During the process the metal alloy and slag is formed.
The metal ferro Molybdenum is then sized in pieces or grinded into
powder
form and then it is packed in bags for dispatched.
Lime is added
Lime and Flouspar Powder is added
Pentoxide and Iron is crushed in machines in small sizes.
All the mixed material then taken to the vessel with the help of common
hood, vessel is a type of furnace to charge the material by aluminium
shots.
After charging the material it is then taken out from vessel and separated
from slag. During the process the metal alloy and slag is formed.
The metal ferro Vanadium is then sized in pieces or grinded into powder
form and then it is packed in bags for dispatched.
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Manufacturing Process of Manganese Oxide
(A) After Raw Material receipt at the site it is tested for the contents of various elements
and then the material is screened. After screening manual zigging is carried out.
(B) The material is then heated in coal fired furnace. From where it is transferred for drying
and magnetic separation.
(C) Then the material is dried and after Magnetic Separation it is feed to grinding Machine,
where it is powdered in the required mesh size.
(D) After grinding it is semi automatically packed in 25 kg/50 kg/ or 100 kg HDPE Bags
and kept ready for dispatch.
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3.6 RAW MATERIAL REQUIREMENT :
Sr.
No. Product Name Raw Material Quantity
required
(TPA)
Source Product (TPA) & Balance of Input (approx)
1 Low / Med.
Carbon Fe.
Mn.
Manganese Ore 2280 From DP Rai Mines /
Local
Procurement/MOIL
Total Raw Material input – 4654 MT Product Out putFeMn - 2400 MT
Handling loss - 93 MT
Fuming/evaporation loss - 234 MT
Slag - 1927 MT Aluminium
Scrap 410 Local Procurement /
Imported
Lime Powder/
Flourspar 548 From Rajasthan / Katni /
Wani/
Local Procurement
Silico
Manganese 1416 Local
Procurement/Raipur
2 Ferro Titanium Ilmenite 104 Kerla/Imported Total Raw Material input – 168 MT Product Out putFeTi - 80 MT
Handling loss - 4 MT
Fuming/evaporation loss - 5 MT
Slag - 79 MT
Aluminium
Powder 47 Local Procurement /
Imported
Lime Powder 1 From Rajasthan / Katni /
Wani
Iron Ore 16 Orissa
3 Ferro
Molybdenum. Moybdenum
Concentrate 81 Imported Total Raw Material input – 173 MT
Product Out putFeMo - 80 MT
Handling loss - 1 MT
Fuming/evaporation loss - 2 MT
Slag - 90 MT
Aluminium
Powder 9 Local Procurement /
Imported
Lime Powder 8 From Rajasthan / Katni /
Wani
Mill Scale 45 Local procurement from
wire drawing units
Ferro Silicon 30 Assam/Bhutan
4 Ferro
Vanadium. Vanadium
Pentoxide
(flakes)
77 Mexico/Imported Total Raw Material input – 163 MT Product Out putFeV - 80 MT
Handling loss - 2 MT
Fuming/evaporation loss - 3 MT
Slag - 78 MT Aluminium
Shots 40 Local Procurement /
Imported
Flourspar 5 From Rajasthan / Katni /
Wani
Iron Scrap 41 Local Procurement
5 Manganese
Oxide
Manganese Ore 3000 From DP Rai Mines /
Local
Procurement/MOIL
Total Raw Material input – 3272 MT Product MnO- 2400 MT
Handling loss - 164 MT
Fuming/evaporation loss - 707 MT
Ash - 1 MT Coal 272 Local Procurement / E-
auction
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3.7 RESOURCE OPTIMIZATION/ RECYCLING AND REUSE
Water will be used for zigging process, domestic and greenbelt purposes. Process water
will be reused in the process. Slag shall be reused for lining & Earth Preparation of
Reaction vessels or will be sold to manufacturer of Silico-manganese.
3.8 AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT
AND SOURCE
3.8.1 Water Requirement:
Total Water Requirement: 5 KLD
Source – MIDC
The breakup of water requirement for proposed plant is given below:
Particulars Fresh
Water
Required
(A)
Treated
water
Required
(B)
Total
Water
Required
(A+B)
Wastewater
generated
Loss Discharge
Zigging 0.5 2.5 3 2.5 0.5 Reused
Domestic
purpose
1 - 1 0.8 0.2 Packaged Type
STP & Reused
Gardening - 1 1 - 1 -
Total 1.5 3.5 5 3.3 1.7 -
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Water Balance Diagram
3.8.2 Power Requirement:
The power required will be supplied by State Electricity Board. The total power requirement
for the proposed project will be 47 KW.
3.9 QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND THEIR
MANAGEMENT/DISPOSAL
3.9.1 Solid waste generation and its generation:
Slag generated from Ferro Alloys shall be reused for lining & Earth Preparation of
Reaction vessels & will be sold to Silico Manufacturers. Ash generated will be sold to
brick manufacturers.
3.9.2 Liquid Effluent:
The wastewater generated will be from Zigging process which will be treated in settling
tank and reused in the process. The domestic wastewater generated will be treated in
Packaged Type STP and reused for plantation.
