Assuring Asset Integrity - Infrastructure Asset Management€¦ · • Asset Integrity assured by...

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19 Apr 2007 Slide 1 Assuring Asset Integrity A lifecycle approach Jim Kennedy National Chair Asset Management Council Australia

Transcript of Assuring Asset Integrity - Infrastructure Asset Management€¦ · • Asset Integrity assured by...

Page 1: Assuring Asset Integrity - Infrastructure Asset Management€¦ · • Asset Integrity assured by an Asset Management discipline that: – Takes a quality based life cycle approach

19 Apr 2007 Slide 1

Assuring Asset Integrity

A lifecycle approach

Jim KennedyNational Chair

Asset Management CouncilAustralia

Page 2: Assuring Asset Integrity - Infrastructure Asset Management€¦ · • Asset Integrity assured by an Asset Management discipline that: – Takes a quality based life cycle approach

19 Apr 2007 Slide 2

What is AM Council?

• Learned society in Engineers Australia– 1300 individual members

– 117 corporate members

– 1 Supporter – Silcar (more in pipeline)

– Patron – Transfield Services

• Focussed on whole life asset management through an– AM Definition

– AM Framework model

– AM Technologies model

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19 Apr 2007 Slide 3

What is integrity management?

• Military• Technical integrity. An item’s fitness-for-service, safety

and compliance with regulations for environmentalprotection

• Woodside –Shell• Integrity. Achieved when, under specified operating

conditions the risk of failure that would endanger the safety of personnel, the environment or asset value is tolerableand has been reduced to as low as reasonably practicable.

• AM Council• Asset Management. Lifecycle management of physical

assets to achieve the stated outputs of the enterprise

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19 Apr 2007 Slide 4

AM - A lifecycle approach

• Asset lifecycle management

• Achieved through a core technical process

DisposeDisposeOperate and MaintainOperate and MaintainAcquireAcquirePlanPlanNon

Asset Solution

NonAsset

Solution

NonAsset

Solution SpecifySpecify DisposeDisposeDisposeAcquireAcquireAcquire Operate &Maintain

Operate &Maintain

Operate &Maintain ImproveImproveImproveConcept

Stakeholders

Services

ConceptConcept

StakeholdersStakeholders

ServicesServicesImprove Asset CapabilityImprove Asset Capability

Improve Process CapabilityImprove Process Capability

ConfigurationManagementConfigurationManagement

Systems Engineering

Demand Management

DemandAnalysisDemandAnalysis

AssetSolution

AssetSolution

Non AssetSolution

Non AssetSolution

AssetSolution

AssetSolution

Non AssetSolution

Non AssetSolution

NeedsDefinition

NeedsDefinition

ConceptExploration

ConceptExploration

NeedsDefinition

NeedsDefinition

ConceptExploration

ConceptExploration

NeedsDefinition

NeedsDefinition

ConceptExploration

ConceptExploration

ConceptValidationConcept

ValidationConcept

ValidationConcept

Validation

TotalProductive

Maintenance

OperationsManagement

OperationsManagementOperations

ManagementOperations

Management

Total QualityManagement

ProcessMonitoring

ProcessMonitoring

Total QualityManagement

ProcessMonitoring

ProcessMonitoring

Total QualityManagementTotal QualityManagement

ProcessMonitoring

ProcessMonitoring

Stakeholder NeedsStakeholder Needs

EngineeringChange

EngineeringChange

EngineeringChange

EngineeringChange

EngineeringChange

EngineeringChange

MaintenanceManagementMaintenanceManagement

IntegratedSupport

Spares and PersonnelSpares and Personnel

Manuals and TrainingManuals and Training

Support Equip & FaciltsSupport Equip & Facilts

Computer SupportComputer Support

Pkg, Hand, Stor & TransPkg, Hand, Stor & Trans

Spares and PersonnelSpares and Personnel

Manuals and TrainingManuals and Training

Support Equip & FaciltsSupport Equip & Facilts

Computer SupportComputer Support

Pkg, Hand, Stor & TransPkg, Hand, Stor & Trans

Ops. and Maint. PlanOps. and Maint. PlanOps & SupAnalysis

Ops & SupAnalysis

Construct/DisposeConstruct/DisposeConstruct/DisposeConstruct/DisposeConstruct/DisposeConstruct/Dispose

