Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf ·...

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Computer Assisted Drilling System enabled by Drilling Equipment Automation Layer Homero Faria | MHWirth | [email protected]

Transcript of Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf ·...

Page 1: Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf · DEAL – Drilling Equipment Automation Layer CADS 2.0 Automated pipe handling beAware™

Computer Assisted DrillingSystem enabled by DrillingEquipment Automation LayerHomero Faria | MHWirth | [email protected]

Page 2: Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf · DEAL – Drilling Equipment Automation Layer CADS 2.0 Automated pipe handling beAware™

Computer Assisted Drilling System enabledby Drilling Equipment Automation Layer

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Topics• Introduction – Strategic Context• DEAL – Drilling Equipment Automation Layer• SMART Modules• CADS 2.0 – Computer Assisted Drilling System• Future developments

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MHWirth is supporting the industry withimproved efficiencyand cost by developing newservices and products

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Page 4: Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf · DEAL – Drilling Equipment Automation Layer CADS 2.0 Automated pipe handling beAware™

DEAL – Drilling Equipment Automation Layer

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EquipmentControllers

Top Drive

DEAL

Smart Modules

Drillers Assist

3. Part service provider- Schlumberger

- Halliburton- etc

CommunicationAccess Control Functions Limits Information

CADS E-Tally EKD Smart ModuleSmart

Module

Rot CW

Extend Dolly

HRN

Travel WC

Make Up

DW

Travel Stick Up

Auto Driller

VPH

Open Grip

To FB

EquipmentEquipment

Page 5: Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf · DEAL – Drilling Equipment Automation Layer CADS 2.0 Automated pipe handling beAware™

Functionality of DEAL and SmartModules – an analogy

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Smartphone hardware

Operational System (iOS/Android)

Apps

Page 6: Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf · DEAL – Drilling Equipment Automation Layer CADS 2.0 Automated pipe handling beAware™

DEAL – Enabler for Technology Integration

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Page 7: Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf · DEAL – Drilling Equipment Automation Layer CADS 2.0 Automated pipe handling beAware™

DEAL – Drilling Equipment Automation Layer

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Page 8: Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf · DEAL – Drilling Equipment Automation Layer CADS 2.0 Automated pipe handling beAware™

Examples of Smart Modules alreadyavailable

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DEAL – Drilling Equipment Automation LayerDEAL – Drilling Equipment Automation Layer

CADS 2.0CADS 2.0

Automated pipe handling

beAware™beAware™

A user interface for offshore operational

information

DrillTronicsDrillTronics

Dynamic calculated values for Drillers Assist

Soft Torque ZSoft Torque Z

3rd generation Stick Slip Mitigation

EKDEKD

Early Kick Detection

OptiWOBOptiWOB

Active Heave Compensator to counter the friction in the passive compensator

Driller AssistDriller Assist

Guides the Driller with well construction and

protection

Consistent & efficient well

operations and well safeguarding

Alert driller early when a kick or loss is

detected

Reduce vibrations in the drill string.

Reduce wear of bit and achieve a higher

ROP

Real time limits and operational

envelope reflecting current well conditions

Reduces well cost by mitigating weight on bit variation.

Increased tripping performance and

consistency

Facilitates for common situational

awareness, digitalization and

new services

Wha

tBe

nefit

s

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Drillers Assist

• Aids the driller in constructing the well

• Automatic well operations• Friction Test• Mud Pump start-up• Reciprocation• Auto downlink

• Well Protection• Swab/Surge• Stuck Pipe• Pack Off• Mud Flow

• Depth based configuration

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Page 10: Assisted Drilling by Drilling Automation Layerenahpe2019.ipt.br/Arquivos Anais do evento/085.pdf · DEAL – Drilling Equipment Automation Layer CADS 2.0 Automated pipe handling beAware™

Early Kick Detection (EKD)

WHY EKD?• Detects kick/loss earlier than the driller

• Machine Learning based• Monitors same data as driller is watching• Adapts to the well

• Active during connection• No configuration

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Alert the Driller early of kick/loss situation

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Soft Torque Z

WHY SOFT TORQUE Z?• Mainly implemented in VFD

• Ensures strict response requirements• Superior performance compared to Soft Torque

• Prevent large fluctuations in bit speed, reduced bit wear• Increased ROP• Increased bore hole quality• Protects BHA components• Saves unplanned trips in/out OH• 80% Reduced vibration

August 2, 2019 11

3rd Generation Stick Slip Mitigation

Soft Torque Z On

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CADS 2.0

• Runs automatic sequences• The operator monitors instead of

controlling the process• User friendly• Single operator tripping capability • Can be adapted to any sequence• Consistent and efficient operation• Safety, no operator in red zone

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CADS 2.0 Operation

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CADS Movie

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Future Potentials for DrillingAutomation

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DEAL

Drillers Assist

CADS 2.0

in/out

CADS 2.0Tripping in/out

EKD Soft Torque Z Drilltronics OptiWOB

Utilize “of the shelf” robotics

technologyCADS 2.0

Other operations

Drilling Drilling Connection

Casing Running

Riser Running

Drill a stand

Pick upLaydown

Stand Building

Machine learning in real time applications

Optimize Drilling operation /

MaxROP

Smart Instrumentation

Visual/AI

Personnel Tracker

Remote Operation Center

Curr

ent

Futu

re

Well Integrated Maintenance

Plan

Any new digital technology solution can be easily adapted and implemented with DEAL

THIS IS ONLY THE BEGINNING

beAw

are

Third party service

companies

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