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Chapter – 4
Site Analysis
4.1 CONNECTIVITY
The proposed project site is at Plot No. B-17/1, within Butibori Industrial Area, which is
well connected to National Highway.
Description Name Distance Km
Nearest Town Butibori 5
Nearest City Nagpur 22
Road National Highway No. 7 4
Railway Station Butibori 5
Airport Nagpur 20
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP
MIDC has leased 1000 sq mt of land with 500 sq mt constructed shed to M/s. Vibhuti
Alloys.
4.3 TOPOGRAPHY - WITH MAP
The proposed land is an industrial plot developed by MIDC, with all amenities such as
Road, water, Power, ETP & STP etc.
The Topographical map of 10 km radius of the proposed plant site is given in figures
above.
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4.4 EXISTING LAND USE, SHORTEST DISTANCES FROM THE PERIPHERY OF
THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD
LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES, CRZ.
Proposed Project site is with the Notified Industrial Area of Maharashtra Industrial
Development Corporation, Butibori, Near Nagpur.
4.5 EXISTING INFRASTRUCTURE
Good infrastructure is available in the vicinity of Plant; some of the key features are
listed below:
1. Availability of tar road which is adjacent to proposed project site. Same can be used for
transportation of all kind of Plant Equipment, Raw material etc.
2. Availability of adequate Water Resources.
4.6 SOIL CLASSIFICATION
Physical characteristics of soil are delineated through specific parameters viz. particle
size distribution, bulk density, porosity, water holding capacity and texture.
4.7 CLIMATIC DATA FROM SECONDARY SOURCES
Climatological data collected from Secondary source i.e. IMD Nagpur. The details of
data are tabulated below:
Month
Temperature (oC) Relative Humidity (%) Rain-fall in mm
Max Max Normal
January 29 67 0
February 32 54 0
March 36 41 0
April 41 33 0
May 43 35 0
June 38 61 03
July 32 82 83.2
August 31 85 47
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September 32 81 2.9
October 33 71 0
November 31 65 0
December 28 66 0
4.8 SOCIAL INFRASTRUCTURE AVAILABLE
Proposed Project is within Developed Industrial area with proximity to
Schools (Primary as well as secondary)
Colleges (Science, commerce, Arts, engineering, medical, pharmacy, education)
Health centers, dispensaries, hospitals
Road and Rail Transport
Banks (Cooperative as well as nationalized) and credit societies etc.
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Chapter – 5
Brief Planning
5.1 PLANNING CONCEPT
Type of industry: Steel Manufacturing
Transportation Facilities: National Highway 7 for transportation which is about 4 kms
from Plant site connected by internal roads.
Town and Country planning/Development authority: MIDC
5.2 POPULATION PROJECTION
Total Population in 10 KM radius of site is estimated as 45693.
5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)
The existing land is in industrial use. All required infrastructure is prevailing in the site.
The plantation and green belt development will also be taken care in the plant and the
space reserved for plantation will be about 33% of the total plant area. Adequate
plantation will substantially abate the dust pollution, filter the polluted air, reduce the
noise and ameliorate the plant environment.
5.4 FIRE PROTECTION SYSTEM
The fire fighting system will be designed in conformity with the recommendations of the
Tariff Advisory Committee (TAC) of Insurance Association of India. While designing
the fire protection systems for proposed facilities its extreme ambient conditions need
special attention. Codes and Standards of National Fire Protection Association (NFPA)
will be followed, as applicable.
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5.5 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL).
Basic infrastructure demand for nearby area would be first to have internal roads,
availability of clean and pure drinking water, availability of good schools, availability of
Hospitals, community halls, Sulabh Shauchalaya , easy and faster means of transportation
and connectivity to nearby town and city, availability of uninterrupted electricity etc. are
the present assessed demands for sustained and healthy growth of nearby area of site.
Most of the infrastructure demand mentioned above comes automatically when industry
of this magnitude comes in such area, systematic efforts shall be made to bring such
facility in the surrounding area for all round physical and social development.
5.6 AMENITIES / FACILITIES
For the social development in the area the company has planned to construct community
halls, roads, provide drinking water etc. Time to time the company will also organize free
eye checkup, cataract camp, free distribution of spectacles etc.
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Chapter – 6
Proposed Infrastructure
6.1 INDUSTRIAL AREA
Proposed project is in MIDC Butibori area in Nagpur, Maharashtra.
6.2 GREEN BELT
The plantation and green belt development will also be taken care in the plant and the
space reserved for plantation will be more than 33% of the total plant area. Adequate
plantation will substantially abate the dust pollution, filter the polluted air, reduce the
noise and ameliorate the plant environment.
6.3 SOCIAL INFRASTRUCTURE
For the social development company will provide the arrangement of community hall,
road, water, electricity etc. in the nearby villages. For the economical development the
company will provide the employment as per requirement and individual’s qualification
& eligibility.