SpecificationSpecification DesignDesignSpecificationSpecification DesignDesignSpecificationSpecification DesignDesign

ProcessChangeProcessChangeProcessChangeProcessChange

ProcessAudit

ProcessAudit

ProcessAudit

ProcessAudit

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19 Apr 2007 Slide 5

AM/IM – Is there a difference?

• Extensive written integrity rules for many:– Aerospace, Rail, Power, Oil and Gas, Military

• Common elements– Whole of life management

• Specify/design, Build/buy, Use/maintain/improve, Dispose

– Authorised persons, processes, tools and info for:• Creating and disposing of assets

• Sustaining assets thru maintenance and alignment

• But still major integrity breaches– Aerospace QLD 2005 (17 deaths)

– Waterfall NSW 2003 (7 deaths 40 serious injuries)

– Longford VIC 1998 (2 deaths 8 serious injuries)

• Why? - Is it that there is no whole of life approach?

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19 Apr 2007 Slide 6

AM Technologies Model

– Provides process rigor to the management of a risky life• Assures statutory compliance - evident due diligence

• Focuses on outcomes for stakeholders

• Supported by AS/NZS/ISO/IEC 15288:2003– Systems engineering – Systems lifecycle processes

– Applies key integrity disciplines (shown following)• Demand Management

• Systems Engineering (classic view)

• Integrated (logistic) support

• Total Productive Maintenance

• Total Quality Management

• Configuration Management

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19 Apr 2007 Slide 7

Core disciplines

ConfigurationManagementConfigurationManagement

Systems Engineering

Demand Management

DemandAnalysisDemandAnalysis

AssetSolution

AssetSolution

Non AssetSolution

Non AssetSolution

AssetSolution

AssetSolution

Non AssetSolution

Non AssetSolution

NeedsDefinition

NeedsDefinition

ConceptExploration

ConceptExploration

NeedsDefinition

NeedsDefinition

ConceptExploration

ConceptExploration

NeedsDefinition

NeedsDefinition

ConceptExploration

ConceptExploration

ConceptValidationConcept

ValidationConcept

ValidationConcept

Validation

TotalProductive

Maintenance

OperationsManagement

OperationsManagementOperations

ManagementOperations

Management

Total QualityManagement

ProcessMonitoring

ProcessMonitoring

Total QualityManagement

ProcessMonitoring

ProcessMonitoring

Total QualityManagementTotal QualityManagement

ProcessMonitoring

ProcessMonitoring

Stakeholder NeedsStakeholder Needs

EngineeringChange

EngineeringChange

EngineeringChange

EngineeringChange

EngineeringChange

EngineeringChange

MaintenanceManagementMaintenanceManagement

IntegratedSupport

Spares and PersonnelSpares and Personnel

Manuals and TrainingManuals and Training

Support Equip & FaciltsSupport Equip & Facilts

Computer SupportComputer Support

Pkg, Hand, Stor & TransPkg, Hand, Stor & Trans

Spares and PersonnelSpares and Personnel

Manuals and TrainingManuals and Training

Support Equip & FaciltsSupport Equip & Facilts

Computer SupportComputer Support

Pkg, Hand, Stor & TransPkg, Hand, Stor & Trans

Ops. and Maint. PlanOps. and Maint. PlanOps & SupAnalysis

Ops & SupAnalysis

Construct/DisposeConstruct/DisposeConstruct/DisposeConstruct/DisposeConstruct/DisposeConstruct/Dispose

SpecificationSpecification DesignDesignSpecificationSpecification DesignDesignSpecificationSpecification DesignDesign

