ASSEMBLY INSTRUCTIONSTOYOTA LANDCRUISER DC / SC

LIKE SHARE FOLLOW

PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLYBEFORE ATTEMPTING TO INSTALL.

DESCRIPTION QTY EXAMPLE

NUTS Nyloc Nut M6 68

WAS

HERS M6 X 16 58

M6 X 25 10

ASSEMBLY KIT CONTENT (HARDWARE)

DESCRIPTION QTY EXAMPLE

COM

PONE

NTS

REAR END (INC REAR DOOR) 1

ASSEMBLY KIT CONTENT (COMPONENTS)

ASSEMBLY KIT CONTENTS

1

Sealer Foam 1

SEAL

ER

FRONT END 1

ROOF PANEL 1

SIDE PANEL (INC SIDE DOOR) 2

SIDE PANEL (INC SIDE DOOR) 2

WHEN ASSEMBLING A DOUBLE CAB(DC):WHEN ASSEMBLING A DOUBLE CAB(DC):

WHEN ASSEMBLING A SINGLE CAB(SC):

CATEGORY TOOLS EXAMPLE

TOOL

S

Flat Spanners

REQUIRED TOOLS

NO. 10 FLAT

ASSEMBLY KIT CONTENTS

WARNING LABELS

Ensure that only the recommended tools are used during the assembly procedureof the RSI SMARTCANOPY to avoid damaging the RSI SMARTCANOPY.Take note to the symbols indicating possible safety hazards during assembly and touse the relevant personal protective equipment and safety measures as indicated.

Pinch Hazard Please Keep Hands & Fingers Safe

Heavy Load Please Lift Correctly

Electrical Hazard Please Use Caution

WARNING!

!

ORIENTATION STICKERS

ORIENTATION FRONT END REAR END

LEFT

RIGHT

2

Socket

Torque Wrench

NO. 10 Socket

ASSEMBLY OF THE RSI SMARTCANOPY

!1. ONLY USE THE RECOMMENDED TOOLS AS INDICATED IN THE FITMENT INSTRUCTION ON THE PAGE BEFORE2. ONLY USE THE HARDWARE PROVIDED IN THE ASSEMBLY KIT OUTLINED ON THE PAGE BEFORE 3. HANDLE ALL RSI SMARTCANOPY COMPONENTS WITH CARE UPON UNPACKING 4. TO AVOID SCRATCHING DO NOT PLACE RSI SMARTCANOPY COMPONENTS ON A ROUGH SURFACE5. NEVER USE ACETONE ON PAINTWORK

3

STEPONE

1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT EVERYTHING IS

ACCOUNTED FOR AS INDICATED ON PAGE BEFORE.

2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE (E.G. FOAM) TO

ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED.

3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

WARNING: PLEASE ADHERE TO GUIDE TO PREVENT DAMAGETO RSI SMARTCANOPY DURING ASSEMBLY.

STEPTWO

1. PLACE BACK FLANGE UPSIDE DOWN ON WORK TABLE

2. REMOVE WHITE TAPE OFF THE SEALER FOAM

3. PASTE SEALER FOAM ON THE INNER EDGES OF THE COMPLETE FLANGE THEN PASTE SEALER FOAM

ON OUTER EDGES OF THE COMPLETE FLANGE

4. DO THE ABOVE FOR BOTH, FRONT AND REAR FLANGES

Ensure some of the sealing tape is left loose for fitment purposes

Edges where foam seal tape needs application

Edges where foam seal tape needs application

ASSEMBLY OF THE RSI SMARTCANOPY

4

STEPTHREE

1. PLACE THE ROOF UPSIDE DOWN ON A PROTECTED SURFACE TO PREVENT DAMAGING THE PAINT.

2. LOCATE BOTH SIDE PANELS AND PLACE THEM EITHER SIDE OF THE ROOF AS INDICATED (PLEASE NOTE

THAT THE BLUE STICKERS MUST BE ORIENTATED TO THE ONE SIDE OF THE RSI SMARTCANOPY AND THE

RED STICKERS TO THE OTHER)