6.4 DRINKING WATER MANAGEMENT
Water for the plant will be sourced from MIDC. The water system will cater to the
drinking and sanitary requirements of plant personnel as well as laboratory and
contingent users. .
6.5 INDUSTRIAL WASTE MANAGEMENT
Management procedure of all kind of wastes from Plant like slag & Effluent Water etc.
Slag from Ferro Alloys Production. Slag will be shall be reused for lining & Earth
Preparation of Reaction vessels & will be sold to silico manganese manufacturers.
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Settling tank will be constructed for treatment of waste water. Domestic effluent i.e.
sewage will be treated in Packaged type STP.
6.6 POWER REQUIREMENT & SUPPLY /SOURCE
During Operation phase: 47 KW
Source of power supply: Electricity from State Electricity Board
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Chapter – 7
Rehabilitation and Resettlement (R & R) Plan
MIDC has leased 1000 sq mt of land alongwith 500 sq mt constructed shed. There will not be
displacement of people. Thus R & R issues are not applicable.
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Chapter – 8
Analysis of proposal (Final Recommendations)
8.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE
BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION
The proposed project will result in improvement of infrastructure as well as upliftment of
social structure in the area. The people residing in the nearby areas will be benefited
directly and indirectly. It is anticipated that the proposed plant will provide benefits for
the local people in two phases i.e. during construction phase as well as during operational
stage of the plant.
CONSTRUCTION PHASE
Employment
The major benefit due to the proposed project will be in the sphere of generating
employment for people of that area. The proposed project will benefit local population.
Shed is constructed by MIDC, however some labourer are required for installation of
Bhatti and other modification.
OPERATIONAL PHASE
Employment
The manpower requirements for the operational phase after the proposed project will be
about 22 people. In addition, there will be an indirect employment for skilled/ semi
skilled people during project life. All attempts will be made to employ suitable, locally
available, skilled personnel from the nearby area. In case of non-availability of skilled
persons, people will be employed from outside area.
Transportation
There will also be small increase in the vehicular traffic due to passenger transport. This
increase in traffic will not have any consequence to warrant special mention. One should
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expect that the increased passenger load in the sector would prompt the state government/
private movers to start new and frequent public transport services to this area, bringing
upliftment to the whole locality.
Other Benefits
Vibhuti Alloys is equally conscious for the all-round socio-economic development and is
committed to raise the quality of life and social wellbeing of communities where it
operates. The activities under CER will be local need basis with focus on Health,
Education, Infrastructure Development, Drinking water, Sanitation and Environment
Conservation.
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ENVIRONMENTAL MANAGEMENT PLAN
a) AIR MANAGEMENT
There will be two major source of air pollution in the plant, fugitive emissions from
various material handling and transfer points and flue gases generated from various
combustion units. A movable Top hood with bag filter as air pollution control system of
specified size followed by 30 m. stack and cleaned air will be discharged through stacks
and discharged through stack, so that the dust concentration will be well within the
prescribed standard.
Height of the all the flue gas discharge facilities will be designed as per CPCB norms.
The various places where the flue gases will be discharge are shown in the table.
AIR POLLUTION CONTROL SYSTEM
S.
No
Process Air Pollution Control System Stack
Height
1 Thermite Process A movable Top hood with bag
filter as air pollution control
system
30 Mtrs.
2 Manganese Oxide Plant
Transportation
The raw material will be transported by Road.
Raw material & Finished Products will be transported by road.
About 3 to 5 trucks of 30 T Capacity will be required Per Week for the
proposed project.
It will be ensure that all trucks carrying raw material are tarpaulin
covered.
Internal roads are being Tarred / Concreted with installation of water
sprinklers to suppress dust due to transportation.
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b) WATER ENVIRONMENT
The wastewater generated from Zigging process will be treated in settling tank and
reused in the process. The domestic wastewater generated will be treated in Packaged
Type STP and reused for plantation.
c) NOISE ABATEMENT
Noises from fans, centrifugal pumps, electrical motors etc. will be kept in control so that
the ambient noise level shall not exceed 75dBA during daytime and 70dBA during night
time. Noise pollution control measures will be provided in respective departments by way
of providing silencers soundproofs cubicles / covers and proper selection of less noise
prone machinery and by development of green belt.
d) ENVIRONMENTAL MONITORING
Necessary provisions for routine monitoring of stack emissions, ambient air quality, noise
level, water quality as required by the regulations will also be provided.
e) Solid waste generation and its generation:
Slag generated from Ferro Alloys shall be reused for lining & Earth Preparation of
Reaction vessels & will be sold to Silico Manufacturers. Ash generated will be sold to
brick manufacturers.
f) OCCUPATIONAL HEALTH AND SAFETY
Following measures shall be implemented:
Appropriate design and layout of facilities to avoid crossover of different
activities and flow of processes;
Material and product handling shall remain within restricted zones under
supervision;
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Regular maintenance and repair of lifting, electrical, and transport equipment
shall be conducted.
Appropriate PPE (e.g. gloves and shoes, goggles, and clothing to protect against
heat radiation and liquid metal & Slag).
Natural ventilation system shall be designed at Process area.