Asset Performance Management - Honeywell...EVENT MANAGEMENT & VISUALIZATION Heuristic Event,...
Transcript of Asset Performance Management - Honeywell...EVENT MANAGEMENT & VISUALIZATION Heuristic Event,...
Asset Performance ManagementHow Honeywell Connected Plant Delivers Better Asset Performance
Richard J. Shaw
June 2018
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
INDUSTRY CHALLENGES
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* 250,000 barrel per day facility
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Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
WHAT APPROACH ARE CUSTOMERS TAKING?
WHAT IS APM 4.0 ?
Image source: LNS research
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Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
…NOT ADDRESSING ALL OF THE NEEDS
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“No reproduction or use of this material may be made without Honeywell’s prior written permission”
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
HCP SOLUTION: HCP ASSET PERFORMANCE
CUSTOMER
OEM
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Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
Overview of the Discussion
5
Connectivity
Of Data
Sources
Application
of Rules,
Models and
AnalyticsClosing The
Loop with
People &
Workflow
“No reproduction or use of this material may be made without Honeywell’s prior written permission”
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
HOW DO I GET THE DATA?
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Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
HOW DO I GET THE DATA?T
he
Ed
ge
Valued Assets
Ancillary/Environmental DataProcess Data
“No reproduction or use of this material may be made without Honeywell’s prior written permission”
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
NOW WHAT HAPPENS TO THE DATA?
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
ANALYTICAL APPROACH
First Principle Models
ML Models
Condition & Performance Monitoring:
Plug-ins
Calculations
Empirical / Data Driven
Packaged 3rd Party Tools & Developed
Applications
RUN TIME ANALYTICS CONNECTED ANALYTICS TOOLS
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Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
EVENT MANAGEMENT & VISUALIZATION
Heuristic
Event, Deviation Detection, Fault Modelling
Rule Based
Model Trained
EVENT MANAGEMENT VISUALIZATION
Fault Priotitization
Fault Severity *
Asset Criticality
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
EXPANDING INSIGHT BEYOND YOUR ENTERPRISE
Ecosystem PartnersHoneywell Connected Plants
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Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
CLOSING THE LOOP WITH MAINTENANCE
“No reproduction or use of this material may be made without Honeywell’s prior written permission”
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
CLOSING THE LOOP WITH MAINTENANCE
“No reproduction or use of this material may be made without Honeywell’s prior written permission”
© 2017 by Honeywell International Inc. All rights reserved.
Pla
nt C
Pla
nt B
Plant B
Plant C
H
Asset
Data
DCS
Process
Data
Orange, TX
Orange Training / HSSE / Field Ops
Operator
Rounds
Work
Instructions
Operator Rounds
Closing the APM Loop - A Holistic Use Case14
Connected Plant | Honeywell Sentience
HCP Connected Historian
HCP Asset
Performance
Insight
Direct
Edge t
o C
loud
Ora
ng
e, T
X
HCP Skills
Insight
Pro
active N
otifications
Remote Expert
& Work Instructions
Remote
Expert
AR/VR Training
Simulator for
Critical Work
Processes
AR/VR
Training
Simulations
EAM/ERP
Integration
Clo
sed L
oop
Root
Cause
Orange Maintenance
& Reliability
Early Event
Detection
Decision
SupportMaint.
Planning
OEM / Vendor
Identify Rules /
Models to Improve,
Train Models, Add
New Sensors
Monitor model
quality, and
benchmark
performance
Validate in real
time
data stream
before deploying
PMT Maintenance CoE
Visual
Analytics
KPI
Reporting
Train
Models
What if
Analysis
Remote
Expert
“No reproduction or use of this material may be made without Honeywell’s prior written permission”
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“No reproduction or use of this material may be made without Honeywell’s prior written permission”