3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

STEPFOUR

1. INSERT THE SIDE PANEL TABS ALONG THEIR TOP EDGE INTO THE SLOTS ON THE ROOF PANEL.

2. THE SIDE PANEL WILL HAVE TO BE INSERTED INTO THE SLOTS AT AN ANGLE TO ALLOW THE BOLTS

ON THE ROOF PANEL TO COME THROUGH THE HOLES CUT IN THE SIDE PANEL, PLEASE REFER TO THE

BELOW PICTURES. (REPEAT FOR THE OTHER SIDE)

3. ENSURE THAT BOTH SIDE PANELS ARE CORRECTLY ORIENTATED. (RED FOR THE FRONT END & BLUE

FOR REAR)

4. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

5. USE M6 X 25 FLAT WASHERS & M6 NYLOC NUTS TO FASTEN THE SIDE PANELS TO THE ROOF

PANEL AS DEPICTED BELOW.

Ensure side panel is inserted at a slight angle to hook into roof rail studs

Only hand tighten

ASSEMBLY OF THE RSI SMARTCANOPY

5

STEPFIVE

1. ALIGN THE FRONT END TO THE SIDE PANEL & ROOF ASSEMBLY, THE FL, FR RED ORIENTATION STICKERS

SHOULD BE ON THE SAME SIDE.

2. USING M6 NYLOC NUTS & M6 X 16 FLAT WASHERS FASTEN BOTH TOP CORNERS & MIDDLE

POINTS LOOSELY.

3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

STEPSIX

1. ALIGN THE REAR END TO THE SIDE PANEL & ROOF ASSEMBLY, THE RL, RR BLUE ORIENTATION STICKERS

SHOULD BE ON THE SAME SIDE.

2. USING M6 NYLOC NUTS & M6 X 16 FLAT WASHERS FASTEN BOTH TOP CORNERS & MIDDLE

POINTS LOOSELY.

3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

ASSEMBLY OF THE RSI SMARTCANOPY

6

STEPSEVEN

1. TIGHTEN ALL FIXINGS SUFFICIENTLY.

2. TURN CANOPY RIGHT SIDE UP FOR FITMENT.

3. LIFT WITH CAUTION.

4. HANDLE ALL COMPONENTS WITH CARE.

STEPEIGHT

1. REMOVE THE ADHESIVE BACKING ON THE BLUE/GREEN TAPE ON THE D-RUBBER.

2. APPLY A VERY SMALL AMOUNT OF SUPER GLUE ON THE EDGE.

Cut it flush with the edge

ASSEMBLY OF THE RSI SMARTCANOPY

7

STEPEIGHT

3. APPLY THE D-RUBBER WITH A SMALL OVER HANG, MAKE SURE THE CORNER WHERE THE GLUE IS

APPLIED IS STUCK DOWN PROPERLY BEFORE MOVING ON.

STEPEIGHT

4. REMOVE THE ADHESIVE BACKING ON THE D-RUBBER PROGRESSIVELY AS YOU START TO STICK DOWN THE

RUBBER ONTO THE RSI SMARTCANOPY FOLLOWING THE EDGE ALL THE WAY TO THE END OF THE FLAT SIDE SECTION

When sticking the rubber on the front part of the canopy, when edges start to lift, stick it back down to the canopy using a very small amount of glue

ASSEMBLY OF THE RSI SMARTCANOPY

8RSISMARTCANOPY SMARTCANOPYDBN 031 700 5925 CPT 021 981 2301JHB 011 974 0370

THANK YOU FOR PURCHASING A RSI SMARTCANOPY. SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE ASSEMBLY, FEEL FREE TO CONTACT US

STEPEIGHT 5. CUT THE OVERHANG ON THE D-RUBBER SHORTER, BE CAREFUL NOT TO DAMAGE THE CANOPY.

6. BE SURE TO STICK RUBBER DOWN ON BOTH BOTTOM SIDES, LEFT AND RIGHT HAND SIDE.

STEPEIGHT 7. STICK RUBBER DOWN ON FRONT FLANGE MOUNTING FACE.

Front Flange Mounting Face.

Ensure That The Corners Are Nice And Flush When Apply D-Rubber.