ProcessChangeProcessChangeProcessChangeProcessChange

ProcessAudit

ProcessAudit

ProcessAudit

ProcessAudit

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19 Apr 2007 Slide 8

Creating Capability

ConfigurationManagementConfigurationManagement

Systems Engineering

Demand Management

TotalProductive

Maintenance

Total QualityManagementTotal QualityManagementTotal QualityManagementTotal QualityManagement

Stakeholder NeedsStakeholder NeedsIntegratedSupport

OperationsManagement

OperationsManagementOperations

ManagementOperations

Management

MaintenanceManagementMaintenanceManagementOps. and Maint. PlanOps. and Maint. PlanOps & Sup

AnalysisOps & SupAnalysis

Construct/DisposeConstruct/DisposeConstruct/DisposeConstruct/DisposeConstruct/DisposeConstruct/Dispose

SpecificationSpecification DesignDesignSpecificationSpecification DesignDesignSpecificationSpecification DesignDesign

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19 Apr 2007 Slide 9

Sustaining Capability

ConfigurationManagementConfigurationManagement

Systems Engineering

Demand Management

TotalProductive

Maintenance

Total QualityManagementTotal QualityManagementTotal QualityManagementTotal QualityManagement

Stakeholder NeedsStakeholder NeedsIntegratedSupport

OperationsManagement

OperationsManagementOperations

ManagementOperations

Management

MaintenanceManagementMaintenanceManagementOps. and Maint. PlanOps. and Maint. PlanOps & Sup

AnalysisOps & SupAnalysis

Construct/DisposeConstruct/DisposeConstruct/DisposeConstruct/DisposeConstruct/DisposeConstruct/Dispose

SpecificationSpecification DesignDesignSpecificationSpecification DesignDesignSpecificationSpecification DesignDesign

EngineeringChange

EngineeringChange

EngineeringChange

EngineeringChange

EngineeringChange

EngineeringChange Process

ChangeProcessChangeProcessChangeProcessChange

ProcessMonitoring

ProcessMonitoringProcess

MonitoringProcess

MonitoringProcess

MonitoringProcess

Monitoring

ProcessAudit

ProcessAudit

ProcessAudit

ProcessAudit

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19 Apr 2007 Slide 10

Assuring integrity outcomes

• Design it right– Specifications with measurable outputs including support– Flow down of requirements that are verifiable– Uses authorised people, processes, tools and information– Outputs are verified and validated

• Deliver it right (construct, use/maintain and dispose)– Construct to, and use/maintain to, the designed solution– Uses authorised people, processes, tools and information– Sustain alignment with change in function and in asset– Dispose to a plan that is also designed

• Conduct audits (some independent) at multiple levels

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19 Apr 2007 Slide 11

Integrity - a design objective

• Integrity assurance processes are based on risk, e.g.– Failure Modes Effect and Criticality Analysis (FMECA)

– Reliability Centered Maintenance (RCM)

– Fault/Event Tree analysis (FTA/ETA)

– Hazop/Hazan

– Human Reliability Analysis (HRA)

– Reliability, maintainability and supportability analysis (Ao)

– Repair or replace economic decisions

• Many standards and handbooks are available:– The really good ones are often public domain

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19 Apr 2007 Slide 12

Where can you find out how?

• AM Council - Fundamentals of Asset Management course– All models here are from our one day course

• Developing “Body of Knowledge”– Coming soon to the AM Council Website

• Important role of configuration management:– A high priority for a subsidiary AM Council course

– Few get it right:• Is your asset register at right level and 100% correct?

• Do you know the function of all your equipment?

• Do you know their physical composition?

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19 Apr 2007 Slide 13

Summary

• Asset Integrity assured by an Asset Management discipline that:– Takes a quality based life cycle approach

– Integrates process, leadership and culture

– Focuses on measurable and verifiable outcomes

– Applies proven processes

– Has a peak body to provide leadership• In Australia – the Asset Management Council

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19 Apr 2007 Slide 14

Thanks for this opportunity.

[email protected]